Cleaning, sanitizing, Chain lubriCating in breweries

Competition forces each company to optimize its production efficiency at the lowest cost. You as a sanitation specialist have the responsibility to ensure your processes function optimally. This responsibility also includes selecting and using the appropriate products, procedures and programs. Ecolab can supply the tailor made chemicals and equipment for cleaning, sanitizing and chain lubrication in the brewing industry as well as for other fields of application. To meet your needs or solve your problems, Ecolab provides service by trained specialists and a wide selection of products and equipment. This brochure summarizes the result and knowledge of more than 70 years of experience in serving the beverage and food industries.

Contents
Malthouse Brewhouse Fermenting and storage cellar
Pitching vessels, horizontal and cylindroconical fermenting and storage tanks Hoses, fittings, disinfection, immersion bath

Page
4 5 6

Filter cellar
Plate filters, vertical leaf pressure filters (Metafilters), sheets of synthetics Pressure tanks, pipelines Plate pasteurizers

Cask cellar
Open casks /KEG Kegs, casks Filler (Isobarometer)

11

Bottling plant
Bottle washing machines Conveyor chains Synthetic lubricants Bottle fillers and crowners Crates Bottle pasteurizers see Water treatment

13

17

Water treatment
Bottle or can pasteurizer tunnel pasteurizer / Can or bottle warmer / Can or bottler cooler Boiler / Open cooling systems

General plant cleaning

Exterior cleaning of equipment, in all production rooms, floors and walls Floors Sanitary rooms Personnel

18

P3-Equipment
Abbreviations

20

Malthouse
Methods Cleaning by hand or spraying Product P3-clint KF Product Characteristics Alkaline product for cleaning of plants and vehicles. Highly effective against grease, oil and dust. Highly alkaline product with complexing agents for heavy soils. St P Li St Al Cu Application/Control x + - + C. 1-4% depending on application (see product data sheet) x + C. 2 - 5% T. 20 - 60C t. 15 min F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.5 - 2% T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 2 5% T. 20 60 C t. 15 min F. 0.86 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.1 0.3% T. cold

foaming

P3-topax 19

Combined cleaning and sanitation by hand or spraying

P3-asepto MT

foaming

P3-topax 66

Slightly alkaline product. The cleaning and sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine Alkaline combined cleaner and sanitizer specially suited for the removal of organic residues. A 2% solution contains 800 ppm available chlorine.

Sanitation by hand P3-triquart or spraying

foaming

P3-topax 99

Neutral sanitizer based on quaternary ammonium compounds (QAC). Extremely good sanitizing effect through supplementary reduction of surface tension. Liquid, neutral foaming desinfectant

C. 1 2% T. 20 60C t. 15 min

Brewhouse
Type/Methods Additives for CIP-processes Product P3-reen konz. Product Characteristics Liquid concentrated mixture of complexing, sequestering agents and corrosion inhibitors. Used in combination with caustic soda solutions of 1 3% P Li x St St + Al Cu M + + Application/Control C. 0.3 0.8% T. 70 90C (see special titration instruction)

P3-stabilon WT

P3-stabicip OXI

Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Liquid, slighty acid cleaning bosster based on active oxygen. Environmentally-oriented alternative to chlorine products. Liquid acid cleaner for pasteurizers, centrifugeplates,stainless steel tanks. Liquid, acid cleaner

C. 0.1 0.3% T. 70 90C

C. 0.2 0.7% (see product data sheet) T. 70 80C C. 0.5 1.5% Cold 70C

Scale remover for P3-horolith V CIP-processes

P3-horolith PA

C. 0.5 1.5% T. cold 80C

Sanitation by circulating process

P3-oxonia active

Alkaline cleaning

P3-mip CIP

P3-mip zentra

Combined cleaning and sanitation by hand

P3-asepto MT

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. Liquid highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid, alkaline cleaning agent with excellent scale removal. Suitable for any water hardness. Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 250 ppm available chlorine.

