PVP75 100 Manual

PVP75kW/100kW Inverter
INSTALLATION & OPERATION MANUAL
97-600015
Preface
Preface
PV Powered
PVP75kW/100kW Inverter Installation and Operation Manual
PREFACE
PV Powered designs, manufactures, and markets the solar power industrys most reliable photovoltaic solar inverter solutions. Weve assembled a highly experienced solar power electronics design team. Our vision is to spur the widespread adoption and success of solar power, by assisting our distributors, dealers and installers in this dynamic market while ensuring that our products are the best supported, easiest to install, and most reliable solar inverters in the industry. Our innovative approach to performance monitoring provides secure and easy access to system performance and inverter status over the Internet.
Contact Information
PV Powered, Inc. 150 SW Scalehouse Loop Bend, OR 97702 Tel: 541-312-3832 Customer Service and Technical Support: 1-877-312-3832 Fax: 541-383-2348 www.pvpowered.com email: support@pvpowered.com
Revisions and Certication
For applicability of technical information with your specic product, contact PV Powered Customer Service and Technical Support at support@pvpowered.com.
Safety Information and Conventions Designation of Danger, Warning and Caution
DANGER
! ! !
DANGER: The DANGER statement is used to inform the DANGER
installer/operator of a situation requiring the utmost attention. The Danger statement is used to inform the installer/operator of a situation requiring Failure to heed this warning will result in serious injury serious injury the utmost attention. Failure to heed this warning will result in or death to or death to personnel and destruction of equipment. personnel and destruction of equipment.
Danger Symbol
WARNING
WARNING: The WARNINGthis warningismay resultinform theinjury or death to serious attention. Failure to heed statement used to in serious
installer/operatordestruction of equipment. serious attention. Failure to personnel and of a situation requiring heed this warning may result in serious injury or death to personnel and destruction of equipment.
The Warning statement is used to inform the installer/operator of a situation requiring
CAUTION
CAUTION: The CAUTION statement is used to inform the
Warning Symbol The Caution statement is used to inform the installer/operator of a situation requiring attention. Failure to heed this Caution may result in injury to personnel and damage to equipment.
installer/operator of a situation requiring attention. Failure to heed this Caution may result in injury to personnel and damage to equipment.
Caution Symbol
ii
Acronyms and Abbreviations
A/D
Analog to Digital Converter
ANSI American National Standards Institute CFM DSP EMI ESD Cubic Feet per Minute Digital Signal Processor Electromagnetic Interference Electro Static Discharge
GFDI Ground Fault Detector Interruptor IEEE Institute of Electrical and Electronics Engineers
IGBT Insulated Gate Bipolar Transistor LOTO Lockout Tagout MCM 1000 circular mils utilized in wire sizing MPPT Maximum Power Point Tracking NEC National Electric Code
NFPA National Fire Protection Association PCB PLL PPE PV Printed Circuit Board Phase Lock Loop Personal Protective Equipment Photovoltaic
PWM Pulse Width Modulation VFD Vacuum Fluorescent Display
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Document Copyright
PVP75kW/100kW Inverter Installation and Operation Manual 2008 PV Powered. All rights reserved. This manual may not be reproduced or distributed without written permission from PV Powered.
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Table of Contents
Table of Contents Table of Contents
PVP75kW/100kW Inverter Installation and Operation Manual PVP75kW/100kW Inverter Installation and Operation Manual
1. Introduction ....................................................................................................................1 1.1 Design Features..............................................................................................................1 1. Introduction ....................................................................................................................1 1.2 Product Characteristics ..................................................................................................2 1.1 Design Features..............................................................................................................1 1.3 Product Features ............................................................................................................2 1.2 Product Characteristics ..................................................................................................2 1.4 Major Components and Functional Parts Descriptions .................................................3 1.3 Product Features ............................................................................................................2 1.4 Major Components and Functional Parts Descriptions .................................................3 2. Safety .............................................................................................................................11 2.1 General Safety..............................................................................................................11 2. Safety .............................................................................................................................11 2.2 Electrical Safety ...........................................................................................................12 2.1 General Safety..............................................................................................................11 2.3 Personal Safety ............................................................................................................14 2.2 Electrical Safety ...........................................................................................................12 2.4 Wiring Requirement .....................................................................................................14 2.3 Personal Safety ............................................................................................................14 2.5 De-energize/Isolation Procedures ...............................................................................16 2.4 Wiring Requirement .....................................................................................................14 2.5 De-energize/Isolation Procedures ...............................................................................16 3. Planning ........................................................................................................................17 3.1 Select a Location ..........................................................................................................17 3. Planning ........................................................................................................................17 3.2 Monitoring ...................................................................................................................21 3.1 Select a Location ..........................................................................................................17 3.3 Optional Equipment .....................................................................................................21 3.2 Monitoring ...................................................................................................................21 3.4 PV Array Input .............................................................................................................22 3.3 Optional Equipment .....................................................................................................21 3.5 AC Output Voltage .......................................................................................................22 3.4 PV Array Input .............................................................................................................22 3.5 AC Output Voltage .......................................................................................................22 4. Installation ....................................................................................................................23 4.1 Conduit Entry ...............................................................................................................23 4. Installation ....................................................................................................................23 4.2 Mounting and Anchoring .............................................................................................23 4.1 Conduit Entry ...............................................................................................................23 4.3 Electrical Connections .................................................................................................23 4.2 Mounting and Anchoring .............................................................................................23 4.4 Performance Monitoring Connectivity ........................................................................30 4.3 Electrical Connections .................................................................................................23 4.4 Performance Monitoring Connectivity ........................................................................30 5. Operation ......................................................................................................................31 5.1 Start Up Procedures .....................................................................................................31 5. Operation ......................................................................................................................31 5.2 Operation of Display ...................................................................................................32 5.1 Start Up Procedures .....................................................................................................31 5.3 Ground Fault Interrupt Device .....................................................................................33 5.2 Operation of Display ...................................................................................................32 5.4 Shutdown Procedures ..................................................................................................34 5.3 Ground Fault Interrupt Device .....................................................................................33 5.4 Shutdown Procedures ..................................................................................................34 6. Maintenance and Troubleshooting .............................................................................35 6.1 Inspection .....................................................................................................................35 6. Maintenance and Troubleshooting .............................................................................35 6.2 Preventative Maintenance ............................................................................................35 6.1 Inspection .....................................................................................................................35 6.3 Basic Troubleshooting .................................................................................................37 6.2 Preventative Maintenance ............................................................................................35 6.4 Advanced Troubleshooting ..........................................................................................39 6.3 Basic Troubleshooting .................................................................................................37 6.5 Contact Information .....................................................................................................42 6.4 Advanced Troubleshooting ..........................................................................................39 6.5 ContactWarranty ........................................................................................................43 7. Limited Information .....................................................................................................42 7. Limited Warranty ........................................................................................................43 8. Appendix .......................................................................................................................45 Appendix A- Specications ...............................................................................................45 8. Appendix .......................................................................................................................45 Appendix B- Wiring Diagram............................................................................................47 Appendix A- Specications ...............................................................................................45 Appendix C- Mechanical Drawings ..................................................................................49 Appendix B- Wiring Diagram............................................................................................47 Appendix D- Limits, Descriptions, Fault Codes and Torque Values .................................51 Appendix C- Mechanical Drawings ..................................................................................49 Appendix E- Annual Maintenance Requirements Checklist .............................................55 Appendix D- Limits, Descriptions, Fault Codes and Torque Values .................................51 Index ..................................................................................................................................57 Appendix E- Annual Maintenance Requirements Checklist .............................................55 Index ..................................................................................................................................57 v
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TABLE OF CONTENTS
List of Figures and Tables

Danger Symbol ................................................................................................................... ii Warning Symbol ................................................................................................................. ii Caution Symbol .................................................................................................................. ii Figure 1-1 Figure 1-2 Figure 1-3 Figure 1-4 Figure 1-5 Figure 1-6 Figure 1-7 Figure 1-8 PVP75kW/100kW Inverter ...............................................................................3 Power Module Assembly ..................................................................................4 Card Cage Assembly .........................................................................................4 AC Sub Panel ....................................................................................................6 AC Distribution PCB ........................................................................................7 Comm X PCB ...................................................................................................7 DC Sub Panel Detail (Six Circuit Sub-combiner Option Shown) ....................8 GFDI PCB .........................................................................................................9
Figure 2-1 AC and DC Disconnect Power OFF ...............................................................16 Figure 3-1 Inverter Clearances .........................................................................................18 Figure 3-2 Sub-combiner Box Options .............................................................................21 Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 5-1 Figure 5-2 Figure 5-3 Figure 5-4 Figure 6-1 Figure 6-2 Figure 6-3 Figure 6-4 Figure 6-5 Figure 6-6 Conduit Hub Installation .................................................................................23 Cable Puller Bracket (Upper Gland Plate) ......................................................26 Inverter Connections .......................................................................................27 DC Wiring Procedure ......................................................................................29 AC and DC Disconnect Power ON ................................................................32 Display ............................................................................................................32 Ground Fault Error Message ...........................................................................33 AC and DC Disconnect Power OFF ...............................................................34 Remove Louver Assembly ..............................................................................36 Blower Intake Filters and Brackets (Top Down View of Inverter) .................37 Startup Screens ................................................................................................38 Fault Example Screen .....................................................................................38 AC Voltage High/DC Voltage Low Fault ........................................................38 Infrared Inspection Ports (Top Down View of Inverter) ................................42
Figure D-1 AC and DC Bus Landing Hardware ...............................................................54 Table 2-1 Inverter Symbols...............................................................................................11 Table A-1 Unit Specications ...........................................................................................45 Table D-1 Table D-2 Table D-3 Table D-4 Table D-5 Voltage and Frequency Limits .........................................................................51 Adjustable Voltage and Frequency Limits .......................................................51 Fault Codes ......................................................................................................52 Sub-combiner Wire Sizing and Torque Values ................................................54 AC and DC Bus Landing Torque Values .........................................................54
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1. Introduction
1. Introduction
1.1 Design Features
The PVP75kW/100kW Inverter is designed to act exclusively as a grid-tied inverter for photovoltaic (PV) systems. This means the PVP75kW/100kW Inverter must be tied to the utility grid and a photovoltaic system in order to operate properly and it is not suitable for any other applications (such as a battery back-up or wind powered systems). The PVP75kW/100kW Inverter contains everything needed to convert the DC voltage generated by a solar array into AC electrical power. Because the inverter is tied to a local utility source, if electrical load exceeds the power generated by the solar array, the grid automatically supplies the additional electricity needed. Likewise, if the inverter produces more power than is needed, it feeds the excess power back into the electrical grid. For larger systems, PVP75kW/100kW Inverter units can perform in parallel. This manual provides all the information necessary to successfully install and operate the PVP75kW/100kW Inverter.
Easy Installation
1. INTRODUCTION
The PVP75kW/100kW Inverter is built for easy installation. To minimize installation efforts, this inverter features an integrated isolation transformer and integrated AC & DC disconnects in a compact single cabinet. The unit can be ordered with a single, two, three, six or nine DC sub-combiner design for maximum adaptability for the desired system operating scheme.
Simple, Innovative Design
The PVP75kW/100kW Inverter is a fully integrated solution with standard integrated data monitoring. It is factory set for 208VAC or 480VAC output. The modular design enables rapid eld service and upgrades. The PVP75kW/100kW Inverter can quickly and easily be installed in any preferred location, indoors or out.
Adaptability
The PVP75kW/100kW Inverter is available in 208VAC or 480VAC congurations. The DC MPPT range is 295VDC to 500VDC with a maximum input voltage of 600VDC.
Versatility
The PVP75kW/100kW Inverter is designed for exibility. It can be used for a range of commercial applications, and it will accommodate most PV system congurations.
1.2 Product Characteristics

See Appendix A- Product Specications for the Product Specications Data Sheet.
1.3 Product Features

