HRSGPRMR

HEAT RECOVERY STEAM GENERATORS PRIMER An Introductory Specification
Ric Middleton, PE
CONSULTING SERVICES Houston, TX USA 77375 832-334-6617 Phone
Copyright 2009 RIC MIDDLETON, PE Document Title: Rev. Date: HRSG Primer and Design Overview 1/14/2009 Page No.: 1
Table of Contents
Section
1. Codes & Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
3 5 14 17 20 33 36 38 54 72 75
2. Scope of Suppy & Terminal Points. 3. Owner Supplied Items 4. Field Work Required 5. System Descriptions . . . . . .
6. Shop Assembly / Modular Construction. . 7. Testing and Inspection . . .
8. Heat Recovery Steam Generator Trim Lists 9. Thermal Guarantees and Performance 10. Boiler Water Limits 11. Appendix . . . . . . . . .
Table 1.3 Performance (Gas Turbine Load Cases)
2A.5.1 Natural Gas Chromatograph Analysis Conventional and Combined Cycle Flow Diagrams Module Harp Construction Single Pressure Level and Deaerator Typical SCR P&ID HRSG Drawings Typical HRSG Thermal/Hydraulic Design Output Typical Referenced Specifications
Codes and Standards
1.0 Codes and Standards The Heat Recovery Steam Generator will be designed, manufactured, and tested in accordance with the latest applicable addendum of the following codes and standards: ASME Boiler and Pressure Vessel Code, Section I, VIII, IX, "Power Boilers" American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) Environmental Protection Agency (EPA) Institute of Electrical and Electronic Engineers (IEEE) American Iron and Steel Institute, AISI National Electrical Manufacturers Association (NEMA) National Fire Protection Association (NFPA) Occupational Safety & Health Act (OSHA) Scientific Apparatus Manufacturers Association (SAMA) Instrument Society of America (ISA) Boiler Water Requirements and Associated Steam Purity for Commercial Boilers, American Boiler Manufacturers Association (ABMA) HRSG Performance Testing (ANSI/ASME PTC 4.4) Steel Structures Painting Council (SSPC) National Electric Code (NEC) American Welding Society (AWS) American Institute of Steel Construction (AISC) Uniform Building Code (UBC)
Scope of Suppy & Terminal Points
2.0 Scope of Supply and Terminal Points The vendor shall furnish two (2) natural circulation, modular, finned water tube, heat recovery steam generators (HRSGs). The heat recovery steam generators shall consist of the following scope of supply: HRSG Scope of Supply Item I 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. Description HRSG PROPER Expansion Joint at HRSG Inlet Inlet Duct Inlet Silencer HP Superheaters HP Attemperator Reheater Reheater Attemperator HP Evaporator HP Economizers IP Superheater IP Evaporator IP Economizer LP Superheater LP Evaporator LP Economizer LP Integral Deaerator HP Steam Drum, Internals, & Support Structure HP Steam Drum Enclosure HP Drum Corrosion Allowance (1/8) IP Steam Drum, Internals, & Support Structure IP Steam Drum Enclosure IP Drum Corrosion Allowance (1/8) LP Steam Drum, Internals, & Support Structure LP Steam Drum Enclosure LP Drum Corrosion Allowance (1/8) LP Economizer Bypass Valve & Bypass Piping For Operation With CT Fired On Distillate Fuel. Interconnecting Piping Between HRSG Tube Bundles Trim and Trim Piping (Valves, PRVs, Level Gauges etc.) By HRSG Vendor By Others NOT INCL.
X X X X X X X X X X X X X X X X X X X X X X X X X X X X
HRSG Scope of Supply 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. II. III. 1. 2. 3. 4. 5. 6. 7. 8. 9. IV. 1. 2. 3. 4. 5. 6. 7. 8. Controls (DCS) Instrument Wiring To Junction Boxes and Tubing Pressure Safety Relief Valves & Drains PSV Silencers & Support Structure PSV Drip Pan Elbows & Vent Stacks Start-up Vent Valves & Drains Start-up Vent Valve Silencers Support Structure Sootblowers/Waterwash System Inc. Controls Wallboxes & Bearings for Sootblowers, If Reqd Access lanes for Sootblowers Field Insulation - Ductwork/Casing and Joints Steam Drum Insulation and Lagging Deaerator Insulation and Lagging Piping Insulation and Lagging Platforms, Ladders, and Stairs Per G/A Drawings Outlet Expansion Joint, - HRSG to Stack EXHAUST BYPASS SYSTEM DUCT BURNER SYSTEM Duct Burner - Natural Gas Local Control Panel Fuel Control Skid Burner Management System Fuel Pressure Reducing Station Fuel Delivery System (to skid) Piping From Fuel Control Skid to Burner Burner Outlet Duct and Insulation System TA Supervision (5 days) BLOWDOWN AND ASSOC. EQUIPMENT Blowdown Tank Insulation and Lagging for BD Tank BD Tank Trim and Trim Piping Piping between HRSG and Tank Piping between Tanks and Sewer Tank Personnel Protection Piping Insulation and Lagging Cascading Blowdown System (Flash Tank) (Including Valves, Piping, , etc.)
By HRSG Vendor
By Others X X
NOT INCL.
X X X X X X X X X X X X X X X
X X X X X X X X X
X X X X X X X X
HRSG Scope of Supply
By HRSG Vendor
By Others
NOT INCL.
V. 1. 2. 3. 4. VI. 1. VII. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. VIII 1. 2. 3.
BOILER FEED SYSTEM Feedwater and Condensate Pumps Piping from FW Pump Outlets to Economizer Inlets Piping from LP Storage Drum to HP & IP FW Pumps Feedwater Regulating Valves CO CATALYST SYSTEM CO Spool Duct (Replaced with Future CO Duct) SCR CATALYST SYSTEM (NOx) Inlet and Outlet Transition Ducts As Required Catalyst Housing Internal Structure for Catalyst Catalyst Dilution Air Fans (DAF) Monorail and Hoist for Handling Catalyst Ammonia (NH3) Injection Grid (AIG) Hot Gas Recirculation Flue Gas Piping (if Reqd) Electrical Heater (If Required) Anhydrous Ammonia Flow Control Skid Vaporizers for Anhydrous Ammonia System Ammonia Storage Tank and Delivery System Control Logic Diagrams Local Control Panel NOx/N03 Analyzers Piping between AIG & Ammonia Control Skid Ammonia Area Monitors SCR Dummy (Spool) Duct Piping Insulation TA Supervision (5 days) OUTLET STACK & TRANSITION DUCT Outlet Stack and Transition With Sampling Ports/Platforms Personnel Protection Around Stack (Expanded Metal Barriers) Outlet Stack EPA Connections
X X X X
X X X X X X X X X X X X X X X X X X X X
X X X
HRSG Scope of Supply 4. 5. 6. Outlet Stack FAA Lighting (If Required) Outlet Stack Silencer Outlet Stack Closure Damper With Access Provisions FRESH AIR FIRING SYSTEM MISCELLANEOUS CEM System Steam Sample Coolers Freeze Protection (Provisions Only) Flow Model Test (Seller to Determine) Start-up Spare Parts Suggested Spare Parts (2 years) - (List Only) Training (3 Days In classroom) - 10 Manuals Erection Technical Assistance Start-Up Technical Assistance Performance Testing External Piping (Outside of Section 1 Code Requirements From SH Outlets to 50Ft Elevation, Insulation By Others) Instruction/Operation Manuals - 10 Manuals Freight (FOB Jobsite -Nearest Rail Siding) Inlet Expansion Joint Acoustical Enclosure Grit Blasting of Drum Internal Surfaces HRSG Chemical Cleaning Special Tools (if required) Freight From Port of Import to Site, If Applicable Stainless Steel Drain Pans Below Modules Downstream of SCR System
By HRSG Vendor X
By Others X
NOT INCL.
IX X 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
X X X X X X X X X X X
12. 13. 14. 15. 16. 17. 18. 19.
X X X X X X X X
HRSG Terminal Points Ductwork Outlet flange of the GT outlet expansion joint. (Expansion joint usually in HRSG Scope) Outlet of the HRSG stack. Test connections with pipe caps in the inlet duct, HRSG casing and outlet stack. Flanged connections for the HRSG emissions monitoring ports in the ductwork and stack. LP Water and Steam Large Bore Piping Interfaces Inlet connection of the water preheater inlet piping. Connection shall terminate approximately 10 feet above grade located on the same side as the condensate pump. Outlet connection of the LP superheater piping. Connection shall terminate at a 50 foot elevation as shown on the General Arrangement Drawings. Inlet steam connection from the LP kettle boiler (Supplied by Others). Connection shall terminate 10 feet below the LP steam drum. Boiler Feed Pump Outlet connection to the HP & IP pump suction piping. Connection shall terminate approximately 10 feet below the LP storage drum located on the same side as the boiler feedwater pump. RH Steam Large Bore Piping Interfaces Inlet connection of the cold reheat piping. Connection shall terminate at a 50 foot elevation as shown on the General Arrangement Drawings. Outlet connection of the hot reheat piping. Connection shall terminate at a 50 foot elevation as shown on the General Arrangement Drawings. HP Water and Steam Large Bore Piping Interfaces Inlet connection of the HP economizer inlet piping. Connection shall terminate approximately 20 feet above grade located on the same side as the HP boiler feedwater pump.
Outlet connection of the HP superheater piping. Connection shall terminate at a 50 foot elevation as shown on the General Arrangement Drawings. IP Water and Steam Large Bore Piping Interfaces Inlet connection of the IP economizer inlet piping. Connection shall terminate approximately 20 feet above grade located on the same side as the IP boiler feedwater pump. Outlet connection of the IP superheater piping. Connection shall terminate atop the unit at the cold reheat interface. Safety Valve Vent Stacks/Silencers Outlet connection of all drum and main steam safety valve/vent stack silencers. Connections shall terminate 8 feet above the platform elevation. Vent Valves Outlet connection of second valve for all vents. All vent lines shall be double valved with the first valve close connected to the source and with the second valve terminating 8 feet above the platform elevation. Individual economizer module vents may be vented through the drums. Drain Valves-Drum Mounted Instrumentation Outlet connection of second valve for all drains. All drum mounted instrumentation drain valves shall be close coupled at the drum. The drain piping from all drum mounted instrumentation shall then be routed to a common drain (open funnel) pipe (approx. 4 to 6" dia) which shall terminate 5 feet above grade. Drain Valves-HRSG Outlet connection of second valve for all drains. All drain lines shall be double valved with the first valve close connected to the source and the second valve terminating approx. 5 feet above grade located on a common side of the HRSG unless otherwise noted. HP/RH Attemperator Inlet connection of automatic block valve for HP superheater and reheater attemperators. Connections shall terminate close connected to the source.
Steam/Water Sampling Outlet connection of second valve for the steam and water sampling isolation valves. All sampling connections shall be double valved and terminate close connected to the source. Continuous Blowdown Outlet connection of second valve for continuous blowdown valves. Connection shall terminate at the bottom of the HRSG near grade. Intermittent Blowdown Outlet connection of second valve for all intermittent blowdown valves. Intermittent blowdown lines shall be double valved with both valves close connected and terminating approximately 3 feet above grade terminating outside the HRSG casing. Chemical feed Inlet connection of all chemical feed check valves. All chemical feed connections shall be double valved and terminate close connected to the steam drums. Nitrogen Blanketing Inlet connection of all nitrogen feed check valves. All nitrogen feed connections shall be double valved and terminate close connected to the steam drums. Instruments Test Connections Outlet connection of all instrumentation test connection isolation valves. Test connections shall be close connected to the source Instrument Connections All boiler instrumentation shall terminate junction boxes. All instrument air connections shall terminate at each individual user. All motors provided shall terminate at motor terminals.
Duct Burner Inlet flange for the main gas and pilot gas headers located on the burner frame. Connection shall be located approximately 5 feet above grade. Inlet flange for the scanner cooling air header on the burner. Connection shall be located approximately 5 feet above grade. Inlet and outlet flanges for the main gas on the burner skid. Outlet flanges for the pilot gas located on the burner skid. Inlet flange for instrument air located on the burner skid. Outlet flange for the scanner cooling fans on the burner skid or scanner cooling blower skid. Terminal strips in burner management panel and pipe rack junction box. SCR System Inlet flanges for ammonia on the flow control skid. Inlet flange for instrument and service air on the flow control skid. Terminal strip in junction box located on flow control skid.
Owner Supplied Items
3.0 Owner Supplied Items ( Owner Erection ) 1. Foundation design and installation as required for installation of the HRSG system (including ducts and stack) including grout, anchor bolts, and nuts. 2. All utilities required during the installation and commissioning of the boiler. 3. Installation labor and supervision for the complete erection of the boiler system. 4. Hydrostatic test of the boiler after erection. 5. Chemical cleaning of the boiler after erection. 6. All necessary controls, field instruments, hardware, piping,,etc., required to complete the system and not supplied with the boiler. 7. All electrical wiring, conduit, cable trays, etc., required to tie in the system. All wiring shall be to the instruments. 8. All piping required for completion of installation outside of the scope of the boiler. 9. All motor starters and disconnects for all motors including power wiring to motors. (Excepting starters for dilution air fan motors which are included per the specifications) 10. All external insulation with weather proof covering for external piping, steam drum, deaerator, and personnel protection up to HRSG Vendor terminal points. 11. Final field painting. 12. HRSG feedwater pumps, condensate pumps, and piping. 13. Chemical pumps and piping. 14. Complete Turbine bypass systems. 15. Blowdown tanks, if required. 16. Kettle Boilers ( Rotor Air Coolers ) and all associated piping from LP steam Drum to Kettle Boilers. 17. Emissions monitoring equipment (if required). 18. Piping to connect the duct burner flow control skid to the HRSG.
19. Ammonia storage tanks, pumps, pumping skid, and piping to flow control skid. 20. Piping to connect the ammonia flow control skid to the HRSG. 21. Off-loading of equipment from truck and site deliveries. 22. All piping not included with the HRSG. 23. Addition of fans (if required) to provide the minimum flow requirements of NFPA prior to combustion turbine ignition. 24. Feedwater regulating valves and bypass valves.
Field Work Required
4.0 Field Work Required Installation of grouting for base plates furnished by HRSG Vendor for boiler sections and duct. Foundation, anchor bolts, grout, and nuts are by others. Installation of main support steel columns, main beams, and heating surface top support members. Installation of HRSG casing. Installation of duct burner and associated equipment. Installation of the CO and SCR housings and internals and duct external equipment. Installation of CO and SCR Catalyst. Installation of module harps and crossover piping between module headers. Installation of additional collector headers and interconnecting piping, if required. Installation of the steam drums and deaerator. Installation of miscellaneous vents and drains. Installation of boiler trim piping, valves, fittings, and instrumentation. Installation of outlet duct and stack. Installation of inlet expansion joint and round to square duct transition piece. The expansion joint and duct transition piece is not in HRSG Vendors scope. Installation of HRSG inlet duct. Insulating of hot surfaces for thermal barrier and personnel protection including external piping, steam drums, deaerator, EPA stack test port, etc. Field finish painting of structural components, boiler casing, ducts, stack, and all other unfinished components. Installation of all inter-connecting piping not included with the HRSG. Installation of platforms, ladders, and stairways.
Electrical/Air tie-ins as required for controls, motors, operators, etc., to complete the system. Hydro test pressure parts. * Module harp is shop assembled heating surface module comprising two headers with 1-3 rows of tubes welded to the headers and shop hydrotested prior to shipment to the jobsite.
System Descriptions
5.0 System Descriptions Duct Burner
The HRSG Vendor proposes to furnish the following described duct burner system as manufactured by either Coen, Forney, or equal.
Natural Gas Fired Duct Burner Assembly
The burner will consist of horizontal elements designed for a maximum heat release of 187 MMBtu/hr. (LHV). The elements will be housed in a rigid steel frame shop installed with ceramic fiber and lined with stainless steel. The burner frame assembly will include the following components: Main gas piping header pre-assembled on burner frame terminating with one inlet flange Pilot gas piping header pre-assembled on burner frame terminating with one inlet flange Scanner cooling air distribution headers pre-assembled on burner frame terminating with one inlet flange Interruptible spark ignited gas pilots. Pilot ignition transformers Two ( 2) self checking Flame scanners per burner element.
Piping Rack Assembly
The rack assembly will consist of the following components mounted to a rigid steel frame with all electrical devices pre-wired to a NEMA 4 electrical enclosure: Pilot piping train with an inlet strainer, pressure regulator, two (2) safety shut-off valves, vent valves, and gas plug cock. Main fuel piping train with a one (1) flow control valve, one (1) gas plug cock, two (2) Pneumatic safety shut-off valves and one (1) pneumatically actuated safety valve. One (1) set of pressure gauges for main gas supply pressure, main gas header pressure, pilot gas pressure, scanner cooling air pressure and instrument air pressure.
Flame Safety System
The flame safety system is designed for automatic-manual supervisory startup from the NEMA 4 control panel. The system includes all components as recommended by NFPA 8501. The flame safety control enclosure will have the necessary indicating lights, switches, pushbuttons, meters,
and annunciators mounted on the front panel. Safety interlocks will be included to insure the proper operation of the system.
Scanner Cooling Air Blowers
Two (2) scanner cooling air blowers will be furnished complete with drive motors, air filters, air check valves, and flex connectors. The blowers and their accessories will be mounted on a common skid and piped to a common outlet. Motor starters are not included.
Burner Outlet Duct
The Company will design and furnish the outlet duct generally as shown on the proposal drawing. The duct will be fabricated from 1/4" A-36 carbon steel plate and reinforced with structural steel members seal welded to casing thus providing an all-welded construction, designed for 20" w.g. internal pressure. The duct will have an 18" x 24" access door, test connections as required. The duct shall be provided with shop installed internal insulation covered by a stainless steel liner. The ductwork shall be shipped in "donuts", "C-sections" or "flat panels" based on final shipping clearances for unescorted truck shipments.
Observation Ports
The burner outlet duct will be furnished with observation ports downstream of the burner. The ports will be located on two sides of the duct and will be provided with platforms and stairs for accessing observation ports and burner scanners. Inlet Ducts The HRSG Vendor will design and furnish the gas inlet duct generally as shown on the proposal drawing. The duct will be fabricated from 1/4" A-36 carbon steel plate and reinforced with structural steel members seal welded to casing thus providing an all-welded construction, designed for 20" w.g. internal pressure. The duct will have an 18"x24" access door, test connections as required, and drain connections. The inlet duct shall be provided with shop installed internal insulation covered by a stainless steel liner. The ductwork shall be shipped in "donuts" or "C-sections" or "flat panels" based on final shipping clearances for unescorted truck shipments. The inlet duct will be furnished without a Turbine Exhaust duct Expansion joint which will be provided by the Gas Turbine supplier. The HRSG Vendor will provide an inlet flange on the HRSG inlet duct with inside flange dimensions to match CTG outlet flange dimensions.
Superheater Design and Construction
Superheaters will be constructed of modules consisting of finned tubes welded to top and bottom headers, one or two rows per module, designed for single pass flow on the gas side and multipass flow on the tube side. Interconnection of modules will be by multiple 180 bent tubes of similar material as header. Sets of modules will be placed side-by-side in order to minimize draft loss. Steam shall be fed to each set for parallel flow and will be manifolded at the outlet. The superheater modules shall be equipped with low point drains for a "fully drainable" design. The superheater outlet shall be equipped with a vent for start-up. The inlet and outlet piping shall be selected based on steam design pressure and design temperature. The outlet shall be terminated with a single, butt-weld connection.
Reheater Design and Construction
