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DOI 10.1007/s11743-010-1196-5
ORIGINAL ARTICLE
Wei Wang
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J Surfact Deterg
acrylic acid showed high conversion [5], but the pore reaction, the mol ratio of stearic acid and TEA was 1.8:1.
diameter of HZSM-5 was too small to be used in the Firstly, stearic acid was melted completely and then solid
esterification of stearic acid with TEA. In recent years, acid catalyst and TEA were added. The esterification was
significant interests have been generated in mesoporous carried out under a nitrogen flow of 200 mL/min for 6 h
molecular sieve materials SBA-15 owing to its larger with the temperature of 190 °C and continued stirring.
pores, thicker walls, large surface area, and high hydro- Water formed during the reaction was removed constantly
thermal stability. Therefore, this material should be an with the nitrogen flow. Then, the mixture in the flask was
excellent support for preparing supported catalysts with cooled down to 70 °C under nitrogen atmosphere. Finally,
high activities and selectivities. the catalyst was removed from the mixture by filtration,
In this paper, ZS supported on mesoporous molecular and the product was analyzed using reversed-phase high-
sieve SBA-15 was prepared and used for esterification performance liquid chromatography (RP-HPLC). The acid
between stearic acid and TEA, which has not been previ- value of the mixture was periodically checked at an
ously reported based on the scope of our knowledge. interval of 1 h after 4 h of stirring. The acid value of the
mixture was calculated by the formula:
V C 56:1
Experimental Acid value ðAVÞ ¼ ð1Þ
m
Materials where:
AV The acid value, mg KOH g-1.
The chemicals used for the synthesis of ZS/SBA-15 were
V The volume of KOH standard solution used in the
tetraethyl orthosilicate (TEOS), poly (ethylene glycol)-
titration, mL.
block-poly (propylene glycol)-block-poly (ethylene glycol)
C The concentration of KOH standard solution, mol
(P123), hydrochloric acid (HCl), and zirconium sulfate
L-1.
(ZrSO44H2O). All chemicals used were AR grade. TEOS,
m The mass of the sample, g.
ZrSO44H2O, and HCl were purchased from China Tianjin
Kermel Chemical Reagents Ltd. P123 was purchased from
Sigma-Aldrich USA. Stearic acid and triethanolamine Characterization
(TEA) were produced by China Lianyungang Oleochemi-
cals with a claimed purity. MCM-41 was purchased from X-ray diffraction (XRD) was performed on a Rigaku
Tianjin Chemist Scientific Ltd. D/2500. The conditions used were as follows: Cu Ka
radiation (k = 1.54056 Å) at 40 kV and 100 mA, scanning
Preparation of Catalysts angle (2h) from 0.5 to 10° with scan steps of 1° min-1.
N2 adsorption–desorption isotherms were measured
SBA-15 was synthesized according to the procedure using Micromeritics ASAP 2010 at liquid nitrogen tem-
described by Yang et al. [6, 7]. By changing the crystal- perature. All samples were degassed at 100 °C under
lization temperature, two different pore sizes of SBA-15 (6 vacuum for 8 h. The specific surface areas were evaluated
and 9 nm) were prepared, denoted by SBA-15(6) and SBA- using the Brunauer–Emmett–Teller (BET) method. Pore
15(9), respectively. A series of catalysts containing various size distribution (PSD) was calculated using the Barrett–
ZS loadings were prepared by adding a required amount of Joyner–Halenda (BJH) method based on the adsorption
ZS aqueous solution to the SBA-15 powder. The SBA-15 branch of the isotherms, and the pore size was reported
support was treated under vacuum at room temperature for from the peak position of the distribution curve. The pore
2 h, followed by impregnating ZS solution for 24 h. After volume was taken at the P/P0 = 0.990 point.
drying, the catalysts were calcined in air at 110, 200, or The temperature-programmed desorption (TPD) mea-
300 °C for 2 h. The prepared catalysts were denoted by surements were carried out on an TPDRO 1100 instrument
their weight percentage of ZS. For example, 20%ZS/SBA- (Thermo, USA). Prior to TPD studies, the samples were
15(6) indicated the catalysts containing 20 wt% ZS. The pretreated at 313 K for 1 h in a flow of ultra pure nitrogen
preparation of 20%ZS/MCM-41 was the same as for gas (20 mL min-1). After pretreatment, the sample was
20%ZS/SBA-15. saturated with pure anhydrous ammonia gas (20 mL
min-1) at 313 K for 2 h to remove the physical adsorption
Esterification of Stearic Acid with TEA ammonia. The pretreatment sample was heated from 313 to
1,273 K at a rate of 10 K min-1, and maintained at a
The catalytic reaction was carried out in a four-necked constant temperature for 30 min. All flow rates mentioned
flask equipped with mechanical stirrer. In a typical are at normal temperature and pressure (NTP).
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J Surfact Deterg
N2 Adsorption–Desorption Isotherms
Results and Discussion
N2 adsorption–desorption isotherm tests were conducted to
Characterization of the Catalysts investigate the pore-structural changes for SBA-15 and the
supported samples. Typical N2 adsorption–desorption iso-
XRD therms for samples are shown in Figs. 3 and 4.
