TM 11-7010-324-12&P

TECHNICAL MANUAL OPERATOR AND UNIT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
TABLE OF CONTENTS Pg i

INTRODUCTION

Pg 1-1

OPERATING PROCEDURES

Pg 2-1

OPERATOR MAINTENANCE INSTRUCTIONS Pg 3-1

ALL SOURCE ANALYSIS SYSTEM AN/TYQ-93(V)3 ASAS LIGHT (NSN 7010-01-469-2841)

UNIT MAINTENANCE INSTRUCTIONS Pg 4-1

REFERENCES

Pg A-1

MAINTENANCE ALLOCATION CHART (MAC) Pg B-1 COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS Pg C-1 ADDITIONAL AUTHORIZATION LIST Pg D-1
Distribution Statement C. Distribution authorized to US Government agencies and their contractors only for official use or for administrative or operational purposes. This determination was made on 31 January 1994. Other requests for this document shall be referred to Commander, US Army Communications-Electronics and Fort Monmouth, ATTN: AMSELLC-LEO-E-ED--P, Fort Monmouth, NJ 07703-5007

EXPENDABLE AND DURABLE ITEMS LIST Pg E-1 REPAIR PARTS AND SPECIAL TOOLS LIST Pg F-1

DESTRUCTION NOTICE Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

GLOSSARY

Pg G-1

SAFE GROUNDING OF COMM-ELECT EQUIPMENT IN THE FIELD Pg H-1

INDEX

Pg Index-1

HEADQUARTERS, DEPARTMENT OF THE ARMY 1 November 2001

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SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICAL SHOCK

1. 2. 3.

DO NOT TRY TO PUSH OR PULL THE INDIVIDUAL. IF POSSIBLE, TURN OFF THE ELECTRICAL POWER. IF YOU CANNOT TURN OFF THE ELECTRICAL POWER, PULL, PUSH, OR LIFT THE PERSON TO SAFETY USING A DRY WOODEN POLE OR A DRY ROPE OR SOME OTHER SORT OF INSULATING MATERIAL. SEND FOR HELP AS SOON AS POSSIBLE. AFTER THE INJURED PERSON IS FREE OF CONTACT WITH THE SOURCE OF ELECTRIAL SHOCK, MOVE THE PERSON A SHORT DISTANCE AWAY AND IMMEDIATELY START ARTIFICIAL RESUSCITATION.

4. 5.

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WARNING HEAVY EQUIPMENT

IMPROPERLY LIFTING OR CARRYING HEAVY EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH
Do not attempt to lift, carry or move the equipment by yourself. Get help. Observe the decals on equipment which identify the weight. DO NOT LIFT OR CARRY ALONE

Maximum weight for one person is 37 pounds.

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WARNING

HIGH VOLTAGE is used in the operation of this equipment DEATH ON CONTACT may result if personnel fail to observe safety precautions

Never work on electronic equipment unless there is another person nearby who is familiar with the operations and hazards of the equipment and who is competent in administrative first aid. When the technician is aided by operators, he must warn them about dangerous areas. Whenever possible, the power supply to the equipment must be shut off before beginning work on the equipment. Take particular care to ground every capacitor likely to hold a dangerous potential. When working inside the equipment, after the power has been turned off, always ground every part before touching it. Be careful not to contact high-voltage connections when installing or operating this equipment. Whenever the nature of the operation permits, keep one hand away from the equipment to reduce the hazard of current flowing through the body. WARNING: DO NOT BE MISLED BY THE TERM LOW VOLTAGE. UNDER ADVERSE CONDITIONS, POTENTIALS AS LOW AS 50 VOLTS MAY CAUSE DEATH.

For artificial Respiration, Refer to FM 21-11

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CAUTION
THIS EQUIPMENT CONTAINS PARTS AND ASSEMBLIES SENSITIVE TO DAMAGE BY ELECTROSTATIC DISCHARGE (ESD). USE PRECAUTIONARY PROCEDURES WHEN TOUCHING REMOVING, OR INSERTING PRINTED CIRCUIT BOARDS

General Handling Procedures for Electrostatic Discharge Sensitive (ESDS) Items Use wrist ground straps or manual grounding procedures. Keep ESDS items in protective coverings when not in use. Ground all electrical tools and test equipment. Periodically check continuity and resistance of grounding systems. Use only metalized solder suckers. Handle ESDS items only in protected areas. Manual Grounding Procedures Make certain equipment is powered down. Touch package or replacement ESDS item to ground before opening. Touch ground prior to inserting replacement ESDS items

Touch ground prior to removing ESDS items.

ESD Protective Packaging and Labeling Intimate covering of antistatic material with an outer wrap of either Type 1 Aluminized material or conductive plastic film or hybrid laminated bags having an interior antistatic material with an outer metalized layer. Label with Sensitive Electronic Symbol and Caution Note.

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LIST OF EFFECTIVE PAGES

INSERT LATEST CHANGED PAGES, DESTROY SUPERSEDED PAGES

NOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes to illustrations are indicated by miniature pointing hands. Changes to wiring diagrams are indicated by shaded areas.
Dates of issue for original and changed pages are: Original .......... 0.......... 1 November 01 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 191 CONSISTING OF THE FOLLOWING: Page No. ...................................*Change No. Cover ......................................... 0 a - f............................................. 0 i - x............................................. 0 1-1 - 1-12 ................................... 0 2-1 - 2-68 ................................... 0 3-1 - 3-18 ................................... 0 4-1 4-8 .................................... 0 A-1 - A-4 ................................... 0 B-1 - B-12.................................. 0 C-1 - C-6.................................... 0 D-1 - D-2 ................................... 0 E-1 E-2.................................... 0 F-1 F-18 .................................. 0 G1 G-8 .................................... 0 H-1 H-10................................. 0 Index-1 Index-6 ...................... 0

A/(B blank)

TM 11-7010-324-12&P TECHNICAL MANUAL No. 11-7010-324-12&P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D.C., 1 November 2001

OPERATOR AND UNIT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ALL SOURCE ANALYSIS SYSTEM, AN/TYQ-93(V)3 ASAS LIGHT (NSN 7010-01-469-2841) REPORTING OF ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to: Commander, U.S. Army Communications-Electronics Command and Ft. Monmouth, ATTN: AMSEL-LC-LEO-D-CS-CFO, Fort Monmouth, New Jersey 07703-5006. The fax number is (732) 532-1413, DSN 992-1413. You may also email your recommendations to AMSEL-LC-LEO-PUBS-CHG@mail1.monmouth.army.mil. In either case, a reply will be furnished directly to you.

TABLE OF CONTENTS
Section/Paragraph Chapter 1 INTRODUCTION Section I General Information 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 SCOPE. CONSOLIDATED INDEX OF ARMY PUBLICATIONS AND BLANK FORMS. MAINTENANCE FORMS, RECORDS, AND REPORTS. DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE. PREPARATION FOR STORAGE. OFFICIAL NOMENCLATURE, NAMES, AND DESIGNATIONS. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR). WARRANTY INFORMATION. SAFETY, CARE AND HANDLING. CORROSION PREVENTION AND CONTROL. SECURITY MEASURES FOR ELECTRONIC DATA. Page 1-1 1-1 1-1 1-2 1-2 1-2 1-2 1-3 1-4 1-4 1-5 1-6 1-6 Section II Equipment Description and Data 1.12 1.13 1.13.1 1.14 1.14.1 1.14.2 EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES. DESCRIPTION OF MAJOR COMPONENTS. ASAS Light Computer Unit ASAS LIGHT EQUIPMENT DATA Power, Physical, and Technical Data Floor and Sub-floor Weight Capacity 1-6 1-6 1-7 1-7 1-7 1-7 1-10

TM 11-7010-324-12&P Section III Principles of Operations 1.15 1.15.1 1.15.2 1.15.2.1 1.15.2.2 1.15.2.3 1.15.2.4 PRINCIPLES OF OPERATION GENERAL ASAS Light Equipment Functional Areas Ground and Power distribution and Control Functions Communications Data and Signal Processing Data and Signal Distribution 1-10 1-10 1-10 1-10 1-10 1-10 1-11 1-11 2-1 2-1 2-1 2-1 2-7 2-7 2-7 2-9 2-11 2-11 2-14 2-16 2-17 2-19 2-19 2-20 2-21 2-22 2-24 2-25 2-27 2-28 2-29 2-29 2-30 2-30 2-30 2-33 2-33 2-34 2-36 2-37 2-39 2-39 2-39 2-40 2-40 2-43

Chapter 2 OPERATING PROCEDURES Section I Description and Use of Controls and Indicators 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.4.1 2.3.4.2 2.3.4.3 2.3.4.4 2.3.4.5 2.3.4.6 2.4 2.4.1 2.4.1.1 2.4.1.2 2.4.2 2.4.2.1 2.4.2.2 2.4.3 2.4.3.1 2.4.4 2.4.4.1 2.4.5 2.4.5.1 2.4.5.2 2.4.5.3 2.4.5.4 2.4.5.5 2.5 2.5.1 2.5.1.1 2.5.1.2 2.5.2 2.5.3 INTRODUCTION. COMPUTER CONTROLS AND INDICATORS. COMPUTER ACCESSORIES Battery Pack Battery Charger Removal and Installation of the Battery Pack Media Drives Hard Disk Drive Removal and Installation of Drive Packs in the Multimedia Pocket Removal and Installation of the External Floppy Disk Drive Pack Jaz Drive Removal and Installation of the Jaz Drive Removal and Installation of the Jaz Disk COMPUTER PERIPHERALS Port Replicator Installing the Port Replicator Disconnecting the Port Replicator Color Flat Panel Display Installing the Color Flat Panel Display Removing the Color Flat Panel Display External Keyboard Removal and Installation of the External PS/2 Keyboard External PS/2 Mouse Removal and Installation of the External PS/2 Mouse Portable Color Printer Removal of the Portable Color Printer Installation of the Portable Color Printer Removal and Installation of the Ink Cartridge Removal and Installation of the Ink Tank Loading Paper in the Printer COMMUNICATIONS PCMCIA Cardreader Installing a PC Card in the PCMCIA Cardreader Removing a PC Card from the PCMCIA Cardreader Ethernet 10/100+Modem 56 Card SP-TCIM Card

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TM 11-7010-324-12&P Section II Preventive Maintenance Checks and Services (PMCS) 2.6 2.7 2.7.1 2.7.2 2.7.3 2.7.4 2.7.4.1 2.7.4.2 2.7.4.3 2.7.4.4 2.7.5 2.7.5.1 2.7.5.2 2.7.5.3 2.7.5.4 2.7.5.5 INTRODUCTION. PMCS PROCEDURES Routine Checks Continuous Operation Defects Scheduling Before Operation During Operation After Operation Monthly PMCS Table ITEM NO. Column INTERVAL Columns ITEM TO CHECK/SERVICE Column PROCEDURES Column NOT MISSION CAPABLE, IFColumn 2-44 2-44 2-44 2-44 2-44 2-44 2-44 2-44 2-44 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-56 2-56 2-56 2-56 2-57 2-57 2-64 2-64 2-67 2-67 2-67 2-67 2-68 3-1 3-1 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-3 3-17 3-17 3-17 3-17

Section III Operation Under Usual Conditions 2.8 2.8.1 2.8.1.1 2.8.1.2 2.8.2 2.8.3 2.8.4 ASAS LIGHT EQUIPMENT SETUP FOR OPERATION Site Requirements Power Requirements Environmental Conditions Equipment Setup ASAS Light Operating Procedures ASAS Light Equipment Tear Down

Section IV Operation Under Unusual Conditions 2.9 2.9.1 2.9.2 2.9.3 INTRODUCTION Operation Under Extreme Heat Or Desert Conditions Operation Under Extreme Cold Or Arctic Conditions Operation Under High Humidity Or Tropical Conditions

Chapter 3 OPERATOR MAINTENANCE INSTRUCTIONS Section I Lubrication Instructions 3.1 LUBRICATION Section II Troubleshooting Procedures 3.2 3.2.1 3.2.2 3.3 3.4 3.5 3.6 3.6.1 3.6.2 3.6.3 INTRODUCTION Operator Troubleshooting Troubleshooting Procedures DIAGNOSTICS ERROR CODES OPERATOR SYMPTOM INDEX FAULT DETECTION Power-Up Sequence Manual Troubleshooting Techniques Operational Testing

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TM 11-7010-324-12&P Section III Operator Maintenance Procedures 3.7 MAINTENANCE Chapter 4 UNIT MAINTENANCE INSTRUCTIONS Section I Repair Parts, Tools, Special Tools, Test, Measurement, and Diagnostic Equipment (TMDE). 4.1 INTRODUCTION 4.2 COMMON TOOLS AND EQUIPMENT 4.3 SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT. 4.3.1 Special Tools 4.3.2 Repair Parts Section II Preventive Maintenance Checks And Services 4.4 4.5 4.5.1 4.5.2 4.5.3 PREVENTIVE MAINTENANCE CHECKS AND SERVICES SERVICE UPON RECEIPT OF MATERIAL Unpacking Instructions Inspection of Equipment Processing Unpacked Equipment 3-17 3-17 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-1 4-2 4-2 4-2 4-2 4-2 4-2 4-3 4-3 4-4 4-4 4-4 4-4 4-5 4-5 4-5 4-5 4-5 4-5 4-6 4-6 4-7 4-7 A-1 B-1 C-1 APPENDIX D. Additional Authorization List D-1

Section III Troubleshooting 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.7 INTRODUCTION Power-Up Sequence Diagnostics Error Codes Manual Troubleshooting Techniques SYMPTOM INDEX AND TROUBLESHOOTING GUIDE

Section IV Maintenance Procedures 4.8 4.9 4.10 INTRODUCTION MAINTENANCE PROCEDURES ASAS LIGHT

Section V Preparation For Storage Or Shipment 4.11 4.11.1 4.11.2 4.11.3 4.11.4 4.11.5 4.11.6 4.11.7 INTRODUCTION Security Procedures Repackaging Preservation Intermediate Packing Minimum Markings Administrative Storage Storage

APPENDIX A. References APPENDIX B. Maintenance Allocation Chart (MAC) APPENDIX C. Components of End Item and Basic Issue Items (BII) Lists

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APPENDIX E. Expendable and Durable Items List APPENDIX F. Repair Parts and Special Tools List APPENDIX G. Glossary APPENDIX H. Safe Grounding of Communications-Electronics Equipment in the Field INDEX

E-1 F-1 G-1 H-1 Index-1

TM 11-7010-324-12&P LIST OF FIGURES FIGURE NUMBER 1-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-43 2-44 2-45 2-46 2-47

TITLE ASAS Light Suite of Equipment Computer Front and Right-Side Panel with Display Cover Open Computer Front and Left-Side Panel with Display Cover Open Computer Rear Panel Computer Bottom Panel Battery Pack Configuration for Charging the Battery Opening the Laptop Computer Opening the Battery/Disk Drive Compartment Cover Removal of the Battery Pack Installing the Battery Pack Closing the Battery/Disk Drive Compartment Cover Opening the Display Cover Opening the Battery/Disk Drive Compartment Cover Removing the HDD Disconnecting the HDD Installing the HDD Closing the Battery/Disk Drive Compartment Cover Releasing the Drive Pack from the Multimedia Pocket Removing the Drive Pack from the Multimedia Pocket Installing the Drive Pack in the Multimedia Pocket External FDD Connection Jaz Drive Front View Features Jaz Drive Rear View Features Removing Jaz Disk from Jaz Drive Installing Jaz Disk in the Jaz Drive Front View of the Port Replicator Rear View of the Port Replicator Connecting the AC Adapter to the Port Replicator Aligning the Computer with the Port Replicator Guide Pins Lowering the Computer onto the Port Replicator Disconnecting Computer from the Port Replicator Removing the Computer from the Port Replicator Front View of the Color Flat Panel Display Rear/Side View of the Color Flat Panel Display Installation of the Color Flat Panel Display External Keyboard Color Printer Front View Color Printer Front Panel Color Printer Rear View Removing the BJ Cartridge from the Cartridge Holder Removing Protective Material from New Cartridge Installing a New BJ Cartridge in the Cartridge Holder Removing the Empty Ink Tank Removing Protective Cap from the Ink Tank Installing a New Ink Tank Opening the Paper Guide Installing Paper in the Sheet Feeder

PAGE 1-1 2-1 2-4 2-5 2-6 2-7 2-8 2-9 2-9 2-10 2-10 2-11 2-12 2-12 2-13 2-13 2-14 2-14 2-15 2-15 2-16 2-16 2-17 2-18 2-20 2-20 2-21 2-22 2-22 2-23 2-23 2-24 2-24 2-25 2-26 2-28 2-29 2-30 2-31 2-32 2-34 2-35 2-35 2-36 2-37 2-37 2-38 2-38

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FIGURE NUMBER 2-48 2-49 2-50 2-51 2-52 2-53 2-54 2-55 2-56 2-57 2-58 2-59 2-60

TITLE PCMCIA Card Slots Installing the PC Card Removing the PC Card Installing the Ethernet+Modem PC Card Connecting the Ethernet Adapter Cable (Dongle) to the PC Card Connecting the Ethernet Dongle to a 10Base-2 Network Cable Connecting the Modem Cable (Dongle) to the PC Card Connecting the Modem Dongle to the Analog Telephone Line ASAS Light Logical Setup Open the Computer Open the Battery/Disk Drive Compartment Cover Inserting the Battery Pack Closing the Battery/Disk Drive Compartment Cover

PAGE 2-39 2-40 2-40 2-41 2-41 2-42 2-42 2-43 2-58 2-60 2-61 2-61 2-61

C-1 C-2 C-3 C-4 C-5 C-6 C-7 F-1 F-2 F-3 F-4 F-5 F-6 F-7 F-8 H-1 H-2 H-3 H-4 H-5 H-6 H-7 H-8 H-9 H-10 H-11 H-12 H-13

ASAS Light Computer Components of End Item Port Replicator Component of End Item External Color Monitor Components of End Item External Keyboard Component of End Item External Mouse Component of End Item Color Printer Components of End Item Jaz Drive Components of End Item ASAS Light Major Components Computer Unit, CF-71 Repair Parts Port Replicator Repair Part Color Monitor Display Repair Parts Keyboard Repair Part PS/2 Wheel Mouse Repair Part Portable Color Printer Repair Parts Jaz Drive Repair Parts Single-Section Ground Rod Multiple-Section Ground Rod Proper Cleaning of Ground Rod Proper Method to Drive Ground Rod Proper Method to Connect Ground Strap to Ground Rod Substitute Method for Ground Strap Binding Complete Earth-Ground System Improving Soil Conductivity with Salt and Water Examples of Good Ground Connections to Buried Objects Desert Ground System Stream-Bed Ground System Possible Ground Rod Layouts to Improve Ground Preventing Lightning Flashover by Grounding

C-3 C-4 C-4 C-4 C-5 C-5 C-5 F-9 F-11 F-12 F-13 F-14 F-15 F-16 F-17 H-2 H-2 H-3 H-3 H-4 H-4 H-5 H-5 H-6 H-7 H-7 H-8 H-9

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LIST OF TABLES NUMBER 1-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-10a 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 3-1 3-2 4-1 B-1 B-2 B-3 C-1 C-2 D-1 E-1 F-1 F-2 F-3 F-4 F-5 F-6 F-7 F-8 H-1 TITLE ASAS Light Nomenclature Cross-Reference List Computer Front and Right-Side Panel Feature Descriptions Computer Front and Left-Side Panel Feature Descriptions Computer Rear Panel Feature Descriptions Computer Bottom Panel Feature Descriptions Battery Pack Feature Descriptions Jaz Drive Front Feature Descriptions Jaz Drive Rear Feature Descriptions Port Replicator Front Feature Descriptions Color Flat Panel Display Front Feature Descriptions Color Flat Panel Display Rear Feature Descriptions Color Flat Panel Display Rear/Side Feature Descriptions Color Printer Front Feature Descriptions Color Printer Front Panel Feature Descriptions Color Printer Rear Feature Descriptions PMCS for the ASAS Light ASAS Light Environmental Conditions ASAS Light Setup and Turn-On Procedures ASAS Light Equipment Part Numbers and Item Descriptions ASAS Turn OFF and Tear Down Procedures Error Codes and Descriptions Operator Symptom Index Error Codes and Descriptions Maintenance Allocation Chart for the ASAS Light Tools and Test Equipment Explanation of Remarks in Column 6 of the MAC ASAS Light Components of End Item Basic Issue Items Additional Authorization List Expendable Items List Major Components List of the ASAS Light, AN/TYQ-93(V)3 CF-71 Repair Parts List Port Replicator Repair Part List Color Monitor Display Repair Parts List Keyboard Repair Part List PS/2 Wheel Mouse Repair Part List Portable Color Printer Repair Parts List Jaz Drive Repair Parts List Ground Conductor for Various Soil Types and Qualities of Ground PAGE 1-3 2-1 2-4 2-5 2-7 2-7 2-17 2-18 2-21 2-25 2-27 2-28 2-31 2-32 2-33 2-46 2-57 2-59 2-63 2-65 3-2 3-3 4-2 B-4 B-10 B-11 C-2 C-6 D-1 E-2 F-8 F-10 F-12 F-13 F-14 F-15 F-16 F-17

H-1

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HOW TO USE THIS MANUAL MANUAL CONTENT - This manual contains the following four chapters and eight appendices. Chapter 1 - INTRODUCTION. Describes ASAS Light as a system and gives brief explanations of the individual components. Use this introduction to become familiar with the system and to learn about the basic function of each component. Chapter 2 - OPERATING PROCEDURES. Gives instructions and illustrations of the controls, indicators and connectors for the ASAS Light computer, accessories and peripherals. Provides a list of preventive maintenance checks and services and gives a schedule for their performance. This chapter also provides a detailed setup, turn on, turn off and tear down procedure for the ASAS Light and how to install the several different communication networks to your system. Chapter 3 - OPERATOR MAINTENANCE INSTRUCTIONS. Provides operator instructions for troubleshooting and maintenance of the ASAS Light. Chapter 4 - UNIT MAINTENANCE INSTRUCTIONS. Provides organizational maintenance instructions for ASAS Light system. Also contains instructions for packaging and storage. Appendix A - References Appendix B - Maintenance Allocation Chart Appendix C - Components of End Item and Basic Issue Items Lists

Appendix D - Additional Authorization List Appendix E - Expendable and Durable Items List Appendix F - Repair Parts and Special Tools List Appendix G - Glossary Appendix H - Safe Grounding of Communications-Electronics Equipment in the Field Index

HOW TO ACCESS INFORMATION QUICKLY - The front cover of each manual has boxed titles for major topics. At the right side of each box is a blackened
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area. This blackened area matches black markings on the first page of that major topic in the manual. By fanning the outer edge of the manual with your thumb you can quickly find the topic material. Pages are numbered consecutively within each chapter. Each page number is prefixed with the chapter number. For example, page 3 of chapter 2 is numbered 2-3. Each chapter is divided into sections. USE OF CALLOUTS - When the text refers to an item in an illustration, the reference is made by a key number in a circle or a nomenclature callout. For example: On page 2-59, table 2-16, task 2, in line two states, "See figure 2-59, item 1." This refers you to figure 2-59 on page 2-58, where you will find a diagram of the ASAS Light logical setup. Looking at figure 2-59, you will find a callout with the number "1" in it. This callout is pointing to the port replicator, which is the item being installed in task 2 of the setup procedures.

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Chapter 1 INTRODUCTION Section I. General Information 1.1 SCOPE a. Type of Manual. This is an Operator and Unit Maintenance Technical Manual (TM), that includes a Repair Parts and Special Tools List (RPSTL). This TM provides instructions and procedures for setup, operation, tear down, preventive maintenance, fault isolation and repair of the All Source Analysis System (ASAS), AN/TYQ-93(V)3, ASAS Light suite of equipment (Figure 1-1). Hereafter, this suite of equipment will be referred to in this TM as the ASAS Light.

Figure 1-1. ASAS Light Suite of Equipment b. Model Number and Equipment Name. The ASAS Light, AN/TYQ-93(V)3 consists of a workstation configured from commercial, non-ruggedized hardware components and a suite of software. Each ASAS Light hardware suite is comprised of one Panasonic CF-71 notebook computer, selected accessories and peripherals. The Panasonic CF-71 is Panasonic Model number CF-71DJ48AAM. For a list of components and part numbers, see table 1-1. c. Purpose of Equipment. The ASAS Light system is a rapid response solution to replace aging Unit maintained systems due to hardware deficiencies. The ASAS Light has been engineered to support the warfighter by providing enhanced situational awareness in combat situations as well as office automation and planning capabilities while in a garrison environment. ASAS Light provides tailored software functionality and a communications interface capability to the operational sections and elements of maneuver Battalions, Brigades, and Aviation Squadrons. The ASAS Light system 1-1

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provides operators/analysts with tools to receive and disseminate collateral information, to perform online analysis and process intelligence products. 1.2 CONSOLIDATED INDEX OF ARMY PUBLICATIONS AND BLANK FORMS Refer to the latest issue of DA PAM 25-30 to determine whether there are new editions, changes, or additional publications pertaining to the equipment. 1.3 MAINTENANCE FORMS, RECORDS, AND REPORTS a. Reports of Maintenance and Unsatisfactory Equipment. Department of the Army (DA) forms and procedures used for ASAS equipment maintenance will be those prescribed by DA PAM 738-750, as contained in The Army Maintenance Management Update. b. Reporting of Item and Packaging Discrepancies (SF364). Fill out and forward SF 364 (Report of Discrepancy (ROD)) as prescribed in AR 735-11-2. c. Transportation Discrepancy Report (SF 361). Fill out and forward Transportation Discrepancy Report (TDR) (SF361) as prescribed in AR 55-38. 1.4 DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE Destruction of equipment will be IAW TM 750-244-2 (Procedures for Destruction of Electronic Material to Prevent Enemy Use). 1.5 PREPARATION FOR STORAGE For these requirements, including packaging and administrative storage, refer to Unit Maintenance Instructions in Chapter 4. Place items in administrative storage for short periods of time when a shortage of maintenance resources exists. Items should be in mission readiness within 24 hours or within the time factors as determined by the directing authority. Keep appropriate maintenance records during storage. Administrative storage of equipment issued to and used by the Army will have Preventive Maintenance Checks and Services (PMCS) performed; Equipment Serviceability Criteria (ESC) evaluations completed; shortcomings and deficiencies corrected; and, as appropriate, all Modification Work Orders (MWO) applied before storing. When removing the items from administrative storage, perform PMCS to ensure operational readiness. Inside storage is preferred for items selected for administrative storage. If inside storage is not available, use trucks, vans, or other containers.