The design of the PVP75kW/100kW Inverter includes: Dual redundant cooling blowers with monitoring Anti-islanding protection EMI output ltration Field-selectable voltage and frequency trip points Remote monitoring
Redundant Cooling System
The PVP75kW/100kW Inverter is equipped with a redundant cooling system. The variable speed blowers with built-in backup capabilities enable the unit to remain fully ventilated even if one of the blowers should fail. Blower status is reported through remote monitoring.
Anti-Islanding Protection
An advanced anti-islanding monitoring function prevents the inverters from feeding power to the utility grid in the event of a utility outage. This required protection ensures the unit always performs in a safe manner.
EMI Output Filters
The PVP75kW/100kW Inverter utilizes EMI output lters to prevent electromagnetic interference.
AC Overcurrent Protection
The PVP75kW/100kW Inverter current monitoring system constantly monitors the AC current within the unit, limiting the inverter current output.
Remote Monitoring
All PVP75kW/100kW Inverters come with a standard ethernet data acquisition and communications interface. With a high speed connection, this module can provide PV system performance data in the following ways: 1. Subscribe to the standard monitoring service on the mypvpower.com website. This recommended method allows the user to track the PV system and inverter information online. This secure website is provided by PV Powered and the Basic Monitoring Service is free to all registered users. 2. Provide data to incentive-based performance monitoring and reporting programs for third parties.
1.4 Major Components and Functional Parts Descriptions

Air Intake/ Louver Assembly Display
Housekeeping Transformer (208VAC Only)
Power Module Assembly Driver CardsController Communications Power Distribution Surge Protection
Inductor
GFDI
Isolation Transformer
DC Sub Panel
AC Sub Panel
Front View Figure 1-1 PVP75kW/100kW Inverter Main Enclosure
Rear View
The modular design of the PVP75kW/100kW Inverter makes it easy to access and service. The main enclosure (Figure 1-1) is comprised of two main sections: 1. The upper compartment contains the power conversion electronics, control printed circuit boards (PCBs), power distribution PCB, power supply transformer and active cooling system. 2. The lower compartment houses the isolation transformer, inductors, housekeeping transformer (208VAC only), AC sub panel (with AC output ltering, surge protection and AC connection points), and DC sub panel (with integrated DC ground fault detector interrupter PCB and DC disconnects).
Power Module Assembly
The PVP75kW/100kW Inverter uses an Insulated Gate Bipolar Transistor (IGBT) power module for converting DC power into three-phase AC power. The power module features both over-current and over-temperature protection. If either protection system is activated, the power module will cease power conversion and send an interrupt signal to the Digital Signal Processor (DSP).
Card Cage Assembly
Figure 1-2 Power Module Assembly
Controller Power Distribution Communications
Figure 1-3 Card Cage Assembly
The Card Cage Assembly (Figure 1-3) is designed as an EMI shield to ensure signal integrity on the following three PCBs: 1. Communications PCB- The Communications Board provides serial, internet, and modbus communications. 2. Power Distribution PCB- The Power Distribution Board distributes the required logic level voltages for use throughout the inverter. 3. Controller/Control PCB- The Control Board contains a powerful DSP that controls Pulse Width Modulation (PWM), logic functions and protection activities. All analog and digital inputs and outputs are routed to the Control PCB and fed to the DSP.
A. The DSP used in the PVP75kW/100kW Inverter is very efcient at computing control and signal processing tasks. The DSP also has built-in on-chip peripherals, including a PWM driver, A/D converters, and other related features.
Active Cooling
PVP75kW/100kW Inverters come with blowers which activate as needed to keep the power electronics within preset temperature limits. These blowers are located under the air intake of the inverter.
Housekeeping Transformer (208VAC model only)
The housekeeping transformer (Figure 1-1, Rear View) is a voltage conversion device that transforms 208VAC to 480VAC for use within the inverter on 208VAC models only. The 480VAC models do not require this conversion since 480VAC is already present within the inverter.
Isolation Transformer
The PVP75kW/100kW Inverter comes equipped with an integral isolation transformer (Figure 1-1, Rear View). The isolation transformer is designed for class-leading inverter efciency.
Inductor
The inductor (Figure 1-1, Rear View) is used to smooth out the AC waveform generated by the power module, effectively reducing any high frequency noise.
AC Sub Panel
The AC landing, ltering and sense fusing takes place in the AC sub panel (Figure 1-4). The load rated AC sub panel also includes the main transformer contactors, AC disconnect, surge board and the soft start circuit.
AC Disconnect Surge PCB Soft Start Contactor Main Contactor
AC Distribution PCB
AC Landing Bus Bars (3)
AC Line Filter
Comm X Communications PCB
Figure 1-4 AC Sub Panel
AC Distribution PCB
The AC Distribution PCB (Figure 1-5) is located on the AC sub panel. The AC Distribution PCB serves as a conguration point for factory selection of the utility AC voltage output of the inverter. The AC Distribution PCB also contains: Soft start circuitry Fusing for the soft start circuit Fusing for the AC Sense Circuit and 48 VDC power supply.
AC Sense & DC Power Suply Fuses
Soft Start Fuses
Figure 1-5 AC Distribution PCB Comm X PCB
The Comm X PCB (Figure 1-6) is located in the AC subpanel just below the AC Distribution PCB. The Comm X PCB includes the RJ45 Ethernet port that is used to connect the PVP75kW/100kW to the internet. The Comm X PCB also includes a modbus input port and a modbus output port, a serial port for local access via laptop computer, and a DVI port that is used to connect the Comm X PCB to the main Communications PCB.
Serial port DVI port
RJ45 Ethernet port
modbus input (master) modbus output (slave)

Figure 1-6 - Comm X PCB 7
DC Sub Panel
The inputs from the PV array are landed within the unit at the DC sub panel (Figure 1-7). This panel also houses the DC disconnect, GFDI PCB, fuses, and integrated fused subcombiner box.
GFDI PCB
DC Disconnect
DC Filter
DC Subcombiner Positive Inputs (for negatively grounded systems)
DC Negative Bus Bar Landing DC Fuses
Figure 1-7 DC Sub Panel Detail (Six Circuit Sub-combiner Option Shown)
Ground Fault Interrupt Device
Figure 1-8 GFDI PCB
The PVP75kW/100kW Inverter is equipped with a GFDI (Ground Fault Detector/ Interrupter) as shown in Figure 1-8. The purpose of the GFDI is to detect a ground fault (unintended current ow from the solar panels to earth ground) and in the event of a ground fault, stop AC power production within the inverter.
WARNING to connect or bond the solar array Negative (or the solar array 3A fuse
WARNING: Risk of Electrical Shock. The GFDI functions using a
Risk of Electrical Shock. The GFDI functions using a 3A fuse to connect or Positive, if using a positively grounded panel array) to earth ground on bond the solar array Negative (or the solar array Positive, if using a positively the GFDI PCB. grounded panel array) to earth ground on the GFDI PCB..
If the ground fault current exceeds 3A between the grounded array terminal and the earth ground, the fuse will open and disconnect the solar panels from their ground reference, interrupting the ground fault. In this situation, the inverter will cease operation and display a fault message. Additionally, the LED on the GFDI PCB will illuminate red.
Operator Interface Controls/Vacuum Fluorescent Display
The VFD provides multiple information screens to the user.

Views and Basic Block Diagram of the Inverter
See Appendix C- Mechanical Drawings for multiple views of the inverter.
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2. Safety
2. Safety
2.1 General Safety
IMPORTANT SAFETY INSTRUCTIONS: This product has been engineered and manufactured to ensure your personal safety. Improper use may result in potential electrical shock or burns. Read and follow all instructions for installation, use and servicing of this product. Read all safety warnings before installing or operating the inverter.
Symbols Utilized within the 75kW/100kW Inverter
Item Type
Direct Current Supply Alternating Current Supply Phase
Symbol
Equipment Grounding Conductor
S
or
2. SAFETY
On or Off Table 2-1 Inverter Symbols
SAVE THESE INSTRUCTIONS: This manual contains important instructions for the PVP75kW/100kW Inverter that must be followed during installation and maintenance of the PVP75kW/100kW Inverter.
DANGER: Risk of Electrical Shock. High voltages are present DANGER DANGER within the PVP75kW/100kW Inverter cabinet. Both AC and DC Risk of Electrical Shock. High voltages are present within the disconnects must be in the OFF position when working on the unit. PVP75kW/100kW Inverter cabinet. Both AC and DC disconnects must be in Wait ve minutes to discharge high voltage before removing the the OFF position when working on the unit. Wait ve minutes to discharge high front panels of the inverter. voltage before removing the front panels of the inverter.
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! ! !
DANGER: Risk of Electrical Shock. When exposed to light, DANGER DANGER PV arrays create electrical energy that could cause a hazardous Risk of Electrical Shock. When exposed to light, covering the surface of all PVcondition. Avoid this by completely PV arrays create electrical energy that could cause a hazardous condition. before wiring them. arrays with opaque (dark) material
DANGER
DANGER: Risk of Electrical Shock. Before connecting the Risk of DANGER Electrical Shock. Before connecting the inverter to the electrical utility grid, yourinvertercompany must grant approval. Only qualied electricians utility to the electrical utility grid, your utility company must grant approval. Only qualied electricians should make the should make the connection to the utility grid. connection to the utility grid.
CAUTION CAUTION: Risk of Electrical Shock. All electrical installations
Risk of Electrical Shock. All electrical installations should electrical codes and should be accomplished in accordance with local be accomplished in accordance with local Electrical codes (NEC), ANSI/NFPA 70. Code (NEC), the National electrical Code and the National Electrical ANSI/NFPA 70.
2.2 Electrical Safety

Islanding Prevention- Electrical Safety Features
The PVP75kW/100kW Inverter is designed for safety and efciency. Power for the inverter control circuitry is drawn from the utility grid. This ability, along with an advanced anti-islanding scheme, ensures power can never be generated during a utility grid failure. The isolation transformer guarantees isolation of the utility grid and PV modules. The inverter also incorporates an integral ground fault detector/interrupter (GFDI) circuit.
Handling, Service and Maintenance
Only qualied personnel should perform the transportation, installation and initial operation and maintenance of the PVP75kW/100kW Inverter in accordance with NEC ANSI/NFPA 70, as well as all state and local code requirements. Follow all national and state accident prevention regulations.
! !
point The inverters to their Center balance point that correlates to their Crush Hazard.that correlates have a specic of Gravity. While the units meet UL1741 While the units meet UL1741 Stability beyond 10o of tilt, Center of Gravity.Stability tests, they should not be tipped tests, they should as the unit could topple over and crush anyone trapped and crush anyone not be tipped beyond 10o of tilt, as the unit could topple over underneath. trapped underneath. high volume blowers capable of high rpm speeds. Do not operate this inverter without the air intake in place. Keep away from unguarded Risk of Amputation. The inverter contains a pair of high volume blowers cablower blades. pable of high rpm speeds. Do not operate this inverter without the air intake in place. Keep away from unguarded blower blades.
WARNING: Crush Hazard. The inverters have a specic balance WARNING
WARNING: Risk of Amputation. The inverter contains a pair of
WARNING
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! !
WARNING: Risk of Burn. The inverter components can become WARNING
extremely hot during normal operation. Use caution when working Risk of Burn. The inverter components can become extremely hot during normal around the heat sink area. operation. Use caution when working around the heat sink area.
WARNING WARNING: Risk of Damage to Equipment. The inverter contains

Risk of Damage to Equipment. The inverterany static ESD sensitive circuitry. ESD sensitive circuitry. Discharge contains charge by touching bare Discharge any static charge by prior to contacting any internal components. skin to earth potential touching bare skin to earth potential prior to contacting any internal components.
Equipment Precaution/ Warning Labels
Observe all warning decals, placards and symbols posted within the 75kW/100kW Inverter for safe operation.
Disconnect Switches
The unit is equipped with both AC and DC Disconnect (power OFF) switches to stop power conversion within the inverter unit. In order to gain access to the interior of the cabinet, these switches must be in the off position. Since these disconnects stop only power conversion within the unit, both the DC (photovoltaic grid) and AC (utility grid) circuits must be isolated in order to fully ensure the inverter is de-energized. See 2.5 De-energize/Isolation Procedures for information on how to perform this task.
DANGER DANGER
! !
inverter AC and DC landing points unless utility connection circuit AC and DC voltages and PV array inputs at the inverter AC and DC landing points breaker will still be present are disconnected. unless utility connection circuit breaker and PV array inputs are disconnected.
DANGER: AC and DC voltages will still be present at the
DANGER DANGER: Risk of Electrical Shock. Allow ve (5) minutes for DANGER internal power to dissipate minutes for internal power to cabinet. Risk of Electrical Shock. Allow ve (5) prior to entering the enclosuredissipate Ensure enclosure cabinet. Ensure all terminals are voltage free prior to entering the all terminals are voltage free with the use of a multimeter. with the use of a multimeter.
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2.3 Personal Safety