According to the International Union of Pure and
Figure 1a shows the XRD patterns of SBA-15(6) and ZS/ Applied Chemistry (IUPAC) classification [8], all of the
SBA-15(6) catalysts with various ZS loadings. The SBA- isotherms showed a typical Type IV model and had an H1
15(6) had a typical XRD pattern for hexagonal mesophase. hysteresis loop, which was a typical feature of mesoporous
In the low-angle range, it exhibited a very strong (100) materials. This indicated that the ordering of mesopores in
diffraction peak at a 2h = 0.86° and two other weaker SBA-15 was not much affected when ZS was supported.
peaks corresponding to 1.46° (110) and 1.68° (200) The BET surface area, total pore volume, and primary
reflections. These peak positions matched well with the mesopore size are summarized in Table 1. These results
patterns of SBA-15 in the literature [6], illustrating that the were in agreement with other reported values [7]. As
SBA-15 was synthesized successfully. shown in Table 1, when ZS was supported on the plain
The XRD patterns of ZS/SBA-15(6) catalyst also SBA-15 and MCM-41, the BET surface areas and the total
showed typical diffraction peaks in the low 2h region. This pore volume of the supported catalysts became signifi-
indicated that the regular arrangement of mesoporous cantly smaller. The pore diameters of supported catalysts
structure of SBA-15(6) was preserved in ZS/SBA-15(6). were also smaller than those of the plain SBA-15 and
However, compared with plain SBA-15(6), the peak MCM-41. These results implied that most of the ZS species
intensity of the ZS support decreased, and this peak were located inside the pore channels.
weakened proportionally to the increase of ZS loading. Even so, a typical ZS/SBA-15(6) could reach a surface
From Fig. 1b, it could be seen that, even if the ZS content area of 500 m2 g-1. The surface was significantly greater
reached up to 30%, there were no diffraction peaks cor- than pure ZS (90 m2 g-1) [9]. The large surface area could
responding to ZS observed. This result indicated that ZS make ZS/SBA-15(6) effectively catalyze the esterification
should be well dispersed on the SBA-15(6) surface. reaction [10].
15(6), 4 = 30%ZS/SBA-15(6).
Intensity (a.u)
3000
b XRD for 30%ZS/SBA-15(6) 6000
4000 2000
1
2000 1000
2
3
0 4 0
1 2 3 4 5 6 7 8 0 10 20 30
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J Surfact Deterg
Fig. 2 Transmission electron microscopy (TEM) image of the SBA-15(6) and 20%ZS/SBA-15(6). a SBA-15(6). b 20%ZS/SBA-15(6)
700 700
3
3
300 300
SBA-15(9)
200 200
20%ZS/SBA-15(6) 20%ZS/SBA-15(9)
100 100
0 0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
Relactive Pressure(p/p 0 ) Relactive Pressure(p/p 0 )
Table 1 N2 adsorption–
Samples BET surface Volume of BJH pore
desorption data
area (m2 g-1) pores (cm3 g-1) diameter (Å)
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The TPD of adsorbed ammonia was used to evaluate the Comparison of the Catalytic Activity
strength of acid sites on 20%ZS/SBA-15(6). Many
reports had focused on the identification of different acid ZS/SBA-15 and ZS/MCM-41 are the new solid-acid cata-
sites of ZS and showed the coexistence of Bronsted and lysts with high surface area and regular pore-size distri-
Lewis acid sites on the surface. The Bronsted acid sites bution. Phosphorous acid is the most commonly used
on ZS resulted from the weakening of the O–H bond catalyst for the esterification of stearic acid with TEA.
by the neighboring sulfate group, whereas the Lewis These catalysts were used to catalyze the esterification of
acid sites were coordinationally deficient Zr center pro- stearic acid with TEA. Acid values and the colors of est-
moted by the electron-withdrawing neighboring sulfate eramine are compared in Table 2. From the data in
group [4]. Table 2, it could be seen that the catalytic activity of
In Fig. 5, ZS/SBA-15(6) shows a profile characterized 20%ZS/SBA-15(6) was better than for 20%ZS/SBA-15(9).
by two resolved maxima centered at 274 and 930 °C, This was because 20%ZS/SBA-15(6) had a larger surface
respectively. This result suggested that ZS/SBA-15(6) area than 20%ZS/SBA-15(9)—the large surface area could
contained acid sites of two different strengths. The profile make the reactants contact the active sites effectively and
of the ZS/SBA-15(6) sample revealed continuous NH3 improve the catalytic activity. The surface area of 20%ZS/
desorption in the 228–580 °C and 720–1,000 °C tempera- MCM-41 was larger than 20%ZS/SBA-15(6), but its pore
ture range, signifying a broad distribution of surface acid diameter was smaller than the diameter of di-esteramine
sites. (about 4 nm), so the effective surface area used in cata-
lyzing would be reduced and the catalytic activity of
20%ZS/MCM-41 would be lower. In addition, the colors of
esteramine with these kinds of catalysts were milk white.