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1.6 OFFICIAL NOMENCLATURE, NAMES, AND DESIGNATIONS Shortened nomenclature is used in this manual to make procedures easier for you to read. Table 1-1 is a cross-reference between the shortened nomenclature and the official nomenclature. Table 1-1. ASAS Light Nomenclature Cross-Reference List
COMMON NAME ASAS Light CF-71 HDD OFFICIAL NOMENCLATURE ASAS Light, AN/TYQ-93(V)3 Digital Computer System Disk Drive Unit NSN 7010-01-469-2841 7021-01-481-8060 7025-01-472-3605 CHS-2 PART NUMBER MANUFACTURER PART NUMBER

02-2773316-3 02-2773320-2

FDD FDD Cable CD-ROM SuperDisk LS-120 Port Replicator Color Flat Panel Display Keyboard Mouse AC Adapter Charger Battery Ethernet+ Modem Card Ethernet 10/100 + Modem 56

Floppy Disk Drive Pack Electrical Interface Device Cable Assy CD-ROM Drive Pack Disk Drive Unit Connector Adapter Display Unit

02-2757122-102

7025-01-477-5570 5935-01-477-5572 7025-01-485-3868

02-2773319-1 02-2773318-1 02-2777344-1

Data Entry Keyboard Data Entry Mouse

5895-01-485-3853 7025-01-485-3862

02-2777345-1 02-2777322-1 02-2773323-2 02-2773323-1 28-2773324-2

PANASONIC CF-71DJ48AAM PANASONIC CA05310B760000M PANASONIC DFWV44K0065 PANASONIC CF-VCF351 PANASONIC CF-VCD711 PANASONIC CF-VFS712 PANASONIC CF-VEB711 ViewSonic, Model No VG-181 VLCDS21544-1 KEY TRONIC E06101DPS2-C PANASONIC CF-AA1639M PANASONIC CF-VCB251A PANASONIC CF-VZSU09W XIRCON CEM56-100BC

Power Supply

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Table 1-1. ASAS Light Nomenclature Cross-Reference List (continued)

COMMON NAME SP-TCIM SP-TCIM Cable 64Mb RAM OFFICIAL NOMENCLATURE Communications Modem Special Cable Assembly 64Mb Memory Upgrade Module Case, Electronic Comm. Equipment Case, Electronic Comm. Equipment CHS-2 PART NUMBER MANUFACTURER PART NUMBER 56045 56055 900-465635 5895-01-462-3619 5895-01-4623603 99-2771190-1 99-2759970-5

NSN 5895-01-457-9416 5995-01-457-9416

Transit Case Soft Sided Carrying Case, Monitor, Hard Sided Printer Color Automatic Data Printer, BJC-85 Printer Jaz Drive

7025-01-485-8692

11-2777348-1 02-2777205-1

Cannon K10150 IOMEGA #13047 2 Gb External Ultra SCSI IOMEGA #10450 Jaz SCSI PCMCIA Card APC Professional SurgStation, Pro8 Mobility Electronics UN0940

SCSI Card

Power Strip Monitor Stand Monitor Stand

09-2757122-177

1.7 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your ASAS Light equipment needs improvement, send in an Equipment Improvement Recommendation (EIR). Only you, the user, can tell us what you dont like about your equipment. Let us know why you dont like the design or performance. Put your comments on an SF 368 (Product Quality Deficiency Report). Mail it to: Commander, U. S. Army Communication-Electronics Command and Fort Monmouth, ATTN: AMSELLC-ED-CFO, Fort Monmouth, NJ 07703-5023. Well send you a reply. 1.8 WARRANTY INFORMATION Warranty provisions for the AN/TYQ-93(V)3 and AN/TYQ-93(V)4 ASAS Light Notebook Computer Unit (NCU) and accessory equipment are contained in the CHS-2 Support Document for Army Battlefield Command Systems (ABCS). The ASAS Light equipment is covered by a manufacturers three-year warranty. The ASAS Light equipment will be sent to the Field Office Intelligence Fusion (FOIF) for warranty determination and repairs. If the FOIF determines the repair is under warranty, then they will implement the repair and return the equipment to the unit. If the FOIF determines beyond fair wear and tear then the unit will be notified for possible charges for the repair.

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The unit will contact the toll free (or DSN) CHATS/ASAS Light Depot telephone number given below to coordinate equipment returns. Equipment returned via United States Postal Service (USPS) for repair/warranty determination shall be shipped to this address: CHATS/ASAS Light Depot ManTech Telecommunications & Information Systems Corporation P.O. Box 810 Copperas Cove, TX 76522-0810 1 (800) 589-4197 or (254) 288-1577 (voice and FAX)(DSN 738) Equipment returned via FEDEX/UPS (etc) for repair/warranty determination shall be shipped to this address: Field Office Intelligence Fusion CHATS/ASAS Light Depot Mohawk Drive (next to Bldg. 90135) West Ft. Hood, TX 76544 (254) 288-1901 DSN: 738-1901 FAX (254) 288-1900/DSN 738-1900 1.9 SAFETY, CARE AND HANDLING To prevent personal injury and damage to equipment, obey the following general rules and precautions. Familiarize yourself with the cautions and warnings posted throughout this manual. Turn off all power before starting any removal task. Do not touch connector terminals with any tools, bare hands, or a dirty cloth. Tools will damage the connector. Dirt or sweat will cause corrosion. Ground your body to discharge static electricity by touching a metal chassis or cabinet before touching an electrical component. A static discharge to an electrical component can destroy internal circuits and possibly cause personal injury. Know where emergency equipment can be located. Read the instructions on the fire extinguisher label.

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1.10 CORROSION PREVENTION AND CONTROL Corrosion Prevention and Control (CPC) of Army material is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using SF 368 (Product Quality Deficiency Report). Use of key words such as corrosion, rust, deterioration, or cracking will ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA PAM 738-750. 1.11 SECURITY MEASURES FOR ELECTRONIC DATA Security measures described in AR 380-19 shall be followed to control access to classified electronic data. Procedures described in the unit Security Standard Operating Procedure (SOP) shall be followed when electronic media are removed from the ASAS Light.

Section II. Equipment Description and Data 1.12 ASAS LIGHT EQUIPMENT The ASAS Light system is a laptop Personal Computer (PC) platform Automated Information System (AIS) with various communication protocol capabilities. The system will generally be located in Maneuver and Separate Battalion, and Aviation Squadrons sites using either a stand-alone configuration or with access to the LAN. The system is designed to support the S2 and serve as an interface to the All Source Analysis System (ASAS) Remote Workstation (RWS) Versions 1 and 4, Maneuver Control System (MCS) (surrogate), Advanced Field Artillery Tactical Data System (AFATDS), and with other ASAS Light systems. The system provides operators/ analysts with tools to receive and disseminate collateral information, to perform online analysis and process intelligence products. An ASAS Light will receive report-data from other systems located within the unit's battlespace. These reports can be viewed and modified, as required, before being sent on to other ASAS Light systems or to ASAS RWS (V1) or (V4) systems. ASAS Light processes data as appropriate for the unit's operational mission.

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1.13 DESCRIPTION OF MAJOR COMPONENTS 1.13.1 ASAS Light The ASAS Light computer is a Panasonic CF-71 TOUGHBOOK, with a 366 MHZ or 600 MHz Intel Pentium II processor, 256 kb L2 cache and 194 Mb RAM. The CF-71 is configured with a Universal Serial Bus (USB), Serial and Parallel Ports, an external display port, an external keyboard/mouse port, a PCMCIA card reader, and a Multimedia Pocket. The PCMCIA card reader will accept two type I PCMCIA cards, or two type II PCMCIA cards, or one type I and one type II PCMCIA cards, or one type III PCMCIA card. The Multimedia Pocket accepts three different disk drive packs. These are a 24X CD-ROM Drive Pack, a 120 Mb SuperDisk Drive Pack or a 3.5 inch Floppy Disk Drive Pack. The Floppy Disk Drive Pack may be operated externally using the FDD cable. The CF-71 has a 13.3 inch active matrix display with 1024 x 768 dpi resolution, supported by 4 Mb video RAM. An internal Lithium ion battery powers the unit when AC power is not available. An AC Adapter enables operation from AC power and charges the internal battery during operation. A second AC Adapter, battery charger and a second battery are required for off-line charging. The Hard Disk Drive is a 10 Gb internal drive that is operator removable. A second HDD is provided with the system. A port replicator provides the capability to attach externally a full-sized Color Monitor, keyboard and wheel mouse. The port replicator also provides an additional PCMCIA Cardreader, which allows the connection of an external 2 Gb Jaz Drive. Each workstation will also be equipped with a portable color printer. 1.14 ASAS LIGHT EQUIPMENT DATA 1.14.1 Power, Physical, and Technical Data a. Panasonic CF-71 (1) Deployed Dimensions Weight Power Supply AC Adapter 1.7"(H) x 9.5"(D) x 11.7"(W) 6.4 lbs., including battery Lithium Ion battery (10.8V, 3300mAh) AC Input 100V-240V 50/60Hz Auto-Sensing/ Switching for worldwide power supply AC Output 15.6 VDC, 3.85 Amps 55 W Max Intelligent power measurement for precise battery status reporting Suspend/Resume Function, Hibernation, Standby, APM BIOS

Power Consumption Power Management

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Operating Temperature Humidity Storage Temperature Humidity Operating Altitude (2) Other Technical Data CPU

41o F to 95o F (5o C to 35o C) 30% to 80% RH (No condensation) -4 F to 140 F (-20 C to 60 C) 30% to 90% RH (No condensation) Sea level to 15,000 ft

Intel PentiumII 366MHz processor 256Kb L2 SRAM cache Storage & Memory 194Mb SDRAM 10Gb HDD Multimedia Pocket 1.44Mb FDD 24X CD-ROM Drive 120 Mb LS-120 SuperDisk Drive Display 13.3" 1024 x 768 TFT Active Matrix Color LCD with FL Backlight NeoMagic NM2200 video controller, 2.5MB VRAM Magnesium LCD case 20x stronger than ABS plastic cases External video support Up to 1280 x 1024 Audio Yamaha YMF744 16-bit Sound Blaster Pro compatible audio controller Integrated stereo speakers Keyboard volume controls (Fn+F5/F6 keys) PC Cards Type I or Type II x 2, or Type III x 1 Keyboard & Input 87-key, Windows 95-ready keyboard Enhanced pressure sensitive touchpad Spill-resistant keyboard Signature capture with touchpad Interface Infrared 4Mbps IrDA Serial Dsub 9 pin (UART 16550 compatible) Parallel Dsub 25 pin External Video Dsub 15 pin External Keyboard/Mouse Mini-DIN 6 pin USB 4 pin Port Replicator Dedicated 200 pin Headphones/Speaker Mini-Jack Stereo Microphone/Line In Mini-Jack WindowsNT, Setup, Diagnostics, DMI Viewer, Battery Status Utility, AdobeAcrobatReader, On-Line Reference Manual, PanasonicHand Writing

Software

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Security Features

Password Security: Supervisor, User, Coffee Break Integrated Kensington Lock Slot

b. Peripheral Equipment (1) Port Replicator Dimensions Weight Power Requirements Operating Temperature Humidity (2) Color Flat Panel Display Dimensions Weight Power Requirements Power Consumption Operating Temperature (3) External Keyboard Dimensions Weight (4) ) Portable Color Printer Dimensions Weight Power Requirements Power Consumption Operating Temperature Storage Temperature Humidity (5) External Jaz Drive Dimensions Weight Power Requirements Operating Temperature Storage Temperature Humidity 1.14.2 Floor and Sub-floor Weight Capacity To adequately support the ASAS Light suite of equipment and an operator, the floor and sub-floor must be capable of supporting a minimum of 200-lbs./sq. ft.

13.86W x 2.64H x 5.91D 2.16 lbs. 15.6 VDC 41o F to 95o F (5o C to 35o C) 30% to 80% RH (no condensation)

18W x 18.1H x 9.4D 22 lbs. 90 264 VAC, 50/60 Hz 70 Watts (typ) 50o F to 104o F (10o C to 40o C)

18W x 2.1H x 6.6D approx. 2 lbs.

11.8"W x 2.3"H x 6.2"D approx. 3.1 lbs. 120 VAC, 60 Hz, 0.5 A 30 Watts (max printing) 41o F to 95o F (5o C to 35o C) 32o F to 95o F (0o C to 35o C) 10% to 90% RH (no condensation) approx. 5.5"W x 1.5"H x 8"D approx. 2 lbs. 100 - 240 VAC, 50/60 Hz 50o F to 114o F (10o C to 46o C) -40o F to 150o F (-40o C to 60o C) 10% to 80% RH (no condensation)

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SECTION III Principles of Operations 1.15 PRINCIPLES OF OPERATION 1.15.1 General The ASAS Light will generally be located in Maneuver and Separate Battalion and Aviation Squadron sites using either a stand-alone configuration or with access to the LAN. The system is designed to support the S2 and serve as an interface to the All Source Analysis System (ASAS) Remote Workstation (RWS) Versions 1 and 4, Maneuver Control System (MCS) (surrogate), Advanced Field Artillery Tactical Data System (AFATDS), and with other ASAS Light systems. The system provides operators/analysts with tools to receive and disseminate collateral information, to perform online analysis and process intelligence products. 1.15.2 ASAS Light Equipment Functional Areas The ASAS Light suite of equipment has four functional areas; 1) ground and power distribution and control, 2) communications, 3) data and signal processing, and 4) data and signal distribution. 1.15.2.1 Ground and Power Distribution and Control Functions Ground and power distribution and control for the ASAS Light can be from a trailermounted generator or Garrison/Commercial source. The AC adapter plugs into either of the two sources and provides a limited amount of power control. The computer may be battery powered using the internal Lithium Ion battery. Several power saving modes are available to conserve power and extend the battery life. 1.15.2.2 Communications The ASAS Light communicates via two different Personal Computer Memory Card International Association (PCMCIA) cards. For wireline communications, a Xircom CreditCard Ethernet 10/100+Modem 56 provides connectivity to either 10Base-T, 10Base-2 or 100Base-TX LANs. The Ethernet+Modem card comes with two dongles, one for Ethernet LAN connections and one for telephone modem to wireline connections. The Ethernet LAN dongle has both RJ-45 and BNC connector ports. The RJ-45 connection requires Category 5 (data grade) unshielded twisted pair (UTP) cabling for 100Mbps network connections. The telephone modem dongle has a standard RJ-11 connector for connection to a telephone wireline. CAUTION: The telephone modem can ONLY be connected to an ANALOG telephone line. For radio communications, a Special Purpose-Tactical Communications Interface Module (SPTCIM) PCMCIA card is

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used. The SP-TCIM requires a special cable to connect it to a Single Channel Ground and Airborne Radio System (SINCGARS) radio set. The Ethernet+Modem and the SPTCIM are both type II PCMCIA cards, and can be used at the same time in the PCMCIA card reader. 1.15.2.3 Data and Signal Processing The Data and Signal Processing hardware configuration consists of the computer, display, keyboard with touchpad/mouse, and associated peripherals. This allows the operator the capability to use the loaded ASAS Light application software packages. Data and Signal Processing also allows access to the ABCS communication system, and performs various computer-related tasks. 1.15.2.4 Data and Signal Distribution The ASAS Light system is a laptop Personal Computer (PC) platform Automated Information System (AIS) with various communication protocol capabilities. ASAS Light provides tailored software functionality and a communications interface capability to the operational sections and elements of maneuver Battalions, Brigades, and Aviation Squadrons. The network protocols used by ASAS Light include FTP, TCP/IP, SMTP/IMAP/POP3 and HTTP. The ASAS Light exchanges information using a select set of USMTF messages, email, and graphic file transfers. The most recent Message Rate Memorandum (MRM) published by the TSM-ASAS identifies the BN AFATDS, and possibly the BN MCS (surrogate) as the only LAN-based interfaces for the ASAS Light. The specific type of data and signal distribution selected will depend on the communications assets, LAN and telephone system connectivities available to the Unit. The addition of the 2 Gb Jaz Drive provides the Unit with a System Backup and an additional data storage capability.

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Chapter 2
OPERATING PROCEDURES Section I. Description and Use of Controls and Indicators 2.1 INTRODUCTION This section illustrates and describes the operator controls, indicators, and connectors for the ASAS Light equipment suite. The computer controls, indicators, and connectors are illustrated in Figures 2-1 through 2-4 and their use is described in Tables 2-1 through 2-4. 2.2 COMPUTER CONTROLS AND INDICATORS

Figure 2-1. Computer Front and Right-Side Panel with Display Cover Open Table 2-1. Computer Front and Right-Side Panel Feature Descriptions Feature Description LCD Liquid Crystal Display; provides a visual display of data. LED Indicators Eight Light Emitting Diodes that provide the following indicators: 1. Caps Lock - This LED lights green when the Caps Lock key is pressed. Subsequent input is capitalized if the Shift key is not pressed.

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Table 2-1. Computer Front and Right-Side Panel Feature Descriptions (continued) Feature Description LED Indicators (cont.) 2. NumLk This LED lights green when the Numbers Lock key is pressed and then the Keypad is pressed while holding down the Function (Fn) key. This causes a portion of the keyboard to function as a numeric keypad. Depending on the application, the Enter key may function differently than normal. 3. ScrLk This LED lights green when the Scroll Lock key is pressed. Scroll lock functions differently depending on the application. 4. KeyPad This LED lights green when the Keypad is pressed down while holding down the Function (Fn) key. When the indicator is not lit, a portion of the keyboard functions as arrow keys. Depending on the application, the Enter key may function differently than normal. 5. Multimedia Pocket Device Status This LED lights when the multimedia pocket device, such as the Floppy Disk drive, the CD-ROM drive, or the LS-120 drive, is accessed. When using the FDD as an external FDD, only the access lamp on the side of the external FDD is lit. 6. Hard Disk Status This LED lights when the hard disk drive is accessed. 7. Battery Pack Status - This LED has several indications as follows: a. Not lit: AC adaptor not connected or charging not being performed. b. Orange: Charging in progress. c. Green: Charging completed. d. Red: Battery is low, remaining capacity is approximately 9% or less. e. Flashing Red: Battery pack or charging malfunction. 8. Flashing orange for 5 seconds after AC adapter is connected: Charging on standby. The ambient temperature is outside of the allowable range.

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Table 2-1. Computer Front and Right-Side Panel Feature Descriptions (continued) Feature Description LED Indicators (cont.) Once the allowable range requirement is satisfied, charging begins automatically. 9. Power Status: This LED has several indications as follows: a. Not lit: Power off. b. Green: Power on. c. Flashing green: Suspend mode. Sleep Switch The Sleep Switch controls the Suspend or Hibernation power functions, depending on which has been set. See the Panasonic Reference Manual for details of operation. Power Switch The Power Switch controls the On/Off power functions of the computer. Ventilation Holes The Ventilation holes allow heat to escape from the computer. When placing the computer on the work surface, be careful to not block these ventilation holes. PC Card Slots The CF-71 has two PC Card slots that conform to the PCMCIA standard. The slots allow the use of two Type I, or two Type II, or one Type I and one Type II, or one Type III card. See paragraph 2.5.1. Security Lock Security lock is not used. This feature requires a special cable that was not purchased. Carrying Handle Carrying handle provides increased and rapid portability of the computer. Touch Pad The Touch Pad provides control of the cursor on the display and other normal computer operations, such as clicking, double-clicking, dragging, and scrolling. For detailed operations, see the Panasonic Operating Instructions. Function Keys The Function keys are located on the keyboard above the standard Qwerty arrangement of the Windows 95 keyboard (87 keys). For details of the operation of the various function keys, see the Panasonic Reference Manual.

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Figure 2-2. Computer Front and Left-Side Panel with Display Cover Open Table 2-2. Computer Front and Left-Side Panel Feature Descriptions Feature Description Speakers The two built-in Speakers provide audio output. The speakers are turned On/Off using the Fn + F4 function keys. Volume may be controlled by the Task Bar or by using the Fn + F5 to reduce volume or Fn + F6 to increase volume. Battery Pack The Battery Pack is located in the Battery compartment, which is under the left side of the battery/disk drive cover. The battery pack provides approximately 3 hours of computer operation when not connected to an external AC power source. Hard Disk Drive The Hard Disk Drive (HDD) is located in the disk drive compartment, which is under the right side of the battery/disk drive cover. The hard disk drive provides 10 Gb of data storage and retrieval. Two HDDs are provided and may be changed by following the procedures outlined in the Panasonic Reference Manual. Open Slot The Open Slot provides the means to pry open the battery/disk drive cover to access the battery pack or the HDD. 2-4

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Table 2-2. Computer Front and Left-Side Panel Feature Descriptions (continued) Feature Description Security Lock The Security lock is not used. This feature requires a special cable that was not purchased. Floppy Disk Drive (Multimedia Pocket) The Multimedia Pocket is a media pocket that will accept a Floppy Disk Drive pack, a CD-ROM pack, or an LS-120 Superdisk pack. These three media packs are provided with the computer. MP Release Button The MP Release Button is used to release the media pack that is currently in the Multimedia pocket before installing another media pack.

Figure 2-3. Computer Rear Panel Table 2-3. Computer Rear Panel Feature Descriptions Feature Description Parallel Port The Parallel Port is a standard Dsub 25-pin female connector used for connecting the computer to a printer or an external FDD. Ext. Keyboard/Mouse Port The Ext. Keyboard/Mouse Port is a Mini DIN 6-pin female connector for connecting an external keyboard or mouse device.

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Table 2-3. Computer Rear Panel Feature Descriptions (continued) Feature MP Release Button Description The MP Release Button is used to release the media pack that is currently in the Multimedia pocket before installing another media pack. The Universal Serial Bus (USB) port is a four-pin connector for connecting to a USB capable device, which is not provided. The Headphone Jack is a Miniature jack, 3.5 DIA, 32 ohms impedance, output power 4 mW for providing audio output to external headphones or amplifier-equipped speakers, neither of which are provided. When the Headphone Jack is used, the internal speakers are disabled. The Microphone Jack is a Miniature Jack, 3.5 DIA, 600 ohms input impedance, 0.01 Vp-p input voltage range for connecting an external microphone, which is not provided. The DC-IN Jack is not used. The Serial Port is a Dsub 9-pin male connector used for connecting to serial data devices. The Ext. Display Port is a Mini Dsub 15-pin female connector for connecting to an external display device. The Infrared Communication Port is not used.

USB Port

Headphone Jack

Microphone Jack

DC-IN Jack Serial Port

Ext. Display Port

Infrared Communication Port

Figure 2-4. Computer Bottom Panel Table 2-4. Computer Bottom Panel Feature Descriptions 2-6

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Feature Expansion Bus Connector

RAM Module Slot

Description The Expansion Bus Connector is used to connect the Computer to the Port Replicator. The RAM Module Slot has a factory installed 128 Mb of memory.

2.3 COMPUTER ACCESSORIES 2.3.1 Battery Pack The battery pack is designed for supplying power to the Panasonic CF-71 computer. Before using the battery pack, you should read the Battery Pack CF-VZSU09 Operating Instructions, paying careful attention to the CAUTION statements. The battery pack is shown in figure 2-5 and its features are described in table 2-5.

Charging Terminal Computer Connection Port

Figure 2-5. Battery Pack Table 2-5. Battery Pack Feature Descriptions Feature Charging Terminal Description This terminal is used when charging the battery pack with the battery charger, CFVCB251A. See paragraph 2.3.2 below. When installed in the CF-71, this port connects to the computer power connector terminal.

Computer Connection Port

2.3.2

Battery Charger

The battery charger is designed to charge the battery pack with the battery pack removed from the computer. The battery pack can be charged while in the computer but depending on computer usage, the charging times will be longer. The battery charger and exclusive adapter are shown in figure 2-6. The figure shows the proper connection for charging the battery pack with the battery pack removed from the

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computer. To continue using the computer while charging a battery pack, a second battery pack and a second AC adapter with power cord are required.

Figure 2-6. Configuration for Charging the Battery Pack a. Place the battery pack, battery charger, AC adapter, and cables on a flat, dry surface, such as a desktop. Connect the AC power cord to the AC adapter, step 1 as shown in figure 2-6. Then connect the AC power cord to a suitable AC power supply, such as a wall outlet or power strip, step 2. Next plug the AC adapter-DC plug into the battery charger, step 3. Then plug the exclusive adapter into the battery charger, step 4. Finally, plug the exclusive adapter into the charging terminal on the battery pack, step 5. b. The power indicator on the battery charger lights green when power is being supplied, when the AC adapter is connected to a live power outlet. c. The battery indicator on the battery charger operates in the same manner as the battery indicator on the computer. (1) Not lit: AC adapter is not connected or charging is not being performed. (2) Orange: Charging in progress. (3) Green: Charging completed. (4) Flashing Orange: Temperature of the Battery Pack has exceeded permissible charging range. (5) Flashing Red: Battery pack or charging malfunction.

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2.3.3 Removal and Installation of the Battery Pack a. Set the laptop computer on a flat stable surface where it will not encounter extreme conditions, (i.e., rain, excessive dust, mud). If the computer is ON, save all data, close all programs and power down the computer. Do not shut down the computer using the Suspend or Hibernation modes as this may result in abnormal operation. If the computer is OFF, proceed to subparagraph b. b. If the computer display is open, then proceed to subparagraph c. If it is not open, then slide the latch to the right and lift the display to open the laptop (see figure 2-7).

Figure 2-7. Opening the Laptop Computer c. Open the battery/disk drive compartment of the laptop by inserting a flat object (something the size of a coin) in the slot labeled "OPEN", located on the left-side panel of the laptop near the front (see figure 2-8), push in, pry open and lift.

Figure 2-8. Opening the Battery/Disk Drive Compartment Cover 2-9

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d. Begin removing the battery pack by pulling on the battery pack tab and slightly lifting the battery pack. See figure 2-9.

Figure 2-9. Removal of the Battery Pack e. Grasp the battery pack with both hands and carefully remove it from the connector of the computer. f. Locate the charged, spare battery pack and install it in the left side of the open compartment by holding the colored plastic tab in your left hand and the body of the battery pack in your right hand (see figure 2-10). Press on the battery pack to insure it is firmly in place.

Figure 2-10. Installing the Battery Pack

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PRESS DOWN ON THESE AREAS FIRMLY

Figure 2-11. Closing the Battery/Disk Drive Compartment Cover g. Close the battery/disk drive compartment door. See figure 2-11. h. Make sure that all accessories, peripherals and cables are properly connected to the system. Then restart the computer and verify proper system operation. 2.3.4 Media Drives Each ASAS Light comes equipped with five types of storage drives to store data and application programs. Each computer has a 10 Gb Hard Disk Drive that is operator removable and a spare 10 Gb HDD is also provided for additional storage. The ASAS Light is also fielded with three different disk drive packs that operate with the Multimedia Pocket. These are the Floppy Disk Drive (FDD) Pack, the CD-ROM Drive Pack and the LS-120, Superdisk Drive Pack. The FDD can be operated internally using the Multimedia Pocket or as an external disk drive using the FDD cable connected to the Parallel Port on the rear panel of the computer or the port replicator. When using the FDD externally, the CD-ROM Disk Drive Pack may also be operated in the Multimedia Pocket. However, when LS-120, Superdisk Drive Pack is installed in the Multimedia Pocket, the external FDD may not be used. The fifth storage device is an external Jaz Drive. The Jaz Drive is connected to the system via a SCSI PCMCIA card. When the computer is connected to the port replicator, the Jaz Drive SCSI PCMCIA card will use the PCMCIA cardreader located on the rear of the port replicator. Removal and installation of each of the media drives is explained in the following subparagraphs. 2.3.4.1 Hard Disk Drive The Hard Disk Drive (HDD) is operator removable but extreme care must be exercised in this operation. The HDD is extremely sensitive to shock. In addition, static electricity 2-11

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could affect internal components. Taking all necessary precautions to guard the HDD against shock or rough handling, and guarding against static electricity by grounding or wearing an antistatic device, the following procedure shows how to remove and install the HDD in the computer. a. Save all data, close all programs and power down the computer. Do not shut down the computer using the Suspend or Hibernation modes as this may result in abnormal operation. b. Open the display by sliding the latch on the front edge to the right and lifting the display cover. See figure 2-12.

Figure 2-12. Opening the Display Cover c. Open the battery/disk drive compartment cover by inserting a thin, flat object, such as a coin, into the slot labeled "OPEN" on the left-side panel of the computer, push in, pry up and lift the cover. See figure 2-13.

Figure 2-13. Opening the Battery/Disk Drive Compartment Cover

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d. Remove the HDD by pulling the tab of the HDD as shown in figure 2-14 and gently lift the HDD out of the compartment. The connector on the left-hand side of the HDD should pull free from the mating connector as shown in figure 2-15. CAUTION: Be very careful when disconnecting the HDD connector.

Figure 2-14. Removing the HDD

Figure 2-15. Disconnecting the HDD Connector e. To install an HDD, insert the ribs on the left-hand edge of the HDD as shown in figure 2-16, and while slightly pushing the HDD to the left put the HDD into place. CAUTION: Be careful that the connectors are properly mated.

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Figure 2-16. Installing the HDD f. Close the battery/disk drive compartment cover until it clicks into place. Make sure the tab attached to the Battery Pack does not get caught in the cover when closing the cover. See figure 2-17. PRESS DOWN ON THESE AREAS FIRMLY

Figure 2-17. Closing the Battery/Disk Drive Compartment Cover g. Make sure that all accessories, peripherals and cables are properly connected to the system. Then restart the computer and verify proper system operation. 2.3.4.2 Removal and Installation of Drive Packs in the Multimedia Pocket The Multimedia Pocket is designed to accept three different Drive Packs. These are the Floppy Disk Drive Pack, the CD-ROM Drive Pack, and the LS-120, Superdisk Drive Pack. The following procedure is used to remove one drive pack and to install another.

