Professional Documents
Culture Documents
- Alok Nandan
Head WSS, ONGC, Ahmedabad
Contents
Hydraulic Fracturing
Objective
Enhance hydrocarbon production Increase recoverable reserves
Prefrac: Radial flow pattern Post frac : Area greatly increased
Why Fracturing ?
To bypass near-wellbore damage and return a
well to its natural productivity / injectivity To extend a conductive path deep into a formation and thus increase productivity / injectivity beyond the natural level
ONGC Scenario
First Fracturing job in Jul, 1982 in Ngm#95 (Amd)
2000+ Fracturing jobs executed ( 100 jobs/ year) HF jobs carried out in Assets/ Basins:
Divergence
Parameters
Avg. Depth (m)
Amd/Meh
1000 - 1700
Gandhar
2800 - 3600
ER
2600- 3500
SR
2500 - 5000
Reservoir Temperature
Permeability (mD) Frac gradient (psi/ft) X-mas tree rating (psi) Tubing (inch) size
50 - 130 C
2 - 20 0.65 - 0.7 5000 2 7/8 5000-10000
120- 150 C
5 - 500 0.8 0.9 5000 3 1/2 10000
60 - 75 C
10 - 15 0.8 0.95 5000 2 7/8 10000
95 - 250 C
0.01- 5 0.8 0.9 5000 - 15000 2 7/8 3 1/2 10000- 15000
Divergence
Parameters
Pre-treatment
Amd/ Meh
Nil
Formulation for Low depth and Low to moderate temperatures LSP WSS, Amd
Gandhar
Solvent + Acid Formulation for High depth & temperature HSP WSS, Amd
ER
Solvent + Acid Formulation for High depth and Low temperature HSP WSS, Amd + WSS, Rjy
SR
Solvent + Acid Formulation for High depth & temperature ISP/HSP WSS, Amd + WSS, Rjy
Frac Fluid
Technological Breakthrough
Fracturing in Geleki field of Eastern India Fracturing of Gandhar field in Western India Large Size fracturing jobs Fracturing in Cauvery Asset of Southern India Fracturing in Limestone Reservoirs of Mumbai Offshore Water Frac jobs in Water injectors Frac Pack jobs in unconsolidated formations
Well Stimulation Services, Ahmedabad
Future Opportunities
More no. of Water Frac and Frac-Pack jobs
Foam Fracturing
Hydraulic Fracturing in Horizontal and Multilateral wells
Well Stimulation Services, Ahmedabad
Gandhar Field
1. Multi-layered deltaic sandstone reservoirs (14 sandsdesignated as GS0 to GS-13 from bottom to top).
2. Fluids have got large compositional variations with black to light volatile oil (API 35.7-47.3), crude of sand GS3A is asphaltic in nature 3. Pressure maintenance being done by
Water injection (Line injection, skewed 5 spot pattern, Edge water injection) Gas cap gas injection
Stratigraphy
GS-13 Sandstone Shale GS-12 Sandstone Ardol Formation
GS-4 Sandstone
GS-3 Sandstone GS-2 Sandstone GS-1 Sandstone
Well Stimulation Services, Ahmedabad
Strategy for HF
Frac friendly completion
3 frac string
Re-perforations
Pre-HF treatments
Well bore cleaning Solvent and acid treatment
Strategy for HF
Frac job Design considerations
Temperature log before and after minifrac for assessing height containment MiniFrac job data as a basis for finalization of design Nearby water bearing layer
Actual Field trial application of the High temperature frac fluid developed for delayed crosslinking and temperature stability
Geleki Field
Geleki field located towards the southern fringe of Upper Assam valley Areal extent 25 sq. km.
Activity schedule
R&D activities
Delayed crosslink frac fluid for deeper depth
HF in Geleki
Hydraulic phases) Cum. oil recovery of >90000 MT Fracturing executed in 18 wells (4
Water Frac
Advantages :
Low post-frac formation damage Improved aerial sweep Saving in chemical cost
Water injectors Polymer flood injectors ED wells
Suitable for :
Implementation:
LIM#92, NGM#213, WNA#92,96,97,98,99,102 AMD#119, NDJ#91, 95
Frac Pack
Hydraulic fracturing and sand control done in a single trip Unlike conventional sand control methods, no productivity decline
Deliberate Tip Screen Out: Shorter but wider Fracture Effective in a wide range of formation with
Implemented Successfully in
North Kadi#284 Santhal#174
Well Stimulation Services, Ahmedabad
Challenges : Cauvery
Deeper zones & High treating pressures
Moderate to high formation temperatures Intensive Logistics & Resource mobilization
R&D in Frac Fluid for deeper and moderate to high temperature formations
Customized Pre-HF treatments
HF in Cauvery Fields
HF in Cauvery fields
Field Karaikal 2007 Wells fractured 7 Wells on prod. 5 (> 60000 m3/d gas and 50 m3/d oil) 6 (> 70000 m3/d gas and 20 m3/d oil)
Karaikal 2008
Karaikal 2009
2 ( 30 m3/d oil)
Logistics
Design considerations Chemical formulation
Fracturing Strategy
Completion integrity test
MIT Hydrotesting
Pre-HF wellbore cleaning and acid spotting Inspection of stimulation vessel and wellhead platforms
Tree saver application Lab studies for frac fluid optimisation Post Frac Activities
Well Stimulation Services, Ahmedabad
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Experience
Carried out first ever proppant fracturing in limestone reservoirs
HX#9 (Producer) WA#5 (Injector)
Low permeability Tight gas reservoirs Shale barriers above and below Absence of water bearing layers above and below
Well Completion:
GMJ#100
13 3/8 Casing
9 5/8 Casing
Cement rise 438 m 2 7/8 tubing N-80 6.5 ppf T/S 857.4 m
Perf : 863-889 m
B/plug 915 m
Well Data:
GMJ#100
Field Well type Net Pay Gamij Exploratory 26m Perforation Intervals Pay zone Deviation 863-889m
(18 spm)
Chhatral pay Vertical
Temp.
Permeability
72 C
~1 md
Porosity
Sw
15-20%
65-70%
CBL
Satisfactory
Injectivity
Methodology
Lab study for frac fluid optimization Design Sensitivity study
Execution of Minifrac
2% KCl water
Slick gel
Job design
GMJ#100
320.0 50.0 50.0 80.0 150.0 250.0 200.0 100.0 80.0 70.0 40.0 14.0 0 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 0
Stage #
1 2 3 4 5 6 7 8 9 10 11 12
Scheduled clean volume (bbls) Scheduled sand total (tonnes) Scheduled slurry volume (bbls)
Frac Dimensions:
Half-Length: 47.5 m Width: 0.71
Height: 100 m
Well Stimulation Services, Ahmedabad
Frac Plot
GMJ#100
38
Frac Parameters
GMJ#100
Well Proppants pumped Pad volume Volume with proppant Flush volume Avg. pumping rate Avg. proppant concentration GMJ#100
110 MT 300 bbl 1100 bbl 14 bbl 12.4bpm 5.24 ppg
Date of HF Breakdown Pressure Avg. pumping pressure Instantaneous shut-in pressure Avg. annulus pressure Max. Pumping Pressure
17.2.10 1490 psi 2000 psi 1750 psi 1300 psi 2300 psi
Post-HF Observations
Fracture reopened at 1490 psi (at 6.8 BPM). Annulus pressure showed a slow and steady rise, especially
The max. pumping pressure (2300 psi) was well within the
rating of xmas tree.
Frac Dimensions :
Half-Length: 48.8 m Width: 0.72
Height: 104 m
Production
Pre-HF Production : Nil