200 1000
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Table 4 Effect of calcinations temperature of the catalyst on the acid value of the esteramine
Treatment temperature AV after 4 h AV after 5 h AV after 6 h AV after filtering
(°C) (mgKOH g-1) (mgKOH g-1) (mgKOH g-1) (mgKOH g-1)
Through the above analysis, it could be seen that a large The Influence of ZS Loading
surface area and proper pore diameter were beneficial to
the process of esterification reaction. For these types of The influence of ZS loading on the acid value for the
catalysts in the study, the catalytic activity and selectivity reaction of stearic acid and TEA was studied. The results
of 20%ZS/SBA-15(6) was the best. Compared with H3PO3, are listed in Table 5. It was observed that, when the ZS
20%ZS/SBA-15(6) not only improved the conversion of loading was increased to 20%, the minimum acid value of
stearic acid, but it also made the total content of mono- and the product was 1.68 mgKOH g-1. This suggested that the
di-esteramine increase by 8%. activity of ZS/SBA-15(6) increased with the loading. Such
behavior may be explained by the acid quantity ring as the
Optimization of ZS/SBA-15(6) ZS loading increased. However, when the ZS loading
increased to 30%, the acid value of the product was higher
Effect of Treatment Temperature of ZS/SBA-15(6) than for the 20% loading. It was correlated well with the
surface area analysis that the BET surface area was sig-
The influence of treatment temperature on the activity of nificantly decreased upon loading the ZS to 30%. Conse-
catalysts is listed in Table 4. The acid value of the product quently, the optimal loading of ZS on SBA-15(6) was 20%
was minimum when 20%ZS/SBA-15(6) calcined at 200 °C and a much higher loading of ZS was unnecessary.
for 2 h was used as the catalyst. This finding agreed well
with that reported in the literature [12, 13], which stated Optimization of Catalyst Amount
that the control of crystal water content in ZS was essential
for effective performance. The effect of crystal water may The impact of the catalyst amount on the reaction rate
be attributed to the ZS acid strength and the number of was studied, and the results are shown in Table 6. The
proton sites. Excess of or too little crystal water would data from Table 6 showed that the reaction rate did not
cause the acid strength of ZS to decrease, thus, its catalyst decrease in conjunction with the reduction of the catalyst
activity would be low. With the treatment temperature amount. This indicated that a small amount of the catalyst
increased to 300 °C, the ZS crystal water was removed and in the esterification reaction could have a good catalytic
the acidity decreased. Therefore, 200 °C was the optimum activity. Therefore, the catalyst amount should be reduced
treatment temperature. to 0.25%.
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J Surfact Deterg
The Re-use of the Catalyst stability and was an efficient catalyst for the esterification
of stearic acid and TEA.
At present, a homogeneous catalyst is commonly used in
the esterification reaction. However, this catalyst was dif-
ficult to separate with the product and could not be used Conclusions
repeatedly. In addition, the residue of catalyst in the
product would impact its use. The solid-acid catalyst could Solid-acid catalysts ZS/SBA-15(6) were prepared, charac-
be removed by filtration and could be reused; the results are terized, and used for the esterification of stearic acid and
shown in Table 7. When 20%ZS/SBA-15(6) was reused TEA successfully. These materials had large surface area,
five times, the catalytic activity of the catalyst did not uniform channels, and large acid sites generated by the
decrease obviously. At the same time, the composition of well-dispersed ZS. When 20%ZS/SBA-15(6) was taken as
the esteramine (the catalyst reused for the fifth time) was the catalyst, it not only improved the conversion of stearic
analyzed; the content of mono- and di-esteramine were acid, but it also made the total content of mono- and di-
16.30 and 67.72%, respectively. This showed that the esteramine increase by 8% in comparison with the com-
selectivity to mono- and di-esteramine of 20%ZS/SBA- monly used H3PO3. Moreover, 20%ZS/SBA-15(6) had
15(6) after being reused five times was not changed obvi- good stability and can be reused at least five times. These
ously. This illustrated that 20%ZS/SBA-15(6) had good results indicated that ZS/SBA-15(6) was an efficient
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J Surfact Deterg
solid-acid catalyst for the esterification of stearic acid with 9. Li F, He J, Zhang BG, Sun P, Duan X, Wang ZX (1996) Study on
TEA and could replace H3PO3. In addition, the application the decomposition of zirconium sulfate tetrahydrate with tem-
perature programmed techniques. J Beijing Univ Chem Tech
effect would not be affected by the residue of catalyst. 23:58
10. Wang J, Zhu HO (2004) Alkylation of 1-dodecene with benzene
Acknowledgments We thank the National 11th Five-Year Tech- over H3PW12O40 supported on mesoporous silica SBA-15. Catal
nology Support Project (2007BAE52B00), the Natural Science Lett 93:209
Foundation of Shanxi (2008021017), and the China Research Institute 11. Friedli FE, Koehle HJ, Fender M, Watts M, Keys R, Frank P,
of Daily Chemical Industry for funding support. Toney CJ, Doerr M (2002) Upgrading triethanolamine esterquat
performance to new levels. J Surfact Deterg 5:211
12. Li L, Xu K, Li F, Wang ZX, Duan X (1999) Theoretical study on
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