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GUIDETOCOALMININGEXTRACTIONFORLISATPIT

CONCESSIONOFPTTEGUHSINARABADIBAYANRESOURTbk, ,

GeneralCoalStratigraphy,physicalandcharacteristicofcoal GeneralCoalStratigraphy,physicalandcharacteristicofcoal Exposing Coal ExposingCoal CleaningCoal CoalGetting&Stocking g g CoalLoading&Hauling

Prepared & presented by: La Ode Sapta A.


Sn. Geologist, Melak Mine Project

PT. THIESS CONTRACTORS INDONESIA

MELAK MINE PROJECT

Introduction

Maksud :
Memberikan gambaran umum Kondisi Fisik dan Karakter batubara di Pit Lisat MemberikangambaranumumKondisiFisikdanKarakterbatubaradiPitLisat Memberikanpemahamanproseduryangbenardalamhalpembukaanbatubara(expose),hingga pengangkutanbatubarakepelabuhan.

Tujuan & Sasaran : Sasaran:


Pesertadapatmengaplikasikanprosedureksposebatubarahinggaloadingbatubaradilapangan Pesertamempunyairasamemilikiterhadapbahantambang(batubara) Pesertadapatbertanggungjawabatasoperasionalpenambanganbatubara Pesertamemahamidenganbaikproseduryangbenardandianjurkan. Pesertatidakmelakukanpekerjaandiluarproseduryangdianjurkan Menghasilkanprodukbatubarayangberkualitasbaikuntukkepuasanclientdanprestasiyangbaik untukkaryawandanperusahaanPTThiessContaractorsIndonesia. untuk karyawan dan perusahaan PT Thiess Contaractors Indonesia

CoalonLisatPit

LisatGeneralCoalStratigraphy/UrutanlapisanbatubaraPitLisat
25 m 50 m 15-18 m 60 m 20 m topo

Seam 2

Seam 1

Seam F

Seam E

Seam D

Seam C

BasedonTSAGeologicalModel
Thereis6GroupsofCoalSeam Withvariousthickness

CoalModelLisatPit

CoalModelLisatPit

S2

SE S1 S2 S1 S2 SC SF

CoalonLisatPit

Seam 2_1; 2_2

Seam 1_4; 1-3;1-2;1_1

CoalonLisatPit

Seam D

CoalonLisatPit

CoalonLisatPit

Parting, carbonaceous material

Clay band, sometime thick or thinning, or be lost in other place

Coal with clay band structure

CoalonLisatPit

Batubara dengan struktur menyerpih, susunan tidak teratur atuba a de ga st u tu e ye p , susu a t da te atu

ExposingCoal
GuideforExposingCoalinLisat
SEAM THICKNESS COAL TYPE HARDNESS

Seam Directions EXPOSE TO COAL ROOF COAL PROTEC'N SEAM EQUIPMENT SELECTION

<0.4m

Bright Dull Top clay band Bright top Dull Top clay band Bright top Dull Top clay band

Variable Hard Variable Variable Hard Variable Variable Hard Variable

No - Leave 3 cm (+) over coal Expose to coal Expose into clay band No - Leave 3 cm (+) over coal Expose to coal Expose into clay band No - Leave 3 cm (+) over coal Expose to coal Expose into clay band

Required

2U

D_1

D_2 PC1250, D, D8 maybe D9 D7, D9 Cat824, PC 1250, D7maybe D9 E_2 Cat824, PC1250, D7maybe D9 D7, D9 Cat824, PC1250, D7maybe D9 1_2 Cat824, PC 1250, D7maybe D9 Cat824, PC 1250, D7maybe D9 1_4 Cat824, PC1250, D7maybe D9

0.4 ~ 0.9m

Required

CL

E_1

>0.9m

Required

2_1 1_1

2_2 1_2

1_1 1_3

NB: the above is only a guide to overburden operations that expose coal and is required to minimise coal losses. Wherever possible - All bright friable coal must be preserved for product - particularly the tops of seams.

ExposingCoal
BrightCoalSeam allseamonLisat

Exposeyangsalah. Expose yang salah

Caraexposeyangbenar,bukacoallineterlebihdahulu

ExposingCoal

Bund Wall

Min. 10 cm

Leave OB min. 10 cm

Sisakan OB / interburden minimal tebal 10 30 cm.


Forbettercoalrecovery,exposecoaltominimum10cmfromroofcoal Avoidoverdigoncoalseam /HindariOverDigpadabatubara.

ExposingCoal

Do not drop OB on the top of coal. p p

ExposingCoal

Leave OB / interburden minimum thick 10 cm.