The reheater will be constructed of modules consisting of finned tubes welded to top and bottom headers, two rows per module, designed for single pass flow on the gas side and single pass flow on the tube side. Interconnection of modules will be by multiple 180 bent tubes of similar material as header. The reheater modules shall be equipped with low point drains for a "fully drainable" design. The reheater outlet shall be equipped with a vent for start-up. The inlet and outlet piping shall be selected based on steam design pressure and design temperature. The outlet shall be terminated with a single, butt-weld connection.
Attemperators
Spray attemperators shall be utilized to control the final steam temperature as required. For this application, interstage spray attemperators shall be used for the high pressure superheater and reheater. The attemperator shall consist of a spray nozzle with a separate control valve as described in the HRSG Trim & Instrument list. The attemperation piping shall be furnished and will be designed with an internal sleeve downstream of the spray nozzle to protect against thermal shock.
Evaporators
The evaporators will be constructed of modules consisting of finned tubes welded into top and bottom headers, two or three rows per module harp. The drum water is fed to the bottom header through the downcomer, lower feeder header, and feeder tubes. The steam/water mixture
produced in each module is piped to the steam drum by the riser tubes. The downcomer, feeder header, feeder tubes, and riser tubes are all designed to ensure proper circulation in each module.
Steam Drums
The steam drum will be of fusion welded construction, made from 70,000 lbs/sq. in. tensile strength, ASME Specification No. SA-516, Gr. 70 or SA-299. Drum heads will be hemispherical or elliptical. Each head will have a forged steel hinged manway with bolts, arches, and two (2) sets of gaskets (one spare). The HP, IP, and LP drums are furnished with stub tube connections for riser tubes & superheater feeder tube connections. Riser tubes for the LP system will be fabricated from SA-213 T-11 or T-22 material. The HRSG Vendor shall provide a system of shop installed steam purification equipment. Drum internals for superheated steam will consist of removable baffles, centrifugal separators and final scrubbers. All internals will be constructed of carbon steel. For pressure levels which supply saturated steam to a deaerator or other process, the drum internals will consist of baffles and a dry box.
Deaerator
The HRSG Vendor shall supply an integral deaerator to be mounted atop the LP steam drum. The deaerator shall be designed by Sterling, Crane Cochrane, Kansas City Heater, or customer approved equal. The deaerator shall be designed to reduce the oxygen content of the feedwater to .005 ml/l by volume. Deaerator tray supports, baffles, impingement plates, and tray enclosure will be fabricated from 304L stainless steel materials. The spray nozzles shall be made from 316 stainless steel. The deaerator trays will be 430 stainless steel. the outer shell will be SA-516 Gr. 70 material. All internals will be factory installed.
Economizers
The economizers will be constructed of modules, consisting of finned tubes welded to top and bottom headers, two or three rows per module, designed for single pass flow on the gas side and multipass flow on the tube side. For the proposed double wide HRSG, sets of modules will be arranged side-by-side to provide greater gas side flow area and minimize draft loss. The economizer modules shall be equipped with high point, 3/4" vents, and low point, 1" drains for a "fully drainable" design. The modules shall be interconnecting with multiple 180 bent tubes of similar material as tubes. The inlet to the economizers shall terminate with a single buttweld connection.
Interconnecting Piping
All piping required to interconnect the HRSG sections shall be supplied. All piping shall be provided with required supports. All included small bore pipe 2" and smaller shall be provided in random lengths for field installation.
Outlet Stack
The HRSG Vendor will furnish an integral 19-0 inside diameter outlet stack terminating approximately 126 ft. from grade. The stack will be fabricated from 1/4" min. thick A-36 carbon steel plate with exterior steel seal welded to the last HRSG module boxes. The stack will be equipped with an 18"x24" access door, the required EPA test connections, access platforms and ladders, expanded metal personnel protection at grade and at observation deck, and surface preparation and prime painting as specified.
HRSG Casing
The HRSG casing shall be constructed of 1/4", A-36 carbon steel casing externally reinforced with structural steel. All structural steel shall be seal welded to the casing to prevent corrosion behind the structurals. The casing shall be designed for an internal pressure +20" w.c. The casing shall be internally lined with blanket insulation covered by a stainless steel liner. In areas not directly in the gas path (top and bottom casing), expanded metal or equal shall be utilized.
Access Lanes and Doors
The HRSG Vendor shall furnish a suitable number of access lanes between appropriate tube banks of the boiler, superheater, and economizer sections. Each lane shall be equipped with an 18"x24" cast iron access manway. Access lanes downstream of the SCR system shall be furnished with an access clearance dimension of 30" minimum. Access doors are provided on both sides of the units in the area of the heat transfer surfaces. Access doors are provided on only one side of the unit in the inlet duct, stack and spool pieces.
Platforms, Ladders, and Stairways
The HRSG Vendor will design and furnish a system of galvanized platforms, grating, ladders, and stairway generally as shown on the proposal drawing for access to the boilers and steam drums. The platforms will be of the open grid type with pipe handrails. The ladders will be equipped with safety cages. All platforms, ladders, and stairways shall comply with OSHA Regulations. Weld clips for platforms shall be field installed to ensure proper fit-up. Painting (Shop Coat) The HRSG Vendor shall sandblast (SSPC-SP6) and paint all ductwork / module boxes with one coat of Valspar Uni-Pak Inorganic Zinc Primer. Major field weld joints shall be masked off and
provided unpainted. Masking shall be removed prior to welding. Small areas, i.e., for weld clips, shall be painted. Paint shall be removed by installer prior to welding. A detailed list of the equipment with sandblast requirements and coating is as follows:
Equipment Sandblast Coating
HRSG Inlet Duct HRSG Module Boxes HRSG Steam Drums HRSG Platform Grating Stairs & Ladders HRSG Platforms Handrails HRSG Platform Support Steel CO/SCR Converter Housing Misc. Support Steel HRSG Major Piping Spool HRSG Outlet Stack (Exterior) HRSG Outlet Stack (Interior) Stack Corrosion Protection
Insulation and Liner
SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6 SSPC-SP-6
1 Coat of Primer 1 Coat of Primer 1 Coat of Carboline Rustbond HB or equal Galvanized Galvanized Galvanized 1 Coat Primer 1 Coat Primer 1 Coat of Carboline Rustbond HB or equal 1 Coat Primer 1 Coat CZ-11
All internal insulation shall be designed to provide a casing surface temperature of 140F based on a 100F ambient and a 5 MPH wind. Selected small localized areas can be expected to exceed the design skin temperature requirement. These small areas would include casing test or instrumentation connections, support attachment points for flow distribution devices and similar areas. The Vendors HRSG design will minimize on a practical basis the skin temperature excursion. HRSGs that are "walled in," should be provided with fresh air to maintain the required ambient. The air must be provided at, or very near, the ground level so that the bottom of the unit has ample fresh air to maintain natural convection currents and does not become a region of high temperature stagnant air with a resulting high surface temperature. Insulation design data is included in the Technical Data section of this proposal.
High Pressure Steam Drum Operating Pressure Design Pressure Drum I.D. Shell Length Plate Material Plate Thickness (Estimated) Drum Heads No. Manholes Size of Manholes Normal Water Level High Water Level Low Water Cutoff Drum Storage Time Internals Intermediate Pressure Steam Drum Operating Pressure Design Pressure Drum I.D. Shell Length Plate Material Plate Thickness (Estimated) Drum Heads No. Manholes Size of Manholes Normal Water Level High Water Level Low Water Cutoff Drum Storage Time Internals
1620 PSIG 2300 PSIG 72 in. 40-0 SA-299 5.125" Hemi-spherical 2 14" x 18" 4 (in. above CL of Drum) 13(in. above NWL) 28 (in. below NWL) 5.5 Minutes (min.) (from burner trip to low water cutoff based on max. unfired steam flow Centrifugal Separators and Chevron Scrubbers
390 PSIG 650 PSIG 54 in. 40-0 SA-516 Gr. 70 1.125" Hemi-Ellipsoidal 2 14" x 18" zero (in. below CL of Drum) 7 (in. above NWL) 19 (in. below NWL) 8.3 Minutes (min.) (from normal water level to dry Centrifugal Separators and Chevron Scrubbers
Low Pressure Steam Drum Operating Pressure Design Pressure Drum I.D. Shell Length Plate Material Plate Thickness (Estimated) Drum Heads No. Manholes Size of Manholes Normal Water Level High Water Level Low Water Cutoff Drum Storage Time Internals 72 PSIG 150 PSIG 84 in. 40-0 SA-516 Gr. 70 .625" Hemi-ellipsoidal 2 14" x 18" 16.8 (in. below CL of Drum) 23 (in. above NWL) 34 (in. below NWL) 5.3 Minutes (min.) (from normal water level to dry) Baffles and dry pipe.
SCR System The HRSG Vendor proposes to furnish the following described SCR system as manufactured by either Mitsubishi, Peerless, or equal. The SCR scope of supply provided by The HRSG Vendor is detailed below: SCR Catalyst capable of reducing NOx as shown on the guarantee page. Catalyst housing and internal supports. Inlet and outlet transition ducts, as required. Ammonia flow control skid complete with accessories as defined below. Ammonia injection grid. Ammonia distribution header adjacent to the ammonia injection grid including flow control dampers, flow orifices, and manometers. Interconnecting piping between the distribution header and the AIG connections. Distribution header will be located at the base of the HRSG. Catalyst loading doors. Instrumentation as shown on the SCR P&ID. Used catalyst disposal after receipt of the catalyst at the manufacturing plant. SCR Catalyst emission is guaranteed for 36 months from date of first use but no later than 42 months after delivery of the catalyst to the jobsite.
Ammonia Flow Control Skid
The ammonia flow skid will include the following equipment: Ammonia vaporizer with air atomizing nozzle. Hot gas piping and dampers. 2 x 100% dilution air fans with motors with motor starters. Flow orifices and transmitter for aqueous ammonia flow and dilution gas flow. Aqueous ammonia flow control valves. Shut-off valves with solenoid valves for the aqueous ammonia and atomizing air. Local pressure and temperature gauges. Pressure switches for atomizing air. Electrical terminal point junction box. Air conduit piping. Aqueous ammonia piping and valves. Atomizing air piping and valve. NOTE: Interconnecting HRSG piping will be routed so that no interferences will be present for catalyst loading.
CO Catalyst
The HRSG Vendor proposes to furnish the following described CO system as manufactured by Engelhard, Johnson Mathey or equal. The scope of supply for the CO catalyst system consist of the following: CO Catalyst Catalyst housing and internal supports Inlet and outlet transition ducts, as required Catalyst loading doors Used catalyst disposal after receipt at the manufacturing plant The catalyst's emissions guarantee is based upon a period of 36 months after the date of the first use, but no later than 42 months after delivery of the catalyst to the jobsite. Poisons which would void or alter this guarantee are phosphorus, zinc, lead, vanadium, chlorine, silicon, and arsenic. Water Wash Hoppers The HRSG Vendor will furnish water wash drain pans in module boxes downstream of the SCR converter. The water wash pans will be fabricated from 16 Ga. Type 304SS plate. Water wash pans are located below the HRSG heating surface and are designed to protect the bottom casing insulation. Water wash pans are furnished with one 3" capped pipe connection, which terminates below the bottom casing.
HRSG Outlet Expansion Joint Safety Shroud
The HRSG Vendor will provide a 10 Ga. Safety shroud on the sides of the HRSG outlet expansion joint.
SafetyValve and Superheater Vent Silencers
The HRSG Vendor shall furnish silencers and interconnecting piping for the safety valves and superheater vent valves. The silencers shall be designed to reduce the noise level at 3 ft. from the silencer outlet to a maximum of 103 dBA at 3 ft. from the silencer outlet.
Allowable Loads (On Piping) It is The HRSG Vendors standard practice to design based on no nozzle loads being imposed on connections by customers piping. The HRSG Vendor will investigate specific loads requested and advise of their acceptability. Some customers have requested what constitutes a reasonable load that could be imposed. It is noted that our position of acceptance of loads is unchanged and the following is a guide only of reasonable loads.
NOZZLE SIZE (I. P. S.) 4 in 6 in 8 in 10 in 12 in 14 in 16 in 18 in 20 in MAX. FORCE IN ONE DIRECTION Fx, Fy, or Fz 600 lbf 900 lbf 1200 lbf 1500 lbf 1800 lbf 2100 lbf 2400 lbf 2700 lbf 3000 lbf MAX. RESULTANT FORCE (Fx2 + Fy2 + Fz2)1/2 800 lbf 1200 lbf 1600 lbf 2000 lbf 2400 lbf 2800 lbf 3200 lbf 3600 lbf 4000 lbf MAX. RESULTANT MOMENT (Mx2 + My2 + Mz2)1/2 2000 ft - lb 5300 ft - lb 10500 ft - lb 18600 ft - lb 27300 ft - lb 33200 ft - lb 43800 ft - lb 55900 ft - lb 69400 ft - lb
Shop Assembly / Modular Construction
6.0 Shop Assembly / Modular Construction
The HRSG Vendor proposes a modular construction design for the HRSG to minimize the field erection time. The modular construction consists of the following: Inlet Duct - Inlet ducts are shipped in flat panels and/or "C sections as determined by final shipping clearances for unescorted truck shipments to the jobsite. Internal insulation and stainless steel liner at the field joints must be installed in the field. These field joints are furnished with 2 sky climber ports in the top panels of the inlet duct for use during construction. Module Harps - The heating surface consists of the standard module harp design. Each module harp consists of two or three rows of tubes with top and bottom headers. The tubes are welded to the headers using full strength welds. Module Bundles Assemblies of two or more module harps with interconnecting piping installed. Limited structural members are included for bundle support during shipment and for permanent installation. Top casing and penetrations are sometimes included. Maximum shipping dimensions and weights are approached. Module Boxes Module Bundles with HRSG outer casing and support steel installed. Additional support steel is required for shipment and must be removed prior to final assembly. Nearly all internal and interconnecting piping is installed. Module Boxes represent the maximum degree of shop assembly. Steam Drum - the internal surface of the drums are grit blasted prior to installation of internals. Steam drums are shipped with shop installed internals and riser tube stubs. Casing - Casings will be constructed of inch, minimum, A-36 carbon steel plate externally reinforced with structural steel stiffeners. All stiffeners will be seal welded to the casing to prevent corrosion behind the structurals. The casings and ductwork will be designed for an internal pressure of +/- 20 in. w.c. All casings will be internally lined with blanket insulation covered by 16 Ga., minimum, 409 stainless steel liner panels, held in place by 3/8 diameter studs. In areas not directly in the gas path (top and bottom casing), expanded metal, or equal, will be utilized to support and retain the insulation. Stainless steel bellows seals will be provided where piping or support rods penetrate the casing. Casing drains will be furnished. Drain piping will terminate in convenient collection points at the side of the unit. Support Steel - HRGS main support steel, columns, beams and baseplates will be carbon steel to AISC requirements. Base plates will have lateral expansion provisions where required. All pressure part heating surface is top supported from adjustable support rods with clevises, which
connect between intermediate top steel members and are pinned to support lugs on the module harp upper headers. Platforms, Ladders, and Stairs - Platforms, ladders and stairs will be assembled into sections (as large as practical) as determined by final shipping clearance for unescorted truck shipments to the job site. Platform grating will be shop installed. Typical sizes for these items are as follows: Platform section with grating attached: 80 wide (max.) x 20 long. Handrails with toe plates attached: 20 long Stair stringer assemblies with steps shop installed Ladders: 20 long
Stack - The stack and stack inlet breaching will be fabricated in sections as determined by shipping clearances for unescorted truck shipments to the jobsite. Large Bore Piping Spools (2-1/2 & Larger) - Large bore piping spools will be shop assembled in sections as follows: Superheater & Economizer Inlet & Outlet Headers - All inlet and outlet headers will have shop installed stubs to connect the header to the HRSG. The ends of the stubs will be beveled and coated with an anti-corrosion material. For single wide units, the headers will be shipped in one piece. For double and triple wide units, the headers will be shipped in two pieces. One piece will be furnished with the end beveled and coated. The other piece will be shipped with extra material for field cutting as required. Interconnecting Piping & Attemperator Loops - Interconnecting piping and attemperator loops will be provided in spools with extra material on one end to allow for field fit-up. Large Bore Valves - All steam outlet large bore valves shall be field installed. Feedwater control valve stations shall have all valves shop assembled. Isometric drawings of each piping assembly will be provided.
Testing and Inspection
7.0 Testing and Inspection Testing During Fabrication
Module Harp Assembly Steam Drums Downcomer & Feeder Header Butt Welds
Non-ASME stamp hydrostatic test of each module harp 100% radiography of all seam and circumferential welds 100% radiography of all seam and circumferential welds as required by ASME Code 100% radiography of all butt welds
Inspection and Shop Certificates The Purchaser has the right to inspect the module boiler and parts thereof during fabrication to insure the properly prepared materials in accordance with the proposal and to assure that proper fabrication procedures are used. Certificates of shop inspection written by Commercial Union Insurance Co. and Manufacturer's ASME Code Data Sheet shall be furnished for the heat recovery boiler system. All Section I and Section VIII vessels will be stamped with a NBBI number as required by the ASME and local codes. The HRSG Vendor shall submit a fabrication schedule to permit the Purchaser to select suitable items for inspection and shall give at least one week's notice before factory tests are to be made.
Flow Model Testing
The flow model test will be conducted on a 1/12 scale model of the HRSG and inlet and outlet duct between The HRSG Vendor terminal points. The owner shall furnish a scale model of the gas turbine outlet and provide the gas velocity profile and the angle of rotation of the exhaust gas at the inlet terminal point. This option includes a flow model test procedure, draft report, and final report
Heat Recovery Steam Generator Trim Lists
8.0 Heat Recovery Steam Generator Trim Lists Notes 1. The safety valves will be furnished with gags, vents, stacks, and supports. Safety valves shall be manufactured by Consolidated, Farris, or Crosby. 2. Double block to be achieved by manifolding and using one valve for second valve. 3. The suppliers named in the trim list are to indicate the quality of equipment proposed. The Company reserves the right to substitute equal or superior quality equipment to those names. Factory Setting Vs. Field Setting of Safety Valves Every safety valve is set and adjusted on steam before shipment from the factory. Blowdown adjustments are made as carefully and accurately as possible on the factory test boiler. However, it must be recognized that actual field operating conditions may vary considerably from factory test conditions. Conditions beyond manufacturer's control that affect safety valve operation are: 1. 2. 3. 4. 5. 6. 7. Quality of steam being discharged. Discharge piping stresses and back pressure. Ambient temperature. Shipping or storage damage. Improper gagging. Improper bolting of flanges. Damage due to foreign material in the steam.
It is the responsibility of the Purchaser to procure the services of the safety valve manufacturer or a safety valve assembly company certified by ASME to use "V" stamp, to perform final safety valve adjustments in the field.
TYPICAL PROCESS VALVE & EQUIPMENT LIST