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a. Save all data, close all programs and power down the computer. Push the MP Release Button, located on the rear of the left-side panel of either the computer or the port replicator. The drive pack will come out slightly. See figure 2-18.

Figure 2-18. Releasing the Drive Pack from the Multimedia Pocket b. Grasp both sides of the Drive Pack and pull the Drive Pack out of the Multimedia Pocket. See figure 2-19.

Figure 2-19. Removing the Drive Pack from the Multimedia Pocket c. To install a Drive Pack in the Multimedia Pocket, grasp the Drive Pack by the sides and place it into the Multimedia Pocket, with the Drive Pack label-side up, the connector-end in first and media disk door outboard. Firmly press the Drive Pack into the Multimedia Pocket by pressing on both of its corners until it clicks into position. See figure 2-20.

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Figure 2-20. Installing the Drive Pack into the Multimedia Pocket d. Make sure that all accessories, peripherals and cables are properly connected to the system. Then restart the computer and verify proper system operation. 2.3.4.3 Removal and Installation of the External Floppy Disk Drive Pack The Floppy Disk Drive (FDD) Pack may be connected externally using the FDD cable as shown in figure 2-21. Remember that in this configuration, the CD-ROM Drive Pack may be used in the Multimedia Pocket but the LS-120, Superdisk Drive Pack may not be used. a. To remove the FDD pack, save all data, close all programs and power down the computer. Disconnect the FDD Cable from the parallel port on the rear panel of the computer or port replicator. Disconnect the FDD Cable from the Floppy Disk Drive Pack.

Figure 2-21. External FDD Connection 2-16

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b. To install an FDD Pack, connect the FDD cable to the FDD Pack. Then connect the FDD cable to the parallel port on the rear panel of either the computer or the port replicator. c. Make sure that all accessories, peripherals and cables are properly connected to the system. Then restart the computer and verify proper system operation. 2.3.4.4 Jaz Drive The ASAS Light uses a 2 Gb Jaz Drive for a system backup. The Jaz Drive is connected to the port replicator via a SCSI PCMCIA card connection and all data is transferred via a SCSI cable. The Jaz Drive requires a separate power connection and comes with an AC power adapter. A front view of the Jaz Drive is shown in figure 2-22 and the features are described in table 2-6. A rear view of the Jaz Drive is shown in figure 2-23 and the features are described in table 2-7.

Figure 2-22. Jaz Drive Front View Features Table 2-6. Jaz Drive Front Feature Descriptions FEATURE DESCRIPTION Drive Bay Cover Drive bay cover keeps dust and debris out of the drive when a disk is not inserted. Amber Data Light Data light flashes as the disk spins up and glows steadily while it acquires. Light goes out when drive is ready to use. Disk Eject Button Disk eject button will eject a disk from the drive bay when the button is pushed. Emergency Disk Eject Hole Used to manually eject a media disk from the drive.

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Figure 2-23. Jaz Drive Rear View Features Table 2-7. Jaz Drive Rear Feature Descriptions FEATURE DESCRIPTION SCSI IN Port Small Computer System Interface (SCSI) data-input connector to connect the Jaz Drive to the Computer or another SCSI device. SCSI OUT Port SCSI data-out connector to connect the Jaz Drive to another SCSI device in a chain of SCSI devices. SCSI ID Switch Used to give the Jaz Drive a unique SCSI address. Pressing the + increases the SCSI address number and pressing decreases the SCSI address number. CAUTION: To avoid damage to your hardware, always turn OFF power to all devices in the SCSI chain before making any change to the SCSI configuration. Power Connector Connects the Jaz Drive to the AC power adapter. Power Switch Turns power to the Jaz Drive ON/OFF. Green Power Light Lights green when the Jaz drive is powered ON. NOTE: Always remove the media disk before powering the Jaz drive OFF. SCSI Termination Switch This switch provides termination of the SCSI chain, which must be ON for the last SCSI device in the SCSI chain. The switch has three settings, which are I = ON, and O= OFF.

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2.3.4.5 Removal and Installation of the Jaz Drive Removal and installation procedures are as follows. a. To remove the Jaz Drive, save all data, close all programs, and remove any media disk from the Jaz Drive. Power OFF the computer, the Jaz Drive and any other peripherals. b. Disconnect the Jaz Drive AC power cable from the power strip and then disconnect the power adapter cable from the rear panel of the Jaz Drive. Figure 2-23 shows the location of the power connector. c. Disconnect the SCSI cable from the SCSI IN port on the rear of the Jaz Drive. Figure 2-23 shows the location of the SCSI IN connector. d. If required, remove the SCSI PCMCIA card from the PCMCIA cardreader on the rear panel of the port replicator by pressing the PCMCIA card eject button located to the left of the PCMCIA card slot. See figure 2-27. The SCSI PCMCIA card will partially eject. Grasp the card and carefully pull it from the PCMCIA card slot. Reinstall the blank PCMCIA card in the now empty slot. e. To install a Jaz Drive, make sure the computer and all peripherals are powered OFF. f. Remove the blank PCMCIA card from one of the two PCMCIA card slots on the rear panel of the port replicator. g. Insert the SCSI PCMCIA card, with label side up, into the card slot and press it in until it clicks into place. h. Place the Jaz Drive on a flat surface within cable distance of the SCSI PCMCIA card cable and connect the cable to the SCSI IN Port on the rear panel of the Jaz Drive. Make sure the SCSI ID switch is set to the correct SCSI address and that the SCSI terminator switch is set to A (Automatic). i. Make sure the Jaz Drive power switch is set to OFF. Connect the round connector of the Jaz Drive AC power adapter into the power connector on the rear panel of the Jaz Drive and then connect the AC power cord into an open socket on the power strip. j. Make sure that all accessories, peripherals and cables are properly connected to the system. Power ON the Jaz Drive and all other peripherals. NOTE: The Jaz Drive and any other SCSI device must be powered ON before turning on the Computer. k. Then restart the computer and verify proper system operation. 2.3.4.6 Removal and Installation of the Jaz Disk To remove or to install a Jaz disk in the Jaz Drive the following procedures are used. a. With the Jaz Drive powered ON, press the Disk Eject Button. The Jaz Disk will partially eject from the Jaz Drive bay. See figure 2-24.

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Figure 2-24. Removing Jaz Disk from Jaz Drive b. Grasp the Jaz Disk by the front corners and pull it out of the drive bay. c. To install a Jaz Disk in the Jaz Drive, grasp a Jaz Disk by the front corners with the label side up and insert it into the Jaz Drive bay. Press the Jaz Disk in until it locks into place. See figure 2-25.

Figure 2-25. Installing Jaz Disk in the Jaz Drive 2.4 COMPUTER PERIPHERALS The ASAS Light suite of equipment has several peripheral components that are provided to make the equipment easier to use. These are the Port Replicator, the external Color Monitor, the external Keyboard and the wheel mouse. The port replicator enables the Operator to quickly disconnect the Computer from the full-sized peripherals. Alternatively, the Operator may disconnect and transport selected peripherals with the Computer.

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2.4.1 Port Replicator The port replicator is equipped with the same connection terminals as the CF-71, with the exception of the infrared communications port. The port replicator allows you to use peripheral devices as if they were connected directly to the computer. The front and rear views of the port replicator are shown in figures 2-26 and 2-27, respectively. A brief description of the port replicator features is contained in table 2-8.
MP Release Button Expansion Bus Connector Indicator Eject PC Button Eject PC Lever

Expansion Bus Connector Protective Cap Holder

Figure 2-26. Front View of the Port Replicator Table 2-8. Port Replicator Front Feature Descriptions FEATURE MP Release Button DESCRIPTION Pressing this button enables replacement of the Multimedia Pocket devices while the computer is connected to the port replicator. This connector connects the computer the port replicator (see figure 2-4, Computer Bottom Panel). This indicator is lit when the port replicator is connected to the computer and has power. Not used. Pulling up on this lever disconnects the computer from the port replicator expansion bus connector. The protective cap from the expansion bus connector should be stored here when the port replicator is connected to the computer. This will help to prevent losing the protective cap.

Expansion Bus Connector

Indicator

Eject PC Button Eject PC Lever

Expansion Bus Connector Protective Cap Holder

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Figure 2-27. Rear View of the Port Replicator The features on the rear of the port replicator are duplicates of features on the computer. For a description of these features, see table 2-1 for the PC Card Slots and table 2-3 for the remaining features. 2.4.1.1 Installing the Port Replicator. To connect the computer to the port replicator, the following procedure is performed. a. If the computer is ON, save all data, remove the Multimedia disk, remove any PCMCIA cards, close all open programs and power OFF the computer. Disconnect all cables from the computer. b. Set the port replicator on a flat surface. Connect the DC-plug of the AC adapter into the DC-IN jack on the rear of the port replicator. Plug the AC power cord into the AC adapter and the other end into the power strip. See figure 2-28.

Figure 2-28. Connecting the AC Adapter to the Port Replicator 2-22

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c. Remove the expansion bus connector protective cap from the expansion bus connector on the port replicator and store it on the expansion bus connector protective cap holder, located on the front of the port replicator. See figure 226, above. d. Align the rear corners of the computer with the port replicator guide pins and slowly lower the computer onto the port replicator, connecting the expansion bus connector on the port replicator with the connector on the bottom of the computer. See figures 2-29 and 2-30.

Figure 2-29. Aligning the Computer with the Port Replicator Guide Pins

Figure 2-30. Lowering the Computer onto the Port Replicator e. Gently press down on the top of the closed computer until a click is heard or the computer is fully seated in the port replicator. This will cause the expansion bus connector on the bottom of the computer to connect to the expansion bus connector of the port replicator. f. Except for the Multimedia Pocket and the PCMCIA cardreader, all other connections are now made on the rear of the port replicator. g. Make sure that all accessories, cables and peripherals are properly connected. Turn on all external devices. h. Restart the computer and check for proper operation.

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2.4.1.2 Disconnecting the Port Replicator To remove the port replicator, the following procedure is followed: a. Save any data, close programs, remove installed media disks (except for the HDD) and turn the computer power OFF. Do not use Suspend or Hibernation to turn the power off. Be sure the power indicator on the port replicator is not lit. See figure 2-31. Eject PC Lever Power Indicator

Figure 2-31. Disconnecting Computer from the Port Replicator b. Pull up on the Eject PC Lever on the port replicator (see arrow in figure 2-31) and gently return it to the original position. The computer connector disengages from the expansion bus connector of the port replicator. CAUTION: After lifting the lever up, do not release it suddenly. The lever may be locked again. The lever stops when the computer is disengaged from the port replicator. Do not try to force the lever up further. Doing so could damage it. c. Lift up the computer to remove it from the port replicator. See figure 2-32.

Figure 2-32. Removing the Computer from the Port Replicator

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d. Replace the protective cap on the expansion bus connector of the port replicator. 2.4.2 Color Flat Panel Display The CFPD device provided with the ASAS Light suite of equipment is the ViewSonic VG 181 Flat Panel Display. The front panel features of the color display are shown in figure 2-33 and described in table 2-9. The rear panel controls and indicators are shown in figure 2-34 and described in table 2-10.

Button 1 (Main Menu) Scroll up/down Power on/off

Button 2 (Shortcut )

Power Indicator

Figure 2-33. Front View of the Color Flat Panel Display Table 2-9. Color Flat Panel Display Front Feature Descriptions Feature Power on/off Power Indicator Button 2 (Shortcut) Scroll up/down Description This is the On/Off power push-button. Power Indicator lights when power is applied to CFPD. This Shortcut Button toggles between the Analog and DVI Input Select. This allows the user to scroll up and down on the main menu to highlight control for adjustment. Button 1, when pressed, launches the OnScreen Display Menu window. This feature displays a menu whereby the Operator may chose and change the display features of language, center, color, size, screen linearity, zoom, geometry and utility. These features are fully explained in the Color Monitor Users Guide.

Button 1 (Main Menu)

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Figure 2-34. Rear/Side View of the Color Flat Panel Display (1 of 2) Table 2-10. Color Flat Panel Display Rear Panel Controls and Indicators 1 Controls and Indicators VIDEO 2 Connector Feature This video input connector provides the digital Input interface to the display (Not used in this configuration). This video input connector provides the analog video input to the display. This DC input connector provides the DC input to the display.

2 3

VIDEO 1 Connector DC IN Connector

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2.4.2.1 Installing the Color Flat Panel Display (CFPD) The CFPD is installed using the following procedure. a. Save any data, close programs, remove installed media disks (except for the HDD) and turn the computer power OFF. Do not use suspend or hibernation to turn the power OFF. b. Connect the cord from the DC Power Supply to a properly grounded AC outlet using the proper adapter cord. (See figure 2-25) c. Connect the cord from the DC Power Supply to the DC input on the rear of the screen (See figure 2-25). e. Connect the video cable from the rear of the ViewSonic display (Video 1 port) to the display port, on the rear panel of the port replicator (See figure 2-25). f. To raise and lower the display panel, take hold of each side of the head and pull upward or down to meet your personal preference. The display will also rotate 90 degrees in a clockwise direction for easy access to the connectors.

DC Input Video cable

To port replicator display port

Figure 2-35. Installation of the Color Flat Panel Display 2.4.2.2 Removing the Color Flat Panel Display To remove the CFPD, the following procedure is used. a. Save any data, close programs, remove installed media disks (except for the HDD) and turn the computer power OFF. Do not use suspend or hibernation to turn the power OFF. b. Turn the power OFF on the CFPD. Then disconnect the power cable from the power strip and from the power connector on the rear panel of the monitor. c. Disconnect the CFPD video cable from the display port on the rear panel of the port replicator.

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g. Make sure that all accessories, cables and peripherals are properly connected. Then restart the computer and check for proper operation. To restart the computer without the CFPD, toggle the "Fn+F3" function keys to restore the LCD (internal display) view.

2.4.3 External Keyboard The external keyboard is a standard QWERTY PS/2 keyboard. It has only one cable, which provides both signal and power. The keyboard cable connects to the keyboard port on the port replicator. The external keyboard is shown in figure 2-36.

Figure 2-36. External Keyboard 2.4.3.1 Removal and Installation of the External PS/2 Keyboard To remove or to install an external keyboard, the following procedures are used. a. To remove the external keyboard, disconnect the keyboard cable from the keyboard port on the rear panel of the port replicator. b. To install an external keyboard, connect the keyboard cable to the keyboard port on the rear panel of the port replicator. 2.4.4 External PS/2 Mouse The external mouse may be connected and used with either the computer or the port replicator. The mouse provided with the ASAS Light suite of equipment is a two-button, wheel mouse. The two buttons are the standard left and right buttons on a mouse and function according to the application program. Between the two buttons is a wheel that provides a scroll function, which moves whatever text or graphics that is being displayed on the monitor either up or down depending on which direction the wheel is rolled. 2.4.4.1 Removal and Installation of the External PS/2 Mouse To remove or to install an external mouse, the following procedures are used.

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a. To remove the external mouse, disconnect the mouse cable from the mouse port on the rear panel of the port replicator. b. To install an external mouse, connect the mouse cable to the mouse port on the rear panel of the port replicator. 2.4.5 Portable Color Printer The ASAS Light suite of equipment includes a portable bubble jet color printer. The Canon BJC-85 printer was selected mainly for its lightweight and compact size, although it still provides excellent black and white, as well as color, printouts. The printer connects to the computer or port replicator via a parallel cable. The printer requires separate power, which is provided by an AC power adapter. Standard 8.5 x 11 inch paper is the usual print medium. The printer comes with two different cartridges. One for black only printing and one for color printing. The color cartridge requires two ink tanks, one black and one color. The Canon BJC-85 User's Manual, listed in appendix A, provides more useful information on the characteristics and operation of the printer. The printer is shown in figure 2-37 and its features are described in table 2-11.

Top Cover (and Paper Rest)

Operation Panel Sheet Feeder

Paper Guide Paper Release Lever

Cartridge Cover USB Interface Connector Paper Output Slot

Figure 2-37. Color Printer Front View

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Table 2-11. Color Printer Front Feature Descriptions Feature Operator Panel Description Controls the printer and defines basic printer operations as shown in figure 2-37 and described in table 2-11. Provides capability for loading about 30 sheets of paper in the printer and feeds paper one sheet at a time to the print path. Provides the capability to release paper jammed in the printer Provides the connection point for a USB interface cable from the computer. Printed Sheets are ejected here. Provides access to change BJ cartage or replace ink tanks. Adjustable edge guide that keeps paper in the sheet feeder aligned in the paper path. The top cover protects the operator panel, LCD display and paper path when closed. When open, it provides a support for paper stacked in the sheet feeder.

Sheet Feeder

Paper Release Lever USB Interface Connector Paper Output Slot Cartridge Cover Paper Guide Top Cover/Paper Rest

The printer front panel display is shown enlarged in figure 2-38 and its features are described in table 2-12. The BJC-85 User's Manual shows this figure in much clearer detail and describes the various settings that are available to the Operator.

Figure 2-38. Color Printer Front Panel

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Table 2-12. Color Printer Front Panel Feature Descriptions Feature POWER Button RESUME Button Description Turns power to the printer ON/OFF. Press to release the printer from an error. When no error exists, press once to feed a sheet of paper. If the paper is partially fed into printer, the sheet will be ejected. Press and hold down until the printer beeps twice then release to start print head cleaning. Lights or flashes orange when an error occurs. Lights green when the printer is on. It flashes when printer is warming up after power on, or is receiving a print job from the printer Press to move the cartridge holder to the center in order to switch BJ cartridge or to replace ink tanks. Also to return the cartridge holder to the home position when you are finished.

ERROR Light POWER Light

CARTRIDGE Button

AC Power Receptacle

Parallel Interface Port

IrDA Interface Port

Figure 2-39. Color Printer Rear View

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Table 2-13. Color Printer Rear Feature Descriptions Feature AC Power Receptacle Description This is the DC input power connector that connects to the round connector on the DC output cable from the AC Power Adapter. This is the printer data port that is used to connect the Centronics parallel data cable between the computer and the printer. This port provides for a wireless IrDA connection between the printer and computer. This port should face the IrDA port of the computer. The port glass can be pulled out to adjust the position angle.

Parallel Interface Port

IrDA Interface Port

2.4.5.1 Removal of the Portable Color Printer To remove the printer, the following procedures are used. a. To remove the printer, save any data, close programs, remove installed media disks (except for the HDD) and turn the computer power OFF. Do not use suspend or hibernation to turn the power OFF. b. Turn the printer power OFF by pressing the power button. The printer will move the cartridge holder to its home position on the right and caps the print head and cartridge to prevent the ink tank from drying out. NEVER turn the printer OFF by disconnecting the power in any other manner as this leaves the cartridge holder in its last position and uncapped. c. Remove any paper from the sheet feeder and close the top cover. d. Disconnect the printer power adapter AC power cord from the power strip and the DC power connector from the rear panel of the printer. e. Disconnect the parallel cable from the rear panel of the printer and the rear panel of the port replicator. f. If necessary, you may restart the computer and continue operations without the printer capability.

2.4.5.2 Installation of the Portable Color Printer To install the printer, the following procedures are used. a. To install the printer, save any data, close programs, remove installed media disks (except for the HDD) and turn the computer power OFF. Do not use suspend or hibernation to turn the power OFF.

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b. Set the printer on a flat surface within cable distance of the computer or port replicator. c. Connect the parallel cable to the parallel port on the rear of the port replicator and then connect the other end of the cable to the parallel port on the rear panel of the printer. d. Plug the round connector of the AC power adapter into the power port on the rear panel of the printer. Plug the printer AC power cable into the AC power adapter and then plug the AC power cord into an open port on the power strip. e. Make sure all accessories, cables and peripherals are properly connected. f. Open the printer top cover and press and release the POWER button to turn the printer on. Note: If the BJ cartridge is not installed, the Power light continues to flash and the printer will beep three times. If the cartridge is installed, the Power light will flash while the printer warms up. When the light stops flashing, the printer is ready for normal operation. Open the paper guide, insert paper in the sheet feeder, and readjust the paper guide. See paragraph 2.4.5.5. g. Power ON all other devices and restart the computer. Check for proper operation. 2.4.5.3 Removal and Installation of the Ink Cartridge To replace either the BC-10 Black or BC-11 Color BJ cartridge, follow these steps. a. Make sure the top cover/paper support is open and the printer is powered ON. b. Press and hold the CARTRIDGE button until the ON LINE light starts blinking. The cartridge holder will move to the center position. c. Open the cartridge cover. d. Lift the green tab on the front left edge of the cartridge holder. This releases the BJ cartridge. See figure 2-40.

Figure 2-40. Removing the BJ Cartridge from the Cartridge Holder

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e. Lift the cartridge out of the cartridge holder f. Dispose of or properly store the BJ cartridge. If you are replacing an old BJ cartridge, dispose of the old cartridge properly. If you are switching cartridges, then you must store the cartridge that you are removing in a BJ cartridge container to prevent its drying out. g. If you are switching to a previously used BJ cartridge, then remove it from the BJ cartridge container and proceed to step j. h. If you are installing a new BJ cartridge, then take it out of its protective packaging by peeling off the protective foil. i. Remove the protective material from the new BJ cartridge. First lift off the orange cap from the print head and then remove the orange tape. See figure 2-41.

Figure 2-41. Removing Protective Material from New Cartridge j. Gently, install the BJ cartridge in the printer by inserting the print head unit into the cartridge holder first. See figure 2-42. Then press down on the left side of the BJ cartridge unit.

Figure 2-42. Installing a New BJ Cartridge in the Cartridge Holder

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k. Close the cartridge cover and gently press it into place. l. Press the CARTRIDGE button to return the cartridge holder to its home position on the right side. m. Reinstall paper in the sheet feeder and print a test page. 2.4.5.4 Removal and Installation of an Ink Tank To replace an ink tank in either of the BJ Cartridges, the following procedure is used. a. Make sure the top cover/paper support is open and the printer is powered ON. b. Press the CARTRIDGE button to move the cartridge holder to the center position. c. Open the cartridge cover. d. Remove the empty ink tank by first pressing in on the tab on the ink tank to release it and then lifting the ink tank up and out of the BJ Cartridge. See figure 2-43.

Figure 2-43. Removing the Empty Ink Tank e. Dispose of the empty ink tank properly. You may place it in a plastic trash bag to keep from spilling any residual ink. f. Take the new ink tank out of its protective bag and remove the orange protective cap. See figure 2-44.

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Figure 2-44. Removing Protective Cap from Ink Tank g. Install the new ink tank by carefully sliding it into the empty slot in the BJ Cartridge. Then press down on the left side of the ink tank until it snaps into place. See figures 2-45.

Figure 2-45. Installing a New Ink Tank h. If you are replacing both ink tanks on the BC-11 Color BJ Cartridge, repeat steps d through g for the other ink tank. Make sure that both ink tanks are correctly seated in their respective slot. i. Close the cartridge cover. k. Press the CARTRIDGE button to return the cartridge holder to its home position. Reinstall paper in the paper feeder and print a test page. 2.4.5.5 Loading Paper in the Printer To load paper in the sheet feeder of the printer, the following steps are used. a. Make sure the top cover/paper support is open and the paper guide is in the leftmost position. See figure 2-46.

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Figure 2-46. Opening the Paper Guide b. c. Grasp a stack of paper, no more than 30 sheets, and fan the edges that will feed into the sheet feeder first. Slide the stack of paper into the sheet feeder until it stops and with the right edge of the paper stack aligned with the right-hand edge of the sheet feeder. See figure 2-47.

Figure 2-47. Installing Paper in the Sheet Feeder

d.

Secure the stack of paper with the paper guide by sliding the paper guide to the right until it rests against the stack of paper. Print a test page.

e.

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2.5 COMMUNICATIONS The ASAS Light uses PCMCIA cards, which are inserted into the PCMCIA card reader, to access LAN, telephone and radio communications networks. 2.5.1 PCMCIA Cardreader The CF-71 has a PCMCIA Cardreader, which is duplicated in the port replicator. The cardreader will accept two Type I, or two Type II, or one Type I and one Type II, or one Type III card. The card slots are shown in figure 2-48.

Figure 2-48. PCMCIA Card Slots 2.5.1.1 Installing a PC Card in the PCMCIA Cardreader The following procedure is used to install a PC Card in the PCMCIA Cardreader. a. Shut down the computer and turn the power OFF. Do not use suspend or hibernation for this function. b. Slide the PC Card in the appropriate PCMCIA card slot, with the label-side up and the computer connector inboard, until it snaps into place. CAUTION: When inserting the card, do not force the card in, if doing so seems difficult. You may damage the slot, making it impossible to remove the card. See figure 2-49 c. Depending on which type of PC card (Ethernet+Modem or SP-TCIM) is installed, refer to the appropriate subparagraph below for further instructions on completing the communications cabling.

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Figure 2-49. Installing the PC Card 2.5.1.2 Removing a PC Card from the PCMCIA Cardreader To remove a PC card from the PCMCIA cardreader, the following procedure is used. a. Before removing a PC card, go to Socket Status, in Start, Settings, Control Panel, PC Card (PCMCIA), select the PC card slot and press STOP. b. Shut down the computer and turn the power OFF. Do not use Suspend or Hibernation for this function. c. Disconnect all cables and dongles from the PC card. d. Pull the PC card release button out and then press it in. See figure 2-50, item 1. The PC card should partially eject from the PCMCIA card slot. e. Pull the PC card the rest of the way out. See figure 2-50, item 2.

Figure 2-50. Removing the PC Card 2.5.2 Ethernet 10/100+Modem 56 Card One of the PC cards that comes with the ASAS Light is the Xircom CreditCard Ethernet 10/100+Modem 56 card. It supports 10 Mbps and 100 Mbps Ethernet networks and modem speeds up to 56 kbps using either the V.90 or K56flex standard. The Ethernet+Modem card is a Type II card and will operate in either slot 1 or slot 2 of the PCMCIA cardreader. It provides for simultaneous connection to an Ethernet LAN and the telephone network. An Ethernet Adapter Cable (RJ-45) and a Modem Cable (RJ-11) are both supplied with the Ethernet+Modem card. These cables are commonly 2-39

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called dongles. The Ethernet dongle provides the capability to connect to either a 10Base-T (twisted pair) or a 10Base-2 (coaxial cable) LAN. The Ethernet+Modem card and its various connectivities are shown in figures 2-51 through 2-55. a. Perform the procedures given in paragraph 2.5.1.1 and install the Ethernet+Modem card. See figure 2-51.

Figure 2-51. Installing the Ethernet+Modem PC Card b. Grasp the small flat connector on one end of the Ethernet Adapter Cable, making sure that the small PC Card icon with arrow pointing to the left-hand port is facing up. Plug it into the matching receptacle on the left-hand side of the Ethernet+Modem card. The cable connector will click into place. Do not force the connection. See figure 2-52.

Figure 2-52. Connecting the Ethernet Adapter Cable (dongle) to the PC Card c. Grasp the other end of the Ethernet dongle and connect it to either a 10Base2 (thin Ethernet) network cable (as shown in figure 2-52) or to a 10/100Base-T (twisted pair Ethernet) network cable. YOU CAN NOT CONNECT BOTH AT ONCE, EVEN THOUGH THEY WILL FIT. If the 10Base-2 connection is made using a BNC-T connector as shown in figure 2-52 and your workstation is at the end of a cable segment, then you must terminate the open terminal of the BNC-T connector with a 50-ohm terminator, which is not provided with the ASAS Light. If the BNC-T connector is not used, the network cable may be attached directly to the BNC connector on the Ethernet dongle. The B2 connection indicator on the

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Ethernet dongle will light GREEN when power is supplied and the LAN activity indicator will light YELLOW when data is being passed.

Figure 2-53. Connecting the Ethernet Dongle to a 10Base-2 Network Cable d. For a 10/100Base-T LAN connection, connect the Ethernet dongle to the RJ45 connector on the LAN cable using the RJ-45 connector on the dongle. If a 10Base-T connection is used, the BT connection indicator lights ORANGE for 100 Mbps operation, GREEN for 10 Mbps operation, and the LAN activity lights YELLOW when data is being passed. See figure 2-53, above. e. To connect the Modem Cable (dongle) to the Ethernet+Modem card, grasp the small flat connector on one end of the Modem Cable, making sure that the small PC Card icon with arrow pointing to the right-hand port is facing up. Plug it into the matching receptacle on the right-hand side of the Ethernet+Modem card. The cable connector will click into place. Do not force the connection. See figure 2-54.