ExposingCoal
Exposingcoalstrategy

Material sliding / fall down g Min. 1.00 m from lowest seam (if any) Max. expose high : 5-6 m

contaminate

Max. expose high : 5-6 m Max. expose high : 5-6 m

Eksose dengan space antara seam terbawah adalah minimum 1.00 m


Bund wall, can reduce contamination when rainy

CoalcharacteristicofSeamS1 S2notconsistentascoalbody,toavoidthatlowestseam havebeenexpose. MaterialFromtopsidenotslidingcauseofunstableslope,theimpactiscoalcan contaminate. Ifpossible,makebundwallonthetopfordrainageandanticipatewhenrainday,coal bodynotcontaminatebymudwaterflowingthroughcoalroof/body

Min. 1.00 m from lowest seam (if any)

Max. expose high : 5-6 m

ExposingCoal

Over dig
space min. 1.00 m to start drop cut

Hindari Over dig, usahakan big digger menggali OB dengan jarak minimal 1 m dari seam paling bawah.
NB : Generally coal loose often occurred in this case particularly on night shift Occurred cause of top coal face not clean up perfectly, or covered by bund wall

ExposingCoal

Material top soil berjatuhan karena ekspos yang salah, dapat menyebabkan kontaminasi batubara b bk k t i ib t b

ExposingCoal

Coalcontaminatebymudonmelamukpit.Itmustbeexposethecoalline/croplinefirst beforeexposingcoal,nobundwall

ExposingCoal

materialonthetopwillfalldowntocoalface

Wrongexpose,itshouldberemovetopsoilfirsttofoundcoalline

ExposingCoal

1.00m

Goodexpose,minimuminterburden10cmleftonroofcoal,topcoalfacewithspace1.00meters.

CleaningCoal
CleaningCoal l l
Bund Wall
Remove OB/IB/Parting push & press until coal roof face (max. coal cleaned 5 cm from top roof)

Clean up coal always use Coal Bucket Excavator

Bund Wall

Clean coal

Load as OB

CoalGetting

Bund Wall

Sisakan minimal 10 cm

Sisakan Floor minimum 10 cm jika lapisan batubara sulit untuk di stock

CleaningCoal

Alwaysusecoalbucketexcavator,alwaysuseHitachi330reachfromtopto bottomwithslowmotion bottom with slow motion

CleaningCoal

Clean coal, nice expose, ready to mine out

Cleaningcoal

ClayonROM,pleaseavoidthisproblembeforethepenaltyfromclient.

StockingCoal
Stockingcoalstrategy k l

Topface,gettingcoal fromheretobottom Maximize Stocking coal min. high : 2 - 3 m Maximize Stocking coal min. high : 2 - 3 m

Coal suggested to stock until flat with base


- StockingcoalusePC400withcleantrackcondition(nomud)

Not suggested

double handling

cost

Reachandtouchcoalbodyslowlyfromtopsidetobottom Touchandpressslowlywithbucket,becausecoaltomanycleat Touch and press slowly with bucket because coal to many cleat andclaybandedwithshalleystructure,itwillbefalldown Coalstockinalongexposecoal

StockingCoal

Stockcoalalongexposecoalifpossible,reachfromtoptobottom.

StockingCoal

Goodstocking,stockingheightminimum2 3mforbettercycletime.

LoadingCoal

ALLOWED
RangeofLoad28 30Tonnes

NOTALLOWED!
Load>30Tonnes

BENAR
MUATAN RATA TANPA DIPADATKAN SPILLED WITHOUT COMPACTED

SALAH
JANGAN DIPADATKAN NO COMPACTION!

CoalMinedOut

HangingCoal??

Cleanupspotcoalonfloortomaximizecoalrecovery

CoalMinedOut

SpotcoalonFloor

Janganmeninggalkanfloordengankeadaansepertidalamgambar,keepallcoal bodyminedout.

SurveyPickUp

Floor Seam X Floor Seam Y

Roof Seam X

Dirty Coal

Over Dig

coal loose

penalty
Pick up dirty coal / oxidize joint survey with client, to calculate quantity Sign off

NB : Generally coal loose often occurred in this case Occurred cause of top coal face not clean up perfectly, or covered by bund wall

Parting/interburden seam Y

Survey must be pick up all coal face such us, roof, floor, parting, dirty coal before coal stocking and loading Make M k sure that coal supervisor k th t l i known th t coal h that l have b been pick up i k Dirty Coal pick up must be communicate with geos & client for sign off

CoalMineProcess

Coal Expose
Drainage, bund wall, no material on top, etc

Form Loading Coal Checklist

Clean Up
Top coal, roof, remove contamination

Coal Base
Use grader / small dozer, keep clean

Survey Pick Up
Roof, floor, parting, dirty coal, top face

Coal Getting & Stocking


Use PC 400, Clean track from mud, stock all expose if possible

Loading Coal Mined out Sign Off TCI TSA


(If any problem)
Keep clean floor, no hanging coal, no over dig Use PC400, load to truck, d t t k dont compact, t just spilled on vessel

PT TSA - FKP

Sign Off Join Pit Inspection


Date Inspection Time Location Ispected by : :

INPITJOINCOALINSPECTION IN PIT JOIN COAL INSPECTION

: PIT MELAMUK / LISAT : PT Thiess Contractors Indonesia 1 2 3 PT TSA - FKP (Bayan Group) 1 2 3 SEAM BLOCK Qty.
(Tonnes)

NO.

