Professional Documents
Culture Documents
1.
DETAIL CHECKLIST:
SL. NO 1.
DESCRIPTION All documents especially bill of material, layout drawings for bus ducts and structures shall be kept readily available. The seal off bushings and rubber bellows shall be in good condition, and made ready for assembly / erection. The insulators and the bus bars shall be thoroughly cleaned with dry air before and after the assembly. The end of bus bars shall be smooth and free from dust, dents and paint etc. The inside of enclosure shall be cleaned and free of foreign materials. All surfaces that are to be bolted of bus bars and earth bus etc. shall be thoroughly cleaned and free of foreign materials. Check up whether all foundation for steel columns has been cast and are suitable for fixing support structure. The structures shall be properly tightened after proper alignment.
STATUS YES NO
REMARKS
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M/s
Erection
Commissioning
Page 2 of 5 ELECTRICAL PLANT ITEM: PLANT NOMENCLATURE: MANUFACTURER: SL. NO 9. STANDARD CHECK LIST 11 KV, 2500 A BUSDUCT DATE OF TESTING: STATUS YES NO REMARKS SHEET NO: 2/5
DESCRIPTION All inspection openings on the enclosures shall be closed the moment the corresponding busbar joints are completed. Ensure that the space heater cover to the enclosure. All inspection covers shall be properly tightened with gaskets inside and the rubber bellows shall be connected properly. Ensure that all insulators and seal off bushings are thoroughly checked for any mechanical damage during transit. Ensure meggering of individual Bus duct sections before joining them together. For bolted joints ensure cleaning of the contact area of bus bars by Acetone / petrol with clean cloth Apply a thin film of petroleum jelly on the contact area of bus bars before jointing. While tightening, ensure a generous squeeze of the petroleum jelly from the joint. All bolts and nuts have to be properly tightened. High tensile Steel bolts & nuts which are supplied with plain & beleville washers shall be tightened initially with spanners and finally checked with torque wrench for the recommended values, specified in the drawings. The clearances between phase and enclosures shall confirm to the design values throughout the bus ducts. Ensure that no flexible laminations has come our protruding and sharp corner is left anywhere.
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M/s
Erection
Commissioning
Page 3 of 5 ELECTRICAL PLANT ITEM: PLANT NOMENCLATURE: MANUFACTURER: STANDARD CHECK LIST 11 KV, 2500 A BUSDUCT DATE OF TESTING: SHEET NO: 3/5
SL. NO
DESCRIPTION
STATUS YES NO
REMARKS
20.
Painting touch up if required shall be done for entire run of bus ducts for good physical appearance of the bus duct assembly The gaskets shall be provided at every flange joints and the inspection covers. The wiring and terminal clamps in the marshalling boxes and space heater / thermostat shall be checked for correctness. The space heaters and thermostat shall be in good working condition.
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2. INSULATION RESISTANCE MEASUREMENT: (USING 5 KV MEGGER) Detail of Instruments: Make Model Sl. No. S.N. Detail of Element R 1 2 3 4 5 6 7 8 Bus duct to Enclosure Y B 9 10 11 12 13 14 15 16 S.N. Detail of Element R Bus duct to Enclosure Y B
M/s
Erection
Commissioning
3. POWER FREQUENCY VOLTATAGE WITHSTAND TEST Detail of Instruments: Make Model Sl. No. Output voltage range The test voltage shall be supplied between each phase and earth in turn with remaining two phases earthed.
S.N. 1 2 3
Phas e R Y B
Test Voltage (75% of rated 35 KV) applied across Bus and Enclosure
Remarks
Detail of Instruments: Make Model Sl. No. DC Current Applied 100 A Length of Section taken for MV Drop 1.25 m
M/s
Erection
Commissioning
S. N. 1 2 3 4 5 6 7 8 9 10 11 12 13
DETAIL OF JOINT RJ 1 RJ 2 RJ 3 RJ 4 RJ 5 RJ 6 RJ 7 EJ 1 EJ 2 EJ 3 EJ 4 EJ 5 EJ - 6
DIFF Y-X
% DIFF
REMARKS
5. FINAL DOCUMENTATION REVIEW: A) Final document of Pre-commissioning checks: Reviewed and approved B) Documents regarding spares, equipments O&M manuals etc. available at site for O&M purpose C) After modification, if any, AS BUILT DRAWINGS are available at site.
M/s
Erection
Commissioning