Figure 2-54. Connecting the Modem Cable (dongle) to the PC Card f. Grasp the other end of the Modem Cable and connect an RJ-11 Modular Telephone Connector on the local analog telephone network line to the RJ-11 connector on the Modem dongle. NOTE: The telephone line connection must be to an ANALOG telephone line. The Modem dongle carrier detect indicator will light GREEN when the analog telephone line carrier signal is

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detected. The transmit/receive indicator will light YELLOW when traffic is being passed. See figure 2-55.

Figure 2-55. Connecting the Modem Dongle to the Analog Telephone Line g. Make sure that all accessories, cables and peripherals are properly connected. Restart the computer and check for proper operation. 2.5.3 SP-TCIM Card The other PCMCIA communications card that is provided with the ASAS Light is the Special Purpose-Tactical Communications Interface Module (SP-TCIM). The SP-TCIM interfaces to all communications devices supported by the TCIM 1 or the TCIM 2 (special cables may be required), and supports the same data rates as the TCIM 2. The only communications cable provided with the ASAS Light is the SP-TCIM to Single Channel Ground and Airborne Radio System (SINGARS) cable. The SP-TCIM to SINCGARS communications link is completed as follows: a. Install the SP-TCIM PC card in the PCMCIA cardreader as described above in paragraph 2.5.1.1. The SP-TCIM is a Type II PCMCIA card and may be used in either slot 1 or 2 and may be used simultaneously with the Ethernet+Modem PC card. b. Connect the flat connector on the end of the SINCGARS cable to the connector on the SP-TCIM card. c. Connect the round connector on the other end of the SINCGARS cable to the handset connector on the SINGARS radio. Set up the radio for operation per the SINCGARS Operating Instructions. d. Make sure that all accessories, cables and peripherals are properly connected. Restart the computer and check for proper operation.

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Section II. Preventive Maintenance Checks and Services (PMCS) 2.6 INTRODUCTION Preventive maintenance is the systematic care, servicing, and inspection of equipment. It can prevent the occurrence of trouble, reduce downtime, and maintain equipment in serviceable condition. To ensure that the equipment is always ready for a mission, it is important to perform each scheduled preventive maintenance check and service (PMCS) procedure. 2.7 PMCS PROCEDURES 2.7.1 Routine Checks. Routine checks such as cleaning, dusting, washing, checking for loose and chipped paint, storing items not in use, covering unused receptacles, checking for completeness, and checking for loose nuts, bolts, and screws are not listed as PMCS. These checks should be performed on an as-needed basis. NOTE When performing PMCS or routine checks, observe all WARNINGS and CAUTIONS listed at the beginning of this manual, at the appropriate place in the procedures, or on plates and decals attached on the equipment. 2.7.2 Continuous Operation. If the ASAS Light is in continuous operation, check and service those items that can be checked and serviced without disturbing operation. Perform the complete checks and services when the ASAS Light is not in use. 2.7.3 Defects. Deficiencies that cannot be corrected must be reported to higher maintenance personnel. Records and reports of preventive maintenance must be made in accordance with procedures contained in DA Pam 738-750. 2.7.4 Scheduling. PMCS must be done at the specified times if possible. If operational requirements prevent doing PMCS at the specified times, make the required checks and services at the first opportunity. During operation, PMCS must be done regularly to help identify and resolve small problems before they escalate. In addition, the specified checks and services must be performed under the following special conditions. 2.7.4.1 Before Operation. Always keep in mind the CAUTIONS and WARNINGS. Before (B) operation PMCS must be done before you operate or use the equipment for its intended purpose 2.7.4.2 During Operation. Always keep in mind the CAUTIONS and WARNINGS. During (D) operation PMCS must be performed while you are operating or using the

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equipment for its intended mission, as long as the checks and services are safe for the operator to perform and do not interfere with the mission. 2.7.4.3 After Operation. After (A) operation PMCS must be performed immediately after you have operated or used the equipment. 2.7.4.4 Monthly. Monthly (M) PMCS must be performed at least once a month and will include a complete inventory of the ASAS Light suite of equipment. 2.7.5 PMCS Table. Table 2-14 contains the PMCS to be performed for the ASAS Light. It indicates what items to check, when to check them, and how to check them. Perform the PMCS procedures thoroughly and always observe WARNINGS and CAUTIONS. These checks and services will help in preventing, finding and fixing defects before the equipment fails to be operationally ready or is damaged. Warnings and Cautions. Always observe the WARNINGS and CAUTIONS appearing in your PMCS table. WARNINGS and CAUTIONS appear before applicable procedures. You must observe the WARNINGS to prevent injury to yourself and others, and the CAUTIONS to prevent your equipment from being damaged. 2.7.5.1 ITEM NO. Column. The checks and services are listed in the order that they shall be accomplished. Use this number for the TM number on DA Form 2404, Equipment Inspection and Maintenance Worksheet, to record results of checks and services. 2.7.5.2 INTERVAL Columns. The columns headed B, D, A and M contain an "X" mark in the appropriate interval column for each check and service. This indicates when to perform the PMCS procedure or the interval of time between checks. 2.7.5.3 ITEM TO CHECK/SERVICE Column. The items listed in this column indicate what part of the equipment is to be checked. 2.7.5.4 PROCEDURES Column. This column indicates how to perform the check on the item listed in the ITEM TO BE INSPECTED column. Report all discrepancies that cause the item of equipment to be Not Mission Capable to Unit Maintenance. 2.7.5.5 NOT MISSION CAPABLE, IF...Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you make a check or service procedure that shows a fault listed in this column, do not operate the equipment. Follow standard operating procedures for maintaining the equipment or reporting equipment failures. This column will be left blank if the associated equipment will not cause the ASAS Light to be unusable. WARNING Prior to performing during-operation checks, verify each unit is grounded to prevent electrical shock.

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NOTE: Checks in INTERVAL column are to be performed in the order listed. If the equipment must be kept in continuous operation, do the procedures that can be done without disturbing the operation. Make complete checks and services when the system is shut down. Table 2-14. PMCS for the ASAS Light Item No. 1 1.1 Interval B D A M Port Replicator X X X X Port Replicator Front Panel Inspect front panel to ensure it is clean and serviceable, all controls, and indicators are functional, and all labels are legible. Inspect the connector for damage, broken, missing, or corroded pins. Inspect rear panel connectors for damage, broken, missing, or corroded pins. Inspect PCMCIA cardreader ejection buttons for proper operation. Item to check/service Procedure Not Mission Capable, IF...

1.2

X X X X Port Replicator Rear Panel

2 2.1

Computer Exterior X X X X Case exterior

Inspect case exterior for dents, cracks, punctures, and corrosion, missing or broken parts.

2.2

X X X X Right-side Panel

Inspect right-side panel for broken or missing parts (i.e., security switch, power switch, PC card Slot ).

Case assembly is cracked, punctured, or corroded to extent it is not capable of providing protection to interior circuitry or is a hazard to the Operator. Right-side panel has broken or missing parts that makes the computer inoperable.

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 2.3 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M X X X X Rear panel connectors

2.4

X X X X Left-side Panel

2.5

X X Bottom Panel

2.6

X X AC adapter and power cord

Rear panel connectors are damaged, bent, broken, missing, or have corroded pins that make the computer inoperable. Inspect left-side panel for Left-side panel has broken or missing parts. broken or missing parts that make the computer inoperable. Inspect bottom panel for Bottom panel has broken or missing parts. broken or missing Inspect connector for parts, or the damage, broken or connector has missing parts, or broken or missing corroded pins. parts, or corroded pins that make the computer inoperable. Inspect AC adapter case AC adapter is exterior for dents, cracks, damaged, has holes, and corrosion. broken or missing Inspect connector for part, or the cables damage, broken, missing, have damage, frayed or corroded pins. Inspect insulation, exposed cables for damage, wires, broken, frayed insulation, missing or severely exposed wires, broken, corroded pins that missing or corroded make the unit connectors or pins. inoperable. Check for dirt grease, oil, or foreign matter. Clean as required.

Inspect connectors for damage, broken or missing parts, or corroded pins.

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 3 3.1 X X Interval B D A M PS/2 Wheel Mouse X Mouse Item to check/service Procedure Not Mission Capable, IF

3.2

X X -

X Mouse cable

Inspect mouse for missing hardware, and operable wheel and buttons. Inspect mouse ball for cleanliness and proper operation. Inspect mouse cable for damage, frayed insulation, exposed wires, missing, broken, bent or corroded pins.

4 4.1 X X -

External Keyboard X Keyboard

4.2

X X -

X Keyboard cable

Inspect keyboard for missing hardware, keyfaces, readable key legends, and operable keys. Clean with canned air. Inspect keyboard cable for damage, frayed insulation, exposed wires, missing, broken, bent or corroded pins. Inspect Jaz drive case for damage, broken or missing parts, operable eject button, LED indicators, power and SCSI switches, and connectors for broken, bent, missing or corroded pins.

5 5.1

Jaz Drive X X X X Jaz Drive

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 5.2 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M X - X X SCSI PCMCIA card and cable

5.3

X -

X X AC adapter and cables

Inspect SCSI PCMCIA card for case damage and connector for broken, bent, missing or corroded pins. Inspect cable for damage, frayed insulation, exposed wires, missing, broken, bent or corroded pins. Inspect AC adapter case exterior for dents, cracks, holes, and corrosion. Inspect connector for damage, broken, missing, or corroded pins. Inspect cables for damage, frayed insulation, exposed wires, broken, missing or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required. Inspect display for cracks, scratches or dirt. Clean as required with an antistatic screen cleaner and lintless cloth. Inspect case exterior for damage, broken or missing part. Inspect front panel controls and indicator for operation and readable key legends.

6 6.1

CFPD X X X X Display

6.2

X X CFPD Front Panel and Case

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 6.3 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M X X X CFPD Rear Panel and Cables

Inspect rear panel power connector for damage, broken, missing, or corroded pins. Inspect video and power cables for damage, frayed insulation, exposed wires, and broken, missing, bent or corroded pins. Inspect case exterior for damage, broken or missing part. Inspect front panel controls and indicators for operation and readable key legends. Clean with a soft cloth, slightly moistened with water only. Inspect rear panel power and parallel connectors for damage, broken, bent, missing or corroded pins. Inspect cable for damage, frayed insulation, exposed wires, and broken, bent, missing or corroded pins. Inspect AC adapter case for cracks and damage. Inspect cables for damage, frayed insulation, exposed wires, and broken, bent, missing or corroded pins.

7 7.1

Printer X X X X Printer case exterior and front panel

7.2

X -

X X Printer rear panel

7.3

X -

X X Printer parallel cable

7.4

X -

X X Printer AC adapter and power cables

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 7.5 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M X X X X Printer interior and print head

Inspect interior for missing or broken hardware. Inspect interior for ink mist or paper debris, and the paper path cleanliness. With the power turned ON, center the print head by pressing the CARTRIDGE button. Caution: Do not attempt to position the print head manually. Check print head contacts for dirt, debris, ink buildup or corrosion. Clean with a lint free, dry cloth, only.

8 8.1 X X -

Computer Interior X Front panel (computer open)

8.2

X X Battery/Disk Drive Compartment

Inspect front panel to ensure display panel is clean and serviceable, all keys, controls, and indicators are functional, all labels are legible, and the cover latch and handle are serviceable. Clean display with antistatic screen cleaner and lintless cloth. Clean keyboard with canned air. Inspect compartment interior for dirt, moisture, missing or broken part, or corrosion.

Front panel features unserviceable or hardware missing that makes the computer inoperable.

Battery/Disk Drive compartment has broken or missing part or excessive corrosion that makes the computer inoperable.

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 8.3 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M X X X Battery Pack

Inspect Battery Pack case exterior for dents, cracks, holes, leakage, swelling or corrosion. Inspect connector for damage, broken, missing, or corroded pins. Report discrepancies to Unit maintenance.

8.4

X X Hard Disk Drive (HDD)

8.5

X X CD-ROM Drive Pack

Battery Pack is damaged, case is cracked, swollen or leaking, or the connector has damage, broken, missing or severely corroded pins that make the unit inoperable. Inspect HDD case HDD is damaged, exterior for dents, cracks, case is cracked or holes, and corrosion. broken, or the Inspect connector for connector has damage, broken, missing, damage, broken, or corroded pins. missing or severely CAUTION: When corroded pins that removing or installing the make the unit HDD, extreme care must inoperable. be taken in connecting or disconnecting the HDD connector. Inspect Drive Pack case CD-ROM Drive Pack exterior for dents, cracks, is damaged, case is holes, and corrosion. cracked or broken, or Inspect Drive Pack for the connector has broken or missing parts. damage, broken, Inspect Drive Pack missing or severely connector for damage, corroded pins that broken, missing, or make the unit corroded pins. inoperable.

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 8.6 Interval Item to check/service Procedure Not Mission Capable, IF FDD is damaged, case is cracked or broken, or the FDD Cable has damage, broken, missing or severely corroded pins that make the unit inoperable.

B D A M X X X Floppy Disk Drive Pack and FDD Cable

8.7

X X SuperDisk Drive Pack

Inspect Drive Pack case exterior for dents, cracks, holes, and corrosion. Inspect Drive Pack for broken or missing parts. Inspect Drive Pack connector for damage, broken, missing, or corroded pins. Inspect FDD Cable for damage, broken, missing, or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required. Inspect Drive Pack case exterior for dents, cracks, holes, and corrosion. Inspect Drive Pack for broken or missing parts. Inspect Drive Pack connector for damage, broken, missing, or corroded pins.

SuperDisk Drive Pack is damaged, case is cracked or broken, or the connector has damage, broken, missing or severely corroded pins that make the unit inoperable.

9 9.1 X -

Ethernet Devices X X Ethernet+Modem Card

Inspect PC Card case exterior for dents, cracks, holes, and corrosion. Inspect PC Card connectors for damage, broken, missing, or corroded pins.

If the Ethernet LAN is your primary communications link, then the PC Card is damaged, case is cracked or broken, or connectors have damage, broken, missing or severely corroded pins

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 9.2 Interval B D A M X X X Item to check/service Dongles (10Base-2 or 10/100Base-T, and telephone modem) Procedure Not Mission Capable, IF The Ethernet LAN is your primary communications link and the Dongles have damage, exposed wires, or broken, missing or severely corroded pins that make the unit inoperable. The Ethernet LAN is your primary communications link and the Network cable has damage, exposed wires, or broken, missing or severely corroded pins that make the unit inoperable.

9.3

X X X -

Network cables (10Base-2, 10/100Base-T, and telephone)

Observe indicator lights for proper operation. Inspect dongles for damage, frayed insulation, exposed wires, and broken, bent, missing or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required. Inspect Network cables for damage, frayed insulation, exposed wires, and broken, bent, missing or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required.

10 10.1 X

SP-TCIM Devices X X SP-TCIM Card

Inspect PC Card case exterior for dents, cracks, holes, and corrosion. Inspect PC Card connectors for damage, broken, bent, missing, or corroded pins.

The CNR is your primary communications link and the PC Card is damaged, case is cracked or broken, or connectors have damage, broken, missing or severely corroded pins that make the unit inoperable.

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 10.2 Interval B D A M X X X Item to check/service SP-TCIM to SINCGARS Cable Procedure Not Mission Capable, IF The CNR is your primary communications link and the cable has damage, exposed wires, or broken, missing or severely corroded pins that make the unit inoperable.

Inspect cable for damage, frayed insulation, exposed wires, or broken, bent, missing, or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required. Perform SINCGARS Radio PMCS in accordance with TM 115820-890-10-8. Inspect Battery Charger case exterior for dents, cracks, holes, and corrosion. Inspect connector for damage, broken, missing, or corroded pins. Inspect Adapter for damage, broken, missing, or corroded connectors or pins. Check for dirt grease, oil, or foreign matter. Clean as required. Inspect case exterior for damage, missing parts, operable fasteners and hinges. Clean as required with damp cloth.

10.3

SINCGARS Radio

11 11.1

Battery Charger X X Battery Charger and Exclusive Adapter

Battery Charger is damaged, has broken or missing part, or the Adapter has damage, broken, missing or severely corroded pins that make the unit inoperable.

12 12.1

Transit Cases X Transit Case Exterior

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Table 2-14. PMCS for the ASAS Light (continued) Item No. 12.2 Interval Item to check/service Procedure Not Mission Capable, IF

B D A M - - - X Transit Case Interior

12.3

X Soft Carrying Case

Inspect case interior for damage, missing or broken insulation and moisture seals, dirt and moisture. Clean as required. Inspect case for rips, tears, frayed fabric, and operable fasteners. Clean as required with damp cloth.

Section III. Operation Under Usual Conditions 2.8 ASAS LIGHT EQUIPMENT SETUP FOR OPERATION. 2.8.1 Site Requirements The ideal placement of the ASAS Light is in a dry shelter or tent with the equipment placed on a level surface, such as a field desk or tabletop. Avoid ground clutter, electromagnetic radiators, low ground, and other poor operational conditions. The area should also have enough room to lay out all components of the ASAS Light, including cables, and access to external power and communications systems. 2.8.1.1 Power requirements CAUTION: The ASAS Light suite of equipment has three different AC power adapters: One for the Computer/Port Replicator/Battery Charger, one for the printer, and one for the Jaz Drive. They are NOT interchangeable. So, if the power cord from the AC adapter does not fit the equipment power port, then DO NOT force it. You may be trying to connect the wrong AC adapter. The Computer/Port Replicator/Battery Charger AC adapter is designed to operate when connected to an external power source that can provide an input of 100 240 VAC, 50/60 Hz. The output of the AC adapter is 15.6 VDC, 3.85 A. With a battery pack installed and charging, the power consumption is approximately 55 W. With a fully charged battery pack installed and the computer off, the unit consumes approximately 0.3 W. The battery pack is a Lithium Ion battery rated at 10.8 VDC, 3300 mAh (milliampere hours). The battery pack when fully charged will operate the system for approximately 3 hours, which will vary depending on usage conditions. The battery pack will charge while installed in the computer with the power on in approximately 4.5

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hours. With the computer power off, the battery pack will charge in approximately 2.5 hours. The CF-71 Toughbook also has an internal coin type, 3 VDC, Lithium battery that will power the clock for approximately 7 years. The Battery Charger may be used with the AC adapter to charge a battery pack external to the Computer. The printer uses an AC adapter that only operates with a power source that provides 120 VAC, 60 Hz, 0.5 A. This is the standard for United States power. The Jaz drive uses a Universal AC adapter that operates with a power source that provides 100 240 VAC, 50/60 Hz. 2.8.1.2 Environmental Conditions The ASAS Light equipment is designed for operation, storage and transit in the range of environmental conditions shown in Table 2-15. This equipment is true COTS equipment and reasonable care must be taken to protect it. Table 2-15. ASAS Light Environmental Conditions.
ENVIRONMENTAL CONDITION Temperature Altitude Humidity Sand and Dust Rain OPERATION 41F to 95F (5C to 35C) NA 30% to 80% RH No condensation NA NONE STORAGE AND TRANSIT -4F to 140F (-20C to 60C) NA 30% to 90% RH No condensation NA NA

2.8.2 Equipment Set Up On receiving the initiating cue from the Team Chief to prepare the ASAS Light for operation, the Team Members will set up the equipment as logically illustrated in figure 2-56 and following the tasks outlined in table 2-16. The part numbers and item descriptions used in table 2-16 are listed for reference in table 2-17. CAUTION: When connecting cables, make sure cable connector matches the cable port and that all pins and connector keys are aligned. Grasp cable by the cable connector and push the cable connector onto the cable port using firm steady pressure. NOTE: When setting up the ASAS Light equipment inside of a fixed facility or building in the garrison environment, the three-prong power supply cable provides a safe equipment ground. However, the system ground should be tested by Unit Maintenance for continuity for safety before operating the equipment.

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Keyboard 6 Mouse Rear View of the CF-71 Computer mounted on the Port Replicator, with the display open. 1 Printer 3 5

13 12 14 Power Strip 9

7 Jaz Drive

10

4 8 11

To External Power Figure 2-56. ASAS Light Logical Setup

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Table 2-16. ASAS Light Setup and Turn-On Procedures TASK No. TASKS FOR ASAS LIGHT OPERATOR Unpack and Setup ASAS Light using the Port Replicator. WARNING: Electrical hazard. NOTE: Make sure all power switches are in the off position. Unpack the computer, port replicator, external monitor, external keyboard, external mouse, Jaz drive, printer, parallel cable, AC adapters and power cables, power strip, and battery pack. Set the port replicator on a flat stable surface where it will not encounter extreme conditions, (i.e., rain, excessive dust, mud). See figure 2-56, item 1. Remove the expansion bus connector protective cap from the expansion bus connector on the port replicator and store it on the expansion bus connector protective cap holder, located on the front of the port replicator. See figure 226. Mount the computer on the port replicator by aligning the rear corners of the computer with the port replicator guide pins and slowly lower the computer onto the port replicator. See figures 2-29 and 2-30. Also see figure 2-56, item 2. Gently press down on the top of the closed computer until a click is heard or the computer is fully seated on the port replicator. This will cause the expansion bus connector on the bottom of the computer to connect to the expansion bus connector of the port replicator. Locate the computer AC Adapter and power cable. Connect the AC Adapter cord to the DC-IN jack on the rear panel of the port replicator. Connect the power cable to the AC Adapter. Do NOT connect it to the power strip at this time. See figure 2-56, items 3 and 4. Locate the external mouse, external keyboard, Jaz drive, external monitor and printer. Set them on the workspace within cable distance of the port replicator. Connect the PS/2 wheel mouse to the mouse port on the rear panel of the port replicator. See figure 2-56, item 5. Connect the external PS/2 keyboard cable to the keyboard port on the rear panel of the port replicator. See figure 2-56, item 6. Insert the SCSI PCMCIA card in one of the slots in the PCMCIA cardreader on the rear panel of the port replicator. Connect the SCSI cable to the SCSI IN port on the rear panel of the Jaz Drive. Then connect the AC adapter power cord to the AC power receptacle on the rear panel of the Jaz Drive. Connect the AC power cable to the AC power adapter. Do NOT connect it to the power strip at this time. See figure 2-56, items 7, 8 and 9.

6 7 8 9

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Table 2-16. ASAS Light Setup and Turn-On Procedures (continued) TASK No. 10 TASKS FOR ASAS LIGHT OPERATOR Connect the external monitor video cable to the display port on the rear panel of the port replicator. Locate the monitor power cable and connect it to the power connector on the rear panel of the external monitor. Do NOT connect it to the power strip at this time. See figure 2-56, items 10 and 11. Connect the parallel data cable to the parallel port on the rear panel of the printer. Connect the other end of the parallel data cable to the parallel port on the rear panel of the port replicator. Locate the printer AC Adapter and power cable. Connect the AC adapter cord to the power connector on the rear panel of the printer. Do NOT connect it to the power strip at this time. See figure 256, items 12, 13 and 14. Open the computer by sliding the cover latch to the right and lifting the display (see figure 2-57).

11

12

Figure 2-57. Open the Computer Table 2-16. ASAS Light Setup and Turn-On Procedures (continued) TASK No. 13 TASKS FOR ASAS LIGHT OPERATOR Open the battery/disk drive compartment of the laptop by inserting a flat object (something the size of a coin) in the slot labeled OPEN, located on the leftside panel of the laptop near the front (see figure 2-58). Press in, pry open and lift the battery/disk drive compartment cover. If a battery pack is not installed, locate the battery pack and install it in the left side of the open compartment by holding the colored plastic tab in your left hand and the body of the battery pack in your right hand (see figure 2-58). Press on the battery pack to insure it is firmly in place.

14

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Figure 2-58. Open the Battery/Disk Drive Compartment Cover

Figure 2-59. Inserting the Battery Pack

Press down on these areas firmly.

Figure 2-60 Closing the Battery/Disk Drive Compartment Cover

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Table 2-16. ASAS Light Setup and Turn-On Procedures (continued) TASK No. 15 TASKS FOR ASAS LIGHT OPERATOR Before closing the battery/disk drive compartment door, check to see if an HDD is properly installed. If not, refer to paragraph 2.3.4.1 for the HDD installation procedure. Close the battery/disk drive compartment door. See figure 2-60. Communications may be established using 10Base-2 Ethernet (see task 16a), 10/100Base-T Ethernet (see task 16b), 56Kbps Telephone Modem (see task 16c), or SP-TCIM (see task 16d). If the Ethernet+Modem 56 PCMCIA card is not installed in the PCMCIA cardreader, then install it in either slot with the label facing up. Locate the Ethernet dongle and connect it to the Ethernet connector on the PCMCIA card, which is the left-hand connector. Locate the local 10Base-2 Ethernet LAN cable and connect the BNC connector onto the BNC port on the Ethernet dongle. If the Ethernet+Modem 56 PCMCIA card is not installed in the PCMCIA cardreader, then install it in either slot with the label facing up. Locate the Ethernet dongle and connect it to the Ethernet connector on the PCMCIA card, which is the left-hand connector. Locate the local 10/100Base-T Ethernet LAN cable and connect the RJ-45 connector into the RJ-45 port on the Ethernet dongle. If the Ethernet+Modem 56 PCMCIA card is not installed in the PCMCIA cardreader, then install it in either slot with the label facing up. Locate the Telephone Modem dongle and connect it to the Modem connector on the PCMCIA card, which is the right-hand connector. Locate the telephone cable. Connect the RJ-11 connector into the RJ-11 port on the Telephone Modem dongle. Connect the other end of the telephone cable to the telephone system. CAUTION: The modem will be damaged if connected to a digital line. This must be an ANALOG telephone line connection. If the SP-TCIM PCMCIA card is not installed in the PCMCIA cardreader, then install it in either slot with the label facing up. Locate the SP-TCIM to SINCGARS cable and connect the flat end to the SP-TCIM PCMCIA card. Connect the round end to the handset connector on the SINCGARS radio. Ensure that the SINCGARS radio is setup for proper Combat Net Radio operation and turned ON. NOTE: Problems such as sudden voltage drops/surges may arise while using tactical generator power or during lighting storms. Since this could adversely affect the computer, an uninterrupted power source (UPS) is highly recommended unless the battery pack is installed. Know your equipment. Read all documentation that was provided with the CF-71 series Toughbook computer.