C. 0.2 0.5% T. cold/ambient

C. 1 2.5% T. cold 80C

C. 1 2.5% T. cold 80C C. 0.5 2% T. cold to 50C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Fermenting and storage cellar

Pitching vessels, horizontal and cylindroconical fermenting and storage tanks
Methods/Type Single phase Acid processes CIP-cleaning under CO2atmosphere Product Trimeta PLUS Product Characteristics Premium, acid one-phase cleaning agent for CIP applications. P Li x St St + Al + Cu M + + Application/Control C. 1.5 2% T. ambient

Trimeta PSF Trimeta LPC Single phase acid P3-trimeta DUO cleaning with sanitation Compounded detergent for CIP-processes or spraying under CO2-free atmosphere P3-mip zentra

Liquid acid cleaning agent. Phosphate free. Liquid, acid one phase cleaning agent. Reduced phosphate content. Innovative, acid one-phase cleaning and disinfecting. Microbiological efficacy against beverage specific micro-organisms. Liquid, alkaline cleaning agent with excellent scale removal. Suitable for any hardness water. Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Liquid concentrated mixture of complexing, sequestering agents and corrosion inhibitors. Used in combination with caustic soda solutions of 1 3%

x x x

+ + +

+ + +

+ 0 0

+ + +

C. 1.5 2% T. ambient C. 1.5 2% T. ambient C. 1.5-2% (see product data sheet) T. ambient C. 1 2.5% T. ambient C. 0.1 0.3% T. ambient

P3-stabilon WT

Sanitation by CIP-process under CO2-atmosphere

P3-reen konz.

C. 0.3 0.8% T. ambient (see special titration instruction)

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

C. 0.2 0.5% T. ambient (see product data sheet)

Methods/Type Combined cleaning eaning and sanitation. Manual, spraying or CIP-process under CO2-free atmosphere

Product P3-asepto MT

Beerstone remover for manual or CIP-processes

P3-horolith BSR

St Product Characteristics P Li St Al Cu M Slightly alkaline product. The x + + 0 cleaning and sanitazing effect is due to phosphates, silicate and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. Most suitable for periodical removal of organic residues (yeast, etc.) Liquid highly acid cleaner x + + based on sulfuric acid with corrosion inhibitors for removal of beerstone.

Application/Control C. 1 2% T. ambient

C. 1-5% T. ambient max. 400C

Hoses, fittings, disinfection, immersion baths

Methods Combined cleaning and sanitation manual/ circulation CIP Product P3-asepto MT Product Characteristics P Li Slightly alkaline product. The x cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. Innovative, acid one-phase x cleaning and disinfecting. Microbiological efficacy against beverage specific microorganisms. Liquid, neutral foaming x disinfectant, based on amine acetates. St St Al Cu M Application/Control + + 0 - C. 0.5 0.2% T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange + + 0 0 T. ambient C 1,5 2%

P3-trimeta DUO

Manual sanitation P3-topax 99 by immersion of equipment

C. 1 2% T. 20 60C t. 15 min

Sanitation by circulation

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid.FDA-approved for no rinse procedure. For short time application!

C. 0.2 0.5% T. ambient

Filter cellar
Plate filters, vertical leaf pressure filters (Metafilters), sheets of synthetics
Methods/Types Cleaning by circulating processes with compounded product and special additives Product P3-mip CIP Product Characteristics Alkaline cleaner containing special sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid, alkaline cleaning activator for the cleaning of systems made of copper. Suitable for all water hardnesses. Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Cleaning booster based on active oxygen in combination with surfactants and inhibitors, to be combined with alkaline cleaning solutions in order to remove stubborn soil. Do not use product in closed systems! Liquid acid cleaner for pasteurizers, centrifuge-plates, stainless steel tanks. Slightly alkaline product. The x cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. St P Li St Al Cu M Application/Control x + - + C1 2.5% T. cold 80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + + + C. 1 2.5% T. cold 80C

P3-mip zentra

P3-reen konz.

C. 0.3-0.8% 0 T. cold - 80 C

P3-stabilion WT

C. 0.1 0.3% T. cold 80C

P3-stabicip OXI

C. 0.3 0.5% T. 60 80C

P3-horolith V

C. 0.5 1.5% T. max 70C C. 1 3 % T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Manual cleaning and sanitation

P3-asepto MT

Pressure tanks, pipelines

Methods/Types Combined cleaning and sanitation by CIPprocess and by hand (CO2-free atmosphere required) Acid processes Cleaning by CIP-process under CO2atmosphere Product P3-asepto MT St Product Characteristics P Li St Al Cu M Application/Control Slightly alkaline product. The x + + 0 - C. 1 3% cleaning and quick sanitizing effect T. ambient to 50C is due to phosphates, silicates and F. 0.1 available chlorine. Suitable for use S. 50 ml in hard water. A 1% solution L. 0.5 n HCl contains 250 ppm available chlorine. I. Methyl Orange

