HIOKI ICT 1220 Series - GR&R

GR&R Test Report

HIOKI 12201220-00 InIn-Circuit HiTester
S/N: 050437183
With
Sample Components Value at the lower limitlimit-RLC

Create By: Mr. PARAMESR KHETTSUPAN

Mr. CHARTCHAY BOURBOUR-NGERN
WKK. TH.

HIOKI ICT 1220 Series - GR&R

Title of Contents

Four Different Models of 1220

Specifications of 1220
Sample Components for GR&R
GR&R Test Data
GR&R Test Results with R0.5
GR&R Test Results with L10uH
GR&R Test Results with L4.7uH
GR&R Test Results with C10pF
Recommendation

HIOKI ICT 1220 Series - Models

Measurements Specifications of 1220

Number of test
Number of inspection steps
Measurement ranges (Components)

Guarding
5 points/step
Measurement Speed (Components)
From approx. 0.9 msec/step
Remark: *With Reed Relay Type Scanner Board (1131-03)

2,176pins max.(1220-00&01), 1,536pins max. (1220-02&11)

10,000 steps max.
Resistance
400m to 40M
Low Resistance*
40 to 400m
Impedance
1 to 10M
High-Voltage Low-Resistance* 400m to 1G
Isolation Measurement*
200 to 1G
Capacitance
10pF to 400mF
Inductance
10H to 100H
Diodes and Transistors
100mV to 25V
High-Current-Applied Diodes* 100mV to 9V
Zener Diodes
100mV to 25V
High-Voltage Zener Diodes*
25 to 100V (option)
Switching Transistors
100mV to 25V
Photo-Coupler Test Function
100mV to 25V
DC Voltage Measurement
100mV to 25V
Short circuit
400m to 4M
Open circuit
4 to 4M

Measurements Specifications of 1220

Test Signals

DC Low Voltage

0.1V, 0.4V, 2 ranges

DC Low Current

200A to 100mA, 8 ranges

AC Low Voltage
160Hz, 0.1Vrms, single range
*0.2Vrms to 2.0Vrms, 0.1V-steps 1.6kHz, 0.1Vrms, single range
16kHz, 0.1Vrms, single range
160kHz, 0.1Vrms, single range

Measurement Unit

DC Voltmeter
DC Ammeter
AC Ammeter

800V f.s. to 25V f.s.

100nA f.s. to 250mA f.s.
100Arms f.s. to 10mArms f.s.
*in 0.1Vrms-steps

Scanner Unit

Analog Switching
(1131-01 Scanner Board)

64 Channels/board
2/4-terminal switch able
Max. Rating15V/20mA
(with batch configuration)

Reed Relay Switching

(1131-03 Relay Board)

64 Channels/board
2/4-terminal switch able
Max. Rating 250V/500mA

GR&R with the Lower-limit RLC

GR&R with the Lower-limit RLC

GR&R Test Results with the R0.5

Gage name:
Date of study:
Reported by:

Gage R&R (ANOVA) for MEAS-R0.5R

Tolerance:
Misc:

Components of Variation

Response By PART-R0.5R

Percent

100

0.505
50
0.495
0.485

0
Gage R&R

Repeat

Reprod

PART-R0.5R

Part-to-Part

Response By OPER
D

0.515

UCL=0.002254

0.505

0.0015

R=0.001422
0.495
LCL=5.90E-04

0.0005

0.485

Oper

Xbar Chart by OPER

A

0.515

UCL=0.5006
LCL=0.5001
Mean=0.5004

0.485

0.515

0.505
0.495

OPER*PART-R0.5R Interaction
D

Average

Sample Mean

R1-0.5R
R10-0.5R
R2-0.5R
R3-0.5R
R4-0.5RR5-0.5R
R6-0.5R
R7-0.5R
R8-0.5R
R9-0.5R

R Chart by OPER

0.0025

Sample Range

0.515

%Contribution
%Study Var

A
B
C
D
E

0.505
0.495
0.485

PART-R0.5R

OPER

R1-0.5R
R10-0.5R
R2-0.5R
R3-0.5RR4-0.5RR5-0.5R
R6-0.5RR7-0.5RR8-0.5R
R9-0.5R

GR&R Test Results with the R0.5

Gage R&R Study - ANOVA Method
Gage R&R for MEASMEAS-R0.5R

Gage R&R
Source

Two-Way ANOVA Table With Interaction

Source

DF

PART-R0.5R
9
OPER
4
OPER*PART-R0.5R
Repeatability
950
Total
999

SS

MS

0.124848 0.0138720 289782 0.00000

0.000001 0.0000002
4
0.01168
36 0.000002 0.0000000 0 0.99997
0.000144 0.0000002
0.124994