16

16a

16b

16c

16d

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Table 2-16. ASAS Light Setup and Turn-On Procedures (continued) TASK No. 17 TASKS FOR ASAS LIGHT OPERATOR Locate the power strip. After making sure the power strip power switch is in the OFF position, connect the power strip to external AC power. Then connect the computer/port replicator, Jaz drive and printer AC adapter power cables, and the monitor power cable into the power strip. NOTE: It is recommended that you attach the AC adapter to fully charge the battery. You should ensure that you have the computer plugged into AC power for normal operations. A fully charged battery is designed to allow operations for about 3 hours when the computer is not connected to an AC power source, depending on conditions of use. Turn the power switch on the power strip to ON. Turn ON the external monitor, Jaz drive and printer. Turn ON the computer. At the log-on screen prompt, enter your username, password, and press Enter. Prepare for Operations. Review the address book function and initialization settings if appropriate due to changes since the last use of the system. Perform a communications test to ensure you have two-way communications with the other systems in your local area network and the next echelon as soon as possible. Inform leadership of system status. Table 2-17. ASAS Light Equipment Part Numbers and Item Descriptions NOTE: This list is not authoritative. It is designed as a quick reference guide. Check your hand receipts for required and on-hand quantities. PART NUMBER/ NSN
7010-01-469-2841 7021-01-481-8060 7025-01-472-3605

18 19 20 21 22 23

24

ITEM DESCRIPTION
ASAS Light, AN/TYQ-93(V)3 Panasonic CF-71 TOUGHBOOK 02-2773316-3 Removable Hard Disk Drive 02-2773320-2 Floppy Disk Drive Pack External FDD Cable CD-ROM Drive Pack SuperDisk Drive Pack 02-2773319-1 Port Replicator 02-2773318-1 Color Flat Display 02-2777344-1 External Keyboard 02-2777345-1

ASSOCIATED END ITEM

Computer Computer Floppy Disk Drive Pack Computer Computer

7025-01-4757-5570 5935-01-477-5570 7025-01-485-3868 5895-01-485-3853

CFPD

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Table 2-17. ASAS Light Equipment Part Numbers and Item Descriptions (continued) PART NUMBER/ NSN
7025-01-485-3862 02-2773323-2 02-2773323-1 28-2773324-2 060-387448 56045 5895-01-457-9416 56055 5995-01475-7990 900-465635 7025-01-485-8692 02-2777205-1 20-2757979-11 20-2757979-12

ITEM DESCRIPTION
PS/2 Wheel Mouse 02-2777322-1 AC Adapter Battery Charger Battery Pack CreditCard Ethernet 10/100 + Modem 56 Special PurposeTactical Communications Interface Module SP-TCIM to SINCGARS Interface Cable 64Mb Memory Upgrade Module Portable Color Printer Jaz Drive Adapter, PCMCIA SCSI Adapter, Traveler, Parallel to SCSI w/cable

ASSOCIATED END ITEM Computer/Battery Charger Computer Computer Computer SP-TCIM PC Card Computer

Jaz Drive Jaz Drive

2.8.3 ASAS Light Operating Procedures This technical manual describes how to set up the ASAS Light for operation. For specific details on how to operate the ASAS Light suite of equipment, Appendix A provides a list of references. 2.8.4 ASAS Light Equipment Tear down On receiving the initiating cue from the Team Chief to terminate ASAS Light operations and prepare for redeployment, the Team Members will tear down and stow the ASAS Light equipment and peripherals following the tasks outlined in Table 2-18 CAUTION: When removing cables, do not grasp the cable covering. Always disconnect cables by grasping the cable connector and use a firm steady pull to disconnect the cable. Never jerk or yank the connector from the cable port.

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Table 2-18 ASAS Light Turn OFF and Tear down Procedures TASK No. 1 2 TASKS FOR ASAS LIGHT OPERATOR Terminate Operations. Perform a save of any current task you are accomplishing. Perform a back up of any database information as required. If using storage media other than the HDD, then remove the media disks, such as LS-120, FDD or Jaz, before powering OFF the computer. If the CD-ROM drive pack is in use, then remove the CD before powering OFF the computer. NOTE: If any of the files on the media disks are classified, safeguard as required. Select the "Start" button at the bottom left of your screen. Select "Shut down" Select "Shutdown computer" from the "Shut down" window. Select "Yes" to initiate system shutdown. NOTE: Allow the system to shutdown its own processes and power off. This will take approximately 2 minutes. You can stop the system with the power switch but it is NOT RECOMMENDED. After the software has shutdown, then power OFF the computer and close the display cover. Do not use the suspend or hibernation function to power down. Turn OFF the external monitor, Jaz drive and printer. Turn OFF the power strip and disconnect it from the external power source. Disconnect all power cables from the power strip. Roll the power strip cable and prepare to store. Disconnect communications. If you were using 10Base-2 Ethernet, then see task 11a. If you were using 10/100Base-T Ethernet, then see task 11b. If you were using 56kbps Telephone Modem, then see task 11c. If you were using SP-TCIM, then see task 11d. Disconnect the local 10Base-2 Ethernet LAN cable from the BNC port on the Ethernet dongle. If the local LAN cable is yours, then you need to retrieve it, roll and prepare to store it. Disconnect the Ethernet dongle from the Ethernet PCMCIA card. Roll and prepare to store. If you are not using the 56kbps Telephone Modem capability of the Ethernet card, then lift and depress the PCMCIA eject button located on the right side of the PCMCIA card slot to eject the Ethernet PCMCIA card. Remove the card and prepare to store it. If you are using the 56kbps Telephone Modem capability, then proceed to task 11c before removing the Ethernet card.

3 4 5 6

7 8 9 10 11

11a

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Table 2-18 ASAS Light Turn OFF and Tear down Procedures (continued) TASK TASKS FOR ASAS LIGHT OPERATOR No. 11b Disconnect the local 10/100Base-T Ethernet LAN cable from the RJ-45 port on the Ethernet dongle. If the local LAN cable is yours, then you need to retrieve it, roll and prepare to store it. Disconnect the Ethernet dongle from the Ethernet PCMCIA card. Roll and prepare to store. If you are not using the 56kbps Telephone Modem capability of the Ethernet card, then lift and depress the PCMCIA eject button located on the right side of the PCMCIA card slot to eject the Ethernet PCMCIA card. Remove the card and prepare to store it. If you are using the 56kbps Telephone Modem capability, then proceed to task 11c before removing the Ethernet card. 11c Disconnect the local telephone cable from the RJ-11 port on the Telephone Modem dongle. If the local telephone cable is yours, then you need to retrieve it, roll and prepare to store it. Disconnect the Telephone Modem dongle from the Ethernet+Modem PCMCIA card. Roll and prepare to store. If you are not using either of the Ethernet LAN capabilities of the Ethernet+Modem card, then lift and depress the PCMCIA eject button located on the right side of the PCMCIA card slot to eject the Ethernet+Modem PCMCIA card. Remove the card and prepare to store it. If you are using either of the Ethernet LAN capabilities, then return either to task 11a or 11b before removing the Ethernet+Modem card. 11d Turn OFF the SINCGARS radio. Disconnect the SP-TCIM to SINCGARS cable from the SINCGARS radio. Disconnect the SP-TCIM to SINCGARS cable from the SP-TCIM PCMCIA card. Roll and prepare to store the cable. Lift and depress the PCMCIA eject button located on the right side of the PCMCIA card slot to eject the SP-TCIM PCMCIA card. Remove the card and prepare to store it. 12 Disconnect the AC power adapter cables from the printer. Disconnect the parallel data cable from the printer and from the rear panel of the port replicator. Roll and prepare to store the cables. 13 Disconnect the monitor video cable from the display port on the rear panel of the port relicator. Disconnect the AC power cable from the rear panel of the monitor. Roll and prepare to store the cables. 14 Disconnect the AC power adapter cables and the SCSI cable from the Jaz drive. Depress the PCMCIA card eject button on the rear of the port replicator to remove the SCSI PCMCIA card from the PCMCIA cardreader. Roll the cables and prepare to store. 15 Disconnect the keyboard cable from the keyboard port on the rear panel of the port replicator. Roll the cable and prepare to store. 16 Disconnect the mouse cable from the mouse port on the rear panel of the port replicator. Roll the cable and prepare to store. 17 Disconnect the computer from the port replicator.

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Table 2-18 ASAS Light Turn OFF and Tear down Procedures (continued) TASK TASKS FOR ASAS LIGHT OPERATOR No. 18 Store the computer, port replicator, printer, external monitor, Jaz drive, external keyboard, external mouse, PCMCIA cards, cables, AC power adapters, power strip and other accessories. NOTE: Do not store any other equipment on top the ASAS-Light computer or accessories while in transit. NOTE: While in storage or transit, you must protect classified information if the internal hard drive or any of the ASAS Light storage media has been used for classified operations. Report System Status. 19 Inform leadership of system status.

Section IV. Operation Under Unusual Conditions 2.9 INTRODUCTION The ASAS Light equipment has not been "militarized" to operate in a variety of field conditions. The following precautions should be observed to ensure the safety of operators and maintainers, and the operational readiness of the equipment in unusual or more extreme conditions. All equipment, COTS and ruggedized, should be protected to the maximum extent practical within the means of the owning Unit and as dictated by the extremes of the particular operational environment. It may be advisable to perform PMCS more often than required during usual operating conditions to detect potential problems before they develop into more serious problems. NOTE: Neither the battery charger nor the internal charging feature of the computer will function outside of its operational temperature range. 2.9.1 Operation Under Extreme Heat or Desert Conditions In hot, dry climates, the equipment, connectors, and receptacles are subject to damage from windblown sand and dust. Do not leave equipment covers open or any cable connectors and receptacles uncovered. Do not leave the Computer display panel cover open when the system is not being actively used. Especially, do not open the battery/disk drive compartment cover without providing protection from windblown sand and dust. Do not put open cable connectors on the ground unless the protective cover or end cap is on the connector. Heat is another problem that can be lessened by providing shade, or locating the equipment to take advantage of natural airflow or wind. Under extreme heat conditions, fans or environmental conditioning units (ECUs) may be required. NOTE: Neither the battery charger nor the internal charging feature of the computer will function outside of its operational temperature range.

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2.9.2 Operation Under Extreme Cold or Arctic Conditions When operating the ASAS Light equipment at temperatures near the low end of its operating range, allow equipment to warm up for 10 minutes after power-up and before beginning operations. NOTE: Neither the battery charger nor the internal charging feature of the computer will function outside of its operational temperature range. Extreme cold conditions will cause cables to become hard, brittle, and difficult to handle. Before unrolling cables, allow them to warm up until they are more pliable. When handling and connecting cables, avoid kinks and unnecessary cable loops or damage to the cable may result. Make sure all connections are free of frost, ice and snow. Never drag a cable connector on the ground or place an uncovered or open cable connector in the snow. Never clean a connector by blowing on it with your breath. The moisture in your breath will freeze on the contacts and may cause continuity problems. Use a dry cloth or stiff brush to clean connectors in extreme cold conditions. 2.9.3 Operation Under High Humidity or Tropical Conditions Moist climates typically cause condensation to form on the equipment, which becomes a fertile environment for the growth of a variety of fungi. These conditions also cause corrosion to develop more rapidly. Make frequent PMCS inspections to detect corrosion before it damages equipment or connectors. Use a dry, lint-free cloth to wipe moisture and fungi off of the equipment. Also, make sure that all electrical equipment and cable connectors are kept off of the ground and out of any puddles of water, which could cause injury to personnel and damage to the equipment.

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Chapter 3
OPERATOR MAINTENANCE INSTRUCTIONS Section I. Lubrication Instructions 3.1 LUBRICATION The ASAS Light suite of equipment does not require lubrication. Section II. Troubleshooting Procedures 3.2 INTRODUCTION 3.2.1 Operator Troubleshooting Operator troubleshooting, in the event of a malfunction, mainly consists of ensuring that all ASAS Light components and cables are properly connected, and a power source is correctly applied. The operator shall then attempt to operate the ASAS Light a second time. If the malfunction persists, the operator shall report the malfunction, using DA Form 2404, to the Unit Maintenance facility for additional troubleshooting and repair or replacement. 3.2.2 Troubleshooting Procedures This section contains information to aid in isolating and correcting faults within the ASAS Light. Troubleshooting procedures isolate failure symptoms to the Line (or Lowest) Replaceable Unit (LRU). There are three types of troubleshooting aids: Diagnostics Error Codes (Table 3-1) Operator Symptom Index (Table 3-2)

Diagnostic software, which is a part of the software that is incorporated into the equipment, is described in paragraph 3.3. Error Codes alert the operator of software or hardware failures, and give instructions about system operation. The Error Codes are described in paragraph 3.4. The Operator Symptom Index in paragraph 3.5, presents a structured problem solution method to analyze the fault symptoms and isolate the problem. To minimize system downtime, the operator should use these troubleshooting aids in the sequence as listed above. Whenever these troubleshooting aids fail to clear a problem, the operator should immediately report this to the System Administrator and contact Unit maintenance. 3.3 DIAGNOSTICS Diagnostics are a part of the ASAS Light troubleshooting procedures. Diagnostics isolate equipment faults and verify operation of selected functions. The ASAS Light uses on-line diagnostics. These are diagnostics that reside in the Computer. These diagnostic self-tests are automatically initiated each time power is applied to the

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Computer. When the diagnostics find a problem, an Error Code is displayed on the display panel. These Error Codes are discussed below. 3.4 ERROR CODES When a problem occurs with the hardware, the message POST Startup Error(s) will appear with one of the Error Codes shown in Table 3-1. Follow the on-screen instructions. Table 3-1. Error Codes and Descriptions Error Code Description
062 Boot failuredefault configuration used 101 System Board Failure 102 System Board Failure 106 System Board Failure 114 Adapter ROM Error 151 System Board Failure 161 Bad CMOS Battery 162 Configuration Change Has Occurred 162 Configuration Error 163 Date and Time Incorrect 173 Configuration Change Has Occurred 201 Memory Size Error 301 Keyboard Error 303 Keyboard Error 604 Diskette Drive Error 605 Diskette Drive Error 1780 Hard Disk Error 1800 PCI Error 1801 PCI Error 1802 PCI Error 1803 PCI Error 1804 PCI Error 1805 PCI Error 1962 8603 Pointing Device Error I9990301 I9990305 Default configuration in use Interrupt controller failure Timer 2 test failure Diskette controller failure Adapter ROM checksum error Real-time clock failure Dead battery Configuration error CMOS checksum error Real-time clock is not updating ROM configuration has changed Memory size/data error Keyboard failure Keyboard controller failure Diskette drive 0 failure Diskette unlocked problem Fixed disk 0 failure No more IRQs available No more room for optional ROM No more I/O space available No more memory (above 1 MB) available No more memory (below 1 MB) available Checksum error or 0 size optional ROM An operating system could not be found Pointing device failure Hard disk failure An operating system could not be found

However, every possible fault does not have a diagnostic indicator nor an Error Code. Therefore, the following Operator Symptom Index is provided as an aid in isolating equipment faults. 3.5 OPERATOR SYMPTOM INDEX The purpose of the Operator Symptom Index is to instruct the operator in what to do after a fault occurs. Table 3-2, Operator Symptom Index is arranged by functional area and LRU. When a fault occurs, carefully inspect the equipment for visual physical defects or abnormal operational responses and make note of all relevant symptoms of the fault. Determine the most logical symptom to follow and locate it in Table 3-2. Use 3-2

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the actions given for that symptom in the order of appearance. If the first repair attempt is unsuccessful, choose another symptom and repeat the process. If all attempted actions fail to resolve the problem, report the situation to the System Administrator and contact Unit maintenance. Table 3-2. Operator Symptom Index Item No. 1 1.1 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Computer Failure During Start Up The power indicator or battery indicator is 1. Check the cable connections not lit. to the AC adapter. 2. Check power source (generator or power distribution frame) for proper operations. 3. Check power source circuit breakers for tripped condition. 4. Check power source output cables for proper connection. 5. Contact Generator/Power Maintenance. 6. Check to see if a fully charged battery is properly installed. 7. Remove the battery pack and disconnect the AC adapter, then reinstall the battery pack and reconnect the AC adapter. 8. If the problem persists, contact Unit Maintenance. The Password icon is displayed. Input your Password. If you have forgotten it, then contact your System Administrator. The message POST Startup Error(s) is Refer to the Error Codes found in displayed. paragraph 3.4 above. Action

1.2

1.3

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Table 3-2. Operator Symptom Index (continued) Item No. 1.4 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Action

1.5

1.6

The pre-memory count, Windows startup, 1. Run Load Default Settings or an operation is extremely slow. (PnP) in the Setup Utility. This will restore the Setup Utilitys settings to their default values (except the password settings). 2. Run the Setup Utility again to input the appropriate operating environment settings. (Note: The processing speed depends on the application software used, so this operation may not cause the processing speed to increase.) The date and time are incorrect. Go to Start, Settings, Control Panel, Date/Time to set the correct date and time. If the problem persists, the internal battery that supports the clock may need to be replaced. Contact Unit Maintenance. If the ASAS Light still fails Startup 1. Run Load Default Settings (PnP) in the Setup Utility. This will restore the Setup Utilitys settings to their default values (except the password settings). 2. Try removing all peripheral devices and restarting the computer. 3. In the MS-DOS mode, run SCANDISK to check the hard disk. 4. At start-up, press F8 to operate the computer in the Safe mode. 5. If the ASAS Light still fails, report failure to the System Administrator and contact Unit Maintenance.

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Table 3-2. Operator Symptom Index (continued) Item No. 2 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Computer Battery Pack Status Indicator The red battery pack status indicator LED 1. The battery power level is low. lights or repeated beeps sound while the Save your data and power off the computer is in use. computer. 2. After connecting the AC adapter or replacing the battery pack with a fully charged battery pack, restart the computer. 3. If the problem persists, contact Unit Maintenance. The red battery pack status indicator LED 1. The battery pack or recharging blinks. function is defective. Save your data and power off the computer. 2. Remove the battery pack and disconnect the AC adapter. 3. Replace the battery pack with a fully charged battery pack, reconnect the AC adapter and restart the computer. 4. If the problem persists, contact Unit Maintenance. The orange battery pack status indicator LED blinks for 5 seconds after the AC adapter is connected. 1. The charging function is on standby because the ambient temperature is outside of the allowable range, which is 32F to 95F. Take whatever measures are available to get the computer within the operating range. The charging function will automatically resume. 2. If the problem persists, contact Unit Maintenance. Action

2.1

2.2

2.3

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Table 3-2. Operator Symptom Index (continued) Item No. 2.4 FUNCTIONAL AREA OR LRU Fault Indication/Symptom No battery pack status indicator LED is lit. Action

1. The AC adapter is not connected or charging is not being performed. Check the AC adapter cables to make sure they are properly connected. 2. Check to make sure that a battery pack is correctly installed. 3. If the problem persists, contact Unit Maintenance.

3 3.1

Computer Display No display after powering up the computer. 1. The display setting is preset for an external display. If you connect an external display, the screen is displayed on the external display. 2. When there is no display to an external display, then check the cable connection to the external display, confirm that the external display is powered ON, and check the settings for the external display. 3. Try changing the display by pressing Fn+F3 function keys. 4. When displaying only through an external display, if the computer is shut down by using the suspend or hibernation function, there will be no display on the LCD unless the external display is connected when operations are resumed. In this case, connect the external display. 5. If the problem persists, contact Unit Maintenance.

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Table 3-2. Operator Symptom Index (continued) Item No. 3.2 FUNCTIONAL AREA OR LRU Fault Indication/Symptom The power has not been cut, but after a period of time, there is no display. Action

1. Check to see if the computer has been set to the power-saving mode. To resume operation from the standby mode, press any key or use the touch pad or mouse. 2. To save power, the computer may have automatically entered the suspend or hibernation mode. See the Panasonic Reference Manual. 3. If the problem persists, contact Unit Maintenance. 1. Go to Start, Settings, Control Panel, Display, Background, Wallpaper, set it to None and press OK. 2. Try to change the resolution again. After the change, be sure to restart the computer. 3. If the problem persists, contact Unit Maintenance. 1. If an image is displayed for a prolonged time, an afterimage may appear. This is not a malfunction. The afterimage will disappear when a different screen is displayed. 2. If it does not and the problem persists, contact Unit Maintenance. 1. Go to Start, Settings, Control Panel, Mouse, Motion and check Show pointer trails. 2. If the problem persists, contact Unit Maintenance.

3.3

The resolution of the display cannot be changed.

3.4

An afterimage appears on the display.

3.5

The motion of the mouse cursor is not smooth.

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Table 3-2. Operator Symptom Index (continued) Item No. 4 4.1 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Computer Character Input Unable to input any characters but numerals. 1. If NumLk and Key Pad are on, the Numeric Key Pad is ON. To switch it OFF, press Fn + Key Pad. 2. If the problem persists, contact Unit Maintenance. 1. If CapsLock is on, the Caps Lock function is ON. To switch if OFF, press CapsLock. 2. If the problem persists, contact Unit Maintenance. 1. Go to Start, Programs, Accessories, Character Map. The Character Map will be displayed. Point to the desired font name and select it. 2. If the problem persists, contact Unit Maintenance. Action

4.2

Only capital letters are being input.

4.3

Unable to change fonts or input European characters or symbols.

5 5.1

Computer Disk Operations Unable to read or write to a floppy disk. 1. Check to see if a floppy disk has been correctly loaded into the floppy disk drive. 2. If operating the floppy disk drive internally, check to see if the floppy disk drive pack is correctly seated in the Multimedia pocket. 3. If operating the floppy disk drive externally, check to see if the floppy disk drive pack is correctly connected to the parallel port with the floppy disk drive cable. (NOTE: The floppy disk drive cannot be used externally if the LS-120 Superdisk pack is installed in the Multimedia pocket.) 4. Check to see if the floppy disk has been properly formatted.

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Table 3-2. Operator Symptom Index (continued) Item No. FUNCTIONAL AREA OR LRU Fault Indication/Symptom Action

5.1 Unable to read or write to a floppy disk (cont.) (continued)

5. Go to the Setup Utility and make sure that the Floppy Operation has been set to Enable. 6. If the problem persists, contact Unit Maintenance. 1. Perform the Actions listed in Item Number 5.1 above. 2. Remove the floppy disk and check to see if it has been write protected. 3. Replace the floppy disk with another formatted disk. 4. If the problem persists, contact Unit Maintenance. 1. Go to My Computer, 3 1/2 Floppy (A:), File, Format. After confirming the disk volume and format type, start formatting. 2. If the problem persists, contact the System Administrator. 1. Check to see if the Removable Hard Disk Drive has been correctly installed. 2. Check to see if the Hard Disk Drive is full. If so, you must remove some files. 3. If the problem persists, contact the System Administrator. 1. Check to see if a CD-ROM disk has been correctly installed. 2. Check to see if the CD-ROM Disk Drive Pack has been correctly installed in the Multimedia Pocket. 3. If the problem persists, contact Unit Maintenance.

5.2

Unable to write to a floppy disk.

5.3

Unable to format a floppy disk.

5.4

Unable to read/write to the hard disk.

5.5

Unable to read from the CD-ROM.

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Table 3-2. Operator Symptom Index (continued) Item No. 5.6 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Unable to read/write to the LS-120. Action

1. Check to see if an LS-120 disk has been correctly installed. 2. Remove the LS-120 disk and check to see if it has been write protected. 3. Check to see if the LS-120 disk has been properly formatted. If not, replace with a known good formatted LS-120 disk. Refer to the Superdisk Drive Pack Operating Instructions for formatting an LS-120 disk. 4. Check to see if the LS-120 Superdisk Drive Pack has been correctly installed in the Multimedia Pocket. (NOTE: The floppy disk drive cannot be used externally if the LS-120 Superdisk pack is installed in the Multimedia pocket.) 5. If the problem persists, contact Unit Maintenance. 1. Check the DC-input cable connection on the rear panel. 2. Check the AC Adapter power cord connections to the AC Adapter and to an external power source. 3. If the problem persists, contact Unit Maintenance. 1. Make sure that the Computer is properly connected to the port replicator and that the Internal CardBus Controller has been set to Disable. 2. Check the power input per item 6.1 above. 3. If the problem persists, contact Unit Maintenance.

6 6.1

Port Replicator No Power

6.2

No external devices functioning

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Table 3-2. Operator Symptom Index (continued) Item No. 7 7.1 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Color Flat Panel Display No picture/image Action

7.2

Power LED is not lit

7.3

Image is unstable

7.4

Image is not centered, too small or too large

1. Make sure that the power cables are properly connected and that the power switches on both the Monitor and the Computer are ON. 2. Make sure that the video cable is properly connected to the port replicator. 3. Make sure that the pins of the D subconnector on the video cable are not bent or broken. 4. Make sure that the Computer is not in the power saving mode. 5. If the problem persists, contact Unit Maintenance. 1. Make sure that the power switch is in the ON position. 2. Make sure that the power cable is properly connected to the Monitor and to an external power source. 3. If the problem persists, contact Unit Maintenance. 1. Make sure that the video cable is properly connected to the video port on the port replicator. 2. If the problem persists, contact Unit Maintenance. 1. Turn on the Monitor Menu function and then adjust the horizontal or vertical size or horizontal or vertical position to get the proper image placement. 2. If the problem persists, contact Unit Maintenance.

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Table 3-2. Operator Symptom Index (continued) Item No. 7.5 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Image bounces or a wave pattern is present in the image Action

7.6

Color looks blotchy

7.7

Picture is blurred

7.8

Edges of available area on the screen are not straight

1. Make sure that all electrical devices that may cause interference are moved away from the Monitor. 2. If the problem persists, contact Unit Maintenance. 1. Operate the Degauss function once. See the Color Monitor User's Guide. 2. If the problem persists, contact Unit Maintenance. 1. Adjust the Contrast and Brightness functions. See the Color Monitor User's Guide. 2. Operate the Degauss function once. See the Color Monitor User's Guide. 3. If the problem persists, contact Unit Maintenance. 1. Adjust the Pincushion/ Trapezoid. See the Color Monitor User's Guide. 2. If the problem persists, contact Unit Maintenance. 1. Check the keyboard cable connection to the keyboard port on the Computer or port replicator. 2. Make sure that the Computer is properly connected to the port replicator and that the Internal CardBus Controller has been set to Disable. 3. If the problem persists, contact Unit Maintenance.

8 8.1

External Keyboard No input

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Table 3-2. Operator Symptom Index (continued) Item No. 9 9.1 FUNCTIONAL AREA OR LRU Fault Indication/Symptom Wheel Mouse No cursor, cursor control, or scrolling Action

1. Check the mouse cable connection to the mouse port on the Computer or port replicator. 2. If using the port replicator, make sure that the Computer is properly connected to the port replicator and that the Internal CardBus Controller has been set to Disable. 3. If the problem persists, contact Unit Maintenance. 1. Check the power cable connections from the AC adapter to the power port on the printer and from the AC Adapter to the external power source. 2. Check power source (generator or power distribution frame) for proper operations. 3. Make sure the power switch is turned ON. 4. If the problem persists, contact Unit Maintenance. 1. Ensure that the printer is turned ON and that paper is properly inserted. 2. Check the paper path for jammed paper. 3. Ensure that the parallel cable is properly connected to the parallel connector on the printer and to the Computer or to the port replicator. 4. If using the port replicator, make sure that the Computer is properly connected to the port replicator and that the Internal CardBus Controller has been set to Disable. 5. Make sure that the parallel cable connector pins are not bent, broken or missing.

10 10.1

Printer No power

10.2

Nothing prints

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Table 3-2. Operator Symptom Index (continued) Item No. FUNCTIONAL AREA OR LRU Fault Indication/Symptom Action

10.2 Nothing prints (continued) (cont.)

10.3

One or more colors missing from print

10.4

Printer seems to be printing but nothing appears on the paper

6. Make sure that a serviceable ink cartridge is properly installed in the printer. 7. If the problem persists, contact Unit Maintenance. 1. Check to make sure that a serviceable color ink cartridge is properly installed in the printer. 2. If the problem persists, contact Unit Maintenance. 1. Check to make sure that a serviceable ink cartridge is properly installed in the printer. 2. If the problem persists, contact Unit Maintenance. 1. Make sure that the Computer or port replicator has power. 2. Make sure that the Ethernet card is properly seated in the PCMCIA card slot. 3. Make sure that the Ethernet dongle is properly connected to the left-hand port on the Ethernet PC card. 4. Make sure that the 10Base-2 cable is properly connected to the BNC connector on the dongle. 5. If this termination is the end of a segment and the BNC T connector is used, make sure that a BNC terminator is installed on the open terminal. 6. Make sure that the 10Base-2 LAN cable is properly connected on the distant end. 7. If the problem persists, contact Unit Maintenance.

11 11.1

Network Communications No Ethernet 10Base-2 communications

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Table 3-2. Operator Symptom Index (continued) Item No. 11.2 FUNCTIONAL AREA OR LRU Fault Indication/Symptom No Ethernet 10/100Base-T communications Action

11.3

No Telephone Modem communications

1. Make sure that the Computer or port replicator has power. 2. Make sure that the Ethernet card is properly seated in the PCMCIA card slot. 3. Make sure that the Ethernet dongle is properly connected to the left-hand port on the Ethernet PC card. 4. Make sure that the 10/100 Base-T cable is properly connected to the RJ-45 connector on the dongle. 5. Make sure that the 10/100 BaseT LAN cable is properly connected on the distant end. 6. If the problem persists, contact Unit Maintenance. 1. Make sure that the Computer or port replicator has power. 2. Make sure that the Ethernet card is properly seated in the PCMCIA card slot. 3. Make sure that the Modem dongle is properly connected to the right-hand port on the Ethernet PC card. 4. Make sure that the telephone cable is properly connected to the RJ-11 connector on the dongle. 5. Make sure that the telephone cable is properly connected on the distant end. 6. If the problem persists, contact Unit Maintenance.

