Professional Documents
Culture Documents
User Manual
Table of Contents
Foreword 0
Part IX Reports 28
Part X Configuration 30
1 System Configuration
................................................................................................................................... 30
Menu access ..........................................................................................................................................................
maintenance 30
Index 0
2 System Background
Weighing System
To measure is to know
JOHANNES KEPLER, 1571 to 1630
Business requires knowledge (measurements) about various aspects of the business in order to be
efficient and effective. Mass measuring can contribute to a range of production issues in most
businesses.
Background
The need for weighing or mass measuring is explicitly part of the production process in businesses that
involve the acceptance/delivery of bulk/raw/processed materials or products e.g. sand, stone, grapes,
wheat, cement, concrete, etc. These business processes require a controlled and secure environment
that will ensure that a proper audit trail is kept of exactly what happened, when, who was involved, and
how much. (Quantities usually translate into monetary equivalents and are therefor all-important).
Both the "customer" and the "supplier" require a trusted source that will vouch for what occurred at
their interface.
Other businesses can benefit indirectly from mass measuring. For example:
· Weighing vehicles during the entry and exit to a plant could be a way of monitoring pilfering, any
unexplained discrepancies that may arise will result in further investigation.
· Transport businesses need to ensure that the loading of their vehicles is within the limits
prescribed by the road ordinance, or else be subject to considerable fines.
Weighing System
The Weighing System is a software product aimed at supporting various weighing requirements. The
standard product provides the following functions (not all may be required by a particular application):
· Registering and maintenance of various "static" information groups, such as: vehicles, customers,
hauliers, orders and products.
· Weighing of vehicles.
· Axle weighing
· Uploading or downloading of information to/from an ERP or other system
An optional function within the standard Weighing System includes the importation of the required
"static" information from files prepared by another system.
Weighing
A weighing application typically involves two real-time weighings.
The description that follows is for a business that receives raw material from a supplier. However,
many other permutations are possible.
The first weighing will be the arrival of a truck from the supplier with a load of raw material. The
operator will typically identify and enter all the information relevant to the transaction: supplier, product,
vehicle, order number, etc. The vehicle will be stationary on the weighbridge at the time of weighing.
All the relevant information (including date and time) is then stored waiting for the second weighing.
The second weighing occurs when the (now empty) truck departs from the plant. The operator will
identify the truck and the weight will be recorded by the system as per the weighbridge. This
measurement completes the transaction and the difference between the two measurements is
recorded as the delivered mass. The system prints at this time a delivery ticket that includes most of
the recorded information.
Note that it is possible to use tare mass as an alternative to the second weighing. This mode of
operation will require tare to be established (either manually or by using the separate "tare weighing"
function).
Import/Export of Information
The key information required by the rest of the business is the completed transactions. The standard
Weighing System provides an export mechanism where the completed transactions are formatted
according to one of the available options and recorded in a file. The target system can then read the
information from this output file for further processing.
An import/export mechanism is also provided for the exchange primarily of "static" information. This
may also include order information.
Features Summary
· A standardised package based on commercial off the shelf products
· It can be interfaced to all types of weighing equipment:
· Weigh bridges
· Platform scales
· Laboratory scales
· It has been used in all types of industry:
· Factories
· Mining
· Farming
· Commercial
· Various standardised reports
· Public weighing
· User defined fields
· Backup and restore
· Scale / Bridge configuration, can allow manual entry
· System recovery
· Security
· Error / log reporting
· Low cost
Business Benefits
Most of the business benefits to be gained have been alluded to above. The question may arise why
this functionality could not be incorporated in of the existing computer systems. One of key the
characteristics of a typical weighing application is that it has a real-time nature. This implies that it
should be responsive, must be highly available and quite often requires 24(hours) x7(days) operation.
With current technologies these requirements can be best achieved using a stand-alone system. Such
a system should be able to continue operation in spite of failing communications lines or external
systems.
Architecture
The Weighing System software is executed on one or more standard PC workstations. These
workstations are interconnected on a Local Area Network (LAN) and share a database. A controlling
workstation is connected to the various devices that need to be controlled/monitored. See diagram
below:
Controller
Weighbridge
The Weighing System software runs a Graphical User Interface (GUI) on a Windows platform. The
software has been constructed such as to allow the easy configuration of options and the introduction
of new functions.
Apart from the above more common extensions, the scope of possible extensions could be very wide.
Such extensions may involve the integration of available components/applications (e.g. an accounting
package), or the development of a complete bespoke solution.
Axle Weighing
Background
Businesses that transport heavy goods/material need to ensure that the loading of their vehicles is
within the limits prescribed by the road ordinance or else be subject to considerable fines. The road
authorities have indicated that the checking of transport vehicles will be increased – on some routes a
100% inspection rate is expected.
It is more cost effective to incur the cost of a weighing capability than to be subject to the fines that will
result due to overloading. At the same time, the knowledge gained by axle weighing will make it
apparent to what extent current loads could have been increased.
Axle System
The Axle System is a software product aimed at supporting axle weighing in a number of different
modes. The standard product provides the following functions (not all may be required by a particular
application):
· Registering and maintenance of various "static" information groups, such as: vehicles, drivers,
customers and products.
· Weighing of axles.
· Uploading or downloading of information from an ERP or other system
Axle Weighing
The weighing process/mode is largely determined by the specific bridge configuration and also the
objective to be achieved. At the completion of the weighing process an axle weighing ticket is printed.