Safety Zone
Ensure any personnel entering a safety zone within a four foot area around any operating PVP75kW/100kW Inverter wear appropriate Personal Protective Equipment (PPE) as mandated by national, state and local authorities.
Medical and First Aid Treatment
Personnel working in and around operating power generation equipment should be trained in Arc Flash Hazard, Fire Extinguisher selection and use, First Aid, Cardio Pulmonary Resuscitation (CPR) and Automated External Debrillator (AED) use (if available).
Safety Equipment Minimum Requirements
Authorized service personnel performing operations on this unit should have the following available: Consult NFPA 70E for PPE requirements on switch gear operating at less than 600V Electrical Hazard Footwear (ANSI Z41/Z85 rated) LOTO (Lock Out Tag Out) Kit Appropriate meter to verify the circuits are safely de-energized (1000VAC and DC rated, minimum) Any other equipment as applicable to your operation as required by national, state and local regulations
2.4 Wiring Requirement WARNINGWARNING: In accordance with the NEC, ANSI/NFPA70, connect
only to a circuit ANSI/NFPA70, connect only to a circuit provided In accordance with the NEC, provided with 350 amps for 208VAC or 150 amps for 480VAC maximum branch for 480VAC maximum branch with 350 amps for 208VAC or 150 ampscircuit overcurrent protection. circuit overcurrent protection.
Fire and Explosion Prevention
Care must be exercised when installing DC and AC hookups within the PVP75kW/100kW Inverter. Follow all instructions in this manual to ensure proper and safe operation of this unit.
DANGER DANGER
disconnect the event of inverter and do not attempt to use a water Risk of Electrical Shock. In power to thea re, disconnect power to the inverter based re water based Utilize only a Class C extinguisher rated and do not attempt to use a extinguisher.re extinguisher. Utilize only a Class C for electrical re. extinguisher rated for electrical re.
DANGER: Risk of Electrical Shock. In the event of a re,
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Wiring Information
All wiring methods and materials shall be in accordance with the NEC ANSI/NFPA 70 as well as all state and local code requirements. Use only conductors with an insulation rating of 90oC (minimum). The PVP75kW/100kW Inverter has a three-phase output. It is manufactured for 208VAC or 480VAC, depending on user requirements. The AC voltage cannot be changed once the unit is built. The PVP75kW/100kW Inverter is interfaced with the utility grid at the AC landing within the AC section on the front right side of the inverter. These terminals require the use of a UL-approved crimp-on type ring terminal or a UL-approved compression type lug certied for use with the chosen interface cables. Ensure similar cables run together in conduit runs and through gland plates, which allows any inductive currents produced to be cancelled out. For proper torque values of terminal lugs mounting hardware, see Appendix D- Limits, Descriptions, Fault Codes and Torque Values.
CAUTION connection of the AC Neutral terminals (H0 and X0) on the main
CAUTION: Risk of Equipment Damage. There shall be no
Risk of Equipment Damage. Thereleft oating.connection of the AC Neutral transformer, and shall be shall be no terminals (H0 and X0) on the main transformer, and shall be left oating. The PVP75kW/100kW Inverter is interfaced with the DC photovoltaic array at the DC landing located in the lower left (as viewed from the front) DC section within the inverter enclosure. Do not connect the negative pole (PV-) of the PV array directly to ground, as this will bypass the critical GFDI and violate the NEC. The DC input is congurable at the factory for multiple input landings. The unit can be congured for single, two, three, six, or nine pairs of DC inputs of equal sizes and voltages. These terminals require the use of a torque wrench to properly install the chosen interface cables. For proper torque values of DC sub-combiner box wire mounting hardware, see Appendix D- Limits, Descriptions, Fault Codes and Torque Values. This equipment is intended to be installed as part of a permanently grounded electrical system as per the NEC ANSI/NFPA 70 as well as all state and local requirements. A copper clad earth grounding electrode must be installed within 3 feet (1 meter) of the unit. The AC ground bus bar located in the AC section, lower front cabinet, must be used as the single point connection to the earth grounding electrode for the inverter system. AC over-current protection for the utility interconnect (grid-tied) must be provided by installers as part of the installation.
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2.5 De-energize/Isolation Procedures

De-energize
The following procedure should be followed to de-energize the PVP75kW/100kW Inverter for maintenance:
! !
DANGER DANGER: AC and DC voltages will still be present at the DANGER inverter will still be landing points unless AC and DC landing points AC and DC voltages AC and DC present at the inverter utility connection circuit unless utilitybreaker and circuit breaker and PV array inputs are disconnected. connection PV array inputs are disconnected.
DANGER DANGER: Risk of Electrical Shock. Allow ve (5) minutes for DANGER Risk of Electrical Shock. Allow ve (5) prior to entering the enclosuredissipate internal power to dissipate minutes for internal power to cabinet. prior to entering the all terminals are voltage free with the use of a multimeter. Ensure enclosure cabinet. Ensure all terminals are voltage free with the use of a multimeter.
1. Open the utility connection circuit breaker (not shown). 2. Disconnect the PV array using the external PV disconnect (not shown). 3. Position the AC Disconnect lever to the OFF position as shown in Figure 2-1. 4. Position the DC Disconnect lever to the OFF position as shown in Figure 2-1. 5. Install LOTO devices on the equipment as necessary to comply with LOTO requirements.
DC Disconnect in the power OFF position
AC Disconnect in the power OFF position
Figure 2-1 AC and DC Disconnect Power OFF 16
3. Planning
3. Planning
3.1 Select a Location
Requirements
Installation of this equipment should only be performed by qualied technicians. Installers must meet all local and state code requirements for licensing and training for the installation of Electrical Power Systems with AC and DC voltages to 600 volts. The inverter must be anchored to a concrete pad. The mounting pad must meet local seismic requirements. See Appendix C- Mechanical Drawings for concrete pad mounting specications.
Planning
Planning for a system requires complete understanding of the processes involved to successfully install the PVP75kW/100kW Inverters and meet all required local, state and national codes.
Location and Clearances Location
Select a suitable location to install the inverter. The inverter must be installed on a at, solid surface, such as a concrete pad. The inverter should be located near the solar panels to minimize the DC wire length.
Left and Right Sides
PV Powered recommends placing the inverter so there is a minimum of six (6) inches of clearance on each side of the inverter (working clearances must also comply with NEC 110.26). If two or more inverters are mounted side by side, a minimum of 12 inches between units is recommended. These clearances allow access to the AC and DC gland plates for installation of side entry conduits as well as access to unit mounting points.
Rear
3. PLANNING
The unit is engineered for a zero (0) clearance behind the inverter.
Front
A front clearance of three (3) feet is required to open and maintain the unit.
Top
A top clearance of fourteen (14) inches above the air intake is required to maintain the
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lters and blowers. Clearances are shown in the gure below.
No clearance required behind unit
14 inches
3 feet
6 inches
6 inches
Figure 3-1 Inverter Clearances Conduits and Conductors
All the external conduits and conductors are to be supplied by the installer. See Appendix C- Mechanical Drawings for inverter gland plate locations. All interconnect wiring and power conductors interfacing to the inverter must be in accordance with the NEC ANSI/NFPA 70 and any applicable state and local codes. Large gauge wire must conform to the minimum bend radius specied in the NEC, Article 373-6B, Ninth Edition. All conductors shall be rated for 90oC (minimum). External Cable Interfaces: Entry through bottom, side, or top gland plates. See Appendix C- Mechanical Drawings for details.
Environmental
The unit may be installed either indoors or outdoors. If the installation of the inverter is outdoors, all interconnect conduit and ttings must be rated NEMA 4 (same as inverter rating) as required by the NEC.
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Inverter power output will be derated for ambient temperatures in excess of 50 C/122 F. Clearances: Front- 3 feet, Rear- 0 inches, Sides- 6 inches, Top- 14 inches. Cooling Air Requirements: The maximum cooling air ow rate is 1500 CFM. No external intake or exhaust air ports in the building are required if volume needs are met.
PV Array Frame Grounding
The PVP75kW/100kW Inverter incorporates an integral GFDI device. The PV array safety ground (frame ground) may be attached to the grounding bus bar provided. The grounding bus bar is located in the left hand base of the inverter cabinet. The PV array is grounded internally by means of the GFDI.
DANGER DANGER: Do not connect the PV negative or positive to the DANGER Do not connect the PV negative or positive to the ground bus bars through the ground bus bars provided. The PV array is grounded provided. The PV array is groundedGFDI. Connecting the PV array positivethe negative to integral through the integral GFDI. Connecting or PV array positive or negative to ground at any other point in the system would defeat the ground ground at any other point in the system would defeat the ground fault protection circuit. fault protection circuit.
The inverter is shipped pre-congured with positive or negative PV array grounding based on the preference provided at the time of order.
CAUTION: The PVP75kW/100kW Inverter may be factory CAUTION
congured for either positive factory congured It may NOT be eld The PVP75kW/100kW Inverter may beor negative ground. for either positive or congured to a different grounding once it is shipped from the factory. negative ground. It may NOT be eld congured to a different grounding once it To identify if your inverter is if your inverter is congured for positive is shipped from the factory. To identify congured for positive or negative ground read the label next to the DC landing bus bar. Verify that the or negative ground read the label next to the DC landing bus bar. Verify that the grounding conguration matches your installation grounding plan. If grounding conguration matches your installation grounding plan. If you need to you need to recongure the ground, contact PV Powered for assistance. recongure the ground, contact PV Powered for assistance. DO NOT ground eiDO NOT time of installation. This the defeat installation. This circuit. ther DC lead at the ground either DC lead at willtime of the integral GFDIwill defeat the integral GFDI circuit.
System Neutral
WARNING the equipment. within
WARNING: The AC output/neutral must not be bonded to ground
The AC output/neutral must not be bonded to ground within the equipment.
NOTE: The PVP75kW/100kW Inverter has been certied to UL1741 for installation without a neutral conductor. Do NOT pull a neutral conductor from the AC service panel to the inverter.
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Tools and Equipment
The following tools are needed to complete the installation of the inverter: 3/16 inch, 5/16 inch and 3/8 inch Allen wrenches (Allen wrench adaptor for a socket wrench recommended) Digital multimeter (1000V rated) 1/4 inch at blade (common) screwdriver #2 Phillips screwdriver 1/4 inch drive socket wrench, minimum 1/2 inch deep 7/16 inch socket (for reconguring AC voltage only) 7/16 inch end wrench (for reconguring AC voltage only) Adjustable pliers Crescent wrench (adjustable) Hex tool set Wire strippers Utility knife 0-120 inch/pound torque wrench 0-50 foot/pound torque wrench 600 volt rated fuse pulling device Tools for installing 1/2 inch anchor bolts RJ45 specialized crimping tool (to make a CAT5 Cable)
Utility Connection Requirements
Review all NEC 690, local codes, and utility requirements before installing the PVP75kW/100kW Inverter. NEC 690 has specic requirements for the size of the electrical service and the amount of current that is allowed to be fed into the panel by the inverter.
Contact your Local Utility
Contact your electrical utility before connecting the inverter to ensure there are no local restrictions or special requirements. Your local utility company may require specic inspections, equipment, or other procedures not covered in this document.
Voltage Inputs
This inverter was designed to be connected to three phase power. The AC input voltage is available in either 208VAC or 480VAC in Y (WYE) congurations. Do not attempt to change the output voltage of the units. AC and DC power requirements are shown in Appendix C- Mechanical Drawings.
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3.2 Monitoring
PVP75kW/100kW Inverters are equipped with a Data Monitoring Module. To connect the Data Monitoring Module to a pre-installed network, connect it to a broadband internet router with continuous internet access. For instructions on installing and using the Data Monitoring Module see section 4.4. If your site does not have Ethernet continuous output capabilities, contact PV Powered Customer Service and Technical Support at 1-877-3123832 for assistance.
3.3 Optional Equipment