Trimeta PLUS Trimeta PSF Trimeta LPC

Premium, acid one-phase cleaning agent for CIP applications. Liquid acid cleaning agent. Phosphate free. Liquid, acid one phase cleaning agent. Reduced phosphate content. Innovative, acid one-phase cleaning and disinfecting. Microbiological efficacy against beverage specific micro-organisms. Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm paracetic acid. FDA-approved for no rinse procedure.

x x x

+ + +

+ + +
+

+ + 0
0

+ + +

C. 1.5 2% T. ambient C. 1.5 2% T. ambient C. 1.5 2% T. ambient

Single phase acid P3-trimeta DUO cleaning with sanitation Sanitation by CIP-process under CO2atmosphere P3-oxonia active

x +

+ C. 1.5-2% (see product data sheet) T. ambient - C. 0.2 0.5% T. ambient

Plate pasteurizers
Methods Cleaning by circulating process Product P3-mip 100 Product Characteristics Highly alkaline cleaning compound containing complexing and sequestering and other cleaning agents. For improving the cleaning effect P3-stabicip OXI could be added. Alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. For improving the cleaning effect P3-stabicip OXI could be added. Liquid, alkaline cleaning agent with excellent scale removal. Suitable for any water hardness. For improving the cleaning effect P3-stabicip OXI could be added. Liquid acid cleaner. Liquid, acid cleaner Liquid, alkaline cleaning activator for x the cleaning of systems made of copper. Suitable for all water hardnesses. Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! For improving the cleaning effect P3-stabicip OXI could be added. Cleaning booster based on active oxygen in combination with surfactants and inhibitors, to be combined with alkaline cleaning solutions in order to remove stubborn soil. Do not use product in closed systems! Liquid acid cleaning agent. Phosphate free. St P Li St Al Cu M x + + Application/Control C. 1 3% T. 80 90C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1 2.5% T. cold 80 C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1 2.5% T. cold 80C

P3-mip CIP

P3-mip zentra

P3-horolith V P3-horolith PA P3-reen konz.

x x

+ + +

+ + -

+ +

+ + +

C. 0.5 1.5% Cold 70C C. 0.5 1.5% T. cold 80C C. 0.3 0.7% T. cold 80C

P3-stabilon WT

C. 0.1 0.3% T. cold 80C

P3-stabicip OXI

C. 0.3 0.5% T. 60 80C (see special titration instruction)

P3-trimeta PSF

C. 1 2% T. cold

10

Cask cellar
Open casks / KEG
Methods Combined cleaning and sanitation by spraying under under CO2-free atmosphere Product P3-asepto MT Product Characteristics Slightly alkaline product. The cleaning and sanitazing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. CO2-residues should be removed prior cleaning in order to avoid carbonisation of the solution. Alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. CO2-residues should be removed prior cleaning in order to avoid carbonisation of the solution. Concentration can be controlled by conductivity. Liquid, alkaline cleaning agent with excellent scale removal. Suitable for any water hardness. Acid product based on phosphoric acid with low foaming surfactants and corrosion inhibitors. Only suitable for acid proof equipment! St P Li St Al Application/Control x + + C. 0.5 2% T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying under CO2-free atmosphere

P3-mip CIP

C. 1 2.5% T. cold 80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1 2.5% T. cold 80C C. 1 2% T. 60 - 80C F. 0.23 S. 50 ml L. 1 n NaOH I. Phenolphthalein C. 0.5 1.5% Cold 70C C. 0.5 2% T. 50 - 80C F. 0.23 S. 50 ml L. 1n HCl I. Phenolphthalein C. 0.2 0.5% T. cold to hot, steam

P3-mip zentra

P3-horolith KEG

P3-horolith V P3-horolith CIP

Liquid acid cleaner for pasteurizers, centrifuge-plates,stainless steel tanks. Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation due to the synergetic effect of the surfactants and the acid. Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. Even effective under CO2-atmosphere. Can be added to hot water or steam.