DF

PART-R0.5R
OPER
Repeatability
Total

9
4
986
999

SS

MS

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

Source

Two-Way ANOVA Table Without Interaction

Source

%Contribution
VarComp (of VarComp)

0.124848 0.0138720 93957.9 0.00000

0.000001 0.0000002
1.2 0.30018
0.000146 0.0000001
0.124994

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

1.48E-07
1.48E-07
1.63E-10
1.63E-10
1.39E-04
1.39E-04
StdDev
(SD)

0.11
0.11
0.00
0.00
99.89
100.00

Study Var %Study Var

(5.15*SD)
(%SV)

3.84E-04
3.84E-04
1.28E-05
1.28E-05
1.18E-02
1.18E-02

1.98E-03 3.26
1.98E-03 3.26
6.58E-05 0.11
6.58E-05 0.11
6.07E-02 99.95
6.07E-02 100.00

Number of Distinct Categories = 43

GR&R Test Results with the L10uH

Gage name:
Date of study:

Gage R&R (ANOVA) for MEAS-L10uH

Reported by:
Tolerance:
Misc:

Components of Variation

Response By PART-L10uH

Percent

100

%Contribution
%Study Var

50

0
Gage R&R

Repeat

Reprod

PART-L10uH L10-10uH
L1-10uH
L2-10uH
L3-10uH
L4-10uHL5-10uH
L6-10uH
L7-10uH
L8-10uH
L9-10uH

Part-to-Part

R Chart by OPER

0.03

Sample Range

9.0
8.9
8.8
8.7
8.6
8.5
8.4
8.3
8.2
8.1

Response By OPER
D

0.02

9.0
8.9
8.8
8.7
8.6
8.5
8.4
8.3
8.2
8.1

UCL=0.02800

R=0.01766

0.01

LCL=0.007324

Oper

UCL=8.700
LCL=8.694
Mean=8.697

Average

Sample Mean

Xbar Chart by OPER

A

9.0
8.9
8.8
8.7
8.6
8.5
8.4
8.3
8.2
8.1
8.0

9.0
8.9
8.8
8.7
8.6
8.5
8.4
8.3
8.2
8.1

OPER*PART-L10uH Interaction

PART-L10uH L10-10uH
L1-10uHL2-10uH
L3-10uHL4-10uHL5-10uH
L6-10uHL7-10uHL8-10uH
L9-10uH

OPER
A
B
C
D
E

GR&R Test Results with the L10uH

Gage R&R

Gage R&R Study - ANOVA Method

Gage R&R for MEASMEAS-L10
10uH
uH

Source

Two-Way ANOVA Table With Interaction

Source

DF

SS

MS

PART-L10uH
9 63.4808 7.05343 573950 0.00000
OPER
4 0.0001 0.00002
2 0.11993
OPER*PART-L10uH 36 0.0004 0.00001 1 0.99085
Repeatability
950 0.0222 0.00002
Total
999 63.5036
Two-Way ANOVA Table Without Interaction
Source

DF

SS

MS

PART-L10uH
OPER
Repeatability
Total

9 63.4808 7.05343 306677 0.00000

4 0.0001 0.00002
1 0.37872
986 0.0227 0.00002
999 63.5036

%Contribution
VarComp (of VarComp)

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

0.000023 0.03
0.000023 0.03
0.000000 0.00
0.000000 0.00
0.070534 99.97
0.070557 100.00

Source

StdDev
(SD)

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

Study Var %Study Var

(5.15*SD) (%SV)

0.004796 0.02470
1.81
0.004796 0.02470
1.81
0.000078 0.00040
0.03
0.000078 0.00040
0.03
0.265582 1.36775
99.98
0.265626 1.36797 100.00

Number of Distinct Categories = 78

GR&R Test Results with the L4.7uH

Gage name:
Date of study:

Gage R&R (ANOVA) for MEAS-L4.7uH

Reported by:
Tolerance:
Misc:

Components of Variation

Response By PART-L4.7uH

Percent

100

4.2

%Contribution
%Study Var

4.1
4.0

50

3.9
3.8
3.7

0
Gage R&R

Repeat

Reprod

PART-L4.7uHL11-4.7uH
L12-4.7uH
L13-4.7uH
L14-4.7uH
L15-4.7uH
L16-4.7uH
L17-4.7uH
L18-4.7uH
L19-4.7uH
L20-4.7uH