The PVP75kW/100kW Inverter comes with standard positive and negative bus bars for landing DC inputs from the PV array. Optional single, two, three, six, and nine circuit internal sub-combiner boxes are available as shown in the gure below.
Single Circuit Option
Two Circuit Option
Three Circuit Option
Six Circuit Option
Nine Circuit Option
Figure 3-2 Sub-combiner Box Options No Fuse Option
It is the responsibility of the installer to provide proper fuse protection for the DC input circuit if the No Fuse option is selected.
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3.4 PV Array Input

The PV array open circuit voltage shall never exceed 600 volts. The PV Powered website at http://www.pvpowered.com/installation_support.php includes a string calculator. Contact your system installer or PV Powered if you require additional assistance.
3.5 AC Output Voltage

The PVP75kW/100kW Inverter utility input AC voltage conguration cannot be changed once the unit is constructed at the factory. Determine the desired AC output voltage prior to ordering for correct factory conguration to your site.
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PVP75kW/100kW Inverter Installation and Operation Manual PVP75kW/100kW Inverter PVP75kW/100kW Inverter Installation and Operation Manual Installation and Operation Manual
4. Installation Installation 4. 4.1 Conduit Entry
4.4. Installation Installation
1 Conduit Entry
plates as shown in Appendix C- Mechanical Drawings. AC and DC cables can be brought into the inverter be brought into the inverterside gland top, bottom or side gland AC and DC cables can through the top, bottom or through the plates as shown in Appendix C- Mechanicalin Appendix C- Mechanical Drawings. plates as shown Drawings.
AC and Entry 4.1 Conduit DC cables can be brought into the inverter through the top, bottom or side gland
4.2 Mounting and Anchoring
1. The 2 Mounting and Anchoring inverter base is designed to allow a properly rated forklift to lift it from the front, 4.2 Mounting and Anchoring
back or either side. Lift the inverter with a forklift by positioning the forks under the 1. The inverter base is designed to inverter properly rated forklift to liftproperlythe front, a from 1. The allowand through the openings in a itbottomrated forklift to lift it from the front, enclosure base is designed to allow the of the inverter. Position the inverter back or either side. Lift the back or eitheraside. Liftby positioning the a forklift by positioning the forks under the inverter with forklift the inverter with forks under the to the preferred location. Alternate methods of lifting and positioning the inverter enclosure and through the openings inand through of the inverter. Position the of the inverter. Position the inverter enclosure the bottom the openings installer. Suchinverter may include the use of a may be used at the discretion of the in the bottom methods to the preferred location. Alternate methods of liftingAlternate methods ofinverterand positioning the inverter to the with a strap rated forand positioning the lifting or forklift extensions. crane preferred location. the weight of the inverter, may be used at the discretion of theused at the discretion of may include Such methods may include the use of a may be installer. Such methods the installer. the use of a The anged the rated for the weight of to inverter, or after positioning. Secure the crane with a strap rated 2. the weight ofstrapinverter, allows the extensions. for crane with a inverter base or forklift unit thebe anchored forklift extensions. inverter to the concrete base by setting the anchoring hardware through each of the 2. The anged inverter base allowsanged inverter base allows the unit to be Secure the the be anchored after 2. Theholes unit toexternal mounting positioning. anchored after of Appendix C six in the ange as shown in sheet 2 positioning. Secure the inverter to the concrete base by settingthe concrete base by setting the anchoring hardware through each of the the anchoring hardware through each of the inverter to Drawings. Mechanical six holes in the external mounting ange asexternalin sheet 2 of Appendix C - in sheet 2 of Appendix C six holes in the shown mounting ange as shown Mechanical Drawings. Mechanical Drawings. 4.3 Electrical Connections
3 Electrical ConnectionsProceed with the electrical connection of the PVP75kW/100kW Inverter once it has been 4.3 Electrical Connections
properly mounted. Terminal connections for the PVP75kW/100kW Inverter are located Proceed with the electrical connection of the electrical connection of the PVP75kW/100kW Inverter once it has been Inverter once it Proceed with the PVP75kW/100kWinverter, the DC has been are located on the left inside the inverter. When facing the terminals properly mounted. Terminalproperly mounted. Terminal connectionsInverter PVP75kW/100kW Inverter are located connections for the PVP75kW/100kW are located side of the inverter and the AC terminals for the the right side. The AC and DC terminals are on inside the inverter. When facing the inverter, the DC terminals are located onDC terminals are located on the left the left insidesingle and two sub-combiner options only) accept standard terminal lug crimped (bus, the inverter. When facing the inverter, the side of the inverter and the AC terminals are onand the AC terminals are onDC terminals The AC and DC terminals the right side. The AC and the right side. side of the inverter bus bar ttings with standard 3/8 inch mounting hardware. For the wires mounted to the (bus, single and two sub-combiner options only)sub-combiner options only) accept standard terminal lug crimped standard terminal lug crimped (bus, single and two acceptfuse sub-combiners, the wire is inserted directly into the fuse optional three, six and nine wires mounted to the bus bar ttings with standard 3/8 inch mounting standard 3/8 inch mounting hardware. For the wires mounted toAccepted cables sizes forhardware. For the lug option are shown in holder assembly. the bus bar ttings with each subcombiner optional three, six and nine optional three, six and nine fuseinserted directly the wire fuse fuse sub-combiners, the wire is sub-combiners, into the is inserted directly into Table D-4 in Appendix D- Limits, Descriptions, Fault Codes and Torque Values. the fuse holder assembly. Accepted cables sizes for each subcombiner sizes for each subcombiner lug option are shown in holder assembly. Accepted cables lug option are shown in The PVP75kW/100kW Inverter is a NEMA enclosure. Table D-4 in Appendix D- Limits,D-4 in Appendix D- Codes and Torque4Values. Codes and Torque Values. Table Descriptions, Fault Limits, Descriptions, Fault Use only rain-tight or wetlocation conduit hubs and install these hubs as shown in Figure 4-1. The PVP75kW/100kW Inverter PVP75kW/100kW Inverter isonly rain-tight or wet- Use only rain-tight or wetThe is a NEMA 4 enclosure. Use a NEMA 4 enclosure. IMPORTANT: hubs and in Figure 4-1. location conduit hubs and install these hubsUseshown install these hubs as conduitin Figure 4-1. location conduit as rain-tight or wet-location shown hubs that comply with the requirements in the Standard for Fittings for Conduit and Outlet Boxes, UL 514B. IMPORTANT: Use rain-tight or wet-location conduit hubs that comply with the hubs that comply with the IMPORTANT: Use rain-tight or wet-location conduit requirements in the Standard for Fittings in the Standard for Fittings for UL 514B. requirements for Conduit and Outlet Boxes, Conduit and Outlet Boxes, UL 514B.
Lower cabinet gland plate Lower cabinet gland plate
4. INSTALLATION
Lower cabinet gland plate Straight 2 inch st

Straight 2 inch st metal conduit connector
2 inch st
metal conduit connector Straight metal conduit connector
Figure 4-1 Conduit Hub Installation
Figure 4-1 Conduit HubFigure 4-1 Conduit Hub Installation Installation 23 23 23
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DANGER DANGER: Electrical connections must comply with local DANGER electrical must comply with Electric Code (NEC) and ANSI/ Electrical connections codes, the Nationallocal electrical codes, the National ElecNFPA 70. Voltage drop and other considerations may dictate that tric Code (NEC) and ANSI/NFPA 70. Voltage drop and other considerations may larger wire sizes be used. dictate that larger wire sizes be used. DANGER DANGER: Make sure the main breaker in the main utility DANGER breaker box is in the main utility breaker box PVP75kW/100kW Make sure the main breakerswitched OFF before wiring theis switched OFF before Inverter. This breaker should be switched ON be switched wiring wiring the PVP75kW/100kW Inverter. This breaker shouldonly after all ON only has been properly connected and inspected. after all wiring has been properly connected and inspected.
AC Wiring
! !
WARNING PVP75kW/100kW Inverter. Failure to do so may result in hazardous
WARNING: Follow the order listed in this section to wire the
Follow the order listed in this section contacts. PVP75kW/100kW Inverter. voltages or disconnection of to wire the Failure to do so may result in hazardous voltages or disconnection of contacts.
CAUTION inverter be connected to a dedicated circuit with no other outlets the
CAUTION: The National Electrical Code (NEC) requires that
The National Electrical Code (NEC) same circuit. the inverter be connected to a or devices connected to the requires that See NEC Section 690-64(b) dedicated(1). Thewith no other outlets or devices connected to the same circuit. circuit NEC also places limitations on the size of the inverter and the See NECmanner in which it is connected to theplaces limitationsNEC Section the Section 690-64(b)(1). The NEC also utility grid. See on the size of inverter and the manner in which it is connected to the utility grid. See NEC Sec690-64(b)(2). tion 690-64(b)(2).
! ! !
CAUTION: To reduce the risk of re, connect the PVP75kW/100kW to a circuit with 350 amps maximum at 208VAC or CAUTION 150 risk maximum at 480VAC branch-circuit to a current protection To reduce theampsof re, connect the PVP75kW/100kWover circuit with 350 amps in accordance with amps maximum at 480VAC branch-circuit over current maximum at 208VAC or 150the National Electrical Code (NEC), ANSI/NFPA 70. protection in accordance with the National Electrical Code (NEC), ANSI/NFPA 70. CAUTION: The input and output circuits are isolated from the enclosure. System grounding, when required by Sections 690-41, CAUTION 690-42, and 690-43 of the National Electric Code (NEC), ANSI/NFPA The input70-1999, is the responsibility of from the enclosure. System groundand output circuits are isolated the installer. ing, when required by Sections 690-41, 690-42, and 690-43 of the National Electric Code (NEC), ANSI/NFPA 70-1999, is the responsibility of the installer. WARNING: The AC output/neutral must not be bonded to ground
WARNING
within the equipment. The AC output/neutral must not be bonded to ground within the equipment.
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NOTE: The PVP75kW/100kW Inverter is certied to UL1741 for installation without a neutral conductor. Do NOT pull a neutral conductor from the AC service panel to the inverter. The PVP75kW/100kW Inverter is designed for use with 208VAC or 480VAC Wye three phase power grids. The voltage output is not selectable on these units. Do not attempt to change the AC output voltage once it is set at the factory.
Wiring for 208VAC Service
Use the National Electric Code to select the appropriate AC wire sizing for your application. Correct wire sizing requires, at a minimum, considerations for ampacity, temperature and conduit. In addition wire should be sized to minimize voltage drop. The total impedance of the grid plus the interconnecting AC wires should be less than 0.01 Ohm per phase. Install the inverter on a dedicated branch circuit with a maximum 350A circuit breaker. The PVP75kW/100kW Inverter does not have internal AC fusing so it is important to size the branch circuit protection appropriately. When installed on a 208VAC electrical panel, the operational voltage range for the inverter is 183VAC 228VAC. Voltages outside this range will cause the inverter to fault on a voltage high or low condition.
Wiring for 480VAC Service
Use the National Electric Code to select the appropriate AC wire sizing for your application. Correct wire sizing requires, at a minimum, considerations for ampacity, temperature and conduit. In addition wire should be sized to minimize voltage drop. The total impedance of the grid plus the interconnecting AC wires should be less than 0.01 Ohm per phase. Install the inverter on a dedicated branch circuit with a maximum 150A circuit breaker. The PVP75kW/100kW Inverter does not have internal AC fusing so it is important to size the branch circuit protection appropriately. When installed on a 480VAC electrical panel the operational voltage range for the inverter is 422 VAC 528 VAC. Voltages outside this range will cause the inverter to fault on a voltage high or low condition.
Connection of AC and DC Wiring to the Inverter
The AC and DC connections are made through the user selected gland plates (plates and dimensions are shown in Appendix C-Mechanical Drawings). A cable puller may be used at all three gland plate positions. If a cable puller is used at the top gland plate, utilize the cable puller bracket as shown in Figure 4-2.
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Cable Puller Bracket Figure 4-2 Cable Puller Bracket (Upper Gland Plate) Connection to the Electrical Grid
! !
DANGER DANGER: Make sure the main breaker at the circuit breaker DANGER panel is switched the circuit breaker panel is AC terminal block. Make sure the main breaker at OFF before connecting the switched OFF before This terminal block. This breaker should be switched ON only connecting the ACbreaker should be switched ON only after all wiring has been properly connected. after all wiring has been properly connected.
CAUTION: To avoid an increase in AC voltage to unacceptable CAUTION
values while AC voltage to unacceptable values while the To avoid an increase inthe PVP75kW/100kW Inverter is connected, the grid impedance value is connected, the grid should be value as possible. PVP75kW/100kW Inverterat the connection pointimpedanceas low at the conBy should the grid impedance value low, the system impedance nection pointkeeping be as low as possible. By keeping the grid will achieve higher efciency. value low, the system will achieve higher efciency.
The PVP75kW/100kW Inverter is connected to the electrical grid using four wires: Phase A voltage, Phase B voltage, Phase C voltage and GROUND. Do NOT connect a neutral wire to the WYE point of the isolation transformer. The AC voltage connections in the PVP75kW/100kW Inverter are terminated in the AC disconnect located within the lower enclosure on the right side.
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AC Landings Phase C Phase B Phase A
Figure 4-3 Inverter Connections
WARNING WARNING: Do not connect a neutral wire to the Wye point of
Do not connect a neutral wire to the Wye so will cause the PVP75kW/100kW the isolation transformer. Doing point of the isolation transformer. Doing so will cause themalfunction and willInverter to malfunction and will void Inverter to PVP75kW/100kW void the warranty. the warranty.
AC Wiring Installation Procedure
1. Run the conduit from the main breaker panel to the desired gland plate of the inverter and insert the tting in the gland plate of the inverter, fastening with a locking nut. For details, see Appendix C- Mechanical Drawings (Sheet 1). 2. Feed the PHASE A, PHASE B, PHASE C and GROUND wires through the conduit and into the right side conduit opening of the inverter. 3. Connect the GROUND wire to the terminal marked EARTH GROUND inside the inverter. 4. Connect the wire from Phase A of the AC panel to the terminal marked PHASE A on the AC terminal inside the inverter (see Figure 4-3). 5. Connect the wire from Phase B of the AC panel to the terminal marked PHASE B on the AC terminal inside the inverter (see Figure 4-3). 6. Connect the wire from Phase C of the AC panel to the terminal marked PHASE C on the AC terminal inside the inverter (see Figure 4-3). 7. Ensure all connections are wired correctly and properly torqued. Tighten the AC terminal hardware to 43 foot-pounds.
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Adjustable Voltage Range
The PVP75kW/100kW Inverter is factory calibrated to the voltage and frequency limits detailed in Appendix D- Limits, Descriptions, Fault Codes and Torque Values. These ranges are adjustable and can be set by PV Powered eld technicians.
DC Wiring Installation Procedure
! !
DANGER DANGER: Make sure the PV array polarity and voltage DANGER between the positive and negative cables are correct and negative Make sure the PV array polarity and voltage between the positivebefore connecting connecting cables to the DC terminal block. cables are correct beforethe PV arraythe PV array cables to the DC terminal block. DANGER DANGER: If the inverter is not equipped with an optional DANGER If the inverter is not equipped with an optional fused sub-combiner, an externally fused sub-combiner, an externally mounted DC fused submounted DCcombiner with properly rated fusing must be installed. installed. fused sub-combiner with properly rated fusing must be
DC Input Voltage
Calculate the maximum open circuit (no load) voltage for each series module connection. FOR ALL TEMPERATURE CONDITIONS, THE OPEN CIRCUIT VOLTAGE FOR EACH SERIES CONNECTION MUST BE LESS THAN OR EQUAL TO 600 VDC. Contact PV Powered if you require assistance calculating the maximum DC input voltage for your array at your specic location.
Inputs
Each DC input connection must carry the same input voltage. The full array of DC input combinations is shown in 3.3 Optional Equipment.
DC Wiring Procedure
Follow these steps to wire the DC inputs from the PV panels to the PVP75kW/100kW Inverter. Refer to Figure 4-4.
DANGER
Risk of Electrical Shock. When exposed to light, PV arrays create electrical energy that could cause a hazardous condition.
1. Disconnect power to the DC wiring by disconnecting the PV outside the inverter before beginning DC wiring. 2. Keep track of the array positive and negative leads, and mark them clearly. 3. Route the PV array leads through the desired entry gland plate on the DC side of the inverter.
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4. Connect positive DC lead(s) to the positive terminals located on the bus bar or fuse holder as applicable (shown in Figure 4-4). The DC landing torque spec is 43 footpounds. 5. Connect negative DC lead(s) directly to the negative terminals located on the bus bar as shown in Figure 4-4. The DC landing torque spec is 43 foot-pounds. 6. Connect the PV frame ground wire(s) to the ground lug on the point marked the lower DC cabinet. in
DC Positive Landing DC Fuse
DC Fuses DC Sub-combiner Positive Inputs
Single, 2 and 3 Sub-combiner Options
6 and 9 Sub-combiner Options
Figure 4-4 DC Wiring Procedure
7. Energize DC cables. With a voltmeter, check the PV array positive leads and conrm the voltage is positive when referenced to the negative leads. The reading should match your series Voc total. De-energize DC cables.
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4.4 Performance Monitoring Connectivity