Description Manuf. Size Class Type Mat'l Model #
H.P. Superheater
START-UP VENT VALVE FISHER 6" 2500 GLOBE A351 CF8M Model EHD w/ Electr. Act.w/ WHIII. Trim (Sized for 192666 #/hr @ 690 F & 832 psig; Valve LpA=94.2 dBA) 55425H-7-C12AWE-BG 1739WF BOS 71-68-1603 (designed for 105 dbA @ 3 ft.) 55425H-7-C12AWE-E 59525H-7-C12AWE-HB D36124/MOV D36124 H7HPS4AT-XP D36124 SW1510 D36124 D36124/MOV SW1510 SW1510 SW1510 D36124 D36124 SW1522
START-UP VENT BLOCK VALVE SAFETY VALVE STARTUP VENT/PSV SILENCER MAIN STEAM STOP VALVE MAIN STEAM NRV VALVE MAIN STEAM DRAIN VALVE (x2) PRESS GAUGE ISOL (x2) PRESS GAUGE TEST/BLEED HP SH #1 MODULE VENT (x2) HP SH #4 MODULE VENT (x2) HP SH MODULE DRAIN VLV (x4) HP SH MODULE DRAIN VLV (x4) SH FEEDER VENT (x2) SAT STEAM SAMPLE ISOL (x2) SAT STEAM SAMPLE ISOL (x2) MAIN STEAM HEADER VENT (x2) MAIN STEAM SAMPLE VALVE (x4) PRESS XMTR ISOL (x2)
PACIFIC CONSOLID FLUID KINET. PACIFIC PACIFIC EDWARD EDWARD AGCO EDWARD VOGT EDWARD EDWARD VOGT VOGT VOGT EDWARD EDWARD VOGT
6" 2.5"x6" N/A
2500 2500 N/A
GATE PSV N/A
A217 C12A A182 F91 CS Shell w/ CS Internals A217 C12A A217 C12A A182 F91 A182 F91 304SS A182 F91 A105 A182 F91 A182 F91 A105 A105 A105 A182 F91 A182 F91 A182 F22
12" 12" 1" 1" 1/2" 3/4" 3/4" 1-1/2" 1-1/2" 3/4" 3/4" 3/4" 3/4" 3/4" 1"
2500 2500 1690 1690 2500 1690 1690 1690 2680 1690 1690 1690 1690 1690 1690
GATE STOPCHECK GLOBE GLOBE NEEDLE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE
H.P. Superheater Attemperator

