You are on page 1of 4

Title:

Finisar

Document Number: NPI Debug Flow Revision: A 07/05/2004 History Production Release

Page 1 of 2 Effective Date: Process Owner Title: Product Engineer Rev. Date ECO# Originated by A 07/05/2004 CHChang

Finisar Proprietary: This document is not controlled and "FOR REFERENCE ONLY" unless it is contained in a controlled binder.
user is responsible for assuring it is the latest revision if used outside the binder. Printed on 7/21/2011

The

NPI Debug Flow

Rev A

Page 2 of 4

Activities / Responsibilities

Procedures STAR T

Notes Modules Prime Yield less than %--> Modules Last 1~14 days to close JO Modules Prime Yield more than %--> Modules Last 8~21 days to close JO (Extend 1 week)Refer module yield from PE Production labeled Work Week no on cage to keep modules

Tester Shift Leader

Fail Modules Put in Storage Cage1

Debug shift Tech

Debug & Print Lot Traveler

REWORK

RETEST

Rework Shift Leader

Open Enclosure

Put in Storage Cage2

Module Storage Cages: Cage1: Prime Reject Modules Cage2: Modules On hold for Retest after Reworked (Enclosure close) or Retest Lot Travelers Modules Cage3: Modules Retest Fail from Retest/Rework Lot Cage4: Modules on hold for Scrap approval Modules requested to be reworked by rework teams and then verified by debug teams in same shift (BEFORE Enclosure is closed) Rework Lot Traveler needed kept in tray After modules reworked

Rework Modules Follow Lot Traveler QA Shift Leader

QA buy off

Debug shift Tech

Verify Rework Modules

Rework Shift Leader

Close Enclosure

QA Shift Leader

QA buy off
Put in Storage Cage2

Tester Shift Leader

Put in Storage Cage3

Retest Modul es

PASS

REJECT QA/Production Shift Leader


Modules less than 14 days after Prime build

Modules 15 days & above after Prime build

QA buy off and Close JO

Tester Shift Leader

Put in Storage Cage4 (Waiting Supervisor Scrap Approval)

END

Finisar Proprietary:

This document is not controlled and FOR REFERENCE ONLY unless contained in a controlled binder. The user is responsible for assuring it is the latest revision if used outside the binder. Date Printed: 7/21/11

NPI Debug Flow DEBUG PROCESS START Failed parts endorsement to debug group. PRODUCTION ACTIVITY DEFINITION RESPONSIBLE

Rev A

Page 3 of 4

SPECIAL INSTRUCTION ** reference document if any

1. Failed parts are correctly labeled with the last failure code.. 2. Failed parts in a designated tray 1. RED color marker

NO

Is the reject part/s from PRIME lot? YES Define failure disposition

PRODUCTION

Debug Group / PE

Disposition based on the current debug tree as per AGILE or responsible PE/PM consent. 1. Log serial number. 2. Issue RETEST traveller

NO Is the part for RETEST? YES TEST part PRODUCTION 1. Use RETEST option during FINTEST execution. DEBUG GROUP

NO PASS ? YES NO A YES REWORK and TEST part as per normal production flow. PRODUCTION 1. Use REWORKED option during FINTEST execution. PRODUCTION

Is the part for REWORK?

DEBUG GROUP

1. Log serial number. 2. Issue REWORK traveller

NO

PASS ?

PRODUCTION

1. Log serial number. 2. Issue RETEST traveller

YES Procecess as per normal production flow. PRODUCTION

END

Finisar Proprietary:

This document is not controlled and FOR REFERENCE ONLY unless contained in a controlled binder. The user is responsible for assuring it is the latest revision if used outside the binder. Date Printed: 7/21/11

NPI Debug Flow

Rev A

Page 4 of 4

DEBUG PROCESS A

ACTIVITY DEFINITION

RESPONSIBLE

SPECIAL INSTRUCTION

YES

Is the reject part from RETEST lot? NO

PRODUCTION

1. BLUE color marker. 2. Issue RETEST traveller

YES

Is the reject part from a REWORK lot? NO DEBUG group to issue preliminary findings and submit FA report..

PRODUCTION

1. BLUE color marker. 2. Issue RETEST traveller

DEBUG GROUP

1. BLUE color marker. 2. Issue RETEST traveller

RESPONSIBLE PE to give PE final disposition of parts.

UPDATE debug tree as needed.

END

Finisar Proprietary:

This document is not controlled and FOR REFERENCE ONLY unless contained in a controlled binder. The user is responsible for assuring it is the latest revision if used outside the binder. Date Printed: 7/21/11