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Table 3-2. Operator Symptom Index (continued) Item No. 11.4 FUNCTIONAL AREA OR LRU Fault Indication/Symptom No SP-TCIM combat net radio communications Action

1. Make sure that the Computer or port replicator has power. 2. Make sure that the SP-TCIM card is properly seated in the PCMCIA card slot. 3. Make sure that the SINCGARS cable is properly connected to the SPTCIM card. 4. Make sure that the SINCGARS cable is properly connected to the handset connector on the SINCGARS radio. 5. Contact Radio Operator to make sure the SINCGARS radio is functioning properly and on the assigned radio settings. 6. Insure SP-TCIM software drivers are installed and configured correctly. 7. If the problem persists recycle power 8. If the problem persists, contact Unit Maintenance. 1. Make sure the Jaz Drive has been properly installed. If not, you must shut down the computer, properly install the Jaz Drive, power ON the Jaz Drive, and then restart the computer. 2. Make sure that a Jaz disk is properly seated in the drive. 3. Make sure the Jaz Drive SCSI address is correctly set. If not, you must shut down the computer, change the address and then restart the computer. 4. Make sure the Jaz Drive terminator switch is properly set. If not, you must shut down the computer, change the setting and then restart the computer. 5. If the problem persists, contact the System Administrator.

12
12.1

Jaz Drive
Unable to read/write to the Jaz disk.

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3.6 FAULT DETECTION 3.6.1 Power-up Sequence You can normally detect an equipment failure in one of two general situations: The equipment cannot be brought on-line after power is turned-on, or A failure occurs while the equipment is operating. Observation of the equipment between power turn-on and system boot-up can provide considerable information to localize the equipment failure. Equipment indicators during system power-up usually supply sufficient troubleshooting information to isolate most faults. Generally when a problem develops in the equipment, it is advisable to turn the equipment off and then perform the power-up process again, while carefully observing the equipment indicator responses. 3.6.2 Manual Troubleshooting Techniques Manual troubleshooting techniques, such as continuity tests and voltage checks, are limited to the Unit maintainer, along with being able to initiate actions that subsequently verify system responses, such as meter readings and equipment indicators. Troubleshooting procedures may require the removal and replacement of failed LRUs by Unit maintenance personnel to restore the ASAS Light to operational capability. If a malfunction occurs that is not covered, then immediately report the situation to the System Administrator, the Field Software Service Support (FSSS) Representative, or Unit maintenance, whichever is most appropriate for your trouble symptoms. If the Operator corrective action recommended in this Technical Manual does not remedy a trouble, then immediately report the situation to the System Administrator, the Field Software Service Support (FSSS) Representative, or Unit maintenance, whichever is most appropriate for your trouble symptoms. 3.6.3 Operational Testing Troubleshooting procedures do not always show that after corrective action has been taken, the equipment must be tested to see if it is functioning properly. Testing of the ASAS Light equipment suite consists of returning the equipment to normal operation. Section III. Operator Maintenance Procedures 3.7 MAINTENANCE Operator maintenance actions are specified in Appendix B, Maintenance Allocation Chart (MAC). In general, operator maintenance actions are limited to those listed in the MAC, the PMCS in Chapter 2, and the troubleshooting procedures listed in this chapter.

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Chapter 4
UNIT MAINTENANCE INSTRUCTIONS Section I. Repair Parts, Tools, Special Tools, Test, Measurement, and Diagnostic Equipment (TMDE). 4.1 INTRODUCTION This section covers repair parts, tools, special tools, test, measurement, and diagnostic equipment (TMDE) required to support the ASAS Light suite of equipment. 4.2 COMMON TOOLS AND EQUIPMENT Refer to the Maintenance Allocation Chart in Appendix B for authorized common tools and equipment required for each maintenance function. 4.3 SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT 4.3.1 Special Tools. Refer to the Repair Parts and Special Tools List (RPSTL) in Appendix F for an authorized listing of special tools, TMDE and other special support equipment required for performance of Unit maintenance. 4.3.2 Repair Parts. Refer to the RPSTL in Appendix F for an authorized listing of repair parts and spares required for maintenance.

Section II. Preventive Maintenance Checks and Services 4.4 PREVENTIVE MAINTENANCE CHECKS AND SERVICES. Except for the service upon receipt of material as described in paragraph 4.5, PMCS for the ASAS Light is performed by the Operator. A complete description of Operator PMCS is given in Chapter 2, paragraph 2.7. 4.5 SERVICE UPON RECEIPT OF MATERIAL 4.5.1 Unpacking Instructions Remove and open each individual box, exercising care when removing the item so as not to damage the equipment or destroy the packaging materials. Retain the packaging material for use in repackaging and shipping, if and when required.

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4.5.2 Inspection of Equipment Inspect the equipment for damage. Check for equipment completeness per the packing slip or accompanying documentation. 4.5.3 Processing Unpacked Equipment Using a clean, lint free cloth or brush thoroughly wipe off any packing material scraps from the equipment. Use isopropyl alcohol and a clean, lint-free cloth to remove any fingerprints, grease, oil, or adhesive tape scraps from the equipment.

Section III. Troubleshooting 4.6 INTRODUCTION Fault isolation procedures consist of system power-up sequence, diagnostics, unit selftests, and manual troubleshooting techniques. 4.6.1 Power-Up Sequence The equipment indications during system power-up are valuable aids in troubleshooting. Sufficient troubleshooting information may be gained by carefully observing equipment indications during the system power-up process to isolate most equipment malfunctions. Execute the power-up process by following the procedures set forth in Chapter 2, table 2-16, while carefully observing the equipment indicator responses. 4.6.2 Diagnostics Diagnostics are a part of the ASAS Light troubleshooting procedures. Diagnostics isolate equipment faults and verify operation of selected functions. The ASAS Light suite of equipment uses on-line diagnostics. These are diagnostics that reside in the Computer. These diagnostic self-tests are automatically initiated each time power is applied to the Computer. When the diagnostics detects a fault or error, it displays an Error Code on the display. The Error Codes are listed in table 4-1. Follow the onscreen instructions to try to resolve the problem. However, every possible fault does not have a diagnostic indicator. Therefore, the Operator Symptom Index, see table 3-2, is provided as an additional aid in isolating equipment faults. The Unit Maintainer is referred back to the Operator Symptom Index because the ASAS Light system is designed to be maintained by the Operator. There are very few procedures that the Unit Maintainer can perform on the COTS equipment beyond checking what the Operator has already checked as a means of confirmation before shipping a component for repair under the warranty or ordering a replacement item.

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4.6.3 Error Codes When a problem occurs with the computer, the message POST Startup Error(s) will appear with one of the Error Codes shown in table 4-1. Follow the on-screen instructions. Table 4-1. Error Codes and Descriptions Error Code
062 Boot failuredefault configuration used 101 System Board Failure 102 System Board Failure 106 System Board Failure 114 Adapter ROM Error 151 System Board Failure 161 Bad CMOS Battery 162 Configuration Change Has Occurred 162 Configuration Error 163 Date and Time Incorrect 173 Configuration Change Has Occurred 201 Memory Size Error 301 Keyboard Error 303 Keyboard Error 604 Diskette Drive Error 605 Diskette Drive Error 1780 Hard Disk Error 1800 PCI Error 1801 PCI Error 1802 PCI Error 1803 PCI Error 1804 PCI Error 1805 PCI Error 1962 8603 Pointing Device Error I9990301 I9990305

Description
Default configuration in use Interrupt controller failure Timer 2 test failure Diskette controller failure Adapter ROM checksum error Real-time clock failure Dead battery Configuration error CMOS checksum error Real-time clock is not updating ROM configuration has changed Memory size/data error Keyboard failure Keyboard controller failure Diskette drive 0 failure Diskette unlocked problem Fixed disk 0 failure No more IRQs available No more room for optional ROM No more I/O space available No more memory (above 1 MB) available No more memory (below 1 MB) available Checksum error or 0 size optional ROM An operating system could not be found Pointing device failure Hard disk failure An operating system could not be found

4.6.4 Manual Troubleshooting Techniques Due to the warranty on the ASAS Light equipment, manual troubleshooting techniques, such as continuity tests and voltage checks, are limited and should only be applied to the power cables, power strip, and signal cables. When requested, the Unit Maintainer will initiate maintenance actions to verify the Operator diagnosis and provide manual troubleshooting techniques for the power cables, power strip and signal cables that are part of the ASAS Light equipment suite. The Unit Maintainer should have no problem using his basic electrical training to identify and correct problems associated with the power cables, power strip and signal cables. For all other items of the ASAS Light equipment suite, the Unit Maintainer will evacuate that LRU to a designated repair 4-3

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facility per the warranty. Any item not covered by the warranty or damaged due to abuse or neglect will be replaced by the owning Unit. 4.7 SYMPTOM INDEX AND TROUBLESHOOTING GUIDE When attempting to isolate a system fault or trouble symptom, always read through the entire list of troubleshooting actions before following the steps outlined. This will help you understand the nature of the fault and make it easier to correct. A discussion with the Operator to ascertain the symptoms of the problem will usually be sufficient to assist the Unit Maintainer to isolate the fault. At other times, the Unit Maintainer will be required to repeat the Operator's actions in order to be able to observe first-hand the equipment symptoms. Most equipment failures can be detected in one of two situations: The equipment cannot be brought on-line after power turn-on, or A failure occurs while the equipment is operating. Observation of the equipment between power turn-on and system boot-up provides considerable information to localize the equipment failure. Troubleshooting procedures may require the removal and replacement of failed LRUs by Unit maintenance personnel to restore the ASAS Light to full operational capability. If a malfunction occurs that is not covered, or the recommended corrective action does not remedy the trouble, inform the System Administrator and contact the next higher maintenance level. DA Form 2407 will be used to evacuate the malfunctioning LRU to the appropriate facility for warranty repair (see paragraph 1.8). After corrective action has been taken, test the equipment to see if it is functioning properly. Testing is performed using applicable diagnostics or unit self-tests, and by attempting to place the equipment in operation. Refer to Chapter 3, table 3-2 for the Operator Symptom Index. Section IV. Maintenance Procedures 4.8 INTRODUCTION. This section contains inspection, removal, replacement, and service procedures for ASAS Light organizational level maintenance tasks. The majority of these maintenance tasks are required to repair a malfunction or a failure that was isolated during troubleshooting. All actions required to inspect, remove, install, replace and service the ASAS Light are contained in Chapters 2 and 3. 4.9 MAINTENANCE PROCEDURES. Before starting a maintenance procedure, gather all items required for that procedure. Read the procedure carefully and do only what each step specifies. When a step is followed by a reference, the referenced paragraph should be used as a guide when performing the step. Always do the steps in the order given.

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4.10 ASAS LIGHT The equipment contained in the ASAS Light is described in Chapter 2. Front and rear views of each LRU are shown and descriptions of equipment features are provided in Chapter 2. Figure 2-59 shows the cabling for a logical setup of the ASAS Light equipment. Section V. Preparation For Storage Or Shipment 4.11 INTRODUCTION Prepare the equipment by disconnecting cables from the unit and placing the unit and its cables in the transit case. Preservation, packaging and packing of military supplies and equipment is covered in TB 43-0118. 4.11.1 Security Procedures. Refer to AR 380-19 and AR 380-5. CAUTION For repackaging electrostatic-sensitive devices, such as computers or components of a computer system, fabricate barrier bags using electrostatic-free barrier material. Refer to MIL-B-81705C. This bag protects the equipment from static charges which may enter the equipment during transit and damage memory circuits or chips. 4.11.2 Repackaging. Repackage the equipment using the original packaging materials in the reverse of the unpacking procedures. If the original packaging materials are not available, the equipment shall be repackaged in a Fast Pack container conforming to PPP-B1672D(1). If Fast Pack containers are not available, or the equipment is too large to fit in a Fast Pack, substitute packaging materials may be selected from those items listed in SB 746-1, Publications for Packaging Army General Supplies. All repackaged items shall be marked in accordance with MIL-STD-129N. If more than one item is being shipped, a quantity of the repackaged items shall be overpacked within a close-fitting box. 4.11.3 Preservation. a. Wrap all items weighing 0.5 pounds (0.23 kg) or less, in grease proof barrier material.

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b. Use cushioning material for filling voids in paperboard or fiberboard boxes. c. Pack items weighing 2-1/2 pounds (1.14 kg) or less, but more than 0.5 pounds (0.23 kg), in a grease proof, waterproof bag. d. Pack items weighing 10 pounds (4.54 kg) or less, but more than 2-1/2 pounds (1.14 kg), in grease proof boxes and place in a grease proof, waterproof bag. e. Pack items weighing 20 pounds (9.1 kg) or less, but more than 10 pounds (4.54 kg), in weather-resistant paperboard boxes. f. Pack items weighing 50 pounds (22.7 kg) or less, but more than 20 pounds (9.1 kg), in weather-resistant fiberboard boxes. g. Close grease proof bags with staples, tape, adhesive or heat seal. Close weatherresistant boxes by sealing all seams and joints with plastic tape. 4.11.4 Intermediate Packing. Place the maximum quantity of like items [packaged in bags or packages less than 64 cubic inches (10.5 cubic decimeters)] in weather-resistant paperboard or fiberboard intermediate containers.

CAUTION Do not exceed the weight limits of the cartons. a. Close the boxes by sealing all seams and joints with plastic tape. b. Pack each item, or quantity of items, in a plywood consolidation insert shipping container or nailed wooden box. c. Block and brace items within the shipping container in accordance with guidelines contained in TB 43-0118. d. Identify and mark unit packages, intermediate containers and shipping containers in accordance with MIL-STD-129N. Mark any shipping carton using, as a minimum, the markings given below. Use any lettering means that provide legibility and durability. 4.11.5 Minimum Markings. a. National Stock Number (NSN) or part number when NSN is not available. b. Noun nomenclature.

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c. Quantity 1 ea. d. Document Number (DODAAC/Julian Date/Sequence Number). e. Contract, purchase order or delivery order number. f. Exterior of shipping container shall be marked with the appropriate address of the Regional Support Center (RSC). g. One copy of the shipping documents and order documentation shall be attached to the outside in an envelope and one copy shall be placed inside the container. h. Additional markings as might be required by the commanding officer. 4.11.6 Administrative Storage. Administrative storage of equipment issued to and used by Army activities will have preventive maintenance performed in accordance with the PMCS chart (Table 2-14) before storing. When removing the equipment from administrative storage, PMCS should be performed to assure operational readiness. 4.11.7 Storage. Store the equipment in a building, shed or under cover. If the equipment is stored outside, place it on a pallet or planking wrapped in a canvas tarpaulin or waterproof cover. CAUTION For packaging electrostatic-sensitive devices, such as computers or components of a computer system, fabricate barrier bags using electrostatic-free barrier material. Refer to MIL-B-81705C. This bag protects the equipment from static charges which may enter the equipment during transit and damage memory circuits or chips.

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Appendix A
References A.1 SCOPE This appendix lists forms and publications that are referenced in this manual. A.2 FORMS DA Form 2028-2 Recommended Changes to Equipment Technical Publications Recommended Changes to Publications and Blank Forms Equipment Inspection and Maintenance Worksheet Maintenance Request Transportation Discrepancy Report (TDR) Report of Discrepancy (ROD) Product Quality Deficiency Report

DA Form 2038

DA Form 2404 DA Form 2407 SF 361 SF 364 SF 368 A.3 PUBLICATIONS AR 55-38

Reporting of Transportation Discrepancies in Shipments Depart of the Army Information Security Program Information Systems Security Reporting of Item and Packaging Discrepancies Army Material Maintenance Policy and Retail Maintenance Operations Expendable Items (Except Medical, Class V, Repair Parts, and Heraldic Items). Consolidated Index of Army Publications and Blank Forms

AR 380-5 AR 380-19 AR 735-11-2 AR 750-1

CTA 50-970

DA Pam 25-30

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DA Pam 738-750

The Army Maintenance Management System (TAMMS) First Aid for Soldiers Barrier Materials, Flexible, Electrostatic Protective, Heat Sealable Military Marking Requirements for the Control of Electromagnetic Interference Emissions and Susceptibility National Communications Security Information Memorandum Boxes, Shipping, Reusable with Cushioning Publications for Packaging Army General Supplies ASAS RWS V1 Software Users Manual is electronically installed with the System Application Software Field Instructions for Painting and Preserving Communications-Electronics Equipment SINCGARS Operator's Manual Procedures for Destruction of Electronic Material to Prevent Enemy Use (Electronic Command)

FM 21-11 MIL-B-81705C

MIL-STD-129N MIL-STD-461D(1)

NACSIM 5100A

PPP-B-1672D(1) SB 746-1 SUM

TB 43-0118

TM 11-5820-890-10-8 TM 750-244-2

A.4 COMMERCIAL MANUALS CF-71 Operating Instructions Panasonic Personal Computer Operating Instructions for CF-71 Series, TOUGHBOOK Panasonic Personal Computer Reference Manual for CF-71 Series, TOUGHBOOK

CF-71 Reference Manual

Battery Pack Operating Instructions

Panasonic Battery Pack CF-VZSU09 Operating Instructions

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Battery Charger Operating Instructions

Panasonic Battery Charger CF-VCB251A Operating Instructions

Superdisk Pack Operating Instructions

Panasonic Superdisk Drive Pack CF-VFS711 Operating Instructions

PCMCIA Ethernet Modem Card Users Guide Xircom CreditCard Ethernet 10/100+Modem 56 Users Guide Port Replicator Operating Instructions

Panasonic Port Replicator CF-VEB711 Operating Instructions

Color Flat Panel Monitor Users Guide Keyboard Users Guide Printer User's Manual Jaz Drive Owner's Manual

VieSonic VG-181 Users Guide Key Tronic Users Guide Canon BJC-85 User's Manual IOMEGA Jaz Drive 2GB Portable SCSI Owner's Manual

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Appendix B
MAINTENANCE ALLOCATION CHART (MAC) Section I. Introduction B.1 THE ARMY MAINTENANCE SYSTEM MAC a. This introduction provides a general explanation of all maintenance and repair functions authorized at various maintenance levels under the Standard Army Maintenance System concept. b. The Maintenance Allocation Chart (MAC) in Section II designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component will be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: Unit.........................includes two subcolumns, C (crew/operator) and O ................................(organization/unit) maintenance Direct Support ......includes an F subcolumn General Support ..includes an H subcolumn Depot ....................includes a D subcolumn c. Section III lists the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from Section II. d. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function. B.2 MAINTENANCE FUNCTIONS Maintenance functions are limited to and defined as follows: a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). b. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards. c. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontamination, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases.

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d. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance. f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test, measuring, and diagnostic equipment used in precision measurement. Calibration consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. g. Remove/Install. To remove and install the same item when required to perform service or other maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an item of equipment or a system. h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. Replace is authorized by the MAC and assigned maintenance level is shown as the 3d position code of the Source Maintenance, and Recoverability (SMR) code. i. Repair. The application of maintenance services 1 including fault location/troubleshooting2, removal/installation and disassembly/assembly3 procedures, and maintenance actions4 to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system. j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/operational condition as required by maintenance standards in appropriate technical publications, i.e., DMWR. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition. k. Rebuild. Consists of those service/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age

1 Services - Inspect, test, service, adjust, align, calibrate, and/or replace. 2 Fault location/troubleshooting - The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or unit under test (UUT). 3 Disassembly/assembly - The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant). 4 Actions - Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

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measurements (e.g., hours/miles) considered in classifying Army equipment/components. SECTION II. Maintenance Allocation Chart for ASAS LIGHT B.3 EXPLANATION OF COLUMNS IN THE MAC, TABLE B-1 a. Column 1, Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the next higher assembly. b. Column 2, Component/Assembly. Column 2 contains the names of components, assemblies, subassemblies, and modules for which maintenance is authorized. c. Column 3, Maintenance Function. Column 3 lists the functions to be performed on the item listed in Column 2. (For detailed explanation of these functions, see paragraph B-2). d. Column 4, Maintenance Level. Column 4 specifies each level of maintenance authorized to perform each function listed in Column 3, by indicating work time required (expressed as man-hours in whole hours or decimals) in the appropriate subcolumn. This work-time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function vary at different maintenance levels, appropriate work-time figures are to be shown for each level. The work-time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/ assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the maintenance allocation chart. The symbol designations for the various maintenance levels are: C........Crew or Operator maintenance O .......Organization or Unit maintenance F ........Direct support maintenance L ........Specialized Repair Activity (SRA)5 H........General support maintenance D........Depot maintenance

5 This maintenance level is not included in Section II, column (4) of the Maintenance Allocation Chart. Functions to this level of maintenance are identified by a work-time figure in H column of Section II, column(4), and an associated reference code is used in the Remarks column (6). This code is keyed to Section IV, Remarks, and the SRA complete repair is explained there.

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e. Column 5, Tools and Test Equipment Reference Code. Column 5 specifies, by code, those common tools, sets (not individual tools), common TMDE, and special tools, special TMDE, and special support equipment required in performing the designated function. Codes are keyed to tools and test equipment in Section III. f. Column 6, Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is keyed to the remarks contained in Section IV.

Table B-1. Maintenance Allocation Chart for the ASAS LIGHT

(1) Group Number (2) Component / Assembly (3) Maint Function C 00 ASAS Light (AN/TYQ-93(V)3) Inspect Service Remove/ Install Repair Inspect Replace Repair Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Repair 0.2 0.5 0.3 0.2 0.2 0.3 0.4 X 0.2 0.2 0.2 0.2 0.2 0.2 0.2 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 X O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A 1,2 D E A B

01

Computer Unit

C A 1,2 D E A B

0101

Hard Disk Drive

C A D E

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Table B-1. Maintenance Allocation Chart for the ASAS LIGHT (continued)
(1) Group Number 0102 Floppy Disk Drive Pack (2) Component / Assembly (3) Maint Function Inspect Service Remove/ Install Repair Inspect Replace Repair Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Repair C 0.1 0.1 0.1 0.2 0.1 0.1 0.1 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 X O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A D E A B

0103

FDD External Cable

C A D E A B

0104

CD-ROM Disk Drive Pack Inspect Service Remove/ Install Repair Inspect Replace Repair Repair SuperDisk Drive Pack Inspect Service Remove/ Install Repair Inspect Replace Repair Repair

C A D E A B

0105

C A D E

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Table B-1. Maintenance Allocation Chart for the ASAS LIGHT (continued)
(1) Group Number 0106 AC Adapter (2) Component / Assembly (3) Maint Function Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Inspect Replace Disposal Inspect Service Remove/ Install Repair Inspect Replace Inspect Service Remove/ Install Repair Inspect Replace Repair C 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 A F A B O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A 1,2 D A B

0107

Battery Charger

C A 1,2 D A B

0108

Battery

0109

Ethernet+Modem Card

C A

0110

Ethernet+Modem Cable

A B

C A 1,2 D

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Table B-1. Maintenance Allocation Chart for the ASAS LIGHT (continued)
(1) Group Number 0111 SP-TCIM Card (2) Component / Assembly (3) Maint Function Inspect Service Remove/ Install Repair Inspect Replace Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Repair Inspect Service Remove/ Install Repair Inspect Replace Repair C 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.1 0.2 X 0.1 0.1 0.1 0.2 0.1 0.2 0.3 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A

0112

SP-TCIM to SINCGARS Cable

A B

C A 1,2 D A B

02

Port Replicator

C A E A B

03

Color Monitor Display

C A 1,2 D E A B

0301

Color Monitor Display Power Cord

C A 1,2 D

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Table B-1. Maintenance Allocation Chart for the ASAS LIGHT (continued)
(1) Group Number 04 Keyboard (2) Component / Assembly (3) Maint Function Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair Repair Inspect Service Remove/ Install Repair Inspect Replace Repair C 0.1 0.1 0.1 0.2 0.1 0.2 X 0.1 0.1 0.1 0.2 0.1 0.2 X 0.1 0.1 0.1 0.2 0.1 0.2 X 0.1 0.1 0.1 0.2 0.1 0.2 0.3 X 0.1 0.1 0.1 0.2 0.1 0.2 0.3 O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A E A B

05

PS/2 Wheel Mouse

C A E A B

06

Portable Color Printer

C A E A B

0601

Printer AC Adapter

C A 1,2 D E A B

0601

Printer Parallel Cable

C A 1,2 D

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Table B-1. Maintenance Allocation Chart for the ASAS LIGHT (continued)
(1) Group Number 07 Jaz Drive (2) Component / Assembly (3) Maint Function Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Inspect Service Remove/ Install Repair Inspect Replace Repair Inspect Service Remove/ Install Repair Inspect Replace Repair C 0.1 0.1 0.1 0.2 0.1 0.2 X 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.1 O Unit (4) Maintenance Level Direct F General Depot Tools and Remarks Equip. D Ref Code Code A B H Support Support (5) (6)

C A E A B

0701

PCMCIA SCSI Card

C A

0702

Jaz Drive Cable

A B

C A 1,2 D A B

0703

Jaz Drive AC Adapter

C A 1,2 D

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SECTION III TOOLS AND TEST EQUIPMENT B.4 EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT a. Column 1, Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in the MAC, Section II, Column 5. b. Column 2, Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. c. Column 3, Nomenclature. Name or identification of the tool or test equipment. d. Column 4, National Stock Number. The National Stock Number of the tool or test equipment. e. Column 5, Tool Number. The manufacturer's part number, model number, or type number. Table B-2. Tools and Test Equipment
Tool or Test Equipment Ref Code 1 Maintenance Level O National Stock Number 5180-01-195-0855

Nomenclature Tool Kit. Electronic TK-17

Tool Number TK-17

Multimeter, Digital AN/PSM-45A

6625-01-139-2512

AN/PSM-45A

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SECTION IV. REMARKS for ASAS LIGHT MAC B.5 EXPLANATION OF REMARKS IN COLUMN 6 of SECTION II a. Column 1, Remarks Reference Code. The code recorded in Column 6 of the MAC in Section II. b. Column 2, Remarks Explanation. This column explains the remark reference code, which provides information pertinent to the maintenance function being performed as indicated in the MAC, Section II. Table B-3. Explanation of Remarks in Column 6 of the MAC
REFERENCE CODE A B C REMARKS EXPLANATION Inspect by using visual and operational checks. Service by performing applicable PMCS procedures given in Chapter 2. Operator level repair consists of performing the Operator troubleshooting procedures given in Chapter 3, removal of the defective item and installation of the replacement item. Unit level repair, beyond verifying Operator troubleshooting and providing replacement items, consists of repairing power and signal cables and connectors. Repair beyond the Unit Level is in accordance with the Warranty Concept. Disposal of hazardous material is in accordance with Army regulations.