SPRAYWATER ISOL SPRAYWATER CHECK VALVE HP SH INTERSTAGE ATTMP CNTRL VALVE SPRAYWATER LINE DRAIN VALVE (x2) ATTMP LOOP VENT (x2) ATTMP LOOP VENT (x2) ATTMP LOOP DRAIN ATTMP LOOP DRAIN VOGT VOGT YARWAY VOGT VOGT VOGT VOGT VOGT 2" 2" 1.5" 1" 3/4" 3/4" 1" 1" 2500 1690 2500 1690 1690 1690 1690 1690 GATE CHECK GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE A182 F22 A182 F22 SW66773/MOV SW1622 A182 F347 TEMPLOW, Type 4332-C9 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 SW1522 SW1522 SW1522 SW1522 SW1522/MOV
PRESS XMTR ISOL (x2)
VOGT
1"
1690
GLOBE
A182 F22
SW1522
H.P. Evaporator
SAFETY VALVE SAFETY VALVE PSV SILENCER CONSOLID CONSOLID FLUID KINET. VOGT VOGT VOGT VOGT VOGT AGCO VOGT VOGT VOGT YARWAY VOGT VOGT VOGT VOGT VOGT VOGT YARWAY VOGT 2.5"x6" 3"x6" N/A 2500 2500 N/A A216 WCB 1739WF A216 WCB 1759WF CS Shell w/ BOS 71-80-1819 CS Internals (designed for 105 dbA @ 3 ft.) GLOBE A105 SW1510 STOP CHK A105 SW1510 MOD GLOBE A105 SW1510 GLOBE A105 SW1510/MOV GLOBE A105 SW1510 NEEDLE 304SS H7HPS4AT-XP GLOBE A105 SW1510 GLOBE A105 SW1510 GLOBE A105 SW1510 GLOBE A182 F22 5817A HY-DROP GATE A105 SW15801 GATE A105 SW15801 GLOBE GLOBE CHECK A105 A105 A-105 A105 A105 A105 SW1510 SW1510 SW1610 SW1510 6981M-6981M Unit Tandem SW1510 PSV PSV N/A
N2 BLOCK VALVE NITROGEN FILL VALVE N2 PURGE BLOCK VALVE N2 PURGE VENT VALVE PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK PRESS XMTR ISOL (x2) WATER SAMPLE ISOL (x2) CONT BD LINE BLOCK CONT BLOWDOWN VALVE LVL XMTR ISOL (x4) REMOTE LEVEL GAUGE ISOL (x4) WATER COLUMN DRAIN (x2) LVL GAUGE DRAIN CHEMICAL FEED CHECK VALVE CHEMICAL FEED ISOL (x2) INTERMITTENT BLOWDOWN EVAP MODULE DRAIN (x2)
1" 1" 1" 1" 1" 1/2" 1" 1" 2" 1" 1" 1-1/2" 3/4" 3/4" 1" 1" 2" 2"
1690 1690 1690 1690 1690 2500 1690 1690 1690 1700 1500 1500 1690 1690 1690
1690 GLOBE 1500 BLOW-OFF 1690 GLOBE
H.P. Economizer
ECON MODULE DRAIN (x7) ECON DRAIN MANIFOLD (x2) ECON MODULE VENT (x5) ECON MODULE VENT MANIFOLD F.W. INLET DRAIN VALVE (x2) F.W. INLET CHECK VALVE F.W. INLET STOP VALVE F.W. INLET STOP VALVE PRESS XMTR ISOL (x2) F.W. INLET SAMPLE VALVE (x2) VOGT VOGT VOGT VOGT VOGT PACIFIC PACIFIC PACIFIC VOGT VOGT 1-1/2" 2" 3/4" 3/4" 1-1/2" 8" 10" 10" 3/4" 1" 1690 1690 1690 1690 1690 2500 2500 2500 1690 1690 GLOBE GLOBE GLOBE GLOBE GLOBE CHECK GATE GATE GLOBE GLOBE A105 A105 A105 A105 A105 A216 WCB A216 WCB A216 WCB A105 A105 SW1510 SW1510 SW1510 SW1510/MOV SW1510 58825-7-WE 55525-7-WE 55525-7-WE-E SW1510 SW1510
R.H. Superheater Inlet

INLET SAFETY VALVE INLET SAFETY VALVE PSV SILENCER CONSOLID CONSOLID FLUID KINET. VOGT AGCO VOGT VOGT 6"x8" 6"x8" N/A 600 600 N/A PSV PSV N/A A216 WCB 1811QB A216 WCB 1811QB CS Shell w/ BOS 93-67-2784 CS Internals (designed for 105 dbA @ 3 ft.) A105 304SS A105 A182 F22 SW810 H7HPS4AT-XP SW810 SW822
PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK RH SH MODULE #1 VENT (x2) PRESS XMTR ISOL (x2)
1/2" 1/2" 3/4" 1"
800 2500 800 800
GLOBE NEEDLE GLOBE GLOBE
R.H. Superheater Attemperator

SPRAYWATER ISOL SPRAYWATER CHECK VALVE HP SH INTERSTAGE ATTMP CNTRL VALVE SPRAYWATER LINE DRAIN VALVE (x2) ATTMP LOOP VENT (x2) ATTMP LOOP DRAIN (x2) ATTMP LOOP DRAIN (x2) ATTMP LOOP DRAIN ATTMP LOOP DRAIN PRESS XMTR ISOL (x2) VOGT VOGT YARWAY VOGT VOGT VOGT VOGT VOGT VOGT VOGT 2" 2" 1" 1" 3/4" 1-1/2" 1-1/2" 1" 1" 1" 800 1690 1500 800 800 800 800 800 800 800 GATE CHECK GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 A182 F22 SW12521/MOV SW1622 TEMPLOW, Type 4330-C6E3 SW822 SW822 SW822 SW822/MOV SW822 SW822/MOV SW822
R.H. Superheater Outlet