x x

+ +

+ +

Sanitation

P3-oxonia active

11

Filler (Isobarometer)
Methods Manual cleaning Product P3-mip CIP St P Li St Br Cu M Application/Control x + - + C. 1 2.5% T. cold 80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Liquid, alkaline cleaning agent with x + - + C. 1 2.5% excellent scale removal. Suitable for T. cold 80C any water hardness. Liquid acid cleaning agent. x + + + + C. 1 2% Phosphate free. T. cold Product Characteristics Highly alkaline cleaner containing sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Slightly alkaline product. The x cleaning and sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. Innovative, acid one-phase cleaning and disinfecting. Microbiological efficacy against beverage specific micro-organisms. Liquid acid cleaner for pasteurizers, centrifuge-plates,stainless steel tanks. Liquid, phosphoric acid cleaner Neutral sanitizer based on quaternary ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension. Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. Even effective under CO2-atmosphere. Can be added to hot water or steam. + + 0 C. 1 2% T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange Pre-rinse with diluted NaoH-solution(0,5-0,8%) (optional) C. 1.5 2% T. 5 400C C. 0.5 1.5% T. Cold 70C C. 0.3 1.5% T. cold 80C C. 0.1 0.3% T. cold

P3-mip zentra

Trimeta PSF Combined P3-asepto MT cleaning and sanitation by hand or circulation / CIP

Combined acid P3-trimeta DUO cleaning and sanitation by circulation / CIP Scale remover for CIPprocesses P3-horolith V

P3-horolith PA Sanitation by hand or spraying P3-triquart

x x

x +

+ +

+ +

+ +

Sanitation

P3-oxonia active

C. 0.2 0.5% T. cold to hot, steam

12

Bottling plant
Bottle washing machines
Type Additives to clean very dirty bottles and to remove mould, larvae, pectine rustrings, etc. Product P3-stabilon BP Product Characteristics Concentrated powder with cleaning, complexing sequestering agents, surfactants and antifoam. Used in combination with caustic soda solutions. Especially suitable to remove the specific contaminants of mineral water bottles, as well as mould, larvae, pectine, cockroach eggs, rust rings, etc. The concentration will depend on the water hardness and degree of soil. Concentrated powder with cleaning, complexing sequestering agents, surfactants and a high content of antifoam agents which makes the product very suitable for spray type washers. Used in combination with caustic soda solutions. Especially suitable to remove the specific contaminants of mineral water bottles, as well as mould, larvae, pectine, cockroach eggs, rust rings, etc. The concentration will depend on the water hardness and degree of soil. Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Mixing ratio depending on degree of soil. It is also suitable to be used on aluminium labels! Liquid additive for alkaline cleaning solutions, especially for the cleaning of returnable bottles. Especially designed liquid concentrated mixture of sequestering, other cleaning agents dispersants, surfactants and antifoamers which improve the cleaning effect and reduce the glass corrosion. It is also suitable to be used in aluminium labels! Application/Control C. 0.3 0.5% T. 60 80C see special titration instructions

P3-stabilon BPC

C. 0.3 0.5% T. 60 80C see special titration instructions

Additive

P3-stabilon WT

C. 0.1 0.3% T. 60 80C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil

Stabilon MEX Power Additives to reduce glass corrosion P3-stabilon SCP

C. 0.2.- 0.6% T. 60 - 80C C. 0.15 0.3% T. 60 80C

13

Bottlewashing machines
Type Additives for the removal of aluminium labels Product P3-stabilon AL Product Characteristics Liquid concentrated mixture of sequestering and other cleaning agents with a high content of antifoam agents. Used in combination with caustic soda solutions. Liquid concentrated mixture of sequestering and other cleaning agents, surfactants and antifoam agents. Used in combination with caustic soda solutions. The synergistic effect of the composition makes this product well suited for cleaning the dirtiest bottles. Neutral liquid antifoam agent containing foam depressing surfactants, to be added to alkaline solutions if required. Liquid hot-defoames Liquid concentrated additive containing cleaning, complexing and sequestering agents. Used in combination with 2 4% caustic soda solutions. It also improves cleaning results on mould contaminates bottles. Liquid acid concentration containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold effect on the water hardness, but in order to prevent a settling of the hardness particles the compartments should be rinsed thoroughly after each production. Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals. Sanitizer based on amine acetates. Producing a foam layer at higher concentrations A nearly neutral disinfectant based on the synergistic effect of Biguanide and quaternary ammonium compounds (QAC). Application/Control C. 0.15 0.3% T. 60 80C (see product data sheet)