PV Powered has integrated a web-based data monitoring solution, the Data Monitoring Module, into the PVP75kW/100kW Inverter. To access data monitoring information, connect the RJ45 port in the lower right cabinet to an Ethernet network using a CAT5 network cable. The Data Monitoring Module will not work until it is connected to the internet through an always ON high-speed broadband connection, such as DSL. NOTE: The Data Monitoring Module does not support modem connectivity. Ethernet must be available at the inverter location. Customers are responsible for providing their own Ethernet connection based on the following specications: DHCP-enabled broadband internet connection that is always ON. This can be cable internet, a DSL line or equivalent. Hard-wired, Ethernet-enabled connection available at the inverter location. Hard wire an outdoor-rated CAT5 Ethernet cable between the inverter Data Monitoring Module and the DHCP-enabled Internet connection. If multiple inverters are commissioned to a single site, you can use an Ethernet hub located in an outdoor-rated enclosure to distribute Ethernet cables to the inverters.
4.1
4.2
Internet service should be connected using one of the following preferred methods:
Prepare the Inverter-to-Ethernet Connection
4.3
Internet service must be set up properly at the installation site before you can activate the Data Monitoring Module. There are many ways to congure networks for accessing the internet, and these are dependent on the specic needs and conguration located at the installation site. The Data Monitoring Module supports only hard-wired solutions to the inverter. It does NOT support wireless congurations. NOTE: Some complex networks might require a system administrator to add the inverter and the Data Monitoring Module. IMPORTANT: This wiring conguration complies with T-568B standards, and it is the only conguration supported by the Data Monitoring Module. OTHER WIRING CONFIGURATIONS WILL NOT WORK.
Connecting the Inverter to the Internet
To complete the connection of the Data Monitoring Module, route the CAT5 cable from the Internet enabled router at the site through the desired gland plate to the Data Monitoring Module located on the Power Distribution Board.
Additional Data Monitoring Module Information
Contact PV Powered if you need additional information or support using this online tool.
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5. OPERATION
5. Operation
5. Operation
5.1 Start Up Procedures
WARNINGensure that the front panels are closed properly.
WARNING: Before turning on the PVP75kW/100kW Inverter,
Before turning on the PVP75kW/100kW Inverter, ensure that the front panels are closed properly. To start the PVP75kW/100kW Inverter, complete the following steps in order: 1. Prior to engaging the inverters AC and DC disconnect switches, check the polarity of the DC positive and negative connectors to ensure they are wired correctly and conrm the PV panel open circuit voltage is at or below the level specied in 4.3 Electrical Connections (DC Wiring Procedure-Step 1). 2. Close the panel doors. 3. Turn on the AC connection to the inverter. 4. Turn on the external DC disconnect to provide DC power to the inverter. 5. Turn the inverters AC Disconnect to the power ON position (Figure 5-1). 6. The display on the upper front panel should now be active. The display is shown in Figure 5-2. 7. Turn the inverters DC Disconnect to the power ON position (Figure 5-1). 8. After ve minutes, the PVP75kW/100kW Inverter will start to produce power into the AC grid if all necessary operating conditions are met. NOTE: If a fault other than 0000 0000 0000 is displayed after the ve minute startup period, refer to Appendix D- Limits, Descriptions, Fault Codes and Torque Values.
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DC Disconnect in the power ON position
AC Disconnect in the power ON position
Figure 5-1 AC and DC Disconnect Power ON
5.2 Operation of Display

The display shown in Figure 5-2 indicates the PVP75kW/100kW Inverter status and real-time power output into the AC utility grid. The initial startup displays are shown in Figures 6-3. If a fault occurs, the display also provides a fault code that corresponds to a set of predened fault descriptions as detailed in Appendix D- Limits, Descriptions, Fault Codes and Torque Values. The inverter display normally scrolls through a series of display screens. Press the Pause button in order to pause the scroll feature. Press the Scroll button to begin scrolling the display again.
Figure 5-2 Display
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5.3 Ground Fault Interrupt Device

The PVP75kW/100kW Inverter is equipped with a GFDI (Ground Fault Detector/ Interrupter). The purpose of the GFDI is to detect a ground fault (unintended current ow from the solar panels to earth ground) and in that event, disable the inverter.
WARNINGWARNING: For the GFDI circuit to function as designed, the solar

array safety ground as designed, the solar to the PV array positive For the GFDI circuit to function must not be connectedarray safety ground must or negative leads. not be connected to the PV array positive or negative leads.
Bonding the Bonding the safety ground to the grounded leg anywhere but through safety ground to the grounded leg of the array of the array anywhere but through the inverter will cause the GFDI circuit to be bypassed. This the inverter will cause the GFDI circuit to be bypassed. This would defeat the operation of would defeat the operation of the GFDI and potentially create an unsafe the GFDI and potentially create an unsafe operating condition. operating condition. The GFDI functions using a 3A fuse to connect or bond the solar array Negative (or the solar array Positive, if using a positively grounded panel array) to earth ground on the GFDI PCB. If the ground fault current exceeds 3A between the grounded array terminal and the earth ground, the fuse will open and disconnect the solar panels from their ground reference, interrupting the ground fault. In this situation, the inverter will cease operation and display a fault message (see Appendix D- Limits, Descriptions, Fault Codes and Torque Values). Additionally, the LED on the GFDI PCB will illuminate red.
Faulted Ground
0440 0000 0000
Figure 5-3 Ground Fault Error Message
If the inverter displays a ground fault as shown in Figure 5-3, turn off the AC and DC to the inverter and refer to 6. Maintenance and Troubleshooting.
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5.4 Shutdown Procedures Shutdown Procedures

To shut down the PVP75kW/100kW Inverter, complete the following steps inin order: shut down the PVP75kW/100kW Inverter, complete the following steps order: 1. Open utility connection circuit breaker. 1. Open utility connection circuit breaker. 2. Disconnect PV array connection to inverter using external PV disconnect. 2. Disconnect PV array connection to inverter using external PV disconnect. 3. Turn the AC Disconnect to the power OFF position by rotating the AC power lever 3. Turn the AC Disconnect to the power OFF position by rotating the AC power lever to the position shown in Figure 5-4. The display on the upper front panel should bebe to the position shown in Figure 5-4. The display on the upper front panel should inactive. inactive.
DC Disconnect DC Disconnect in the power in the power OFF position OFF position
AC Disconnect AC Disconnect in the power in position OFFthe power OFF position
Figure 5-4 AC and DC Disconnect Power OFF Figure 5-4 AC and DC Disconnect Power OFF
4. Turn the DC Disconnect to the power OFF position by rotating the DC power lever to 4. the position shown in Figurethe power OFF position by rotating the DC power lever to Turn the DC Disconnect to 5-4. the position shown in Figure 5-4.
DANGER: Risk of Electrical Shock. Allow ve (5) minutes for DANGER: Risk of Electrical Shock. Allow ve dissipate internal Allow ve (5) minutes for internal power to(5) minutes for Risk of Electrical Shock.power to dissipate prior to entering the enclosure cabinet. DANGER
DANGER DANGER
internal power to dissipate prior to entering the enclosure cabinet. prior to entering Ensure all terminals areEnsure all terminals are voltage free the enclosure cabinet. voltage free with the use of a multimeter. Ensure all terminals are voltage free with the use of a multimeter. with the use of a multimeter.
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6. Maintenance & Troubleshooting