Part-to-Part

Sample Range

R Chart by OPER
A

0.020

Response By OPER
D

4.2

UCL=0.02058

4.1
4.0

0.015

R=0.01298

3.9

0.010

3.8
3.7

LCL=0.005383

0.005

Oper

Xbar Chart by OPER

A

OPER*PART-L4.7uH Interaction
D

4.2

4.1

4.1
4.0

UCL=3.998
Mean=3.996
LCL=3.993

3.9
3.8
3.7

Average

Sample Mean

4.2

4.0
3.9
3.8
3.7

3.6
0

PART-L4.7uHL11-4.7uH
L12-4.7uH
L13-4.7uH
L14-4.7uH
L15-4.7uH
L16-4.7uH
L17-4.7uH
L18-4.7uH
L19-4.7uH
L20-4.7uH

OPER
A
B
C
D
E

GR&R Test Results with the L4.7uH

Gage R&R Study - ANOVA Method
Gage R&R for MEASMEAS-L4.7uH

Gage R&R

Two-Way ANOVA Table With Interaction

Source

DF

SS

MS

PART-L4.7uH
9 20.2433 2.24926 264857 0.00000
OPER
4 0.0001 0.00002
2 0.14401
OPER*PART-L4.7uH 36 0.0003 0.00001 1 0.91280
Repeatability
950 0.0116 0.00001
Total
999 20.2553
Two-Way ANOVA Table Without Interaction
Source
PART-L4.7uH
OPER
Repeatability
Total

DF

SS

MS

9 20.2433 2.24926 186099 0.00000

4 0.0001 0.00002
1
0.27312
986 0.0119 0.00001
999 20.2553

Source

%Contribution
VarComp (of VarComp)

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

0.000012 0.05
0.000012 0.05
0.000000 0.00
0.000000 0.00
0.022492 99.95
0.022505 100.00

Source

StdDev
(SD)

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

0.003479 0.017917
2.32
0.003477 0.017904
2.32
0.000132 0.000679
0.09
0.000132 0.000679
0.09
0.149975 0.772370 99.97
0.150015 0.772578 100.00

Study Var %Study Var

(5.15*SD) (%SV)

Number of Distinct Categories = 61

GR&R Test Results with the C10pF

Gage name:
Date of study:

Gage R&R (ANOVA) for MEAS-C10pF

Reported by:
Tolerance:
Misc:

Components of Variation

Response By PART-C10pF

Percent

100

12

%Contribution
%Study Var

11

50

10
9

0
Gage R&R

Repeat

Reprod

PART-C10pF C10-10pF
C1-10pF
C2-10pF
C3-10pF
C4-10pF
C5-10pF
C6-10pF
C7-10pF
C8-10pF
C9-10pF

Part-to-Part

R Chart by OPER
Sample Range

Response By OPER
D

0.3

12

UCL=0.3334

11

0.2

R=0.2103

0.1

LCL=0.08722

10
9

Oper

Xbar Chart by OPER

A

12

11
10

UCL=9.903
Mean=9.865
LCL=9.827

Average

Sample Mean

12

OPER*PART-C10pF Interaction

11
10
9

PART-C10pF C10-10pF
C1-10pF
C2-10pF
C3-10pF
C4-10pF
C5-10pF
C6-10pF
C7-10pF
C8-10pF
C9-10pF

OPER
A
B
C
D
E

GR&R Test Results with the C10pF

Gage R&R Study - ANOVA Method
Gage R&R for MEASMEAS-C10pF

Gage R&R
Source

Two-Way ANOVA Table With Interaction

Source

DF

SS

MS

PART-C10pF
9 554.151 61.5723 21955.2 0.00000
OPER
4
0.006 0.0015
0.5 0.71144
OPER*PART-C10pF 36 0.101 0.0028 0.9 0.66337
Repeatability
950 3.009 0.0032
Total
999 557.266

Source

Two-Way ANOVA Table Without Interaction

Source
PART-C10pF
OPER
Repeatability
Total

DF

SS

MS

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

9 554.151 61.5723 19523.6 0.00000

4
0.006 0.0015
0.5 0.75412
986
3.110 0.0032
999 557.266

Total Gage R&R

Repeatability
Reproducibility
OPER
Part-To-Part
Total Variation

%Contribution
VarComp (of VarComp)
0.00315 0.51
0.00315 0.51
0.00000 0.00
0.00000 0.00
0.61569 99.49
0.61885 100.00
StdDev
(SD)

Study Var %Study Var

(5.15*SD) (%SV)

0.056158 0.28921
7.14
0.056158 0.28921
7.14
0.000000 0.00000
0.00
0.000000 0.00000
0.00
0.784660 4.04100
99.74
0.786667 4.05134 100.00

Number of Distinct Categories = 20

HIOKI ICT 1220 Series - GR&R

Recommendation
The HIOKI 1220 having a very good performance for
testing & verifying the defective components

HIOKI ICT 1220 Series - GR&R

The End

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