P3-stabilon plus

C. 0.15 0.3% T. 60 80C (see product data sheet)

Antifoamers

P3-prevafoam DUO

C. 0.01 0.03% T. cold - 80C

P3-prevafoam HD Rust ring remover P3-ferisol

C. 0.01 0.07% T. 60 80C T. 60 80C C. minimum 0.5% depending on water hardness.

Scale preventor

P3-polix XT

C. 5 80 ppm

Sanitizer for rinsing water

P3-oxonia active

C. 0.01 0.1% T. ambient

P3-horolith AS

C. 5 10% T. 30 60C C. 1 2% T. ambient t. > 15 min C. 0.2 0.3% T. ambient t. > 15 min

Sanitation by circulation or spraying of the bottle washer head section

P3-topax 99

P3-polix DES

14

Conveyor chains Soap based lubricants

Methods Spray-lubrication using automatic dosing systems (e.g. P3-ket-o-mat/ P3-lubomat) also suitable for dripping or immersion Product Characteristics P3-ket W 5000 S Liquid alkaline lubricants containing various emulsifiers, special complexing agents and corrosion P3-luboklar HH inhibitors. economical dosage corrosion inhibition resistance against microorganisms moderate foaming excellent lubrication Product Range of water hardness soft medium hard (up to 175 ppm) (up to 250 ppm) (above 250 ppm) yes no no C. 0.3 1%

yes C. 0.2 0.5%

yes C. 0.5 1%

yes C. 1 2%

The right P3-lubricant depending on the water hardness in your plant. Use table as a guideline. Note: soft water = 0 170 ppm CaCO3 (0 10 German Hardness) medium hard water = 170 425 ppm CaCO3 (10 25 German Hardness) hard water = > 425 ppm CaCO3 ( > 25 German Hardness)

Synthetic lubricants
Amine acetate base
Types Spray-lubrication using automatic dosing systems (e.g. P3-ket-o-mat/ P3-lubomat) also suitable for dripping or immersion Product P3-luboklar DX P3-lubodrive P3-lubodrive AT P3-lubodrive TK Product Characteristics Chain lubricant based on amine acetates nearly neutral pH at 1% solution does not react with water hardness suitable for any water hardness foamfree to low foaming economical dosage cleans conveyors from slime beverage residues, dust and glass abrasion increase production hygiene Application/Control C. 0.2 0.4% depending on condition of the lubrication system, number of nozzles length of conveyors, etc. C. 0.5 2% for dripping or immersion systems Special advice: Systems should be cleaned if required with a 3 4% acetic acid solution. Ready to use especially for cans and PET bottles Ready to use suitable for transport of NR-PET REFbottles, oans and KEGs on steel and autal conveyor chains

Dry lubrication

DryExx

DryExx SF

A new type of lubricant water free lubricant based on alkyl-amine acetate with silicon no water or brushes Silicon-free ready to use chain lubricant for undiluted application on conveyors

15

Bottle fillers and crowners

Methods Combined cleaninig and sanitation by circulation process/ CIP Product P3-asepto MT Product Characteristics P Li Slightly alkaline product. The x cleaning and sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 250 ppm available chlorine. Innovative, acid one-phase x cleaning and disinfecting. Microbiological efficacy against beverage specific micro-organisms. Liquid highly alkaline cleaner x containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid, alkaline cleaning x agent with excellent scale removal. Suitable for any water hardness. Slightly acid sanitizer based x on a stabilized combination of paracetic acid and hydrogen peroxide. Rinses freely from equipment surface. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. x Liquid, neutral foaming disinfectant. Sanitizer based on amine acetates. Producing a foam layer at higher concentrations Neutral sanitizer based on quaternary ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension. St St Br Cu M Application/Control + 0 0 - C. 0.5 2% T. cold to 50C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

P3-trimeta DUO

C. 1.5 2% 0 T. cold 40 C

Alkaline cleaning

P3-mip CIP

C. 1 2.5% T. cold 80C

P3-mip zentra

C. 1 2.5% T. cold 80C

Sanitation by circulating/ CIP

P3-oxonia active

C. 0.2 0.5% T. cold/ambient (see product data sheet)

Sanitation by P3-topax 99 soaking (overnight, weekend) or spraying P3-triquart

C. 1 2% T. ambient t. > 15 min

C. 0.1 0.3% T. cold

Crates
Methods Cleaning by spraying process Product P3-aquanta XTR Product Characteristics Special liquid cleaning agent for plastic surfaces. Application/Control C. 0.3 1% T. 40 80C