OUTLET SAFETY VALVE PSV SILENCER CONSOLID FLUID KINET. VOGT AGCO VOGT 6"x8" N/A 600 N/A PSV N/A A217 WC9 1811QB CS Shell w/ BOS 77-68-1819 CS Internals (designed for 105 dbA @ 3 ft.) A182 F22 304SS A182 F22 SW1522 H7HPS4AT-XP SW810
PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK RH SH MODULE #1 VENT (x2)
3/4" 1/2" 3/4"
1690 2500 800
GLOBE NEEDLE GLOBE
I.P. Superheater
START-UP VENT VALVE FISHER 2-1/2" 600 GLOBE A216 WCB Model ED w/ Electr. Act w/ Std Trim (Sized for 76178 #/hr @ 530 F & 600 psig; Valve LpA=104.1 dBA) A216 WCB 171.5 XU A216 WCB 2715WB CS Shell w/ BOS 34-65-298 CS Internals (designed for 105 dbA @ 3 ft.) A216 WCB A216 WCB A105 A105 A105 A105 A105 A105 A105 A105 76.5 XUF/MOV 660S-7-WE SW810/MOV SW810 SW810/MOV SW810 SW810 SW810 SW810 SW810
START-UP VENT BLOCK VALVE SAFETY VALVE STARTUP VENT/PSV SILENCER MAIN STEAM STOP VALVE MAIN STEAM NRV VALVE MAIN STEAM DRAIN VALVE (x2) SH MODULE DRAIN SH MODULE DRAIN SH FEEDER VENT (x2) SAT STEAM SAMPLE ISOL (x2) SAT STEAM SAMPLE ISOL (x2) MAIN STEAM HEADER VENT (x2) MAIN STEAM SAMPLE VALVE (x4)
CRANE CONSOLID FLUID KINET. CRANE PACIFIC VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT
3" 1.5"X3" N/A
600 600 N/A
GLOBE PSV N/A
8" 8" 1" 1-1/2" 1-1/2" 3/4" 3/4" 3/4" 3/4" 3/4"
600 600 800 800 800 800 800 800 800 800
GATE GATE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE GLOBE
I.P. Evaporator
SAFETY VALVE SAFETY VALVE PSV SILENCER
CONSOLID CONSOLID FLUID KINET. VOGT VOGT VOGT VOGT VOGT AGCO VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT
1.5"x3" 1.5"x3" N/A
600 600 N/A
PSV PSV N/A
A216 WCB 2715WB A216 WCB 2715WB CS Shell w/ BOS 30-58-219 CS Internals (designed for 105 dbA @ 3 ft.) A105 A105 A105 A105 A105 304SS A105 A105 A105 A105 A105 A105 A105 A105 A-105 A105 A105 A105 SW810 SW810 MOD. SW810 SW810/MOV SW810 H7HPS4AT-XP SW810 SW810 SW810 SW12443/PNEU M SW2801 SW2801 SW810 SW810 SWS74 SW810 SW810/ MOD/ MOV SW810
N2 BLOCK VALVE NITROGEN FILL VALVE N2 PURGE BLOCK VALVE N2 PURGE VENT VALVE PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK PRESS XMTR ISOL (x2) WATER SAMPLE ISOL (x2) CONT BD LINE BLOCK CONT BLOWDOWN VALVE LVL XMTR ISOL (x4) REMOTE LEVEL GAUGE ISOL (x4) WATER COLUMN DRAIN (x2) LVL GAUGE DRAIN CHEMICAL FEED CHECK VALVE CHEMICAL FEED ISOL (x2) INTERMITTENT BLOWDOWN (x2) EVAP MODULE DRAIN (x2)
1" 1" 1" 1" 1" 1/2" 1" 1" 1" 1" 1" 1-1/2" 3/4" 3/4" 1" 1" 1" 1"
800 800 800 800 800 2500 800 800 800 800 800 800 800 800 800 800 800 800
GLOBE STOP CHK GLOBE GLOBE GLOBE NEEDLE GLOBE GLOBE GLOBE GLOBE GATE GATE GLOBE GLOBE CHECK GLOBE GLOBE GLOBE
I.P. Economizer
F.W. INLET DRAIN VALVE (x2) PEGGING STEAM STOP VALVE F.W. INLET CHECK VALVE F.W. INLET STOP VALVE F.W. INLET STOP VALVE PRESS XMTR ISOL (x2) F.W. INLET SAMPLE VALVE (x2) VOGT CRANE CRANE CRANE CRANE VOGT VOGT 1-1/2" 4" 4" 4" 4" 1/2" 1" 800 900 900 900 900 800 800 GLOBE GATE CHECK GATE GATE GLOBE GLOBE A105 SA216 WCB A216 WCB SA216 WCB SA216 WCB A105 A105 SW810 55509-7-WE 58809-7-WE 55509-7-WE 55509-7-WE-E SW810 SW810
L.P. Superheater
START-UP VENT VALVE FISHER 8" 300 GLOBE A216 WCB Model ED w/ Electr. Act. w/ Std Trim (Sized for 46635 #/hr @ 395 F & 125 psig; Valve LpA=105 dBA) A216 WCB 33.5 XUF A216 WCB 1811LB CS Shell w/ BOS 28-64-181 CS Internals (designed for 105 dbA @ 3 ft.) A216 WCB 33.5 XUF/MOV A216 WCB 360S-7-WE A105 A105 304SS A105 A105 SW810/MOV SW810 H7HPS4AT-XP SW810 SW810/MOV
START-UP VENT BLOCK VALVE SAFETY VALVE STARTUP VENT/PSV SILENCER MAIN STEAM STOP VALVE MAIN STEAM NRV VALVE MAIN STEAM DRAIN VALVE (x2) PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK SH MODULE DRAIN SH MODULE DRAIN
PACIFIC CONSOLID FLUID KINET. PACIFIC PACIFIC VOGT VOGT AGCO VOGT VOGT
6" 2.5"x4" N/A
300 300 N/A
GATE PSV N/A
12" 12" 1" 1/2" 1/2" 1-1/2" 1-1/2"
300 300 800 800 2500 800 800
GATE STOPCHECK GLOBE GLOBE NEEDLE GLOBE GLOBE
SH FEEDER VENT (x2) SAT STEAM SAMPLE ISOL (x2) SAT STEAM SAMPLE ISOL (x2) MAIN STEAM HEADER VENT (x2) MAIN STEAM SAMPLE VALVE (x4)
VOGT VOGT VOGT VOGT VOGT
3/4" 3/4" 3/4" 3/4" 3/4"
800 800 800 800 800
GLOBE GLOBE GLOBE GLOBE GLOBE
A105 A105 A105 A105 A105
SW810 SW810 SW810 SW810 SW810
L.P. Evaporator
SAFETY VALVE SAFETY VALVE PSV SILENCER CONSOLID CONSOLID FLUID KINET. VOGT VOGT VOGT VOGT VOGT AGCO VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT VOGT CRANE CRANE PACIFIC CRANE VOGT 3"X4" 2.5"X4" N/A 300 300 N/A A216 WCB 1811MB A216 WCB 1811LB CS Shell w/ BOS 28-64-181 CS Internals (designed for 105 dbA @ 3 ft.) GLOBE A105 SW810 STOP CHK A105 SW810 MOD. GLOBE A105 SW810 GLOBE A105 SW810 GLOBE A105 SW810 NEEDLE 304SS H7HPS4AT-XP GLOBE A105 SW810 GLOBE A105 SW810 GATE A105 SW2801 GATE A105 SW2801 GLOBE GLOBE CHECK GLOBE GLOBE GLOBE GATE GATE GATE GATE GLOBE A105 A105 A-105 A105 A105 A105 A216 WCB A216 WCB A216 WCB A216 WCB A105 SW810 SW810 SWS74 SW810 SW810/ MOD/ MOV SW810 33.5 XUF 33.5 XUF 55515-7-WE 33.5 XUF SW810 PSV PSV N/A
N2 BLOCK VALVE NITROGEN FILL VALVE N2 PURGE BLOCK VALVE N2 PURGE VENT VALVE PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK PRESS XMTR ISOL (x2) WATER SAMPLE ISOL (x2) LVL XMTR ISOL (x4) REMOTE LEVEL GAUGE ISOL (x4) WATER COLUMN DRAIN (x2) LVL GAUGE DRAIN CHEMICAL FEED CHECK VALVE CHEMICAL FEED ISOL (x2) INTERMITTENT BLOWDOWN (x2) EVAP MODULE DRAIN (x2) HP FW PUMP SUCT. ISOL IP FW PUMP SUCT. ISOL HP FW PUMP RECIRC. IP FW PUMP RECIRC. DRUM WATER SAMPLE ISOL (x2)
1" 1" 1" 1" 1" 1/2" 1" 1" 1" 1-1/2" 3/4" 3/4" 1" 1" 1" 2" 8" 4" 4" 3" 3/4"
800 800 800 800 800 2500 800 800 800 800 800 800 800 800 800 800 300 300 1500 300 800
L.P. Economizer
ECON MODULE VENT (x4) ECON MODULE VENT MANIFOLD ECON MODULE DRAIN VALVE (x5) ECON DRAIN MANIFOLD ECON INLET DRAIN VALVE (x2) ECON INLET CHECK VALVE ECON INLET STOP VALVE PRESS XMTR ISOL (x2) 3-WAY BYPASS ON/OFF VALVE VOGT VOGT VOGT VOGT VOGT CRANE CRANE VOGT FISHER 3/4" 1" 1-1/2" 2" 1-1/2" 8" 10" 1/2" 6" 800 800 800 800 800 300 300 800 300 GLOBE GLOBE GLOBE GLOBE GLOBE CHECK GATE GLOBE GLOBE A105 A105 A105 A105 A105 A216 WCB SA216 WCB A105 A105 SW810 SW810 SW810 SW810 SW810 159.5 XU 33.5 XUF SW810 667-YD-3582I4215-ASCO
Feedwater Heater
F.W. INLET DRAIN VALVE (x2) F.W. INLET CHECK VALVE VOGT CRANE 1" 8" 800 300 GLOBE CHECK A105 A216 WCB SW810 159.5 XU
F.W. INLET STOP VALVE DRAIN VALVE (x2) F.W. CNTRL VALVE ISOL (x2) F.W. CV BYPASS VALVE F.W. CNTRL VALVE DRAIN (x3) PRESS GAUGE ISOL (x2) PRESS GAUGE TEST COCK F.W. OUTLET PR. TEST ISOL (x2) F.W. INLET SAMPLE VALVE (x2)
CRANE VOGT CRANE CRANE VOGT VOGT AGCO VOGT VOGT
8" 1" 8" 4" 1" 1/2" 1/2" 1/2" 1"
300 800 300 300 800 800 2500 800 800
GATE GLOBE GATE GLOBE GLOBE GLOBE NEEDLE GLOBE GLOBE
A216 WCB A105 A216 WCB A216 WCB A105 A105 304SS A105 A105
33.5 XUF/MOV SW810 33.5 XUF 151.5 XU SW810 SW810 H7HPS4AT-XP SW810 SW810
L.P. F.W. Recirculation Pump Station

