Professional Documents
Culture Documents
Operating Instructions
Elmasonic P
english
Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49 (0) 7731 / 882-0 Fax +49 (0) 7731 / 882-266 info@elma-ultrasonic.com
www.elma-ultrasonic.com
Content
1 General....................................................................... 4
2 Important safety warnings .......................................... 4
2.1 Instructions for the use of the present manual............. 4
2.2 Safety instructions for the use of the unit..................... 5
3 Ultrasonic cleaning ..................................................... 6
3.1 Interesting facts on cleaning by ultrasound.................. 6
3.2 Ultrasonic cleaning process ........................................ 7
4 Product description..................................................... 7
4.1 Product features.......................................................... 7
4.2 CE conformity ............................................................. 8
4.3 Delivered equipment ................................................... 8
4.4 Description of unit front features.................................. 9
4.5 Description of unit rear features .................................10
4.6 Turning knob for the draining of the tank ....................10
4.7 Description of operating elements ..............................11
4.8 Description of display .................................................12
4.9 Short overview of operating and display functions......12
5 Initial operation ......................................................... 16
5.1 Prepare the drain duct................................................16
5.2 Connecting the unit to the mains ................................17
6 Putting into operation ............................................... 18
6.1 Filling of the unit.........................................................18
6.2 Heating up of the cleaning liquid (if required for the
intended application) ..................................................19
6.3 Automatic stirring during heating ................................20
6.4 Degassing of liquid.....................................................20
7 Ultrasonic cleaning process...................................... 21
7.1 Starting the cleaning process manually ......................22
7.2 Temperature-controlled cleaning start (if heating is
required) ........................................................................22
7.3 Degas mode...............................................................23
7.4 Sweep mode ..............................................................23
7.5 Pulse mode ................................................................24
7.6 Setting of the ultrasonic frequency .............................24
7.7 Setting of the ultrasonic power ...................................24
7.8 Placement of cleaning items ......................................25
7.9 After the cleaning .......................................................25
1 General
The present Operating Instructions are part of the delivered
equipment. They must be ready for use at any time and remain
with the unit in case of resale.
We reserve the right to carry out technical modifications on the
unit due to advanced development.
3 Ultrasonic cleaning
Today, cleaning by ultrasound is the most modern fine cleaning
method.
The electric high-frequency energy created by an ultrasonic
generator is transformed into mechanical energy by piezo-
electrical transducer systems and is then transmitted into the
bath.
This process creates millions of tiny vacuum bubbles which
implode due to the variations of pressure caused by the
ultrasonic activity. Highly energetic liquid jets are created which
remove dirt particles from surfaces and even from the smallest
grooves and bores.
4 Product description
4.2 CE conformity
The present ultrasonic cleaning unit complies with the CE
marking criteria.
The declaration of conformity is available from the
manufacturer.
D
C
Fig 4.6 View turning knob for the draining of the tank
A F G E
H I K
Fig 4.7 View operating panel (unit with heating)
A C E
B D F
switch on unit press on/off key unit is ready for on/off LED is lighted
operation
switch off unit press on/off key unit is switched off display is dark
start ultrasonic operation set time at turning ultrasound starts set period is indicated
– now – knob for operating operating (set value time)
period
remaining time is
press key ►■ indicated (actual
(ultrasound) value time)
start ultrasonic operation select set time heating is operating set period is indicated
– temperature-controlled*; by flashing light until
with stirring of cleaning select set ultrasound starts set temperature is
bath – temperature at the automatically as soon reached
turning knob for as the set
* as soon as set temperature temperature is set temperature (set
temperature > actual reached value temperature)
temperature press key ►■ and and actual
keep pressed (> 2 set ultrasonic period temperature (set
sec.) starts running value temperature)
are indicated
as soon as set
temperature is
reached, the
remaining period is
indicated, too (actual
value time)
stop ultrasonic operation turn set period to „0“ ultrasonic operation remaining period is no
by hand or stops longer indicated
switch off heating by hand turn set temperature heating is switched off actual temperature is
to „0“ indicated (actual
value temperature)
switch on Sweep mode* set time ultrasound starts LED in key sweep is
operating in Sweep lighted
* Sweep – Degas – Pulse press key ►■ mode
cannot be operated set time is indicated
simultaneously press key sweep (set value time)
remaining time is
indicated (actual
value time)
switch off Sweep mode press key sweep Sweep mode stops LED inkey sweep
turns off
ultrasound continues
by standard operation
switch on Degas mode* set time ultrasound starts LED in key degas is
operating in Degas lighted
* Sweep – Degas – Pulse press key ►■ mode
cannot be operated set time is indicated
simultaneously press key degas (set value time)
remaining time is
indicated (actual
value time)
switch off Degas mode press key degas Degas mode stops LED inkey degas
turns off
ultrasound continues
by standard operation
switch on Auto Degas press key ►■ ultrasound operates LED in key degas
mode* in Auto Degas mode flashes
press key degas and for 10 minutes, then
* Sweep – Degas – Pulse keep pressed (> 2 switches off
cannot be operated sec.)