6. Maintenance and Troubleshooting
DANGER
! !
AC and DC voltages will still beAC and DC voltages will still be present at the DANGER: present at the inverter AC and DC landing points DANGER unless utility connection circuit breaker and PV array inputs are disconnected.circuit inverter AC and DC landing points unless utility connection breaker and PV array inputs are disconnected.
6. MAINTENANCE & TROUBLESHOOTING
DANGER
Before attempting any maintenance or troubleshooting, turn off AC and DC DANGER: Before attempting any maintenance or power to the inverter. DANGER troubleshooting, turn off AC and DC power to the inverter.
6.1 Inspection
PV Powered recommends visually inspecting the inverter every time it is serviced. Start by observing the front, back and sides (if accessible) of the inverter for damage, foreign objects, or dust and debris that may have accumulated around the inverter. Remove dirt and debris from the area around the inverter at least every six months.
6.2 Preventative Maintenance

Maintenance Checklist
The following maintenance should be performed annually. See Appendix E- Annual Maintenance Requirements Checklist for a checklist of these required maintenance items. A. General Inspection & Cleaning 1. Record general site conditions. 2. Record inverter performance data from inverter display. 3. Record environmental conditions. 4. Remove dirt and debris from underneath inverter. 5. Inspect and clean interior of inverter. 6. Inspect air lter and replace or clean (see procedure in the following section). 7. Conrm presence of required site-specic safety equipment. 8. Conrm presence of product documentation.
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B. Connections and Wiring 1. Complete visual inspection of electrical connections and wiring. 2. Complete mechanical inspection of connections and wiring. 3. Conrm torque of all electrical connections and re-torque as needed. C. Testing 1. Conrm inverter operating modes including standby, startup and ON. 2. Check continuity of protective circuits by testing fuses with a multimeter. 3. Check operation of relays and contactors. 4. Conrm power supply outputs. 5. Conrm data monitoring outputs. D. Documentation of Annual Preventative Maintenance Checklist Complete the maintenance checklist included in Appendix E- Annual Maintenance Requirements Checklist and save the information for your records. This checklist is also available on the www.pvpowered.com website.
Blower Intake Filters Maintenance
PV Powered recommends an annual inspection and cleaning of the blower intake lters. Cleaning may be required more often depending on the location of the inverter. 1. Remove the screws holding the louver assembly on the top of the inverter as shown in Figure 6-1.
Loosen screws to remove filter cover
Figure 6-1 Remove Louver Assembly
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2. Remove the two lters by loosening the wingnuts on the lter brackets (Figure 6-2). The lters can be vacuumed, cleaned or blown out using an air hose. After cleaning, inspect the lters for damage to the lters or frames. Contact PV Powered if you wish to replace them. Reinsert the lters and re-attach the louver assembly to the cabinet.
Filter Brackets (typical) Filters
Figure 6-2 Blower Intake Filters and Brackets (Top Down View of Inverter)
6.3 Basic Troubleshooting

The following information will allow the user to perform basic troubleshooting of the inverter. The display screens are the primary indicator of a possible problem with the inverter. Look for fault codes using Appendix D- Limits, Descriptions, Fault Codes and Torque Values as a guide.
Identify Inverter Fault Codes Startup
Upon startup, the inverter will automatically scroll between the four startup screens shown in Figure 6-3.
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V Input C Voltage C Power nergy
2 480 58 6
VDC VAC KW KWH
Fault 0440 0000 0000 Fault Script (if applicable)

Screen 4
Screen 3 Figure 6-3 Startup Screens Fault Codes
PV Powered Inc PV Powered Inc The displayphone 877 when a3132occurs. A detailed list of these faults can be provides codes 312 fault PVP 100KW found in Appendix D- Limits, Descriptions, Fault Codes and Torque www.pvpowered.com Values. email: support@pvpowered.com
Single Fault Example
PV Powered Inc PV Powered Inc VDC PV phone 8770440 3132 0000 Input 2 Faulted 312 0000 PVP 100KW VAC 0000 AC email: support@pvpowered.com Fault www.pvpowered.com Voltage 480 0440 0000 0000 Ground KW AC Power Fault Script (if applicable) Overcurrent 58 Screen 1 KWH Screen 2 Energy 6 VAC AC Voltage 480 Figure 6-3 Startup Screens Fault 0440 0000 0000 The sample screen shownPower 6-4 displays a ground fault. in Figure KW AC Fault Script (if applicable) 58 KWH Energy 6 Fault Multiple Faults Example Codes
The display multiple codes when a fault occurs. A detailed list of these 4 provides In the event that the inverter detects Screen 3 faults at one time, the numerical values will Screenfaults can be found in Appendix D- Limits, Descriptions, Fault Codes and be combined. An example is shown in Figure 6-5. Figure 6-3 Startup Screens Torque Values.
Figure Input Fault 3 VDC PV 6-4 ScreenExample Screen 2 Screen 4
Screen 1
Screen 2
Fault Fault Codes 1000 0420 0000 AC Voltage HighFaultedcodes when a0000occurs. A detailed list of these faults can be The display provides 0440 fault 0000 DC Under found in Appendix D- Limits, Descriptions, Fault Codes and Torque Values. Volt Ground
Single Fault Example Figure 6-5 AC Voltage High/DC Voltage Low Fault
Single Fault Example
Overcurrent
Faulted 0440 0000 0000 The fault in Figure 6-5 shows the AC voltage High fault 1000 0400 plus a DC Voltage Groundthe rst code indicates a voltage Low fault 1000 0020. (The 1 in the thousands digit of The sample screen shown in Figure 6-4 displays a ground fault. Overcurrent fault in the second block of four digits.) This fault may occur at night, when the panel voltage is low, and whenMultiple Faults Example the limits as specied in Appendix the utility voltage is above D- Limits, Descriptions, Fault Codes and Torque Values.6-4 Fault Example Screen Figure In the event that the inverter detects multiple faults at one time, the numerical values will be combined. An example is shown in Figure 6-5. The sample screen shown in Figure 6-4 displays a ground fault.
38 Fault 1000 Multiple Faults Example
Figure 6-4 Fault Example Screen
0420 0000 AC Voltage High In the event that the inverter detects multiple faults at one time, the numerical values will DC Under Volt be combined. An example is shown in Figure 6-5.
Figure 6-5 AC Voltage High/DC0420 0000 Fault Fault 1000 Voltage Low
The fault in Figure 6-5 shows the AC voltage High fault 1000 0400 plus a DC Voltage DC Under Volt Low fault 1000 0020. (The 1 in the thousands digit of the rst code indicates a voltage fault in the second block of four digits.) This fault may occur at night, when the panel Figure 6-5 AC Voltage High/DC Voltage Low Fault voltage is low, and when the utility voltage is above the limits as specied in Appendix D- Limits, Descriptions, Fault Codes and Torque Values. The fault in Figure 6-5 shows the AC voltage High fault 1000 0400 plus a DC Voltage Low fault 1000 0020. (The 1 in the thousands digit of the rst code indicates a voltage fault in the second block of four digits.) This fault may occur at night, when the panel 38 voltage is low, and when the utility voltage is above the limits as specied in Appendix D- Limits, Descriptions, Fault Codes and Torque Values.
AC Voltage High
6.4 Advanced Troubleshooting WARNINGWARNING: These servicing instructions are for use by qualied
personnel only. are for use by qualied personnel only. To perform These servicing instructions To reduce the risk of electric shock, do not reduce any servicing other perform specied in the operating instructions the risk of electric shock, do not than that any servicing other than that specied for someone of your qualications. in the operating instructions for someone of your qualications. Before performing advanced troubleshooting, the inverter must be deenergized as described in 5.4 Shutdown Procedure.
DANGER: Risk of Electrical Shock. Allow ve (5) minutes for DANGER Risk of Electrical Shock. power to dissipate priorfor entering power to dissipate internal Allow ve (5) minutes to internal the enclosure cabinet. prior to entering Ensure all terminals are voltage free with the use of a multimeter. the enclosure cabinet. Ensure all terminals are voltage free with the use of a multimeter.
DANGER
Prior to conducting the following troubleshooting steps, perform a visual inspection targeting loose or disconnected wires, fuses, other connections or hardware problems. If the visual inspection reveals potentially unsafe conditions, discontinue troubleshooting and contact PV Powered Technical Support at 1-877-312-3832, or email support@ pvpowered.com prior to proceeding.
AC Under Voltage Fault
If the inverter displays an AC Under Voltage fault and all the voltages going into the inverter are within the tolerances specied in Appendix A- Specications, refer to the troubleshooting tips below. 1. If the main branch circuit breaker is not tripped, check the small fuses located on the AC sub panel (there are six in two sets of three). If one or more of these fuses have opened, replace them with like parts (600VAC, 10A or 20 A as required). 2. If any of the fuses were open, visually inspect the wiring. Look for frayed wires, carbon marks indicating a short, or burn traces on the circuit boards. If any of these conditions are present, DO NOT START THE INVERTER. Call PV Powered Technical Support at 1-877-312-3832, or email support@pvpowered.com for replacement parts or service.
Ground Fault Diagnosis
The PVP75kW/100kW Inverter reports a ground fault error if it detects a voltage potential between ground and the grounded terminal of the solar array. This condition can occur if the ground fault fuse in the inverter has opened.
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A ground fault occurs when a current of more than three amps ows from the solar array to ground. This may be caused by the following: 1. A conguration error during commissioning. 2. Switching the grounded conductor in the DC disconnect. For a negatively grounded system, the positive leg should be broken in the DC disconnect. For a positively grounded system, the negative leg should be broken in the DC disconnect. 3. A pinched wire in the installation connecting some part of the array or DC wiring to earth ground. 4. In the case of a multiple inverter installation, mismatched array strings.
Repairing a Ground Fault
! !
DANGER DANGER: Risk of Electrical Shock. Allow ve (5) minutes for DANGER internal power to dissipate minutes for internal power to cabinet. Risk of Electrical Shock. Allow ve (5) prior to entering the enclosuredissipate Ensure enclosure cabinet. Ensure all terminals are voltage free prior to entering the all terminals are voltage free with the use of a multimeter. with the use of a multimeter. DANGER DANGER: Verify that no shock hazard exists between both DANGER fuse terminals exists between both fuse terminals and earth 600V Verify that no shock hazard and earth ground before removing the fuse. Aground rated fuse pulling device is required. before removing the fuse. A 600V rated fuse pulling device is required.
Open the DC side door and nd the GFDI PCB (Figure 1-7). Inspect the 3A fuse for continuity using a multimeter. If the fuse is open, replace the fuse. Close the door and restart the inverter following the instructions described in 5.1 Start Up Procedures. If the fuse is not open, continue troubleshooting by following the steps below. With the ground fault fuse removed:
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1. Check for continuity (ohms) across the fuse. If the meter indicates no continuity then a ground fault likely exists. 2. If the fuse is open, replace it only with a 600VDC, 3A fuse. DO NOT insert the new fuse until you ensure there is no longer a ground fault condition. To ensure there is no longer a ground fault condition: A. Check the DC voltage between the grounded terminal of the array and earth ground. The voltage should be less than 30 volts with the GFDI fuse removed. If the voltage is higher than 30 volts, a ground fault likely still exists. Check the array wiring. For the best results, perform this test with the DC disconnect in both the ON and OFF positions. B. Make sure the grounded leg of the solar array is not switched in the DC disconnect. 3. Once the ground fault condition has been eliminated, verify the voltage between earth ground and the grounded side of the PV array is less than 30 volts. Ensure the DC disconnect is in the OFF position, and install the new GFDI fuse. Follow 5.1 Start Up Procedure to restart the inverter. If the ground fault can not be eliminated, contact PV Powered Technical Support at 1-877312-3832, or email support@pvpowered.com.
Infrared Inspection Ports
Infrared inspection of the isolation transformer and inductors can be performed by utilizing the ports in the upper cabinet (shown in Figure 6-6). To access the ports, remove the blower intake as described in Blower Intake Filters Maintenance. Position the thermal scanning device as required to obtain the desired measurements.
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Infrared Inspection Ports
Figure 6-6 Infrared Inspection Ports (Top Down View of Inverter)
6.5 Contact Information