RECIRC PUMP (x2) INGERSOLL 4x2-13A 6" 600 300 RECIRC PUMP CNTL VALVE MASONEIL. CENTRIFU CS HPX GAL GLOBE SA216 WCB Model 88-41511 w/ linear valve char. GATE SA216 WCB 33.5-XUF GLOBE SA216 WCB 151.5-XU GLOBE SA-105 SW810 GLOBE CHECK GATE GLOBE GATE GLOBE GLOBE NEEDLE YSTRAINER SA105 SA216 WCB SA216 WCB SA-105 SA216 WCB SA105 SA105 304SS CS HOUSING w/ 304SS BSKT SA105 SA216 WCB SA216 WCB SW810 159.5-XU 33.5-XUF SW810 33.5-XUF SW810 SW810 H7HPS44Q-XP
RECIRC PUMP CV ISOL (x2) CRANE F. W. CONTROL VALVE BYP. CRANE F.W. CNTRL VLV STAT. VOGT DRAIN (x3) FLOW XMTR ISOL (x4) VOGT RECIRC PUMP OUTLET CRANE CHECK (x2) RECIRC PUMP OUTLET ISOL CRANE (x2) PUMP DISCHARGE DRAIN VOGT (x4) RECIRC PUMP INLET ISOL CRANE (x2) PRESS GAUGE ISOL (x8) VOGT PRESS GAUGE/XMTR ISOL VOGT (x2) PR GAUGE/XMTR TEST AGCO COCK RECIRC PUMP STRAINER SSI (x2) EQUIPMEN T STRAINER DP SWITCH ISOL (x8) REC. PUMP MIN. RECIRC VALVE MIN RECIRC VLV BLOCK VOGT YARWAY CRANE
8" 4" 1" 1" 6" 8" 1" 8" 1" 1" 1/2" 8"
300 300 800 800 300 300 800 300 800 800 800 300
1" 4" 4"
800 300 300
GLOBE GLOBE GATE
SW810 9300 Series w/ back pr. reg. 33.5-XUF
HRSG Ductwork
HRSG CASING DRAINS (x6) HRSG STACK DRAIN CRANE 3" 150 GATE CRANE 4" 150 GATE TYPICAL INSTRUMENT LIST A216 WCB A216 WCB 47 XU 47 XU
NOTE: INSTRUMENT LIST IS PRELIMINARY. FINAL DESIGN DETAILS MUST BE DETERMINED UPON AWARD OF CONTRACT.
DESCRIPTION ELECTRIC MEAS. AL RANGE REQ'MNT/ SIGNAL TYPE
MODEL NO./ MANUFACTURE R
NOM. SIZE & MAT'L OF CONSTR/ PROC. CONN., SIZE & TYPE
NOTES
H. P. SUPERHEATER THERMOCOU N/A PLE THERMOWELL (x2) N/A 1.5"-WIHL260(1.5" Diam)-U4.5-F91, T=10.25"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 4-1/2" 1379SS XSG XOS 04L 03000 PSI/ ASHCROFT 1-1/2","U"=4-1/2", A182 F91 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
STEAM OUTLET PRESSURE GAUGE
N/A/ VISUAL
0-3000 psig
4-1/2" Dial; 316 SS/ w/ Overload Stop; w/ 1/2", 50-1098ND 0.5 Inch Lower Pigtail Syphon; w/ laminated safety Stem Conn. glass; w/ Calibr. Certs
THERMOCOU N/A PLE THERMOWELL (x4) (between each section)
N/A
1-1/2"H260U4.5A105 OL=6.25"/ STI
1-1/2","U"=4-1/2", A105; 1-1/2" NPT
Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ No Lagging Ext. w/ Preassembled TC
H. P. SUPERHEATER ATTEMPERATOR THERMOCOU N/A PLE THERMOWELL N/A 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1-1/2","U"=4-1/2", A182 F22 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
THERMOCOU N/A PLE THERMOWELL
N/A
1-1/2","U"=4-1/2", A182 F22
Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
N/A
1-1/2","U"=4-1/2", A182 F22
N/A
1-1/2","U"=4-1/2", A182 F22
H. P. DRUM DRUM PRESSURE GAUGE N/A; VISUAL 0-3000 psig 8-1/2" 1377SS XSG XOS 04B 03000 PSI/ ASHCROFT 8-1/2" Dial; 316SS Bourdon Tube/ Flush Mounted Gauge, 0.5 Inch NPT Back Conn. w/ Overload Stop; w/ 1/2", 50-1098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs
220 VAC, 1 ph, 60 Hz, 0.5 A/ Relay Contact Rating: 10 A @ 220 VAC DRUM LEVEL 220 VAC GAUGE Input to Illum.
DRUM REMOTE LEVEL INDICATOR ASSEMBLY
TBD (ref. drum centerline )
Aquarian Series 3000M, Model 2232M-10 w/ 3000 psi Water Column/ YARWAY
STEEL/ Water 10 Probe Column; w/ NEMA 4X Column w/ 1.5", Electrical Encl. Sch. 80 stub boiler & 1" drain connections
TBD (ref. 4595F (Multiple drum Port) Color Port/ centerline YARWAY )
DRUM 10LIGHT REMOTE LEVEL INDCIATOR DRUM 10LIGHT REMOTE LEVEL INDICATOR
120 VAC
TBD (ref. drum centerline ) TBD (ref. drum centerline )
Aquarian Series 3000M Remote Level Indicator/ YARWAY Aquarian Series 3000M Remote Level Indicator/ YARWAY YARWAY
STEEL/ Water Column Assbly w/ 3/4" ANSI Cl. RF Flng Gage Conn. w/ 3/4" SW Welbloc Type Gage Valve Drain Conn. N/A
Mounted on RLI Water Column; w/ BiColor Ports; w/ NEMA 3R Outdoor Illuminator w/ Open Front Hood; w/ 18" Visibility
Two-color Solid State LED Indicators w/ NEMA 4X Electrical Enclosure (Located @ Control Valve Station)
120 VAC
N/A
Two-color Solid State LED Indicators (Located in Control Room)
TEMPORARY BOILOUT LEVEL GAUGE
Flgd; 18" Visibility
DRUM TYPE E -300 up THERMOCOU INPUT/ mV to 1600 PLES W/ PAD deg F (X2)
Conax Buffalo
Stainless steel pad E-SS18-2U(Weldpad)-T3(6 ft)-(36 in) 3/16" dia
H. P. ECONOMIZER THERMOCOU N/A PLE THERMOWELL (x4) THERMOCOU N/A PLE THERMOWELL (x4) (between each section) N/A 1-1/2"H260U4.5A105 OL=6.25"/ STI 1-1/2","U"=4-1/2", A105; 1-1/2" NPT Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ No Lagging Ext. w/ Preassembled TC
N/A
1-1/2"H260U4.5A105 OL=6.25"/ STI
1-1/2","U"=4-1/2", A105; 1-1/2" NPT
Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ No Lagging Ext. w/ Preassembled TC
REHEATER THERMOCOU N/A PLE THERMOWELL (x2) N/A 1.5"-WIHL260(1.5" Diam)-U4.5-F91, T=10.25"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 4-1/2" 1379SS XSG XOS 04L 01000 PSI/ ASHCROFT 1-1/2","U"=4-1/2", A182 F91 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
N/A/ VISUAL
0-1000 psig
N/A
STEAM INLET N/A/ PRESSURE VISUAL GAUGE
0-1000 psig
1.5"-WIHL260(1.5" Diam)-U4.5-A105, T=10.25"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 4-1/2" 1379SS XSG XOS 04L 01000 PSI/ ASHCROFT
1-1/2","U"=4-1/2", A182 F91
REHEATER ATTEMPERATOR THERMOCOU N/A PLE THERMOWELL N/A 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1.5"-WIHL260(1.5" Diam)-U4.5-F22, T=101/4"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 1-1/2","U"=4-1/2", A182 F22 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
N/A
1-1/2","U"=4-1/2", A182 F22
N/A
1-1/2","U"=4-1/2", A182 F22
N/A
1-1/2","U"=4-1/2", A182 F22
I. P. SUPERHEATER THERMOCOU N/A PLE THERMOWELL (X2) N/A 1.5"-WIHL260(1.5" Diam)-U4.5-A105, T=10.25"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 4-1/2" 1379SS XSG XOS 04L 01000 PSI/ ASHCROFT 1-1/2","U"=4-1/2", A105 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
N/A/ VISUAL
0-1000 psig
I. P. DRUM DRUM PRESSURE GAUGE N/A; VISUAL 0-600 psig 8-1/2" 1377SS XSG XOS 04B 0600 PSI/ ASHCROFT 8-1/2" Dial; 316SS Bourdon Tube/ Flush Mounted Gauge, 0.5 Inch NPT Back Conn. w/ Overload Stop; w/ 1/2", 50-1098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs
TBD (ref. 4327NSB Flat drum Glass Gage/ centerline YARWAY )
DRUM 10LIGHT REMOTE LEVEL INDCIATOR DRUM 10LIGHT REMOTE LEVEL INDICATOR
220 VAC
TBD (ref. drum centerline ) TBD (ref. drum centerline )
Aquarian Series 3000M Remote Level Indicator/ YARWAY Aquarian Series 3000M Remote Level Indicator/ YARWAY YARWAY
STEEL/ 3/4" Nipple Ended Gage Conn. w/ 3/4" Stuffing Box Gage Valves Model 4000S w/ 3/4" NPTF Vent/Drain Conn. N/A
Mounted on RLI Water Column; w/ NEMA 3R Outdoor Illuminator w/ Open Front Hood; w/ 18" Visibility
220 VAC
N/A
STEEL/ 3/4" Nipple Flgd; 18" Visibility Ended Gage Conn. w/ 3/4" Stuffing Box Gage Valves Model 4000S w/ 3/4" NPTF Vent/Drain Conn.
Conax Buffalo
Stainless steel pad E-SS18-2U(Weldpad)-T3(6 ft)-(36 in) 3/16" dia
I. P. ECONOMIZER THERMOCOU N/A PLE THERMOWELL (X4) N/A 1-1/2"H260U2.5A105 OL=4.25"/ STI 1-1/2","U"=2-1/2", A105; 1-1/2" NPT Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ No Lagging Ext. w/ Preassembled TC
L. P. SUPERHEATER THERMOCOU N/A PLE THERMOWELL (X2) N/A 1.5"-WIHL260(1.5" Diam)-U4.5-A105, T=10.25"(Lagging) OL=16.5" w/ Min. 3/4" Tip Diam./ STI 4-1/2" 1379SS XSG XOS 04L 01000 PSI/ ASHCROFT 1-1/2","U"=4-1/2", A105 Weld-in Type, Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ Mat'l Certs w/ Preassembled TC
N/A/ VISUAL
0-1000 psig
L. P. DRUM DRUM PRESSURE GAUGE N/A; VISUAL 0-300 psig 8-1/2" 1377SS XSG XOS XVS 04B 0-300 PSI/ ASHCROFT 8-1/2" Dial; 316SS Bourdon Tube/ Flush Mounted Gauge, 0.5 Inch NPT Back Conn. w/ Overload & Vacuum Stops; w/ Glycerine Fill for Gauge; w/ 1/2", 501098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs
TBD (ref. 4327NSB Flat drum Glass Gage/ centerline YARWAY )
DRUM 10LIGHT REMOTE LEVEL INDCIATOR
220 VAC
Aquarian Series 3000M Remote Level Indicator/ YARWAY
STEEL/ 3/4" Nipple Ended Gage Conn. w/ 3/4" Stuffing Box Gage Valves Model 4000S w/ 3/4" NPTF Vent/Drain Conn. N/A
Mounted on RLI Water Column; w/ NEMA 3R Outdoor Illuminator w/ Open Front Hood; w/ 18" Visibility
DRUM 10LIGHT REMOTE LEVEL INDICATOR
220 VAC
Aquarian Series 3000M Remote Level Indicator/ YARWAY YARWAY
N/A
Conax Buffalo
STEEL/ 3/4" Nipple Flgd; 18" Visibility Ended Gage Conn. w/ 3/4" Stuffing Box Gage Valves Model 4000S w/ 3/4" NPTF Vent/Drain Conn. Stainless steel pad E-SS18-2U(Weldpad)-T3(6 ft)-(36 in) 3/16" dia
LP ECONOMIZER THERMOCOU N/A PLE THERMOWELL (X4) N/A 1-1/2"H260U2.5A105 OL=4.25"/ STI 1-1/2","U"=2-1/2", A105; 1-1/2" NPT Stepless, Tapered TW w/ Max Bore ID of 0.260 w/ No Lagging Ext. w/ Preassembled TC
WATER PREHEATER FW INLET N/A; LINE VISUAL PRESSURE GAUGE THERMOCOU N/A PLE THERMOWELL 0-300 psig 4-1/2" 1379SS XSG XOS XVS 04L 0-300 PSI/ ASHCROFT 1-1/2"H385U4.5SA105 OL=6.25"/ STI 4-1/2" Dial; 316 SS/ w/ Overload & Vacuum Stops; w/ 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50Stem Conn. 1098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs 1-1/2","U"=4Stepless, Tapered TW w/ Max Bore ID 1/2",SA105; 1-1/2" of 0.387 w/ No Lagging Ext. w/ NPT Preassembled TC
N/A
FW INLET N/A; LINE VISUAL TEMPERATUR E INDICATOR TEMPERATUR N/A E INDICATOR THERMOWELL
0-250
50-EI-42-E-090XNH-0/250; ASHCROFT
3/8" dia elem; 5 inch dial, SS; 1/2" NPT
All Angle, Low Conn, Bimetal TI w/ 1/2" NPT Compress Union and 9" Stem
N/A
1-1/2"H385U4.5316SS OL=9.25"/ STI
1-1/2","U"=41/2",SA316 SS; 11/2" NPT
Stepless, Tapered TW w/ Max Bore ID of 0.387 w/ No Lagging Ext
FW INLET N/A LINE TEST THERMOWELL
N/A
1-1/2"H385U4.5- 1-1/2","U"=4316SS OL=6.25" 1/2",SA316 SS; 1w/ 1/2" NPT X 6" 1/2" NPT LONG 304SS NIPPLE & 304SS CAP AND CHAIN/ STI
Stepless, Tapered TW w/ Max Bore ID of 0.387 w/ No Lagging Ext. w/ 1/2" NPT x 17" Lng 304SS Nip Ext
LP ECON RECIRC. PUMP STATION PUMP N/A; DISCHARGE VISUAL PR. GAUGE (x2) 0-300 psig 4-1/2" 1379SS XSG XOS XVS 04L 0-300 PSI/ ASHCROFT 4-1/2" Dial; 316 SS/ w/ Overload & Vacuum Stops; w/ 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50Stem Conn. 1098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs
PUMP N/A; SUCTION PR. VISUAL GAUGE (x2)
0-300 psig
PUMP INLET 120 VAC, 50/60 HZ STRAINER DIFF. PR. SWITCH (x2) PUMP N/A; 0-300 DISCHARGE VISUAL psig PR. GAUGE PUMP DISCHARGE TEST THERMOWELL N/A N/A
4-1/2" 1379SS 4-1/2" Dial; 316 SS/ XSG XOS XVS 0.5 Inch Lower 04L 0-300 PSI/ Stem Conn. ASHCROFT 43230S/DWYER 1/4" FNPT
w/ Overload & Vacuum Stops; w/ Glycerine Fill for Gauge; w/ 1/2", 501098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs CAPSU-PHOTOHELIC; 0-30 PSIG
RECIRC FLOW ELEMENT
N/A
TBD
4-1/2" 1379SS XSG XOS XVS 04L 0-300 PSI/ ASHCROFT 1-1/2"H385U4.5316SS OL=6.25" w/ 1/2" NPT X 6" LONG 304SS NIPPLE & 304SS CAP AND CHAIN/ STI 4" 600# Orif. Flange Union Meter Run/ VICKERY-SIMMS
4-1/2" Dial; 316 SS/ w/ Overload & Vacuum Stops; w/ 0.5 Inch Lower Glycerine Fill for Gauge; w/ 1/2", 50Stem Conn. 1098ND Pigtail Syphon; w/ laminated safety glass; w/ Calibr. Certs 1-1/2","U"=4Stepless, Tapered TW w/ Max Bore ID 1/2",316SS; 1-1/2" of 0.387 w/ No Lagging Ext. w/ 1/2" NPT NPT x 6" Lng 304SS Nip Ext
RECIRC FLOW LoopTRANSMITTE Pwr'd/ 4-20 R mA
TBD
PUMP TYPE K -328 to OUTLET INPUT/ mV 1652 THERMOCOU deg. F PLE THERMOCOU N/A PLE THERMOWELL PUMP N/A OUTLET LINE TEST THERMOWELL N/A
N/A
FWHTR INLET TYPE K -328 to THERMOCOU INPUT/ mV 1652 PLE deg. F
THERMOCOU N/A PLE THERMOWELL FWHTR INLET N/A LINE TEST THERMOWELL
N/A
N/A
1/8" Thk. Orif. Plt. Constr. per ASME Fluid Meters & Calibr. Constr. of ASTM in acc. w/ ASME PTC 19.5 w/ 1/4% A240 TP304SS; acc. Pipe Mat'l of ASTM SA106 gr. C; 4", 600 lb cl RFWN Flg. Conn. 3051CD2A22A1A PolyurethaneNema 4 Housing; w/ AGCO Three Valve B4 M5 L4 Q4/ covered Aluminum/ Manifold Model M4THPS-(4)-XP-R3V & ROSEMOUNT 1/2" FNPT Two AGCO Blowoff Valves Model H7HPS-4AT-XP w/ Calibr. Certs 1BK-22.53/8" dia elem; Ungrnd, Spr Load, MgO Insulat, Dual C8Y0XB0U3-2-1, 316SS Sh'th/ 1/2" Elem TC w/ Cast Alum Hd & 1/2" NPT x X=1/2" NPT X 6" NPSM 6" Lng 304SS Nip Ext w/ Calibr. Certs LONG 304SS NIPPLE/ STI 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID SA105 OL=6.25"/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ STI Preassembled TC 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID A105 OL=6.25" w/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ 1/2" NPT 1/2" NPT X 6" x 6" Lng 304SS Nip Ext LONG 304SS NIPPLE & 304SS CAP AND CHAIN/ STI 1BK-22.53/8" dia elem; Ungrnd, Spr Load, MgO Insulat, Dual C8Y0XB0U3-2-1, 316SS Sh'th/ 1/2" Elem TC w/ Cast Alum Hd & 1/2" NPT x X=1/2" NPT X 6" NPSM 6" Lng 304SS Nip Ext w/ Calibr. Certs LONG 304SS NIPPLE/ STI 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID SA105 OL=6.25"/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ STI Preassembled TC 1-1/2"H385U4.5- 1-1/2","U"=4-1/2", Stepless, Tapered TW w/ Max Bore ID A105 OL=6.25" w/ A105; 1-1/2" NPT of 0.387 w/ No Lagging Ext. w/ 1/2" NPT 1/2" NPT X 6" x 6" Lng 304SS Nip Ext LONG 304SS NIPPLE & 304SS CAP AND CHAIN/ STI HRSG DUCT EQUIPMENT
CO/SCR N/A OUTLET DUCT THERMOCOU PLE PROTECTION TUBE (x32)
N/A
STI
HP TYPE K -328 to SUPERHEATE INPUT/ mV 2282 R #1 deg. F TUBESKIN THERMOCOU PLE (x3) RH TYPE K -328 to SUPERHEATE INPUT/ mV 2282 R #1 deg. F TUBESKIN THERMOCOU PLE (x3)
1", 316SS, Sch. 40 Pipe/ w/ 1" MNPT Instrument Conn.& 2" NPT 316SS Bushing Bored Thru and Loose on Stem 1AE-120-C6NU3- 10' of 1/4" 316SS Ungrd,Dual TC Terminat @ J-box (by 2-1, 1=1" Square Sheath; 1/2"NPT x Vogt) & 316SS Wld Pad/Rad Sh for 2" Pad w/ 316SS 1/4" Tube Fitt (by OD Tube Heat Shield for Vogt) 120 Deg Wrap Around 2" OD Tube/ STI 1AE-120-C6NU3- 10' of 1/4" 316SS Ungrd,Dual TC Terminat @ J-box (by 2-1, 1=1" Square Sheath; 1/2"NPT x Vogt) & 316SS Wld Pad/Rad Sh for 2" Pad w/ 316SS 1/4" Tube Fitt (by OD Tube Heat Shield for Vogt) 120 Deg Wrap Around 2" OD Tube/ STI
Thermal Guarantees and Performance
9.0 Thermal Guarantees and Performance Guarantees are based on the HRSG receiving the exhaust gas stated below, and conditions at terminal points not less favorable than stated below. Conditions for steam outlets are referred to the ASME BPVC, Section 1 Boundary. For the reheat superheater, guaranteed steam conditions are referred to a point no more than 5 ft beyond the outlet or inlet safety valve(s) mounted atop the HRSG.
TERMINAL POINT REQUIREMENTS Customer Reference Number Fuel Burned (Turbine / Burner) Ambient Temperature (F) Barometric Pressure (psia) TEG Mass Flow (lbm/hr) TEG Temperature (F) HP Pressure (psia) RH Pressure (psia) IP Pressure (psia) LP Pressure (psia) CRH Mass Flow (lbm/hr) CRH Temperature (F) Condensate Temperature (F) Recirculated FW Temperature (F) CBD HP / IP / LP (% of HP) LP Kettle Boiler Mass Flow (lbm/hr) LP Kettle Boiler Steam Pressure (psia) LP Kettle Boiler Steam Enthalpy Btu/lb
CASE 1 - NG 48F NG / N/A 48 12.62 3,148,047 1,105 1,821.6 398.3 414.9 61.1 269,139 665.6 101.2 NA 1 / 1 /.83 21,940 65.6 1,181.3
EXHAUST ANALYSIS N2 (% volume) CO2 (% volume) O2 (% volume) H2O (% volume) Ar (% volume) NOx (ppmvd @ 15% O2) CO (ppmvd) SO2 (ppmvd) VOC (ppmvd non-methane / non-ethane) Particulate (lbm/hr)
74.58 3.88 12.45 8.15 0.94 25 12 TBD NA NA
HRSG CAPACITY GUARANTEES Vendor Reference No. Burner Release (MBtu/hr - LHV) Average HP Steam Temp (10 F) Average RH Steam Temp (10 F) Average IP Steam Temp (10 F) Average LP Steam Temp (10 F) HP Steam Flow (lbm/hr) RH Steam Flow (lbm/hr) IP Steam Flow (lbm/hr) LP Steam Flow (lbm/hr) IP Process Flow from IP BFP; FGH,RAC,& RHATT (lbm/hr) Gas-side Static P (inwg.)
A.01.001 N/A 1,053 1,052 601 569 365,212 342,230 62,625 68,420 70,797 12.0
HRSG STEAM GUARANTEES Vendor Reference No. A.01.001 HP Steam Quality (% @ drum exit) -IP Steam Quality (% @ drum exit) -LP Steam Quality (% @ drum exit) -Deaerator Dissolved Oxygen cc/l 0.005 HP Steam Purity (ppm TDS @ drum exit)* Later IP Steam Purity (ppm TDS @ drum exit)* Later LP Steam Purity (ppm TDS @ drum exit)* Later * These steam purity guarantees are based upon maintaining the total dissolved solids in the boiler water in accordance with ABMA recommendations.