simultaneously
set ultrasonic power (the switch on ultrasound ultrasound starts set ultrasonic power
ultrasonic power can be operating at set is indicated in the
set by steps of 10% press key pow ultrasonic power display field power
between 30% and 100%)
switch off automatic press key freq ultrasound continues asterisk before
frequency change mode operation at indicated frequency indication
frequency (if turns off
necessary, press key
again to select the
other ultrasonic
frequency)
5 Initial operation
Packing Please keep the original packing for possible later service
purposes or dispose of it in compliance with the relevant local
waste disposal regulations. You can also return the packing to
the manufacturer or to your supplier (cost of shipment to be
paid by the customer).
Check for transport Check the unit for possible transport damages before initial
damages operation. In case of visible damage do not operate the unit.
Contact your supplier and the forwarding agent.
Placement For operation place the unit on a stable and dry surface. Ensure
that the workplace is sufficiently ventilated! Soft surfaces, such
as carpets, are not suitable as the ventilation of the unit may be
insufficient.
Fig 5.1.1 Drain duct with blind screw Fig 5.2.2 Drain fitted with hose
cap (on delivered unit) nozzle
No cleaning items on Do not place the cleaning items directly onto the bottom of the
tank bottom cleaning tank, as this might lead to damages to the unit.
Use cleaning basket Place the cleaning items into the stainless steel cleaning basket
(accessory equipment).
Acid tank For the use of cleaning chemicals which might destroy or
damage the stainless steel tank use a separate container. For
the special plastic cleaner tank for acid chemicals please
contact your supplier.
Cooling of the For certain applications it may be required to keep the
cleaning liquid temperature of the cleaning liquid below a predefined maximum
temperature. As the liquid in the tank is heated by the ultrasonic
activity, it may be necessary to cool the liquid by means of an
external laboratory cooling device (cryostat). The manufacturer
of the present ultrasonic unit offers a special cooling coil which
can be clipped onto the tank wall and connected to a cryostat.
Caution! When you operate the ultrasonic unit with cooled
cleaning liquid ensure that the temperature of the cleaning
liquid remains above room temperature. Otherwise there is a
risk of condensation which may cause damage to the
electronics.
8 Cleaning media
The cleaning chemical to be used must be suitable for the use
in an ultrasonic bath to prevent damage to the tank or injuries to
the operator. Use the recommended cleaners mentioned in
WARNING
section 8.3. Observe the restrictions to cleaners containing
solvents and aqueous cleaners mentioned in sections 8.1 and
8.2.
For queries please contact the manufacturer or your supplier.
Exclusion of liability Damages caused by non-compliance with the instructions given
in sections 8.1 and 8.2 will not be covered by the
manufacturer's warranty!