PV Powered, Inc. 150 SW Scalehouse Loop Bend, OR 97702 Tel: 541-312-3832 Customer Service and Technical Support: 1-877-312-3832 Fax: 541-383-2348 www.pvpowered.com email: support@pvpowered.com
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7. Limited Warranty
7. Limited Warranty
THIS 10-YEAR LIMITED COMMERCIAL WARRANTY (the 10-Year Warranty) covers defects in your PV Powered commercial inverter caused by material or manufacturing faults for a 10-year period. The warranty period for the 10-Year Warranty begins on the date you commission your PV Powered commercial inverter, or 6 months after the date of purchase, whichever comes rst. The 10-Year Warranty applies to the base model commercial inverter and all customer purchased options that were manufactured by PV Powered. The 10-Year Warranty does not apply to customer purchased optional equipment that was not manufactured by PV Powered. Optional equipment not manufactured by PV Powered will be covered by the original manufacturers warranty. The 10-Year Warranty may be transferred to subsequent owners, except that the 10Year Warranty shall be void if, without prior approval of PV Powered, either (i) the PV Powered commercial inverter is moved from its original installation location or (ii) the overall PV system design is altered. In satisfaction of its obligations under the 10-Year Warranty, PV Powered will, at its discretion, repair or replace the defective component(s) free of charge, as long as PV Powered is notied of the defect during the warranty period. PV Powered reserves the right to inspect the faulty component(s) and determine if the defect is due to material or manufacturing aws. PV Powered also reserves the right to charge for service time expended if the defect is due to any cause other than a material or manufacturing aw. The 10-Year Warranty does not cover defects or damage caused by: Normal wear and tear. Shipping or transportation damages. Improper installation. Exposure to unsuitable environmental conditions, including but not limited to damage due to lightning strikes. Unauthorized or abnormal use or operation. Negligence or accidents, including but not limited to lack of maintenance or improper maintenance. Material or workmanship not provided by PV Powered or its authorized service centers. Relocation of the commercial inverter from its original installation location or alteration of the overall PV system design without prior approval of PV Powered. Acts of God, such as earthquake, ood or re.
7. LIMITED WARRANTY
The 10-Year Warranty does not cover costs related to the removal, installation, or troubleshooting of your electrical systems.
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PV Powered will, at its discretion, use new and/or reconditioned parts in performing warranty repair and in building replacement products. PV Powered reserves the right to use parts or products of original or improved design in the repair or replacement. If PV Powered repairs or replaces a product, PV Powereds warranty continues for the remaining portion of the original warranty period or 90 days from the date of repair, whichever period expires later. All replaced products and all parts removed from repaired products become the property of PV Powered. PV Powered covers the parts, travel and labor necessary to repair the product within the United States and Canada. If your product requires troubleshooting or warranty service, contact your installer or dealer. If you are unable to contact your installer or dealer, or the installer or dealer is unable to provide service, contact PV Powered directly at 1-877-312-3848, or support@ pvpowered.com. EXCEPT FOR THIS 10-YEAR WARRANTY, PV POWERED EXPRESSLY MAKES NO WARRANTIES WITH RESPECT TO THE PV POWERED INVERTER, EXPRESS AND IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY, THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, AND ANY WARRANTIES THAT MAY HAVE ARISEN FROM COURSE OF DEALING OR USAGE OF TRADE. TO THE MAXIMUM EXTENT PERMITTED BY LAW, PV POWEREDS AGGREGATE MONETARY LIABILITY TO YOU FOR ANY REASON AND FOR ANY AND ALL CAUSES OF ACTION, WHETHER IN CONTRACT, TORT OR OTHERWISE, WILL NOT EXCEED THE AMOUNT PAID TO PV POWERED FOR THE PV POWERED INVERTER(S) COVERED BY THIS 10-YEAR WARRANTY. PV POWERED WILL NOT BE LIABLE UNDER ANY CAUSE OF ACTION, WHETHER IN CONTRACT, TORT OR OTHERWISE, FOR ANY INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES, EVEN IF PV POWERED HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE PRICE FOR THE PV POWERED INVERTER AND PV POWEREDS OBLIGATIONS UNDER THIS 10-YEAR WARRANTY ARE CONSIDERATION FOR LIMITING PV POWEREDS LIABILITY. IN THE EVENT OF A DISPUTE BETWEEN PV POWERED AND ANY PARTY COVERED UNDER THIS WARRANTY, TO THE MAXIMUM EXTENT ALLOWED BY LAW, SUCH PARTY AGREES TO RESOLVE ANY AND ALL SUCH DISPUTES USING BINDING ARBITRATION IN ACCORDANCE WITH THE COMMERCIAL ARBITRATION RULES AND EXPEDITED PROCEDURES OF THE AMERICAN ARBITRATION ASSOCIATION, WITH THE PLACE OF ARBITRATION TO BE BEND, OREGON. UNLESS OTHERWISE AGREED IN WRITING, THE ARBITRATOR SHALL BE DRAWN FROM THE NATIONAL ENERGY PROGRAM PANEL OF THE AMERICAN ARBITRATION ASSOCIATION. THE PRICE FOR THE INVERTER AND PV POWEREDS OBLIGATIONS UNDER THIS 10-YEAR WARRANTY ARE CONSIDERATION FOR THIS BINDING ARBITRATION PROVISION.
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Appendix A -Specications Appendix A- Specifications

Model
Electrical Characteristics
Appendix A- Specications PVP75kW

PVP75kW 75kW
208VAC and 480VAC, 3 , 4 wire 75kW 450A 208VAC and 480VAC, 3 , 4 wire 766/64ms 450A 208 or 480 208 (208VAC), 766/64ms 90 (480VAC) 208 or 480 260/112.5A 208 (208VAC), +/- 5% 90 (480VAC) 260/112.5A +/- 5% 95.5 95.5 95.5 96+ 95.5 267 96+ 50, 75, 100, 150, 225, 450A 267 10.2 50, 75, 100, 150, 225, 450A 295-500 10.2 600 295-500 59.3-60.5Hz 600 (-12% to +10%) 59.3-60.5Hz (-12% +10%) 183VACto 228VAC 422VAC 528VAC 183VAC 228VAC > .99 422VAC 3% < 528VAC Forced > .99 Convection < 3%
PVP100kW PVP100kW 100kW

208VAC and 480VAC, 3 , 4 wire 100kW 675A 208VAC and 480VAC, 3 , 4 wire 766/64ms 675A 208 or 480 278 (208VAC), 766/64ms 120 (480VAC) 208 or 480 348/150A 278 (208VAC), 120 +/- 5% (480VAC) 348/150A +/- 5% 95.5 96.0 95.5 96+ 96.0 356 96+ 75, 100, 200, 300, 600A 356 13.6 75, 100, 200, 300, 600A 295-500 13.6 600 295-500 59.3-60.5Hz 600 (-12% to +10%) 59.3-60.5Hz (-12% +10%) 183VACto 228VAC 422VAC 528VAC 183VAC 228VAC > .99 422VAC 3% < 528VAC Forced > .99 Convection < 3% Forced Convection
Model Continuous Power (AC)

Electrical Characteristics Grid Type Continuous Power (AC) Maximum array short circuit current (DC) Grid Type Maximum output fault current and duration Maximum array short circuit current (DC) Nominal AC Voltages (VAC) Maximum output fault current and duration AC Maximum Continuous Current (A) Nominal AC Voltages (VAC) Max AC Fault Current/Phase (A) AC Maximum Continuous Current (A) Limits of accuracy of voltage measurement Max Efciency (%) CECAC Fault Current/Phase (A) Limits of accuracy of voltage measurement 208VAC CEC Efciency (%) 480VAC 208VAC Peak Efciency (%) 480VAC Nominal DC Current (A) Peak Efciency (%) Sub-combiner DC fuse options Nominal DC Current (A) Max heat dissipation (kBTU/hr) Sub-combiner DC fuse options MPPT range Max heat Voc Maximum dissipation (kBTU/hr) MPPT range Frequency Range Maximum Voc AC Voltage Range Set points (default) Frequency Range AC Operating Range (V) AC Voltage Range Set points (default) 208VAC AC Operating Range (V) 480VAC 208VAC Power Factor at full power 480VAC THD (%) Power Factor at full power Cooling THD (%) Cooling
APPENDIX A
Table A-1 Unit Specications Forced Convection Table A-1 Unit Specications
45 45
Model
Temperature range (C) Max ambient at Pnom (C) Standby Losses (W) Utility Interconnect Voltage Trip Limits and Times Utility Frequency Trip Limits and Times Limits of Accuracy Time Measurement Enclosure rating Dimensions (H x W X D in inches) Max weight (lb) Relative RH (%) Altitude Display Interface options Communications protocol Standard warranty Certications & Compliances Data monitoring solution Construction Isolation Transformer Options UL approved positive grounding Commercial grade data monitoring solutions Preventative maintenance program Extended warranty- 20 Year Range of integrated fused sub-array combiners from one to nine fuses from 75 to 600 Amps
PVP75kW
-30 to 50 50 42 See Appendix D See Appendix D +/- 0.1 sec NEMA 4 92 3/8 x 62 5/8 x 35 2750 lbs 0-95%, non-condensing 6,000 ft VFD 4x20 RS232 & Ethernet IP over Ethernet 10 years UL1741, IEEE519, IEEE929, IEEE1547, FCC Class A & B Included standard Powder coated steel with hot-dipped zinc base Yes
PVP100kW
-30 to 50 50 42 See Appendix D See Appendix D +/- 0.1 sec NEMA 4 92 3/8 x 62 5/8 x 35 3000 lbs 0-95%, non-condensing 6,000 ft VFD 4x20 RS232 & Ethernet IP over Ethernet 10 years UL1741, IEEE519, IEEE929, IEEE1547, FCC Class A & B Included standard Powder coated steel with hot-dipped zinc base Yes
Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Notes: 1. The PVP75kW/100kW Inverter complies with FCC Part 15 Class A conducted Class B radiated requirements. 2. The PVP75kW/100kW Inverter is designed to meet or exceed NEC Article 690 and UL1741-2005 Static Inverters and Charge Controllers for use in Photovoltaic Power Systems, which includes testing for IEEE 1547.1-2005, IEEE 929-2000 and IEEE519-2000. 3. The PVP75kW/100kW Inverter is rated by the California Energy Commission (CEC). Limits: Limits of Accuracy of Voltage Measurement +/- 5% Limits of Accuracy Frequency Measurement +/- 0.1Hz
Table A-1 Unit Specications (continued)
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Appendix B - Wiring Diagram

Appendix B- Wiring Diagram
See Fold Out on Next Page
APPENDIX B
47
48
Appendix C - Mechanical Drawings

Appendix C- Mechanical Drawings
See Fold Outs on Next Two Pages
APPENDIX C
49
50
Appendix D- Limits, Descriptions, Fault Codes and Torque Values