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Appendix C
COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS (BII) LISTS Section I. Introduction C.1 SCOPE

This appendix lists integral components of and basic issue items for the ASAS Light, AN/TYQ-93(V)3, to help you inventory the items required for safe and efficient operation. C.2 GENERAL

This Components of End Item List is divided into the following sections: a. Section II. Integral Components of the End Item. These items, when assembled, comprise the ASAS Light and must accompany it whenever it is transferred or turned in. The illustrations will help you identify these items. b. Section III. Basic Issue Items. These items support the ASAS Light equipment and must accompany it whenever it is transferred or turned in. C.3 EXPLANATION OF COLUMNS a. Illustration. This column is divided as follows: (1) (2) Figure Number. Indicates the figure number of the illustration on which the item is shown. Item Number. The number used to identify item called out in the illustration.

b. National Stock Number. Indicates the National stock number assigned to the item and which will be used for requisitioning. c. Description. Indicates the Federal item name and, if required, a minimum description to identify the item. The part number indicates the primary number used by the manufacturer, which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. Following the part number, the Federal supply code for manufacturers (FSCM) is shown in parentheses. d. Location. The physical location of each item listed is given in this column. The lists are designed to inventory all items in one area of the major item before moving on to an adjacent area. e. Usable on Code. USABLE ON codes are included to help you identify which component items are used on the different models. Identification of the codes used in these lists are:

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Code

Used on

Usable on code not applicable to this technical manual. f. Quantity Required (Qty Req'd). This column lists the quantity of each item required for a complete major item. g. Quantity. This column is left blank for use during an inventory. Under the RCVD column, list the quantity you actually receive on your major item. The DATE columns are for your use when you inventory the major item. Table C-1. ASAS Light Components of End Item
(1) ILLUSTRATION (A) (B) FIG. ITEM NO. NO. (2) NATIONAL STOCK NUMBER 7010-01-469-2841 C-1 1 7021-01-481-8060 (3) DESCRIPTION PART NO. CAGE (4) LOCATION (5) USEABLE ON CODE N/A N/A 1 (6) QTY REQD (7) QUANTITY RCVD DATE

C-1 C-1 C-1 C-1

2 3 4 5a 5b 6 7 8 9 10 11 7025-01-472-3605 5895-01-457-9416

C-1 C-1 C-1 C-1 C-1 C-1

7025-01-477-5570

5995-01-421-7673

ASAS Light; AN/TYQ-93(V)3 Consisting of: Panasonic CF-71 TOUGHBOOK 02-2773316-3 AC Adapter 02-2773323-2 AC Adapter Power Cable Lithium Battery Pack 28-2773324-2 Battery Charger with Exclusive Adapter 02-2773323-1 Hard Disk Drive, 10Gb 02-2773320-1 SP-TCIM PCMCIA Card 56045 Floppy Disk Drive Pack Floppy Disk Drive Cable 02-2757122-102 CD-ROM Drive Pack SuperDisk Drive Pack LS 120 02-2773319-1 BNC T Connector Modem Dongle LAN Cable Telephone Cable Ethernet Dongle V2 Energy Star Power Strip 09-2757122-177 Port Replicator 02-2773318-1 Color Flat Panel Display 02-2777344-1 Consisting of: CFPD AC Power Cable AC Adapter External PS/2 Keyboard 02-2777345-1

2 2 2 1

2 1 1 1 1 1 1 1 1 1 1 1

C-2

5935-01-477-5572

N/A

7025-01-485-3868

N/A

C-3 C-3 C-3 C-4

1 2 3 1 5895-01-485-3853

1 1 1 N/A 1

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Table C-1. ASAS Light Components of End Item (continued)

(1) ILLUSTRATION (A) (B) FIG. ITEM NO. NO. C-5 1 (2) NATIONAL STOCK NUMBER 7025-01-485-3862 (3) DESCRIPTION PART NO. CAGE (4) LOCATION (5) USEABLE ON CODE N/A (6) QTY REQD (7) QUANTITY RCVD DATE

External PS/2 Wheel Mouse 02-2777322-1 Portable Color Printer Consisting of: Canon BJC-85 Color Printer Parallel Cable AC Adapter AC Adapter Power Cable Jaz Drive, 2 Gb, Portable SCSI Consisting of: IOMEGA Jaz Drive 02-2777205-1 SCSI PCMCIA Card w/cable AC Adapter AC Adapter Power Cable AC Power Strip APC Professional Surg Station 09-2757122-177 Monitor Stand Mobility Electronics UN0940-10

N/A 1 1 1 1 N/A 1 1 1 1 1

C-6 C-6 C-6 C-6

1 2 3 4

7025-01-485-8692

C-7 C-7 C-7 C-7 C-8

1 2 3 4 1

C-9

2. AC Adapter

4. Battery Pack

3. Power Cord 5b. Exclusive Adapter

6. RHDD 5a. Battery Charger 7. SP-TCIM PCMCIA Card 1. Panasonic CF-71 TOUGHBOOK

8. Floppy Disk Drive Pack

9. FDD Cable

10. CD-ROM Drive Pack

11. SuperDisk Drive Pack

Figure C-1. ASAS Light Computer Components of End Item

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Figure C-2. Port Replicator Component of End Item

Figure C-3. CFPD Panel Components of End Item

C-4

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Figure C-4. External Keyboard Component of End Item

Figure C-5. External Mouse Component of End Item

Figure C-6. Color Printer Components of End Item

C-5

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1 2

Figure C-7. Jaz Drive Components of End Item.

Figure C-8. APC Professional Surge Strip

Figure C-9. Monitor Stand

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Section III. Basic Issue Items (BII) Table C-2. Basic Issue Items.
(1) ILLUSTRATION (A) (B) FIG. ITEM NO. NO. (2) NATIONAL STOCK NUMBER (3) DESCRIPTION PART NO. CAGE (4) LOCATION (5) USEABLE ON CODE N/A (6) QTY REQD (7) QUANTITY RCVD DATE

ASAS Light; AN/TYQ-93(V)3

INCLUDES: N/A N/A 5895-01-462-3603 5895-01-462-3619 Transit Case 99-2759979-8 Soft Carrying Case 99-2771190-1 N/A 1

N/A

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Appendix D
ADDITIONAL AUTHORIZATION LIST. Section I. Introduction D.1 GENERAL. This appendix lists additional items authorized for support of the ASAS Light. The items identified herein are not provided with the ASAS Light and do not have to be turned in with it. These items are all authorized by CTA, or JTA. AAL items will be acquired by the gaining Unit if desired and at their expense. D.2 EXPLANATION OF LISTING. National stock numbers, descriptions, and quantities are provided to help in the identification and requisition of the additional items required to support the RWS. Section II. Additional Authorization List Table D-1. Additional Authorization List.
(1) NATIONAL STOCK NUMBER (2) DESCRIPTION PART NUMBER AND CAGE ASAS Light, AN/TYQ-93(V)3 ACCESSORIES/OPTIONS 5895-01-457-9416 5995-01-475-7990 SP-TICM PCMCIA Card SP-TICM SINCGARS Cable EA EA 1 1 (3) UNIT OF MEAS (4) QTY AUTH

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Appendix E
EXPENDABLE and DURABLE ITEMS LIST Section I. INTRODUCTION E.1. SCOPE. This appendix lists expendable supplies and materials you will need to operate and maintain the ASAS Light. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items). E.2. EXPLANATION OF COLUMNS. a. Column 1 - Item Number. This number is assigned to the entry in the listing and is referenced in the narrative instructions to identify the material (e.g., "Use floppy cleaner, item 1, table E-1"). b. Column 2 - Level. This column identifies the lowest level of maintenance that requires the listed item. C Operator/Crew O Organizational Maintenance F Direct Support Maintenance H General Support Maintenance. c. Column 3 - National Stock Number. This is the national stock number assigned to the item; use it to request or requisition the item. d. Column 4 - Description. Indicates the Federal item name and, if required, a description to identify the item. The last line for each item indicates the part number followed by the Commercial and Government Entity (CAGE) code in parentheses, if applicable. e. Column 5 - Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance function. This measure is expressed by a two-character alphabetical abbreviation (e.g., ea, in, pr). If the unit of measure differs from the unit of issue, requisition the lowest unit of issue that will satisfy your requirements.

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Section II. Expendable and Durable Items List Table E-1. Expendable Items List
(1) ITEM NO. (2) LEVEL (3) NATIONAL STOCK NUMBER (4) DESCRIPTION PART NUMBER AND CAGE ASAS Light, AN/TYQ-93(V)3 Disk, Floppy, 3.5 Disk, Jaz Drive, 2 Gb Pack of 3 disks - Iomega #10597 SuperDisk, LS-120 Air, Canned Cleaner, Screen, Antistatic Wipes, Screen, Lintless Paper, White, 8.5" x 11" Black BJ Cartridge BC-10 Canon F45-0631-400 Black Ink Tank (Refill for item#13.) BCI-10 Canon F45-0751-400 Color BJ Cartridge BC-11e F45-1321-400 Black Ink Tank (Black refill for item#15.) BCI-11 Canon F45-0761-400 Color Ink Tank (Color refill for item#15.) BCI-11 Canon F45-0771-400 1 ea. 1 ea. 1 ea. 1 can 1 bt. 1 bx. 1 rm. 1 ea. 1 bx. 1 ea. 1 bx. 1 bx. (5) UNIT OF MEAS.

1 2 3 4 5 6 7 8 9 10 11 12

C C C C C C C C C C C C

7045-01-375-8546

6850-01-398-2473 6850-01-359-9211 7920-00-965-1709 7530-00-181-7174

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Appendix F
REPAIR PARTS AND SPECIAL TOOLS LIST Section I. INTRODUCTION F.1 Scope This manual lists and authorizes spares and repair parts, special tools, special test, measurement, and diagnostic equipment (TMDE), and other special support equipment required for performance of operator and unit maintenance of the ASAS Light. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. F.2 General In addition to Section I, Introduction, this Repair Parts and Special Tools List (RPSTL) is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending numeric sequence, with the parts in each group listed in ascending item number sequence. Figure numbers are listed directly beneath the group header. Bulk materials are listed in item name sequence. Repair part kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the associated illustration. b. c. Section III. Special Tools List. Not applicable. Section IV. Cross-Reference Indexes. Not available.

F.3 Explanation of Repair Parts List Columns (Section II) a. Item No. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR Code (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position designation containing supply/requisitioning information, maintenance category authorization criteria, and disposition instructions, as shown in the following table.

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XX 1st two positions How you obtain an item. 3rd position Who can install, replace, or use the item.

XX 4th position Who can perform repair the item.

(1)

X 5th position on Who determines disposition action on an unserviceable item.

(1)

Complete repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function to restore serviceability to a failed item.

(1) Source Code. The source code identifies how to obtain an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes are provided in the following table.
Code PA PB PC(1) PD PE PF PG KD KF KB Application/Explanation Stocked items; use the applicable NSN to request/requisition items with these source codes. They are authorized to the category indicated by the code entered in the 3rd position of the SMR code.

Items with these codes are not to be requested/requisitioned individually. They are part of a kit that is authorized to the maintenance category indicated in the 3rd position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requested/requisitioned individually. They must be made from bulk material that is identified by the part number in the DESCRIPTION AND USABLE-ON column and listed in the Bulk Material group of the repair parts list in this RPSTL. If the item is authorized to you by the 3rd position code of the SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance. Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the 3rd position code of the SMR code authorizes you to replace the item, but the source code indicates the items is assembled at a higher level, order the item from the higher level of maintenance. Do not requisition an "XA"-coded item. Order the next higher assembly.(2) If an XB item is not available from salvage, order it using the CAGEC and part number given. Installation drawing, diagram, instruction sheet, field service drawing that is identified by manufacturers part number. Item is not stocked. If no NSN is available, order an XD-coded item through normal supply channels using the CAGEC and part number given.

MO - Made at org/AVUM level MF - Made at DS/AVUM level MH - Made at GS level ML - Made at Specialized Repair ACT (SRA) MD - Made at Depot

AO - Assembled by org/AVUM level AF - Assembled by DS/AVIM level AH - Assembled by GS Category AL - Assembled by SRA AD - Assembled by Depot

XA XB

XC

XD

Items coded PC are subject to deterioration. Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with source codes, except for those coded XA or those aircraft support items restricted by the requirements of AR 750-1.
2

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(2) Maintenance Code. Maintenance codes identify the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered In the third and fourth positions of the SMR Code as follows: (a) The maintenance code entered in the third position identifies the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance, as shown in the following table.
Code C O F H L D Application/Explanation Crew or operator maintenance performed within organizational or aviation unit maintenance. Organizational or aviation unit category can remove, replace, and use the item. Direct support or aviation intermediate level can remove, replace, and use the item. General support level can remove, replace, and use the item. Specialized repair activity can remove, replace, and use the item. Depot level can remove, replace, and use the item.

(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to perform complete repair (all authorized repair functions). Note that some limited repair may be performed on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes. This position will contain one of the maintenance codes, as shown in the following table.
Code O F H L D Z B Application/Explanation Organizational or aviation unit is the lowest level that can perform complete repair of the item. Direct support or aviation intermediate is the lowest level that can perform complete repair of the item. General support is the lowest level that can perform complete repair of the item. Specialized repair activity is the lowest level that can perform complete repair of the item. Depot is the lowest level that can perform complete repair of the item. Nonreparable; no repair Is authorized. No repair is authorized; no parts or special tools are authorized for the maintenance of a 'B"-coded item. The item may be reconditioned by adjusting or lubricating at the user level.

(3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR Code, as shown in the following table.

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Code Z

Application/Explanation Nonreparable item; when unserviceable, condemn and dispose of the item at the level of maintenance shown in 3rd position of the SMR Code. Repairable item; when not economically repairable, condemn and dispose of the item at organizational or aviation unit level. Repairable item; when not economically repairable, condemn and dispose of the item at the direct support or aviation intermediate level. Repairable item; when not economically repairable, condemn and dispose of the item at the general support level. Repairable item; when beyond lower-level repair capability, return item to depot. Condemnation and disposal of item not authorized below depot level. Repairable item; condemnation and disposal not authorized below specialized repair activity (SRA). Item requires special handling or condemnation procedures. Refer to appropriate manuals/directives for specific instructions.

H D

L A

c. CAGEC (Column (3)). The CAGEC is a 5-digit numeric code that is used to identify the manufacturer, distributor, or Government agency that supplies the item. d. Part Number (Column (4)). Indicates the primary number used by the manufacturer that controls the design and characteristics of the item by means of engineering drawings, specifications, standards, and inspection requirements. Note that when you use a NSN to requisition an item, the item you receive may have a different part number than the item ordered. e. Description and Usable on Code (UOC) (Column (5)). This column includes the following information: (1) The Federal item name and when required, a minimum description to identify the item. (2) The physical security classification of the item is indicated by the parenthetical entry (e.g., Phy Sec Cl (C) - Confidential, Phy Sec Cl (S) Secret, Phy Sec Cl (T) Top Secret). (3) Items that are included in kits and sets are listed below the name of the kit or set. (4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item line entry. (5) Part numbers for bulk materials are referenced in this column for the item to be manufactured or fabricated. (6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line(s) of the description (before UOC). (7) The usable on code, when applicable; refer to paragraph F.5, Special Information. (8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each special tool, special TMDE, and other special F-4

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support equipment. When the quantity of equipment supported exceeds the quantity indicated in the basis of issue, the total authorization is increased proportionately. (9) The statement "END OF FIGURE" appears just below the last item description in Column 5 for a given figure. f. QTY (Column (6)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration that is prepared for a functional group, subfunctional group, or assembly. A "V' appearing in this column in lieu of a quantity indicates that the quantity is variable depending on application. F.4 Explanation of Columns (Section IV) a. National Stock Number (NSN) Index. (1) Stock number column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the first 4 digits of the NSN. The complete NSN should be used when ordering items by stock number. (2) Fig. column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order. (3) Item column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. b. Part Number Index. Part numbers in this index are listed in ascending alphanumeric sequence {i.e., vertical arrangement of letter and number combination that places the first letter or digit of each group in alphabetic order (A through Z), followed by numbers (0 through 9) and each following letter or digit in like order}. (1) CAGEC column. This column lists the Commercial and Government Entity Code (CAGEC). (2) Part number column. Indicates the primary number used by the manufacturer that controls the design and characteristics of the item by means of engineering drawings, specifications, standards, and inspection requirements. (3) Stock number column. This column lists the NSN for the associated part number and manufacturer identified in the PART NUMBER and CAGEC columns. (4) Fig. column. This column lists the number of the figure where the item is identified/located in Section II. (5) Item column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column.

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c. Figure and Item Number Index. (1) Fig. column. This column lists the number of the figure where the item is identified/located in Section II. (2) Item column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. (3) Stock number column. This column lists the NSN for the item. (4) CAGEC column. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code used to identify the manufacturer, distributor, or Government agency that supplies the item. (5) Part number column. Indicates the primary number used by the manufacturer that controls the design and characteristics of the Item by means of engineering drawings, specifications, standards, and inspection requirements. F.5 Special Information a. Usable on Code. Not applicable. b. Fabrication Instructions. Not applicable. c. Assembly Instructions. Not applicable. d. Kits. Not applicable. e. Index Numbers. Not applicable. f. Associated Publications. Not applicable. g. Illustration Listing. Not applicable. h. National Stock Numbers. National stock numbers that are missing from P sourcecoded items have been applied for and will be added to this manual by future change/revision after entry in the Army Master Data File (AMDF). Until the NSNs are established and published, submit exception requisitions for the required part to: Project Manager, Common Hardware/Software, ATTN: SFAE-C3S-CHS, Fort Monmouth, New Jersey 07703-5007. F.6 How to Locate Repair Parts a. When National Stock Number or Part Number is Not Known. (1) First. Using the table of contents, determine the assembly or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly and subassembly groups and listings are divided into the same groups. F-6

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(2) Second. Find the figure applicable to the assembly or subassembly group to which the item belongs. (3) Third. Identify the item on the figure; use the Figure and Item Number Index to find the NSN. (4) Fourth. Refer to the Repair Parts List figure to find the part number of the item number noted on the figure. (5) Fifth. Refer to the Part Number Index to find the NSN (if assigned). b. When National Stock Number or Part Number is Known. (1) First. Using the National Stock Number or Part Number Index, find the pertinent NSN or part number. The NSN index is in NIIN sequence. The part numbers in the Part Number Index are listed in ascending alphanumeric sequence. Both indexes cross-reference the illustration/figure and item number. (2) Second. Locate the figure and item number. Locate the item number in the repair parts list for the figure. F.7 Abbreviations. See the Glossary.

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Section II. Repair Parts List Table F-1. Major Components List of the ASAS Light, AN/TYQ-93(V)3
(1) ITEM NO (2) SMR CODE (3) NSN NO 7010-01-469-2841 (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION GROUP 00 ASAS LIGHT, AN/TYQ-93(V)3 FIGURE F-1 1 2 3 4 5 6 7 PAODA PAODA PAODA PAODA PAODA PAODA PAODA 7021-01-481-8060 5935-01-477-5572 7025-01-485-3868 5895-01-485-3853 7025-01-485-3862 67032 67032 67032 67032 67032 67032 67032 02-2773316-3 02-2773318-1 02-2777344-1 02-2777345-1 02-2777322-1 11-2777322-1 02-2777205-1 Panasonic CF-71 TOUGHBOOK See figure F-2 for repair parts. Port Replicator See figure F-3 for repair part. Color Flat Panel Display See figure F-4 for repair parts. External PS/2 Keyboard See figure F-5 for repair part. External PS/2 Wheel Mouse See figure F-6 for repair part. Portable Color Printer See figure F-7 for repair parts. Jaz Drive See figure F-8 for repair parts. 1 1 1 1 1 1 1 (7) QTY

End of Figure

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4 3

5 6

Figure F-1. ASAS Light Major Components (Not to Scale)

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Table F-2. CF-71 Repair Parts List

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION GROUP 01 Computer Unit, CF71 FIGURE F-2 1 2 3 4 5a 5b 6 7 NA NA NA NA 8 9 10 11 PAODA PAOZA PAODA PAOZA PAOZA PAODA PAOZA PAOZA PAODA PAOOO PAODA PAOOO PAOZA PAODA PAOZA PAOZA 7021-01-481-8060 67032 67032 67032 67032 67032 67032 67032 02-2773316-3 02-2773323-2 28-2773324-2 02-2773323-1 02-2773323-1 02-2773320-2 06-2777225-1 ETH212 170-0728-003B 305-0006-001B DFWV44K0065 02-2757122-102 CF-VCD711 02-2773319-1 End of Figure Panasonic CF-71 TOUGHBOOK AC Adapter Power Cord Battery Pack Battery Charger Exclusive Adapter Hard Disk Drive, 12Gb Ethernet 10/100+Modem 56, PCMCIA Card Ethernet LAN Dongle BNC T Connector Telephone Modem Dongle 7 Ft. Telephone Cable Floppy Disk Drive Pack FDD Cable CD-ROM Drive Pack SuperDisk Drive Pack 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 (7) QTY

7025-01-472-3605

67032 7025-01-477-5570

NOTE: NA items are not shown in figure F-2.

F-10

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2. AC Adapter

4. Battery Pack

3. Power Cord

5b. Exclusive Adapter

6. RHDD 5a. Battery Charger

1. Panasonic CF-71 TOUGHBOOK

7. Ethernet+Modem PCMCIA Card

8. Floppy Disk Drive Pack

9. FDD Cable

10. CD-ROM Drive Pack

11. SuperDisk Drive Pack

Figure F-2. Computer Unit, CF-71 Repair Parts

F-11

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Table F-3. Port Replicator Repair Part

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION GROUP 02 Port Replicator (7) QTY

PAODA

5935-01-477-5572

67032

02-2773318-1 End of Figure

FIGURE F-3 Port Replicator

Figure F-3. Port Replicator Repair Part

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Table F-4. Color Flat Panel Display Repair Parts List

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION GROUP 03 Display Color Flat Panel (7) QTY

1 2 3

PAODA PAOOO PAOZA

7025-01-485-3868

67032

02-2777344-1 02-2773323-4 End of Figure

FIGURE F-4 Color Flat Panel Display Power Cord AC Adapter

1 1 1

1 2

Figure F-4. Color Monitor Display Repair Parts

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Table F-5. Keyboard Repair Part List.

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION (7) QTY

GROUP 04 Keyboard FIGURE F-5 1 PAODA 5895-01-485-3853 67032 02-2777345-1 End of Figure PS/2 Keyboard 1

Figure F-5. Keyboard Repair Part

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Table F-6. PS/2 Wheel Mouse Repair Part List.

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION (7) QTY

GROUP 05 PS/2 Wheel Mouse FIGURE F-6 1 PAODA 7025-01-485-3862 67032 02-2777322-1 End of Figure PS/2 Wheel Mouse 1

Figure F-6. PS/2 Wheel Mouse Repair Part

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Table F-7. Portable Color Printer Repair Parts List.

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION (7) QTY

GROUP 06 Portable Color Printer FIGURE F-7 1 2 3 4 PAODA PAODA PAODA PAODA 7025-01-485-8692 67032 11-2777348-1 Portable Color Printer Parallel Cable AC Adapter AC Adapter Power Cable 1 1 1 1

End of Figure

3 4 Figure F-7. Portable Color Printer Repair Parts

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Table F-8. Jaz Drive Repair Parts List.

(1) ITEM NO (2) SMR CODE (3) NSN NO (4) CAGE CODE (5) PART NUMBER (6) DESCRIPTION (7) QTY

GROUP 07 Jaz Drive FIGURE F-8 1 2 3 4 PAODA PAODA PAODA PAODA 67032 02-2777205-1 Jaz Drive SCSI PCMCIA Card with Cable AC Adapter AC Adapter Power Cable 1 1 1 1

End of Figure

3 4

Figure F-8. Jaz Drive Repair Parts

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THIS PAGE INTENTIONALLY LEFT BLANK.

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Appendix G Glossary
A A ABCS AC ACE AFATDS AIS AMDF Amp Antistatic Wrist Strap Amperes Army Battle Command Systems Alternating Current Analysis and Control Element Army Field Artillery Tactical Data System Automated Information System Army Master Data File Ampere (of current) A grounded strap you connect to your wrist and the CPU while handling internal devices that are sensitive to static. This strap prevents electrostatic discharge that could result in loss of data. All Source Analysis System Attachment Unit Interface. (An IEEE standard 802.3compliant Ethernet network connected with standard Ethernet cable, as opposed to 10BASE2 Ethernet cable or twisted-pair Ethernet cable. Also called standard or thickwire Ethernet.) Auxiliary

ASAS AUI

AUX

B 10BASE2 Ethernet Network An IEEE standard 802.3-compliant Ethernet network connected with coaxial cable in a bus configuration. Also called ThinWire Ethernet. Compare with 10BASE-T Ethernet network and AUI Ethernet network.

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10BASE-T Ethernet Network

An IEEE standard 802.3-compliant Ethernet product used for local distribution of data. These networking products characteristically use cable made by twisting together two insulated conductors with no common covering. (Commonly known as twisted-pair cable). Compare with AUI Ethernet network and 10BASE2 Ethernet network. Battery Basic Issue Items Binary Digit Built In Test Built In Test Equipment Bit Error Rate bits per second Binary Digit String (usually 8 bits long)

BATT BII bit BIT BITE BER bps BYTE

C CAGE CAGEC CCS CD CD-ROM CHS CMOS CMP coaxial cable

C Centigrade (temperature measurement scale) Commercial and Government Entity CAGE Code Communications Control Set Compact Disk Compact Disk-Read Only Memory Common Hardware Software Complimentary Metal Oxide Semiconductor Communications Message Processor A two-conductor wire in which one conductor completely wraps the other, with the two separated by insulation. Components of End Item Communications Communications Security Continental United States

COEI COMM COMSEC CONUS

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COTS CPC CPI CPU Ctrl

Commercial Off-The Shelf Corrosion Prevention and Control Characters Per Inch Central Processing Unit Control D Department of the Army Digital Archive Tape Direct Current Diagnostic Duetsche Industrie Normen (German Standard Institute) Dual In line Package Defense Information Systems Agency Deployable Intelligence Support Element dots per inch Digital Switch Network Defense Secure Network Digital Subscriber Voice Terminal Defense Special Security Communications System

DA DAT DC DIAG DIN DIP DISA DISE dpi DSN DSNET DSVT DSSCS

E ea EIR ELINT EPDS ESC ESC ESDS EXT Each Equipment Improvement Recommendation Electronic Intelligence ELINT Processing and Dissemination System Equipment Serviceability Criteria Escape (key on computer keyboard) Electrostatic Discharge Sensitive External

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F FDD FM ft FTP

F Fahrenheit (temperature measurement scale) Floppy Disk Drive Field Manual foot File Transfer Protocol G Gigabits (10 bits)
9

Gb GD Genser GFE GGP

Trade name for General Dynamics Corporation General Service Government Furnished Equipment Generic Gateway Protocol

H H HDD HTTP Hz Height Hard Disk Drive Hyper Text Transfer Protocol Hertz (cycles per second)

IAW ID IEEE IEW IMAP INT IP

I In Accordance With Identification Institute of Electrical and Electronics Engineers Intelligence and Electronic Warfare Internet Mail Access Protocol Internal Internet Protocol

JANAP

J Joint Army, Navy, Air Force Publication

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JDISS JINTACCS

Joint Deployable Imagery Support System Joint Interoperability of Tactical Command and Control Systems

kbps kg kph kW KYBD

K Kilobits Per Second (103 bits per second) Kilograms (103 grams) Kilometers per hour (103 meters per hour) kilowatts (103 watts) Keyboard L

L LAN lbs LCD LED LMB LQ LRU

Length Local Area Network pounds Liquid Crystal Display Light Emitting Diode Left Mouse Button Letter Quality Line (or Lowest) Replaceable Unit M Maintenance Allocation Chart Maximum Megabits (106 bits) Megabits per second (106 bits per second) Maneuver Control System Megahertz (106 hertz) Military Standard millimeters (10-3 meters) Multipurpose Miles per hour Message Mobile Subscriber Equipment G-5

MAC Max Mb Mbps MCS MHz MIL-STD mm MP mph MSG MSE

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MTG MWO

Mounting Modification Work Order N

N/A NDI NIIN NITF NO NORM NSN

Not Applicable Non-developmental Item National Item Identification Number National Imagery Transmission Format Number Normal National Stock Number O Outside of the Continental United States P Personal Computer Peripheral Component Interconnect Personal Computer Memory Card International Association Physical Security Classification Program Manager/Project Manager Preventive Maintenance Checks and Services Part Number Post Office Protocol 3 Power Q

OCONUS

PC PCI PCMCIA PHY SEC CL PM PMCS P/N POP3 PWR

QTY R RAM RCVD REQD RH

Quantity R Designation for GENSER activities Random Access Memory Received Required Relative Humidity

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R/G/B RMA RMD ROD RPSTL RSC RWS

Red/Green/Blue Return Maintenance Authorization Readiness Management Directorate Report of Discrepancy Repair Parts and Special Tools List Regional Support Center Remote Workstation S

SBus SCI SCSI SECTEL SEL SF SINCGARS SMR SMTP SOP SPKR SP-TCIM sq. ft. SUM SYSAD

SCSI Bus Sensitive Compartmented Information Small Computer Systems Interface Secure Telephone Select Standard Form Single Channel Ground and Airborne Radio System Source, Maintenance, and Recoverability Simple Mail Transfer Protocol Standard Operating Procedure Speaker Special Purpose-Tactical Communications Interface Module Square Foot Software Users Manual System Administrator T Technical Bulletin Transmission Control Protocol Transportation Discrepancy Report Temperature Technical Manual Test, Measurement, and Diagnostic Equipment

TB TCP TDR TEMP TM TMDE

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TPE TRADOC TSM

Twisted Pair Ethernet Training and Doctrine Command TRADOC Systems Manager U

U/M UOC UPS USMTF UTP

Unit of Measure Usable On Code Uninterruptible Power Supply United States Message Text Format Unshielded Twisted Pair V

V2 V3 VA VAC VDC VOL

Version 2 Version 3 Volt Amperes Volts, Alternating Current Volts, Direct Current Volume W

Watts Width

WLA WS

Wireline Adapter Workstation X

XMT XMT/RECV

Transmit Transmit/Receive Y Designation for DSSCS activities Z

ZERO

Zeroize

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Appendix H
SAFE GROUNDING OF COMMUNICATIONSELECTRONICS EQUIPMENT IN THE FIELD H.1 PURPOSE AND SCOPE This appendix describes earth ground systems and how to install them. Grounding helps protect personnel and equipment from faulty power systems and from lightning strikes. Grounding also reduces circuit noise and other transmission interference in communications systems. These instructions will help you set up a safe ground system for your equipment or shelter. H.2 THE EARTH GROUNDING SYSTEM a. Theory. An earth grounding system helps keep the electrical potential on metal surfaces at the same level as the surrounding earth. Earth grounding also provides a discharge path for externally generated electrical surges, including lightning. An earth ground is made by electrically connecting a generator, shelter, or structure to a buried metal conductor that is in contact with moist subsoil or reaches into the underground water table. The type of ground conductor and method of installation you use depend on the climate and soil conditions of the site. b. Ground rods and plates. A ground rod is generally the most effective conductor. You may get a good ground by connecting to a buried metal object already at the site, such as a metal pipe or a steel building frame. In the desert or other places where ground conductivity is poor, a ground plate or several ground rods connected together will be better than a single ground rod. c. Soils. Some types of soil make a better electrical ground than others. Use the type of ground conductor that works best for the soil in your location, as shown in table H1. Under very poor or poor conditions, take special steps, as explained in paragraphs H.5, 7, and 8. Table H1. Ground Conductor for Various Soil Types and Qualities of Ground
TYPE OF SOIL Fine sand with high moisture content Clay, loam, or shale Clay, loam, or shale mixed with gravel or sand, or gravel, sand, or stone QUALITY OF GROUND Very good Good Poor and Very poor GROUND CONDUCTOR Ground rod Ground rod or ground plate Buried metal object, or a ground plate, or several ground rods electrically connected together

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H.3 SELECTING A GROUND ROD a. Moist Soil Conditions. In moist soil, select either the 8foot ground rod NSN 5975 002965324 or the 6foot ground rod NSN 5975002245260. Both are single section rods with a builtin driving head and a thumbscrew coupling for connecting to a ground strap, as shown in figure H-1.