8.3.1 Dental
elma clean 10 Universal cleaning concentrate for the cleaning of instruments
and laboratory equipment made of plastic, ceramic, stainless
steel, rubber and glass.
elma clean 25 Ready-for-use cleaner for impression spoons: removes dental
plaster and alginates. Ready-for-use cleaning bath.
elma clean 35 Cleaning concentrate for prostheses with activated oxygen for
the cleaning of dental prostheses made of metal, ceramcis and
plastic. The released oxygen refreshes the prosthesis
hygienically.
elma clean 40 Chemical cleaning concentrate for the removal of cement and
carbonate (lime). For the cleaning of precious metals, ceramics,
plastics, glass and rubber. Removes metal oxide, cement,
fluxing media, etc.
elma clean 55d Aldehyde-free drill cleaner concentrate for instruments made of
stainless steel. For the hygienical removal of amalgam remains,
blood, tissue, etc.; with anti-corrosion effect.
elma clean 60 Acid cleaning concentrate for instruments made of stainless
steel, glass and plastic. Removes corrosion, rust films and
mineral deposits.
8.3.2 Medical
elma clean 10 Universal cleaning concentrate for the cleaning of instruments
and laboratory equipment made of plastic, ceramic, stainless
steel, rubber and glass.
elma clean 60 Acid cleaning concentrate for instruments made of stainless
steel, glass and plastic. Removes corrosion, rust films and
mineral deposits.
8.3.3 Optics
elma opto clean Cleaning concentrate for glasses, frames, optical lenses and
components. Also suitable for plastics.
8.3.4 Laboratory
elma lab clean S10 Acid cleaning concentrate for glass, ceramics, metal incl. light
and non-ferrous heavy metals, plastic. Removes mineral
deposits, lime, lime soap and non-ferrous heavy metal oxides,
mineral grease and oil.
elma lab clean S20 Strong acid cleaning concentrate for stainless steel, glass and
plastic. Removes tenacious contaminations such as rust,
organic residues, inorganic compounds and mineral grease and
oil. Not suitable for aluminum and light metal alloys.
elma lab clean N10 Neutral universal and laboratory cleaning concentrate for
sensitive materials such as aluminum and light metals.
Removes lime soap, light oil and grease and finger marks.
elma lab clean A10 Alkaline cleaning concentrate for glass, porcellain, metal and
plastic. Removes grease, glass grease, gumming, remains of
lables and calcification. Also suitable for the laboratory rinsing
machine.
elma lab clean A20sf Special cleaning concentrate for pipettes, does not contain any
tensides. Mildly alkaline, suitable for use in an ultrasonic
cleaning unit and in the laboratory rinsing machine. Also
suitable for use in pipette rinsing machines that require active
cleaning agents (soaking).
9 Maintenance
9.3 Repair
Opening by Repair and maintenance works which require the unit to be
authorised connected and opened must be carried out by authorised and
specialised specialised personnel only.
personnel only
Risk of electric shock due to live parts inside the unit!
10 Technical details
P 30 H P 60 H P 70 H P 120 H P 180 H P 300 H
Basket loading 1 5 5 7 8 10
max.
(approx. kg)
Ultrasonic 37 / 80 37 / 80 37 / 80 37 / 80 37 / 80 37 / 80
frequency (kHz) switchable switchable switchable switchable switchable switchable
Sound < 70
pressure level
(LpAU) * (dB)
37 / 80 kHz
37 / 80 kHz
11 Trouble shooting
Problem Possible cause Trouble shooting
unit out of service; • mains cable is not connected • plug in mains cable
LED display dark
• mains socket dead • check mains socket/fuse
ultrasound not operating; • turn knob for ultrasonic • switch on turning knob vor
LED display ultrasound operation to „0“ position ultrasonic operation
dark
• unit is switched off • switch on unit by on/off key
unit does not heat • turn knob for temperature to • switch on turning knob for
„0“ position temperature
heating not operating; • electronic error • switch unit off and on again;
Error: 2 if error occurs again, return
• temperature sensor
unit to supplier /
faulty/damaged or wire
manufacturer
interrupted
unit makes boiling noises • no stirring of cleaning liquid • e.g. switch on ultrasound
during heating (see Section 7.2)
set temperature is • temperature sensor does not • stir the liquid by hand or by
exceeded measure the average ultrasound
temperature (no stirring)
unit out of service; • electronic error • switch unit off and on again;
Error: 4 if error occurs again, return
unit to supplier /
manufacturer