Condition Factory Setting (VAC) or (Hz) Range (VAC) Maximum Trip Time (s)
Appendix D - Limits, Descriptions, Fault Codes, and Torque Values
APPENDIX D
208VAC Conguration Voltage phase high Voltage phase low Voltage phase fast high Voltage phase fast low Voltage phase high Voltage phase low Voltage phase fast high Voltage phase fast low 132.0 105.6 144.0 60.0 480VAC Conguration 304.8 243.9 332.5 138.6 304.8 332.5 216.1 243.9 332.5 360.2 138.6 1.0 2.0 0.16 0.16 132.0 144.0 94.0 105.6 144.0 156.0 60.0 1.0 2.0 0.16 0.16
Table D-1 Voltage and Frequency Limits
Condition AC Voltage Field Adjustable Trip Points (% of Normal) Accessible Range of Frequency Hz (Limits of Accuracy Frequency Measurement +/-0.1 Hz) Accessible range of Trip Times (Limits of Accuracy Time Measurement +/- 0.1 sec) Factory Setting (VAC) or (Hz)
Adjustable Setting (VAC) or (Hz) -22% to +20% Adjustable 57-59.8 .16 to 300 seconds
Condition
Range (VAC)
Maximum Trip Time (s)
All Congurations Line frequency low Line frequency high 59.3 Hz 60.5 Hz 59.3 60.5 0.16 0.16
Table D-2 Adjustable Voltage and Frequency Limits
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Fault Code
PDPA_FAULT PDPB_FAULT GATE_FAULT VOLTAGE_FAULT EXTERNAL_FAULT GROUND_FAULT LOW_POWER_FAULT CPU_LOAD_FAULT OVERSPEED_FAULT OVERCURRENT_FAULT PRECHARGE_FAULT AIN1_FAULT AIN0_FAULT DRIVE_TEMP_FAULT WD_TIMER_FAULT AMBIENT_TEMP_FAULT Fault 1 DRV_A_LO_FAULT DRV_A_HI_FAULT DRV_B_LO_FAULT DRV_B_HI_FAULT DRV_C_LO_FAULT DRV_C_HI_FAULT OVR_CUR_A_FAULT OVR_CUR_B_FAULT OVR_CUR_C_FAULT FAN_1_FAULT FAN_2_FAULT P48V_SUPPLY_FAULT
Fault Group 1
Fault Group 2
Fault Group 3
0x8000 0x4000 0x2000 Drive Protection Fault Drive Protection Fault Drive Protection Fault
Description
0x1000 0x0800 0x0400 0x0200 0x0100 0x0080 0x0040 0x0020 0x0010 0x0008 0x0004 0x0002 0x0001
Over/Under Voltage or Frequency
GFDI System Operating Below Minimum Power limit (condition) Internal Control
AC Current too high Contactor fault (Main contactor)
Overheat Hardware watchdog timeout Temperature above limits
0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800
Gate Drive Fault A lo side assoc with PDP fault -phase A low gate Gate Drive Fault A hi side assoc with PDP fault phase A high gate Gate Drive Fault B lo side assoc with PDP fault phase B low gate Gate Drive Fault B hi side assoc with PDP fault phase B high gate Gate Drive Fault C lo side assoc with PDP fault phase C low gate Gate Drive Fault C hi side assoc with PDP fault phase C high gate Gate Drive Fault A current assoc with PDP fault phase A over current Gate Drive Fault B current assoc with PDP fault phase B over current Gate Drive Fault C current assoc with PDP fault phase C over current Fan 1 fault Fan 2 fault 48V supply fault
Table D-3 Fault Codes
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Fault Code
Fault 2 GHOST_FAULT PLL_FAULT AC_OVERVOLTAGE_FAULT A C _ U N D E R V O LTA G E _ FAULT AC_UNDERFREQUENCY_ FAULT AC_OVERFREQUENCY_ FAULT D C 2 _ O V E R V O LTA G E _ FAULT D C _ U N D E R V O LTA G E _ FAULT DC_OVERVOLTAGE_FAULT PS_FLOATING_FAULT M15_FAULT AC_UNBALANCE_FAULT P15_FAULT PS_FAULT
Fault Group 1
Fault Group 2
Fault Group 3
0x8000 0x0800 Intermittent fault Phase Lock loop fault
Description
0x0400 0x0200 0x0100 0x0080 0x0040 0x0020 0x0010 0x0008 0x0004 0x0004 0x0002 0x0001
Afliated with Voltage fault 1 word - AC hi voltage Afliated with Voltage fault 1 word- AC lo voltage Afliated with Voltage fault 1 word -AC hi frequency Afliated with Voltage fault 1 word-AC lo frequency Afliated with Voltage fault 1 word- DC voltage hi Afliated with Voltage fault 1 word- DC voltage lo Afliated with Voltage fault 1 word- DC voltage hi Power Supply Negative 15 volt supply fault Line to neutral unbalance 1 to 3 Positive 15 volts fault Positive 5 volt Power Supply fault
Table D-3 Fault Codes (continued)
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DC Sub-combiner Inputs
The following table reects proper DC wire sizing and torque values per sub-combiner application:
No. of Terminals per Sub-combiner Single Two Three Six Nine Max Amperage 600 400 200 100 60 Suggested Wire Size/Torque Al/Cu 500kcmil-#4/Direct to bus bar- 43 ft/lbs Al/Cu 350kcmil-#4/Direct to bus bar- 43 ft/lbs Al/Cu 350kcmil-#6/375 in/lb Al/Cu #2/0-6/120 in/lb Al/Cu #2-14/45 in/lb
Table D-4 Sub-combiner Wire Sizing and Torque Values AC & DC Bus Landing Hardware
The following diagram and table detail installation of the input wiring to the bus bars.
6 3
1 2
Figure D-1 AC and DC Bus Landing Hardware Hardware Description 1. Bus bar 2. Crimp connector 3. Flat washer 4. Lock washer 5. Nut (torque to 43 ft/lbs) 6. Bolt 3/8 x 1 Table D-5 AC and DC Bus Landing Torque Values
54
Appendix E - Annual Maintenance Requirements Checklist Appendix E- Annual Maintenance

Item Requirement # Item A # General Inspection & Cleaning Requirement
1 A Record general site conditions General Inspection & Cleaning 21 32 43 54 65 76 87 8 B 21 32 3 C 21 32 43 54 5 Record inverter performance data from inverter display Record general site conditions Record environmental conditions from inverter display Record inverter performance data Remove dirt and debris from underneath inverter Record environmental conditions Inspect and clean interior from underneath inverter Remove dirt and debris of inverter Inspect air lter and interior of inverter Inspect and clean replace or clean (see procedure in manual) Conrm presenceand replace site-specic safety equipment Inspect air lter of required or clean (see procedure in manual) Conrm presence ofof required site-specic safety equipment Conrm presence product documentation Conrm presence of product documentation Connections and Wiring Complete mechanical inspection of connections and wiringwiring Complete visual inspection of electrical connections and Conrm torque of all electrical connections and re-torque as needed Complete mechanical inspection of connections and wiring Conrm torque of all electrical connections and re-torque as needed Testing Check operation ofoperating modes including standby, startup and ON Conrm inverter protective circuits and alarms Check operation ofof protective circuits and alarms Check operation relays and contactors Conrm power supplyrelays and contactors Check operation of outputs Conrm data monitoring outputs Conrm power supply outputs Conrm data monitoring outputs
Appendix E- Annual Maintenance Requirements Checklist Requirements Checklist
APPENDIX E
1 B Complete visual and Wiringof electrical connections and wiring Connections inspection
1 C Conrm inverter operating modes including standby, startup and ON Testing
55 55
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Index
Index
A AC Distribution PCB 7 AC Overcurrent Protection 2 Acronyms and Abbreviations iii AC Sub Panel 6 Active Cooling 5 AC Under Voltage Fault 40 AC Wiring Installation Procedure 27 Adaptability 1 Additional Data Monitoring Module Information 30 Adjustable Voltage Range 28 Anti-Islanding Protection 2 Auto-Phasing 2 B Blower Intake Filters Maintenance 36 C Conduits and Conductors 18 Connecting the Inverter to the Internet 30 Contact Information 42 Contact your Local Utility 20 D DC Input Voltage 28 DC Sub Panel 8 DC Wiring 28 DC Wiring Installation Procedure 28 DC Input Voltage 28 DC Wiring Procedure 28 De-energize 15 Disconnect Switches 13 E Easy Installation 1 EMI Output Filtration 2 Environmental 18 Equipment Precaution/ Warning Labels 13 F Fault Codes 38 AC Under Voltage Fault 40 Fault Example 38 Multiple Faults 39 Multiple Faults Example 39 Single Fault Example 38 Fire and Explosion Prevention 14 G Ground Fault 40 Ground Fault Diagnosis 40 Ground Fault Interrupt Device 9 Grounding 19 System Neutral 19 H Handling, Service and Maintenance 12 I Identify Inverter Fault Codes 37 Startup 37 Inductor 5 Infrared Inspection Ports 42 Inputs 28 Islanding Prevention- Electrical Safety Features 12 Isolation Transformer 5 L Location and Clearances 17 Location Requirements 17 M Main Enclosure 3 Maintenance Checklist 35 Making a CAT5 Cable 20 Medical and First Aid Treatment 13
INDEX
57
O Operator Interface Controls/Vacuum Fluorescent Display 10 Overcurrent Protection 2 P Planning 17 Power Module 4 Power Module Assembly 4 Card Cage Assembly 4 Communications Board 4 Controller/Control Board 4 Power Distribution Board 4 Power Supply Transformer 5 Prepare the Inverter-to-Ethernet Connection 30 R Redundant Cooling System 2 Remote Monitoring 2 Repairing a Ground Fault 41 Revisions and Certication ii S Safety Equipment 14 Minimum Requirements 14 Safety Information and Conventions ii Designation of Danger, Warning and Caution ii Safety Zone 13 Simple, Innovative Design 1 Symbols Utilized within the Inverter 11 T Tools and Equipment 20 U Unit Characteristics 45 Utility Connection Requirements 20 V Versatility 1 Voltage Inputs 20
W Wiring for 208VAC Service 25 Wiring for 480VAC Service 25 Connection of AC and DC Wiring to the Inverter 25 Wiring Information 14
58
150 SW Scalehouse Loop
Bend, OR 97702
P: 541-312-3832
www.pvpowered.com

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PVP75kW/100kW Inverter

INSTALLATION & OPERATION MANUAL

PVP75kW/100kW Inverter Installation and Operation Manual

Revisions and Certication

DANGER: The DANGER statement is used to inform the DANGER

The Warning statement is used to inform the installer/operator of a situation requiring

CAUTION: The CAUTION statement is used to inform the

PVP75kW/100kW Inverter Installation and Operation Manual

Acronyms and Abbreviations

Analog to Digital Converter

PWM Pulse Width Modulation VFD Vacuum Fluorescent Display

List of Figures and Tables

PVP75kW/100kW Inverter Installation and Operation Manual

1.2 Product Characteristics

1.3 Product Features

Redundant Cooling System

PVP75kW/100kW Inverter Installation and Operation Manual

1.4 Major Components and Functional Parts Descriptions

Front View Figure 1-1 PVP75kW/100kW Inverter Main Enclosure

Power Module Assembly

Figure 1-2 Power Module Assembly

Controller Power Distribution Communications

Figure 1-3 Card Cage Assembly

PVP75kW/100kW Inverter Installation and Operation Manual

AC Disconnect Surge PCB Soft Start Contactor Main Contactor

Comm X Communications PCB

Figure 1-4 AC Sub Panel

PVP75kW/100kW Inverter Installation and Operation Manual

AC Sense & DC Power Suply Fuses

Soft Start Fuses

Figure 1-5 AC Distribution PCB Comm X PCB

Serial port DVI port

RJ45 Ethernet port

modbus input (master) modbus output (slave)

DC Subcombiner Positive Inputs (for negatively grounded systems)

DC Negative Bus Bar Landing DC Fuses

PVP75kW/100kW Inverter Installation and Operation Manual

Ground Fault Interrupt Device

Figure 1-8 GFDI PCB

WARNING: Risk of Electrical Shock. The GFDI functions using a

The VFD provides multiple information screens to the user.

See Appendix C- Mechanical Drawings for multiple views of the inverter.

PVP75kW/100kW Inverter Installation and Operation Manual

Equipment Grounding Conductor

On or Off Table 2-1 Inverter Symbols

2.2 Electrical Safety

WARNING: Crush Hazard. The inverters have a specic balance WARNING

WARNING: Risk of Amputation. The inverter contains a pair of

PVP75kW/100kW Inverter Installation and Operation Manual

WARNING: Risk of Burn. The inverter components can become WARNING

WARNING WARNING: Risk of Damage to Equipment. The inverter contains

Equipment Precaution/ Warning Labels

DANGER: AC and DC voltages will still be present at the

2.3 Personal Safety

Fire and Explosion Prevention

DANGER: Risk of Electrical Shock. In the event of a re,

PVP75kW/100kW Inverter Installation and Operation Manual

CAUTION: Risk of Equipment Damage. There shall be no

2.5 De-energize/Isolation Procedures

DC Disconnect in the power OFF position

AC Disconnect in the power OFF position

Figure 2-1 AC and DC Disconnect Power OFF 16

PVP75kW/100kW Inverter Installation and Operation Manual