16

clean entire lubrication systems run with soapbased products. Especially recommended before any change of lubricants. Suitable for inside and outside cleaning

T. 50-60C F. 0.25 S. 50 ml L. 0.5 HCI I. Phenolphthalein

Water treatment Water treatment

Bottle or Can pasteurizer tunnel pasteurizer / Bottle bottle pasteurizer / or bottle cooler Can oror Can warmer / Can tunnel pasteurizer / Can or bottle warmer / Can or bottle cooler
Methods Combined cleaning Methods and sanitation by Combined cleaning spraying or and sanitation by circulating process spraying or (cleaning ofprocess circulating the machine after (cleaning of the process) after machine Product P3-asepto MT Product

P3-asepto MT

St Product Characteristics P Li St Al Cu Application/Control St Slightly alkaline product. The x P Li+ St+ Al0 CuC.Application/Control 0.5 2% Product Characteristics cleaning alkaline product. The Slightly and sanitizing effect is x + + 0 T. cold to 50C C. 0.5 2% due to special sanitizing effect is F.T. cold 50C 0.1 cleaning and phosphates, silicatesspecial phosphates, S. 50 ml due to and available chlorine. Suitable for use in hard chlorine. L. 0.5 n HCl silicates and available water. A 1% solution contains 225 I. Methyl Orange Suitable for use in hard water. ppm available chlorine. 225 A 1% solution contains C. 1 2.5% T. cold 80C C. 1 2.5% F. 0.13 T. cold 80C S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.03 0.2% C. 0.03 0.1% = 300 2000 ml/m3 3 = 300 1000 ml/m of tank volume for shock of tank volume for shock treatment or continuous treatment or continuous dosage dosage

process)

Biocides/ Sanitation Biocides/ Sanitation of process water of process water

ppm alkaline chlorine. Highlyavailable cleaner x + - containing sequestering and P3-mip CIP Highly alkaline cleaner x + - cleaning agents. Suitable for containing sequestering and use in hard water. cleaning agents. Suitable for use in hard water. x + + + P3-polix DES A nearly neutral biocide based P3-polix DES A nearly neutral biocide based x + + + on the synergistic effect of on the synergistic effect of Biguanide and quaternary Biguanide and quaternary ammonium compounds. Inhibits ammonium compounds. Inhibits formation of algae and growth formation of algae and growth of microorganisms. of microorganisms. P3-aquacid BRM Oxidizing biocide for the x + 0 0 treatment of ice, cooling and P3-aquacid BRM Oxidizing biocide for the x + 0 0 pasteurizer water, based on treatment of ice, cooling and an active bromine releasing, pasteurizer water, based on an unique briquette. active bromine releasing,
P3-mip CIP unique briquette. P3-aquafos CPA Slightly alkaline liquid product P3-aquafos CPA Slightly alkaline liquid product containing salts of organic containing saltsagents and acids, wetting of organic acids, wetting agents It corrosion inhibitors. and corrosion inhibitors. It a emulsifies fats and has emulsifies fats and has a canbrightening effect. canbrightening effect.

C. 2 4 ppm total halogen for shock C. 2 3 ppm total treatment, measured as halogen for shock chlorine treatment, measured as *briquette chlorine T. < 50C *briquette

Prevention of scale Prevention of scale and corrosion and corrosion

x
x +

+
+

+
+

< 50C + T.C. 50 200 ppm C. 50 200 ppm 3 = 50 200 g/m = depending on3 quality of 50 200 g/m depending on quality of water water