HRSG CAPACITY GUARANTEES Vendor Reference No. Burner Release (MBtu/hr - LHV) Average HP Steam Temp (10 F) Average RH Steam Temp (10 F) Average IP Steam Temp (10 F) Average LP Steam Temp (10 F) HP Steam Flow (lbm/hr) RH Steam Flow (lbm/hr) IP Steam Flow (lbm/hr) LP Steam Flow (lbm/hr) IP Process Flow from IP BFP; FGH,RAC,& RHATT (lbm/hr) Gas-side Static P (inwg.)
A.01.002 N/A 1,053 1,052 608 567 365,099 416,123 55,472 76,494 79,259 12.0
HRSG STEAM GUARANTEES Vendor Reference No. A.01.002 HP Steam Quality (% @ drum exit) -IP Steam Quality (% @ drum exit) -LP Steam Quality (% @ drum exit) -Deaerator Dissolved Oxygen cc/l 0.005 HP Steam Purity (ppm TDS @ drum exit)* Later IP Steam Purity (ppm TDS @ drum exit)* Later LP Steam Purity (ppm TDS @ drum exit)* Later * These steam purity guarantees are based upon maintaining the total dissolved solids in the boiler water in accordance with ABMA recommendations.
SCR GUARANTEES Vendor Reference No. A.01.001 GT NOx (ppmvd @ 15% O2) 25.0 Flue Gas Temperature (F) 665 Assumed Ammonia Concentration LATER Ammonia Consumption (lbm/hr) LATER Parasitic Load (kW) LATER SO2 => SO3 Conversion Rate (%) LATER Ammonia Slip (ppmvd @ 15% O2) 10.0 Outlet NOx (ppmvd @ 15% O2) 4.5 The warranty period extends for the period of 12 months from the date of substantial completion of the SCR or 18 months after delivery of the equipment to the job site, whichever occurs first. The catalyst performance is warranted for maximum 36 months after first exhaust gas in, or max 48 months after delivery, whichever occurs first.
SCR GUARANTEES Vendor Reference No. A.01.002 GT NOx (ppmvd @ 15% O2) 25.0 Flue Gas Temperature (F) 667 Assumed Ammonia Concentration LATER Ammonia Consumption (lbm/hr) LATER Parasitic Load (kW) LATER SO2 => SO3 Conversion Rate (%) LATER Ammonia Slip (ppmvd @ 15% O2) 10.0 Outlet NOx (ppmvd @ 15% O2) 4.5 The warranty period extends for the period of 12 months from the date of substantial completion of the SCR or 18 months after delivery of the equipment to the job site, whichever occurs first. The catalyst performance is warranted for maximum 36 months after first exhaust gas in, or max 48 months after delivery, whichever occurs first.
NOISE GUARANTEES Center Frequency (Hz) 31.5 63 125 250 500 1K 2K 4K 8K Sound Power Level 146 149 154 143 138 135 138 135 134 Near Field Noise (5.0 ft above grade, 3.0 ft from HRSG walls) 85 dB(A) @ 20 Pa Far Field Noise (3.0 ft. above grade, 400 ft from HRSG walls) 50 dB(A) @ 20 Pa PSV Noise (3.0 ft and 90 from silencer outlet) 105 dB(A) @ 20 Pa Startup Vent Noise (3.0 ft and 90 from silencer outlet) 105 dB(A) @ 20 Pa Performance based upon one unit in operation under steady state operating conditions. Sound pressure levels to be measured per ANSI B133.8, and all reflective noise shall be removed. Corrections for uncertainty and measurement tolerance shall be applied according to standard industry practice.
Burner Guarantees The Burner emissions shall not exceed the following at the maximum heat release of the burner.
EMISSION COMPONENT EMISSION RATE LB / MM BTU (HHV Basis) 100% Burner load 191.0 MMBtu/HR 0.080 0.100 0.024 0.012
N0x CO VOC Particulate / PM-10
Predicted Thermal Performance The attached pages represent the Vendors predicted thermal performance for the project specific HRSG. The HRSG has been designed considering these operating points and using good engineering judgment for the consideration of start-up and transient loads. Any operating conditions not specified by the customer may constitute a change in HRSG design and performance.
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.01.002 1105 .50 20567
Exhaust Gas Flow (lbs/hr) 3148047 Gas-side pressure drop (inwc) 12.0 Burner output (MMBtu/hr) .00
Exhaust Gas Temperature (F) Total Losses (%) Lower Heating Value (Btu/lb)
Inlet Gas Constituents (by wt) CO2 6.01 H2O 5.16 N2 73.49 A Inlet Gas Constituents (by vol) CO2 3.88 H2O 8.15 N2 74.58 A Outlet RH HP IP LP Flow (lbs/hr) 416123 365099 55472 76494 Temp. (F) 1052 1053 608 567 Press. (psia) 484 1866 509 71 Appr. Temp (F) 10.4 9.6 15.5 Pinch Point (F) 9.8 11.4 12.1
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%) .99 .00 90.20
HP, LP data are those after NRVs HPDS RHDS Spray flow Spray flow 122 (lbs/hr) @ 115 (lbs/hr) @ 324 (F) 321 (F) /-Gas Side-/ Temperature (F) In Out 1105 1090 1090 1058 1058 1036 1036 1036 1036 1036 1036 1036 1036 989 989 928 928 856 856 667 667 640 640 621 621 612 621 562 602 591 591 533 533 491 491 481 481 463 463 453 453 403 403 332 332 189
/---------------Steam/water Side---------------/ Flow Temperature Duty (lbs/hr) (F) (MMBtu/hr) In Out 1. HPSH1 365099 995 1054 13.262 2. RHTR1 416123 927 1052 27.945 3. HPSH2 365099 913 995 19.389 4. HPDS1 365099 914 913 .000 5. RHDS1 416124 928 927 .000 6. BRNR1 0 0 0 .000 7. HPSH3 364977 765 914 40.263 8. RHTR2 416010 694 928 52.939 9. HPSH4 364977 630 765 61.348 10. HPEV1 319624 620 630 159.229 11. HPEV1 45352 620 630 22.593 12. HPEC1 368627 591 620 16.249 13. IPSH1 55472 470 608 5.476 14. LPSH1 76494 319 569 9.975 15. HPEC2 368627 572 591 9.293 16. HPEC3 368627 464 572 47.664 17. IPEV1 44312 460 470 33.810 18. IPEV2 11161 460 470 8.516 19. HPEC4 368627 429 464 14.489 20. IPEC1 55467 321 460 8.305 21. HPEC5 368627 324 429 40.360 22. LPEV1 76494 304 320 57.528 23. LPEC1 554869 101 304 113.545 -------762.178 DA PRESSURE : 89.2 DA TEMPERATURE : 319.6 Section
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.01.001 1105 .50 20567
Inlet Gas Constituents (by wt) CO2 6.01 H2O 5.16 N2 73.49 A Inlet Gas Constituents (by vol) CO2 3.88 H2O 8.15 N2 74.58 A Outlet RH HP IP LP Flow Temp. Press. Appr. Temp (lbs/hr) (F) (psia) (F) 342230 1052 399 365212 1053 1822 10.6 62625 601 416 8.0 70797 569 61 15.9 HP, LP data are those after NRVs Spray flow Spray flow Pinch Point (F) 10.0 12.8 11.7
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%) .99 .00 91.35
HPDS RHDS
.00 (lbs/hr) @ 316 (F) 7324 (lbs/hr) @ 312 (F) /-Gas Side-/ Temperature (F) In Out 1105 1090 1090 1055 1055 1034 1034 1034 1034 1034 1034 1034 1034 988 988 929 929 857 857 665 665 637 637 617 617 607 617 561 598 586 586 523 523 475 475 463 463 446 446 436 436 389 389 323 323 186
/---------------Steam/water Side---------------/ Section Flow (lbs/hr) 365212 342230 365213 365214 342230 0 365214 334907 365215 319867 45349 368867 62625 70797 368867 368867 50039 12586 368867 60685 368867 70797 564995 Temperature (F) In Out 994 1053 887 1052 914 995 914 914 935 887 0 0 766 914 653 935 627 766 617 627 617 627 586 617 450 601 311 570 566 586 447 566 442 450 442 450 413 447 312 442 316 413 295 311 103 295 Duty (MMBtu/hr) 13.346 30.140 18.866 .000 .000 .000 39.603 50.879 61.691 161.914 22.955 16.691 6.395 9.487 9.834 51.918 39.189 9.857 13.667 8.392 37.378 53.319 109.324 -------764.845
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
HPSH1 RHTR1 HPSH2 HPDS1 RHDS1 BRNR1 HPSH3 RHTR2 HPSH4 HPEV1 HPEV1 HPEC1 IPSH1 LPSH1 HPEC2 HPEC3 IPEV1 IPEV2 HPEC4 IPEC1 HPEC5 LPEV1 LPEC1
DA PRESSURE : DA TEMPERATURE :
79.3 311.4
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.01.003 1105 .50 20567
Inlet Gas Constituents (by wt) CO2 6.01 H2O 5.16 N2 73.49 A Inlet Gas Constituents (by vol) CO2 3.88 H2O 8.15 N2 74.58 A Outlet RH HP IP LP Flow (lbs/hr) 313595 366866 63994 69367 Temp. (F) 1052 1052 600 569 Press. (psia) 381 1811 395 58 Appr. Temp (F) 10.8 7.8 16.2 Pinch Point (F) 10.1 13.2 11.7
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%) .99 .00 91.68
HP, LP data are those after NRVs HPDS RHDS Spray flow Spray flow .00 (lbs/hr) @ 313 (F) 10265 (lbs/hr) @ 309 (F) /-Gas Side-/ Temperature (F) In Out 1105 1090 1090 1054 1054 1032 1032 1032 1032 1032 1032 1032 1032 987 987 931 931 858 858 665 665 637 637 616 616 606 616 561 597 585 585 520 520 471 471 458 458 441 441 431 431 385 385 320 320 185
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
76.1 308.6
Customer: Service:
2 x 501F
48F/FIRED/NG/CASE
RM 11/18/98 A.01.004 1105 .50 20567
Exhaust Gas Flow (lbs/hr) 3148047 Gas-side pressure drop (inwc) 12.1 Burner output (MMBtu/hr) 86.03
Inlet Gas Constituents (by wt) CO2 6.01 H2O 5.16 N2 73.49 A Inlet Gas Constituents (by vol) CO2 3.88 H2O 8.15 N2 74.58 A Outlet Flow (lbs/hr) Temp. (F) Press. (psia) Appr. Temp (F) Pinch Point (F)
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%)
RH HP IP LP
400081 1052 467 431760 1051 2142 50976 621 489 65929 587 65 HP, LP data are those after Spray flow Spray flow
20.8 13.8 22.7 NRVs
9.9 11.0 11.8
.99 .00 92.90
HPDS RHDS
.00 (lbs/hr) @ 318 (F) 11792 (lbs/hr) @ 314 (F) /-Gas Side-/ Temperature (F) In Out 1105 1090 1090 1058 1058 1039 1039 1039 1039 1039 1039 1132 1132 1065 1065 985 985 896 896 690 690 660 660 633 633 624 633 578 615 596 596 524 524 486 486 476 476 454 454 445 445 391 391 324 324 181
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
80.7 312.7
Customer: Service:
2 x 501F
48F/FIRED/NG/CASE
RM 11/18/98 A.01.005 1105 .50 20567
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%)
RH HP IP LP
25.5 20.9 29.9 NRVs 318 (F) 314 (F)
11.7 8.2 11.9
.99 .00 94.56
HPDS RHDS
3938 (lbs/hr) @ 22342 (lbs/hr) @
/-Gas Side-/ Temperature (F) In Out 1105 1091 1091 1059 1059 1046 1046 1046 1046 1046 1046 1231 1231 1145 1145 1052 1052 942 942 693 693 658 658 626 626 621 626 577 612 588 588 516 516 492 492 486 486 457 457 452 452 391 391 324 324 176
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
80.4 312.4
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.01.008 1105 .50 20567
1.32 O2 14.01 .94 O2 12.45 Blow-Down (%)
RH HP IP LP
312998 1052 193 391905 1054 1060 2.8 62170 548 207 1.9 50558 535 47 16.7 HP, LP data are those after NRVs Spray flow Spray flow 847 (lbs/hr) @ 13094 (lbs/hr) @ 296 (F) 294 (F)
14.0 14.4 9.8
.99 .00 94.99
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
60.4 293.2
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.02.006 1104 .50 20567
1.32 O2 14.66 .94 O2 13.04 Blow-Down (%)
RH HP IP LP
7.8 9.5 9.4
.99 .00 90.78
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
61.1 293.9
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.02.007 1104 .50 20567
1.32 O2 14.66 .94 O2 13.04 Blow-Down (%)
RH HP IP LP
7.9 9.0 9.5
.99 .00 90.63
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
61.4 294.2
Customer: Service:
2 x 501F
48F/UNFIRED/NG/CASE
RM 11/18/98 A.02.009 1104 .50 20567
1.32 O2 14.66 .94 O2 13.04 Blow-Down (%)
RH HP IP LP
205229 1052 128 291110 1052 1033 4.2 53559 536 135 .0 28991 536 48 14.6 HP, LP data are those after NRVs Spray flow Spray flow 7130 (lbs/hr) @ 14143 (lbs/hr) @ 290 (F) 288 (F)
9.4 13.3 6.9
.99 .00 96.60
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
Steaming in IPEC1 section = DA PRESSURE : DA TEMPERATURE : 55.7 287.8
95. lbs/hr
Customer: Service:
2 x 501F
-4F/UNFIRED/NG/CASE 10
RM 11/18/98 A.03.010 1063 .50 20567
1.32 O2 13.99 .94 O2 12.45 Blow-Down (%)
RH HP IP LP
333722 1027 384 357795 1022 1778 8.4 69049 597 401 6.4 74447 566 62 13.3 HP, LP data are those after NRVs Spray flow Spray flow 12 (lbs/hr) @ .00 (lbs/hr) @ 317 (F) 314 (F)
10.3 13.8 12.1
.99 .00 90.67
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
80.9 312.8
Customer: Service:
2 x 501F
97F/UNFIRED/NG/CASE 11
RM 11/18/98 A.04.011 1126 .50 20567
1.30 O2 13.70 .92 O2 12.13 Blow-Down (%)
RH HP IP LP
9.3 12.4 11.3
.99 .00 91.52
HPDS RHDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
77.4 309.7
Customer: Service:
2 x 501F
97F/FIRED/NG/CASE 12
RM 11/18/98 A.04.012 1126 .50 20567
1.30 O2 13.70 .92 O2 12.13 Blow-Down (%)
RH HP IP LP
26.0 17.3 26.1 NRVs 318 (F) 313 (F)
9.2 9.5 11.4
.99 .00 93.97
HPDS RHDS
9840 (lbs/hr) @ 23407 (lbs/hr) @
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
79.8 311.9
Boiler Water Limits
10.0 Boiler Water Limits Boiler water concentrations shall not exceed the following: Test Procedure for Solids in Steam All sampling and testing is to be conducted by the Purchaser according to the methods prescribed by the American Society for Testing Materials. It is the responsibility of the Company to provide the sampling nozzles and connections, etc., for proper sample taking according to ASTM standards. All methods, rules and practices given in Section 11 of Annual Book of ASTM Standards (latest edition), as applicable, should be used in determining the solids in steam. Some of the specific applicable standards are: D-1192 D-3370 D-3864 D-1066 D-2777 Equipment and Sampling Techniques Sampling of Water Continuous Sampling of Water Sampling of Steam Determination of Precision and Bias
The solids in the steam shall be determined by sodium tracer method using sodium ion electrode, ASTM D-2186, Method C. Vaporous carryover of silica or any other gases are not included in the solids in steam. If the Purchaser determines that the solids in steam exceed the guaranteed value, after correction for water conditions, a report prepared by the Purchaser or his agent, along with the raw data, shall be given to the Company for analysis. The Company reserves the right to ask for a re-test if it feels that all the guidelines were not followed. A detailed test procedure will be prepared by the Company after the award of the order.
WATERTUBE BOILERS RECOMMENDED BOILER WATER LIMITS AND ASSOCIATED STEAM PURITY5 At Steady State Full Load Operation Drum Type Boilers
Drum Pressure psig Range Total Dissolved Solids1 Boiler Water ppm (max) 700 - 3500 600 - 3000 500 - 2500 400 - 2000 300 - 1500 250 - 1250 100 Range Total Alkalinity2 Boiler Water ppm 140 - 700 120 - 600 100 - 500 80 - 400 60 - 300 50 - 250 NOTE (3) Suspended Solids Boiler Water ppm (max) 15 10 8 6 4 2 1 Range Total Dissolved Solids2,4 Steam ppm (max Expected Value) 0.2 - 1.0 0.2 - 1.0 0.2 - 1.0 0.2 - 1.0 0.2 - 1.0 0.2 - 1.0 0.1
0 301 451 601 751 901 1001Notes: (1) (2) (3) (4) (5)
300 450 600 750 900 1000 1800
Actual values within the range reflect the TDS in the feed water. Higher values are for high solids, lower values are for low solids in the feed water. Actual values within the range are directly proportional to the actual value of TDS of boiler water. Higher values are for the high solids, lower values are for low solids in the boiler water. Dictated by boiler water treatment. These values are exclusive of silica. Source - The American Boiler Manufacturers Association. FIGURE 10.1
Boiler Feedwater Drum Pressure Iron (psig) (ppm Fe) 0 301 451 601 751 901 1001 300 450 600 750 900 1000 1500 0.100 0.050 0.030 0.025 0.020 0.020 0.010
Copper (ppm Cu) 0.050 0.025 0.020 0.020 0.015 0.015 0.010
Total Hardness (ppm CaCO3) 0.300 0.300 0.200 0.200 0.100 0.050 0.0
Silica (ppm SiO3) 150 90 40 30 20 8 2
Boiler Water Total (1) Alkalinity (2) (ppm CaCO3) 140 - 700 120 - 600 100 - 500 80 - 400 60 - 300 50 - 200 0 ***
(1) Alkalinity not to exceed 10 percent of specific conductance. (2) Minimum level of OH alkalinity in boilers below 100 psi must be individually specified with regard to silica solubility and other components of internal treatment. *** Zero in this case refers to free sodium or potassium hydroxide alkalinity. Some small variable amount of total alkalinity will be present and measurable with the assumed congruent control of volatile treatment employed at these high pressure ranges. Source - ASME Research Committee on Water in Thermal Power Systems. Guidelines for water quality in modern industrial water tube boilers for reliable continuous operation. FIGURE 6.2
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HEAT RECOVERY STEAM GENERATORS PRIMER An Introductory Specification