Figure H-1. Single-section Ground Rod b. Dry Soil Conditions. In dry soil, select a multiplesection rod, such as NSN 5975 006271552 or NSN 5975008784868, as shown in figure H2. Drive the rod deep enough to reach moist subsoil. If there is no moist subsoil or the soil wont allow deep penetration, drive the rod as deeply as you can, then apply salt and water as explained in paragraph H.5. See paragraphs H.7 and H.8 for other ways to improve grounding when soil conductivity is poor.

Figure H-2. Multiple-section Ground Rod

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H.4 HOW TO INSTALL GROUND RODS a. Clean the rod to remove all grease, oil, or paint. Wear gloves to protect your hands from sharp metal, as shown in figure H-3.

Figure H-3. Proper Cleaning of Ground Rod b. Dig a hole at least 12 inches deep and 36 inches across. c. Drive the rod through to moist subsoil. To install a multiplesection ground rod, use a driving hammer as shown in figure H-4. Allow about 3 inches of the rod to protrude above the bottom of the hole.

Figure H-4. Proper Method to Drive Ground Rod d. Connect the rod to the equipment or shelter using a ground strap. If you dont have a ground strap, use a piece of the heaviest gauge wire you can find, #6 AWG or larger, preferably copper. e. Connect the ground strap to the ground rod.

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(1) Use the terminal screw on the ground rod. If it is missing or broken, connect the ground strap (or heavy wire substitute) with a tightfitting clamp as shown in figure H5.

Figure H-5. Proper Method to Connect Ground Strap to Ground Rod NOTE: DO NOT TIE the ground strap (or heavy wire substitute) to the rod or loop it around the rod. A knot or loop will greatly reduce the effectiveness of the ground. The strap must be connected by the terminal screw, a clamp or bound with wire to the rod. (2) If you cant find a clamp, bind the ground strap (or heavy wire substitute) to the ground rod with at least 24 turns of stripped telephone wire or other bare wire as shown in figure H6. Tightly twist the ends of the wire together. Tape the connection to block out moisture.

Figure H-6. Substitute Method for Ground Strap Binding

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f.

After you connect the ground strap (or heavy wire substitute) to the ground rod, connect the other end to the ground lug on the shelter or equipment. Keep the strap or wire as short and straight as possible and make sure there are no loops or knots. Make sure all connections are clean and tight. Figure H7 shows a complete earth ground system.

g. Fill the hole with water and let it soak in. Then fill the hole with soil. Addwater as often as needed to keep the soil moist around the ground rod, at least once a day if it doesnt rain. h. Check the ground strap every day. Make sure the wire connections are clean and tight.

Figure H-7. Complete Earth-Ground System H.5 IMPROVING SOIL CONDUCTIVITY Increase soil conductivity by adding salt and water as shown in figure H8. Use one pound of salt per gallon of water. Replace salt that leaches into the soil by mixing salt with the water at least once a week for the first four weeks of use. Then add the mixture of salt and water at least once a month.

Figure H-8. Improving Soil Conductivity with Salt and Water

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H.6 GROUNDING WITH UNDERGROUND OBJECTS WARNING; DO NOT ATTACH GROUND TO ANY PIPE OR CONTAINER USED FOR GASOLINE OR OTHER FLAMMABLE GASSES OR LIQUIDS. Metal objects buried at least six feet underground, such as pipes, steel building frames, metal poles, and storage tanks, provide excellent grounding. Connect the ground strap to the underground metal object with a clean, solid connection. Do not wrap or tie it on; avoid sharp bends. Figure H9 shows examples of good connections to buried objects.

Figure H-9. Examples of Good Ground Connections to Buried Objects H.7 GROUNDING IN POOR SOIL When your site does not have fine topsoil, clay, loam, or shale, you must compensate for poor electrical conductivity as described in paragraphs H.7.a through H.7.e and H.8.

a. Desert. (1) In the desert, a ground plate may work better than a ground rod. Use a clean, bare metal plate or sheet at least 3 feet square and at least 1/8 inch thick. Select a metal bolt, nut and lockwasher, then drill a hole in the center of the plate just large enough for the bolt. Fasten a ground strap to the plate as shown in figure H10. Make sure the connection is clean and tight. Bury the plate at least four feet underground. Apply salt and water as described in paragraph H.5. (2) Make a clean, tight connection to your equipment or shelter and check it every day. (3) If necessary, install several rods or ground plates and connect them together as described in paragraph H.8.

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b. Sandy soils, gravel, stones, and soils mixed with gravel or sand. For ground rods, dig a hole 1-foot deep and 36 inches in diameter. For ground plates, dig a hole at least 4 feet deep, large enough to install the plate horizontally. Install the rod or plate as described in paragraphs H.4 and H.7.a. Keep the soil around the rod or plate moist and use salt to improve conductivity as described in paragraph H.5.

Figure H-10. Desert Ground System c. Mountains. It may be impossible to penetrate to moist soil or a water table in many mountainous areas. To properly ground your equipment, you must find a site where a ground rod can be installed. Stream beds are usually the best locations. (See figure H11.) If you cannot drive a rod to its full length, install additional rods as described in paragraph H.8.

Figure H-11. Stream-bed Ground System

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d. Tropics. Install the ground rod as in paragraph H.4. Because of the humidity, take care to keep the strap connections clean and dry. Cover the connection to the ground rod with waterproof tape and check it every day. e. Arctic. Try to connect to a buried metal object such as an underground pipe or a building frame. Otherwise, drive in several ground rods as deeply as possible. Space them at least two rod lengths apart and connect them with #6 AWG or larger bare copper cable or braid. Connect the ground lug on the power entry panel of the shelter to the closest ground rod. Treat the soil with salt and water as described in paragraph H.5. Figure H12 shows some possible ground rod layouts.

Figure H-12. Possible Ground Rod Layouts to Improve Ground H.8 HOW TO IMPROVE YOUR GROUND When a single ground rod provides a poor ground, drive in extra rods as shown in figure H12. If you can, use 8 or more rods. The more rods you use, the better the electrical connection to the earth. Install rods around the perimeter of your shelter or equipment spaced 2-rod lengths apart. Connect all rods together and connect the closest rod to the shelters power entry panel ground connector using the heaviest wire you can find, preferably #6 AWG or larger bare copper cable. If possible, connect other perimeter rods to other points on the shelter. Treat the soil around each ground rod with salt and water as explained in paragraph H.5. If a perimeter installation is impractical, install the rods in one of the other layouts shown. Connect the center rod to the shelter and treat the soil with salt and water as explained in paragraph H.5.

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H.9 SHELTERS AND NEARBY EQUIPMENT WARNING; DURING THUNDERSTORMS, LIGHTNING FLASHOVER OR ARCING CAN OCCUR BETWEEN TWO OR MORE UNCONNECTED OR POORLY CONNECTED ADJACENT METAL STRUCTURES. FLASHOVER CAN CAUSE LETHAL VOLTAGE ON THE GROUND IN THE VICINITY OF THESE OBJECTS. To avoid lightning flashover, separate equipment shelters, antenna masts, and other metal structures by at least 6 feet or connect them with heavy copper cable. Cables should be as short and straight as possible. Connect all structures and objects located within 25 ft of each other to a common ground as shown in figure H13. This will help prevent dangerous voltages between shelters and reduce signal interference from stray (or common mode) ground currents.

Figure H-13. Preventing Lightning Flashover by Grounding

WARNING; LIGHTING WARNING FOR STAND-ALONE EQUIPMENT WHEN THUNDERSTORMS THREATEN, DISCONNECT POWER FROM STANDING ALONE EQUIPMENT THAT IS NOT SHELTERED BY SEPARATE LIGHTNING PROTECTION SYSTEM. THEN SEPARATE ALL SUCH EQUIPMENT BY AT LEAST 6 FEET OR BOND THEM TOGETHER WITH HEAVY COPPER CABLE.

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NEED MORE INFORMATION? See FM 114874 and MILHDBK419A, Vol. II. For help, contact your local safety office or your CECOM Logistics Assistance Representative or the CECOM Safety Office. You may call CECOM Safety at DSN 9920084 or (732) 5320084, or write to: Commander, US Army CECOM ATTN: AMSELSFSE Fort Monmouth, NJ 077035024

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Index
Subject A Additional Authorization List ................................................................................................................ Appendix D Administrative Storage .................................................................................................................................4.11.6 After Operation, PMCS Scheduling.............................................................................................................2.7.4.3 Arctic Conditions, Operation Under................................................................................................................2.9.2 Army Maintenance System MAC ..................................................................................................................... B.1 Army Publications and Blank Forms, Consolidated Index of ............................................................................1.2 ASAS Light Computer Unit...........................................................................................................................1.13.1 ASAS Light Equipment Data ...........................................................................................................................1.14 ASAS Light Equipment Functional Areas.....................................................................................................1.15.2 ASAS Light Equipment Tear Down ................................................................................................................2.8.4 ASAS Light Operating Procedures.................................................................................................................2.8.3 B Basic Issue Items, Components of End Item and ............................................................................... Appendix C Battery Charger ..............................................................................................................................................2.3.2 Battery Pack ...................................................................................................................................................2.3.1 Removal and Installation of the ................................................................................................................2.3.3 Before Operation, PMCS Scheduling..........................................................................................................2.7.4.1 Blank Forms, Consolidated Index of Army Publication and ..............................................................................1.2 C Characteristics, Capabilities, and Features, Equipment .................................................................................1.12 Checks, Routine, PMCS.................................................................................................................................2.4.1 Common Tools and Equipment.........................................................................................................................4.2 Communications General Description............................................................................................................................1.15.2.2 Specific Connectivity ..................................................................................................................................2.5 Components of End Item and Basic Issue Items ................................................................................ Appendix C Computer Accessories ......................................................................................................................................2.3 Computer Controls and Indicators ....................................................................................................................2.2 Computer Peripherals .......................................................................................................................................2.4 Conditions, Environmental ..........................................................................................................................2.5.1.3 Consolidated Index of Army Publications and Blank Forms .............................................................................1.2 Continuous Operation, PMCS ........................................................................................................................2.7.2 Corrosion Prevention and Control ...................................................................................................................1.10 Cross-Reference List, Nomenclature ................................................................................................................1.6 D Data and Signal Distribution......................................................................................................................1.15.2.4 Data and Signal Processing ......................................................................................................................1.15.2.3 Defects, PMCS...............................................................................................................................................2.7.3 Description of Major Components...................................................................................................................1.13 Desert Conditions, Operation Under ..............................................................................................................2.9.1 Desktop Space, RWS Operational..............................................................................................................2.5.1.1 Destruction of Army Materiel .............................................................................................................................1.4 Diagnostics, Troubleshooting, Operator............................................................................................................3.3 Diagnostics, Troubleshooting, Unit Maintenance ...........................................................................................4.6.2 Paragraph

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Index (continued)
Subject Paragraph Disconnecting the Port Replicator ...............................................................................................................2.4.1.2 Discrepancies, Reporting of Item and Packaging ...........................................................................................1.3b Discrepancy Report (TDR) (SF 361), Transportation......................................................................................1.3c Durable Items List, Expendable and ................................................................................................... Appendix E During Operation, PMCS Scheduling..........................................................................................................2.7.4.2 E Environmental Conditions, ASAS Light Operational ...................................................................................2.8.1.2 Equipment Characteristics, Capabilities, and Features ..................................................................................1.12 Equipment, Common Tools and........................................................................................................................4.2 Equipment Data...............................................................................................................................................1.14 Equipment, Inspection of.............................................................................................................................4.5.1.2 Equipment Improvement Recommendations (EIR), Reporting.........................................................................1.7 Equipment, Reports of Maintenance and Unsatisfactory ................................................................................1.3a Equipment Setup, ASAS Light Operational....................................................................................................2.8.2 Error Codes, Troubleshooting, Operator...........................................................................................................3.4 Ethernet 10/100+Modem 56 Card..................................................................................................................2.5.2 Expendable and Durable Items List .................................................................................................... Appendix E Explanation of Columns in the MAC................................................................................................................. B.3 External Keyboard ..........................................................................................................................................2.4.3 External PS/2 Mouse......................................................................................................................................2.4.4 Extreme Cold, Operation Under .....................................................................................................................2.6.2 Extreme Heat, Operation Under.....................................................................................................................2.6.1 Extreme Humidity, Operation Under ..............................................................................................................2.6.3

F Fault Detection, Troubleshooting, Operator ......................................................................................................3.6 Features, Equipment Characteristics, Capabilities, and .................................................................................1.12 Floor and Sub-floor Weight Capacity ...........................................................................................................1.14.2 Forms, Records, and Reports, Maintenance ....................................................................................................1.3 G General Information ..........................................................................................................................................1.1 Ground and Power Distribution and Control Functions .............................................................................1.15.2.1 H Hard Disk Drive ...........................................................................................................................................2.3.4.1 How to Locate Repair Parts ............................................................................................................................. F.6 I Improvement Recommendations (EIR), Reporting Equipment.........................................................................1.7 Ink Cartridge, Removal and Installation of the ............................................................................................2.4.5.3 Ink Tank, Removal and Installation of the ...................................................................................................2.4.5.4 Installing a PC Card in the PCMCIA Cardreader ........................................................................................2.5.1.1 Installing the External Color Monitor ...........................................................................................................2.4.2.1 Installing the Port Replicator .......................................................................................................................2.4.1.1

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Index (continued)
Subject Paragraph Index of Army Publications and Blank Forms, Consolidated ............................................................................1.2 Information, Warranty........................................................................................................................................1.8 Inspection of Equipment.................................................................................................................................4.5.2 Installation of the Portable Color Printer......................................................................................................2.4.5.2 Installing Paper in the Printer ......................................................................................................................2.4.5.5 Intermediate Packing, Storage.....................................................................................................................4.11.4 Interval Columns, PMCS Table ...................................................................................................................2.7.5.2 Item and Packaging Discrepancies, Reporting of ...........................................................................................1.3b Item No. Column, PMCS Table...................................................................................................................2.7.5.1 Item To Check/Service Column, PMCS Table............................................................................................2.7.5.3 J Jaz Disk, Removal and Installation of the ...................................................................................................2.3.4.6 Jaz Drive, Removal and Installation of the ..................................................................................................2.3.4.5 Jaz Drive .....................................................................................................................................................2.3.4.4 K Keyboard, External .........................................................................................................................................2.4.3 Keyboard, Removal and Installation of the External PS/2...........................................................................2.4.3.1 L List, Nomenclature Cross-Reference ................................................................................................................1.6 Lubrication.........................................................................................................................................................3.1 M Maintenance Operator ......................................................................................................................................................3.7 Unit Maintenance ........................................................................................................................................4.8 Maintenance Allocation Chart ............................................................................................................. Appendix B Maintenance and Unsatisfactory Equipment, Reports of ................................................................................1.3a Maintenance Forms, Records, and Reports .....................................................................................................1.3 Maintenance Functions .................................................................................................................................... B.2 Maintenance Procedures Operator ......................................................................................................................................................3.7 Unit Maintenance ........................................................................................................................................4.9 Manual Troubleshooting Techniques Operator ...................................................................................................................................................3.6.2 Unit Maintenance .....................................................................................................................................4.6.4 Materiel, Destruction of Army............................................................................................................................1.4 Media Drives ..................................................................................................................................................2.3.4 Minimum Markings .......................................................................................................................................4.11.5 Model Number and Equipment Name...............................................................................................................1.1 Monthly, PMCS Scheduling.........................................................................................................................2.7.4.4 N Nomenclature Cross-Reference List .................................................................................................................1.6 Not Mission Capable If, PMCS Table ......................................................................................................2.7.5.5

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Index (continued)
Subject O Official Nomenclature, Names and Designations .............................................................................................1.6 Operating Procedures ............................................................................................................................Chapter 2 Operation Under Unusual Conditions................................................................................................................2.9 Operation Under Usual Conditions....................................................................................................................2.8 Operation Under Extreme Cold or Arctic Conditions......................................................................................2.9.2 Operation Under Extreme Heat or Desert Conditions....................................................................................2.9.1 Operation Under High Humidity or Tropical Conditions .................................................................................2.9.3 Operational Testing, Operator........................................................................................................................3.6.3 Operator Maintenance Instructions ........................................................................................................Chapter 3 Operator Maintenance Procedures ...................................................................................................................3.7 Operator Symptom Index ..................................................................................................................................3.5 Operator Troubleshooting ..............................................................................................................................3.2.1 P Packaging Discrepancies, Reporting of Maintenance.....................................................................................1.3b PCMCIA Cardreader ......................................................................................................................................2.5.1 Installing a PC Card in the.....................................................................................................................2.5.1.1 Removing a PC Card from the ..............................................................................................................2.5.1.2 Placement Considerations ................................................................................................................................2.5 PMCS Procedures.............................................................................................................................................2.7 PMCS Table ...................................................................................................................................................2.7.5 PMCS, Unit Maintenance ..................................................................................................................................4.5 Port Replicator................................................................................................................................................2.4.1 Portable Color Printer.....................................................................................................................................2.4.5 Portable Color Printer Installation of the ...................................................................................................................................2.4.5.2 Removal of the ......................................................................................................................................2.4.5.1 Power Requirements, ASAS Light Operational...........................................................................................2.8.1.1 Power, Physical, and Technical Data...........................................................................................................1.14.1 Power-up Sequence, Troubleshooting, Operator...........................................................................................3.6.1 Power-up Sequence, Troubleshooting, Unit Maintenance .............................................................................4.6.1 Procedures Column, PMCS Table ..............................................................................................................2.7.5.4 Processing Unpacked Equipment ..................................................................................................................4.5.3 Preparation for Storage or Shipment ..............................................................................................................4.11 Preservation, Storage...................................................................................................................................4.11.3 Preventive Maintenance Checks and Services (PMCS) Operator ......................................................................................................................................................2.6 Unit Maintenance ........................................................................................................................................4.4 Principles of Operation ....................................................................................................................................1.15 Publications and Blank Forms, Consolidated Index of Army ............................................................................1.2 Purpose of Equipment.....................................................................................................................................1.1c R Records, and Reports, Maintenance Forms .....................................................................................................1.3 References .......................................................................................................................................... Appendix A Removal and Installation of Battery Pack .............................................................................................................................................2.3.3 Drive Packs in the Multimedia Pocket...................................................................................................2.3.4.2 External Floppy Disk Drive Pack ...........................................................................................................2.3.4.3 Paragraph

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TM 11-7010-324-12&P

Index (continued)
Subject Paragraph Removal and Installation of External PS/2 Keyboard ........................................................................................................................2.4.3.1 External PS/2 Mouse.............................................................................................................................2.4.4.1 Ink Cartridge..........................................................................................................................................2.4.5.3 Ink Tank ................................................................................................................................................2.4.5.4 Jaz Disk.................................................................................................................................................2.3.4.6 Jaz Drive ...............................................................................................................................................2.3.4.5 Removal of the Portable Color Printer.........................................................................................................2.4.5.1 Removing a PC Card from the PCMCIA Cardreader..................................................................................2.5.1.2 Removing the External Color Monitor .........................................................................................................2.4.2.2 Repackaging, Storage..................................................................................................................................4.11.2 Repair Parts ...................................................................................................................................................4.3.2 Repair Parts and Special Tools List .................................................................................................... Appendix F Reports, Maintenance Forms, Records ............................................................................................................1.3 Reports of Maintenance and Unsatisfactory Equipment .................................................................................1.3a Reporting of Item and Packaging Discrepancies ............................................................................................1.3b Reporting Equipment Improvement Recommendations (EIR)..........................................................................1.7 Routine Checks, PMCS..................................................................................................................................2.7.1 S Safe Grounding of Communications-Electronics Equipment in the Field ........................................... Appendix H Safety, Care and Handling ................................................................................................................................1.9 Scope ................................................................................................................................................................1.1 Scheduling, PMCS .........................................................................................................................................2.7.4 Security Measures for Electronic Data ............................................................................................................1.11 Security Procedures, Storage ......................................................................................................................4.11.1 Service Upon Receipt of Material......................................................................................................................4.5 Site Requirements, ASAS Light Operational..................................................................................................2.8.1 SP-TCIM Card................................................................................................................................................2.5.3 Special Tools List, Repair Parts and ................................................................................................... Appendix F Special Tools..................................................................................................................................................4.3.1 Special Tools, TMDE, and Support Equipment.................................................................................................4.3 Storage.........................................................................................................................................................4.11.7 Storage, Administrative ................................................................................................................................4.11.6 Support Equipment, Special Tools, TMDE and.................................................................................................4.3 T Tools and Equipment, Common........................................................................................................................4.2 Tools and Test Equipment, MAC ..................................................................................................................... B.4 Tools, TMDE and Support Equipment, Special.................................................................................................4.3 Tropical Conditions, Operation Under ............................................................................................................2.9.3 Troubleshooting Procedures, Operator..........................................................................................................3.2.2 Troubleshooting, Unit Maintenance...................................................................................................................4.6 Type of Manual................................................................................................................................................1.1a U Under Extreme Cold, Operation.....................................................................................................................2.9.2 Under Extreme Heat, Operation.....................................................................................................................2.9.1 Under High Humidity, Operation ....................................................................................................................2.9.3 Unit, Computer ............................................................................................................................................1.13.1

Index-5

TM 11-7010-324-12&P

Index (continued)
Subject Paragraph Unit Maintenance Instructions ...........................................................................................................................4.1 Unpacking Instructions ................................................................................................................................4.5.1.1 Unsatisfactory Equipment, Reports of Maintenance and ................................................................................1.3a V Video (see External Color Monitor) ................................................................................................................2.4.2

W Warranty Information.........................................................................................................................................1.8

Index-6

By Order of the Secretary of the Army:

Official:

ERIC K. SHINSEKI General, United States Army Chief of Staff

0129904

DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 361930 requirements for TM 11-7010-324-12&P.

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG
THEN ... JOT DOWN THE INFO ABOUT IT ON THIS FORM. CAREFULLY TEAR IT OUT. FOLD IT AND DROP IT IN THE MAIL.

WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

Commander Stateside Army Depot ATTN: AMSTA-US Stateside, N.J. 07703-5007

DATE SENT

10 July 1975
PUBLICATION TITLE

PUBLICATION NUMBER

PUBLICATION DATE

TM 11-5840-340-20
BE EXACT PIN-POINT WHERE IT IS PAGE NO PARA GRAPH FIGURE NO TABLE NO

23 Jan 74
IN THIS SPACE TELL WHAT IS WRONG AND WHAT SHOULD BE DONE ABOUT IT:

Radar Set AN/PRC-76

2-25

2-28

Recommend that the installation antenna alignment procedure be changed throughout to specify a 20 IFF antenna lag rather than 10. REASON: Experience has shown that with only a 10 lag, the antenna servo system is too sensitive to wind gusting in excess of 25 knots, and has a tendency to rapidly accelerate and decelerate as it hunts, causing strain to the drive train. Hunting is minimized by adjusting the lag to 20 without degradation of operation.

TEAR ALONG DOTTED LINE

3-10

3-3

3-1

Item 5, Functional column. Change 2 dB" to 3 dB". REASON: The adjustment procedure for the TRANS POWER FAULT indicator calls for a 3 dB (500 watts) adjustment to light the TRANS POWER FAULT indicator.

5-6

5-8

Add new step f.1 to read, Replace cover plate removed in step e.1, above." REASON: To replace the cover plate. FO-3 Zone C 3. On J1-2, change +24 VDC" to +5 VDC". REASON: This is the output line of the 5 VDC power supply. +24 VDC is the input voltage.

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

SIGN HERE

SSG I. M. DeSpiritof

999-1776
PREVIOUS EDITIONS ARE OBSOLETE P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR RECOMMENDATION MAKE A CARBON COPY OF THIS AND GIVE IT TO YOUR HEADQUARTERS.

DA

FORM 1 JUL 79

2028-2

REVERSE OF DA FORM 2028-2

TEAR ALONG DOTTED LINE

FILL IN YOUR UNIT'S ADDRESS FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE AFFIX STAMP POSTAGE REQUIRED

OFFICIAL BUSINESS

Commander U.S. Army Communications-Electronics Command and Fort Monmouth ATTN: AMSEL-LC-LEO-D-CS-CFO Fort Monmouth, New Jersey 07703-5006

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

THEN ... JOT DOWN THE INFO ABOUT IT ON THIS FORM. CAREFULLY TEAR IT OUT. FOLD IT AND DROP IT IN THE MAIL.
PUBLICATION NUMBER

DATE SENT

PUBLICATION DATE

PUBLICATION TITLE

BE EXACT PIN-POINT WHERE IT IS PAGE NO PARA GRAPH FIGURE NO TABLE NO

IN THIS SPACE TELL WHAT IS WRONG AND WHAT SHOULD BE DONE ABOUT IT:

TEAR ALONG DOTTED LINE

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

SIGN HERE

JUL 79 DA 1FORM 2028-2

PREVIOUS EDITIONS ARE OBSOLETE

P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR RECOMMENDATION MAKE A CARBON COPY OF THIS AND GIVE IT TO YOUR HEADQUARTERS.

REVERSE OF DA FORM 2028-2

TEAR ALONG DOTTED LINE

FILL IN YOUR UNIT'S ADDRESS FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE AFFIX STAMP POSTAGE REQUIRED

OFFICIAL BUSINESS

Commander U.S. Army Communications-Electronics Command and Fort Monmouth ATTN: AMSEL-LC-LEO-D-CS-CFO Fort Monmouth, New Jersey 07703-5006

THE METRIC SYSTEM AND EQUIVALENTS

PIN: 079380-000