Boiler / Open cooling systems Open cooling systems

Type Type Descaling Descaling Product Product P3-horolith AS P3-horolith AS Product Characteristics Application/Control Productacid powder with corrosion inhibitors Application/Control Characteristics Highly C. 5 10% Highly acid powder with corrosion all metals. C. 53010% and colour indicator, suitable for inhibitors T. 60C and colour indicator, suitable for all metals. T. 30 60C A corrosion and scale inhibitor based on Slightly acid biocide based on organic Nlow phosphorus phosphonates and heterocyclic compounds and dispersants to biodegradable polymeres be applied ai a pH-range of 6-9. Effective against all kind of bacteria, fungi and algae. Removes slime deposits. Liquid product based on organic phosphorous compounds, polycarbonic acids, inorganic corrosion inhibitors and an organic Cu-inhibitor. The water hardness in the system should not exceed 300 ppm CaCo3. A special dosing device is available. Undiluted dosing straight into the 100 ml/m3 of replaced water system. Typical use water concentration 180 220 ppm. For more detailed information see our Technical Data Sheet
100 ml/m3 circulating water for shock treatment

Scale and corrosion Cooling Care EFM Scale and corrosion P3-ferrocid 8583 prevention prevention

P3-ferrofos 8426

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General plant cleaning

Exterior cleaning of equipment in all production rooms, floors and walls
Methods Low pressure foam cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment) Product P3-topax 12 Product Characteristics Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines. St P Li St Al Cu Application/Control x + + + C. 2 5% T. ambient F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange x + + C. 2 5% T. ambient F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + + + C. 2 5% T. ambient F. 0.27 S. 50 ml L. 1 n NaOH I. Phenolphthalein x + + + C. 2 5% T. ambient F. 0.32 S. 50 ml L. 1 n NaOH I. Phenolphthalein x + + + C. 2 5% T. ambient x + C. 2 5% T. ambient F. 0.86 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 2-5% T. ambient F. 0.222 S. 100 ml L. 0.1 n HCl I. Phenolphthalein C. 1 2% T. ambient t. 15 min C. 0.1 0.3% T. ambient

P3-topax 19

Highly alkaline product with complexing agents for heavy soils.

P3-topax 52

Acid cleaner based on phosphoric acid, removes inorganic residues, scale deposits and light grease. Leaves surfaces shiny. Acid cleaner based on phosphoric acid with inhibitors, removes inorganic residues, scale deposits and light grease.

P3-topax 56

P3-topax 58

P3-topax 66

Liquid, acidic cleaning agent based on organic acid, phosphate and nitrogen free Alkaline combined cleaner and sanitizer especially suited for the removal of organic residues.

P3-topax 686

Liquid, alkaline cleaning agent with available chlorine

P3-topax 99

Liquid, neutral foaming agent

P3-triquart

Sanitizer based on quaternary ammonium compounds. Also applicable by spraying device.

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Floors
Methods Product Manual or P3-clint KF automatic cleaning of floors (brushes or single disc machines)* Product Characteristics Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning Application/Control C. 2 4% T. 40 60C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein

* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms
Methods Manual cleaning Product Into Product Characteristics Sanitary cleaner for daily and heavy-duty cleaning tasks. Application/Control For all acid-resistant surfaces. Apply diluted.

Personnel
Methods Product Hand cleaning and P3-manosan sanitizing Hand washing P3-manosoft Sanitation of hands Hand care P3-manodes Product Characteristics Antimicrobial hand washing lotion, perfume-free. Mild general hand wash lotion, perfume-free. Neutral, liquid hand disinfectant, based on alcohol, perfume-free. Hand care lotion, wich prevents dehydration of the skin, perfume-free Application/Control Put on dry hands, rub well and rinse off with water. Put on dry hands, rub well and rinse off with water. Rub in dry hands until are dry again. Rub in dry hands until skin is covered, before starting work and after finishing work.

P3-manoguard

*All products are applied best in P3-manocenter

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P3-Equipment
We plan, develop, supply, install and service for you:

complete automatic conveyor lubrication systems, dosing and proportioning pumps and systems to dispense cleaners and sanitizers, conductivity measuring equipment to control alkaline, acid or sanitizing solutions, foam cleaning systems.

Abbreviations:

Key to the symbols used: - = not suitable + = suitable 0 = limited suitable C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution

P = powder Li = liquid Al = aluminium Cu = copper St = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible Br = Brass

Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p m) x factor.

For each P3-product mentioned in this brochure, a separate leaflet is available providing detailed information about composition, characteristics and application. These technical information sheets are available upon request.

Ecolab Export GmbH P.O. box 13 02 70 40552 Dsseldorf Germany Phone: +49 (0) 211 9893-928 Fax: +49 (0) 211 9893-207

www.ecolab.com

11.2010.500