6. Shop Assembly / Modular Construction. . 7. Testing and Inspection . . .

Table 1.3 Performance (Gas Turbine Load Cases)

Codes and Standards

Scope of Suppy & Terminal Points

HRSG Scope of Supply

12. 13. 14. 15. 16. 17. 18. 19.

Owner Supplied Items

Field Work Required

5.0 System Descriptions Duct Burner

Superheater Design and Construction

Ammonia Flow Control Skid

Shop Assembly / Modular Construction

6.0 Shop Assembly / Modular Construction

Testing and Inspection

7.0 Testing and Inspection Testing During Fabrication

Heat Recovery Steam Generator Trim Lists

TYPICAL PROCESS VALVE & EQUIPMENT LIST

6" 2.5"x6" N/A

2500 2500 N/A

GATE PSV N/A

H.P. Superheater Attemperator

PRESS XMTR ISOL (x2)

1690 GLOBE 1500 BLOW-OFF 1690 GLOBE

R.H. Superheater Inlet

1/2" 1/2" 3/4" 1"

800 2500 800 800

GLOBE NEEDLE GLOBE GLOBE

R.H. Superheater Attemperator

R.H. Superheater Outlet

3/4" 1/2" 3/4"

1690 2500 800

GLOBE NEEDLE GLOBE

3" 1.5"X3" N/A

600 600 N/A

GLOBE PSV N/A

SAFETY VALVE SAFETY VALVE PSV SILENCER

1.5"x3" 1.5"x3" N/A

600 600 N/A

PSV PSV N/A

6" 2.5"x4" N/A

300 300 N/A

GATE PSV N/A

12" 12" 1" 1/2" 1/2" 1-1/2" 1-1/2"

300 300 800 800 2500 800 800

GATE STOPCHECK GLOBE GLOBE NEEDLE GLOBE GLOBE

VOGT VOGT VOGT VOGT VOGT

3/4" 3/4" 3/4" 3/4" 3/4"

800 800 800 800 800

GLOBE GLOBE GLOBE GLOBE GLOBE

A105 A105 A105 A105 A105

SW810 SW810 SW810 SW810 SW810

CRANE VOGT CRANE CRANE VOGT VOGT AGCO VOGT VOGT

8" 1" 8" 4" 1" 1/2" 1/2" 1/2" 1"

300 800 300 300 800 800 2500 800 800

GATE GLOBE GATE GLOBE GLOBE GLOBE NEEDLE GLOBE GLOBE

L.P. F.W. Recirculation Pump Station

1" 4" 4"

800 300 300

GLOBE GLOBE GATE

SW810 9300 Series w/ back pr. reg. 33.5-XUF

DESCRIPTION ELECTRIC MEAS. AL RANGE REQ'MNT/ SIGNAL TYPE