COAL TYPE

REMARKS

DIRTY COAL

OXIDIZE COAL

BURN COAL

OTHER

TOTAL

According to join Inspection within PT Thiess Contractors Indonesia and Client PT TSA - FKP Bayan Group : Coal will be : dump / continue expose / stocking with total quantity Comments: tonnes / bcm . as Coal Resource / Overburden / Loose Coal

Signature PT. Thiess Contractors Indonesia 1 Name : Title : PT TSA - FKP (Bayan Group) 1 Name : Title :

Coal Loading & Hauling Checklist

COAL LOADING & HAULING CHECKLIST


A. SHIFT : DAY / NIGHT NO COAL LOADING SEAM BLOCK QTY (Tonnes) COAL TYPE CLEAN DIRTY DUMPING TO DATE: _____________________ REMARKS

TOTAL SEMUA JAWABAN "NO" HARUS DITINDAKLANJUTI DAN DIJELASKAN DIBAGIAN PENJELASAN (REMARKS)
COAL GETTING AREA YES NO

1 2 3 4 5 6 7 8 9

Apakah Roof Batubara sudah di cleaning dengan sempurna sehingga tidak ada pengotor pada lapisan batubara? Apakah proses cleaning dilakukan dengan coal bucket excavator? Apakah operator excavator mengetahui / berpengalaman dalam hal melakukan pekerjaan cleaning dan coal getting? Apakah batubara di gali sampai floor? Apakah bagian floor dibersihkan secara sempurna sehingga tidak ada spot batubara yang masih menempel pada bagian floor? Apakah pengotor / dilusi di pisahkan pada tempat tertentu? Apakah tidak terjadi pengotoran batubara oleh faktor lain? Apakah sistem drainase di sekitar ekpose coal cukup baik? Apakah Coal Face (Permukaan batubara bagian atas) sudah dibersihkan dengan sempurna dari pengotor / OB

COAL LOADING

YES

NO

1 2 3 4 5 6

Apakah lantai permukaan loading point rata dan posisi yang benar? Apakan permukaan stocking batubara sudah dibersihkan dari lumpur / air yang dapat mengotori batubara dengan dozer atau alat lain? Apakah Excavator memuat batubara dengan cara yang benar ke dalam truck? Apakah pemuatan batubara mengisi penuh ke dalam bak truck dengan cara ditumpahkan rata dan tidak dipadatkan? Apakah tersedia penerangan yang memadai dan di tempatkan pada tempat yang tidak menyilaukan mata operator? Apakah h k batubara sudah b d di t A k h check er b t b d h berada tempat d cukup untuk b b t dan k t k beberapa l di point? loading i t?

TINDAKAN PERBAIKAN ITEM ACTION / TINDAKAN YANG DILAKUKAN CARRIED OUT BY DATE COMPLETED SIGNED

CATATAN: Semua Tindak an Yang Belum Selesai Harus Diterusk an Kepada Supervisor Selanjutnya

DIINSPEKSI OLEH (COAL SUPERVISOR) Name : _______________________________ Title : _______________________________

DIPERIKSA OLEH (MINING SUPERINTEDENT) Name : __________________________ Title : __________________________

Sign : _______________________________

Sign : __________________________

Monthly Coal Recovery & Reconciliation


LISAT COAL RECOVERY Coal Recovery (%) MonthinFinancialYear Infomine(mt) Survey(mt) GeologicalModel(mt) VariancemodelvsSurvey Recovery

Jan09

Feb09

Mar09 Apr09 Mei09 Jun09

Jul09 Agust09 Sep09 Okt09 Nop09 Des09

41.093 48.739 40.759 48.149 48.739 7.390 #DIV/0! 84,65% 84 65%

16.200 18.523 20.546 2.023 90,15% 90 15% #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0!

#DIV/0!

MonthinFinancialYear
WeighedvsSurvey ModelvsSurvey

Jan09

Feb09
1,01 1,18

Mar09 Apr09 Mei09 Jun09


0,87 1,11

Jul09 Agust09 Sep09 Okt09 Nop09 Des09


#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

WeighedvsSurveyvsModel
60.000 Qua antity(Tonnes)
48.739

50.000 40.000 30.000 20.000 10.000

41.093 40.759 48.149

Jan09

Feb09

Mar09

16.200 18.523 20.546 6

Apr09

Mei09

Jun09

Jul09

Agust09 Sep09

Okt09

Nop09

Des09

ProductionPeriod Weighed Survey Model

thank you

Any Comments?

La Ode Sapta A.
Sn. Geologist

Thiess Contractors Indonesia Melak Mine Project

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