A Group is
Import/Export of Information
The key information to be transferred to the rest of the business is the end result of the process. The
standard Axle System provides an export mechanism where the completed transactions are formatted
according to one of the available options and recorded in a file. The target system can then read the
information from this output file for further processing.
An import/export mechanism is also provided for the exchange primarily of "static" information.
Features Summary
· A standardised package based on commercial off the shelf products
· It can be interfaced to all types of weighing equipment:
· It has been used in all types of industry:
· Factories
· Mining
· Farming
· Commercial
· Various standardised reports
· User defined fields
· Backup and restore
· System recovery
· Security
· Error / log reporting
· Low cost
· High availability (24x7)
Business Benefits
Most of the business benefits to be gained have been alluded to above. The business case to
motivate its introduction will probably include the following:
1. Cost savings can be achieved by avoiding fines for overloading
2. Revenues can be increased by being able to carry higher loads (up to the maximum allowed)
3. Other business efficiencies may result due to the accurate and timely measurement of loads
transported.
Architecture
The Axle System software is executed on one or more standard PC workstations. These workstations
are interconnected on a Local Area Network (LAN) and share a database. A controlling workstation is
connected to the various devices that need to be controlled/monitored. See diagram below:
Controller
Weighbridge
The Axle System software runs a Graphical User Interface (GUI) on a Windows platform. The
software has been constructed such as to allow the easy configuration of options and the introduction
of new functions.
Public Weighing
Background
Process:
A vehicle is loaded, weighed and dispatched with the required order(s)/product(s)
Sequence of events:
The truck arrives and falls into the queue outside the customers premises
A card is assigned to the driver and information pertaining to the transaction is captured and
loading ticket is printed
The driver waits for his turn to weigh empty
The truck drives onto the weighbridge
The empty mass of the truck is recorded (Weigh goods 1)
The driver now has a unique valid load number, drives to dispatch and reports to the dispatch
office
He gives the card to the dispatch
Dispatch authorizes loading of the product by swiping the truck card assigned to the truck driver
The truck waits to be loaded
The load is prepared for loading and the supervisor is called to inspect
The supervisor swipes the card at the loading bay to capture the loading start time
The truck is loaded and the supervisor is called to inspect the loaded truck
The supervisor again swipes the card at the loading bay to capture the loading end time and hands
all the relevant documents together with the swipe card to the truck driver
The loaded truck drives to the weighbridge to weigh the full load (Weigh goods 2) and the driver
hands the card back to the weighbridge clerk
The full mass of the truck is recorded, tolerances checked and a weighbridge ticket and Delivery
Note/s is issued.
The truck departs
Process
A vehicle arrives with raw material to be received (this includes containers).
Sequence of events
The truck arrives and falls into the queue outside the customers premises
A swipe card is assigned to the driver and information pertaining to the transaction is captured
The driver waits for his turn to weigh
Truck drives onto the weighbridge
The full mass of the truck is recorded (Weigh road receipt 1)
The driver proceeds to be off-loaded
A sample is taken for testing at the lab
The driver hands the sample and card in at the lab so that lab testing may proceed
The test result is handed to the driver
The driver returns to the off load point where off-loading continues
The start time of off-loading is recorded
The end time of off-loading is recorded
The truck returns to the weighbridge to be weighed empty
Process
A rail wagon arrives with raw material to be received
Sequence of events
The wagon arrives for offloading
All information pertaining to this delivery is captured, a card is assigned and the wagon full mass
recorded (Weigh Wagon 1)
A sample is taken for testing at the lab
A runner hands the sample and card in at the lab so that lab testing may proceed
The test result is handed back to the runner
The wagon proceeds to be off-loaded
The wagon returns to the weighbridge to be weighed empty
The empty wagon is weighed and its mass is recorded and a ticket is printed (Weigh Wagon 2)
The wagon departs
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4 Installation guide
To install Wayware on a computer
1. Log on to Windows with administrative rights
3. The Setup Wizard can be run by using these default options (I.e. you can click Next, Next, Next…
Finish).
If more than one version of Wayware needs to be installed on the same computer, you should
specify different Destination Folders
After the Setup was run successfully it will have created a Wayware shortcut on the desktop
5. Click Yes
The Database and workstation configuration screen appears
9. Click Ok
The installation is complete and you can now Run the system
Note: If the program is already running and you double click the icon, you will see the following
message, (This is because you can only have one instance of the program running at a time):
Click Yes to restart Wayware, or No to continue running the one that is already running
Note: You can also close the program by clicking the button on the top right of the application.
2. The next user who wants to use the program must enter his/her username and password
Important:
· No action can be performed in the program until a user logs in
· When you are finished using the program, you should close the program, or select Logon as new
user, to prevent other people from using you username to perform actions in the program.
6 Logon control
This section describes:
2. Click New to add a new user (or select and existing record and click Update or Delete to change
an existing user)
The Edit an existing record screen appears
4. Important note: As the program is installed with preloaded user entries of which the user 9 is
regarded as the system administartor entry and therefore most important, it is strongly advised
that you change the user 9 password to something different. This new password should be
available only to the system administrator, documented and kept safely in a place only accessible
by management.
7 Screen usage
This section describes using the 3 main types of forms:
1. Register
2. Maintenance form
3. Grid
Action Description
New Add a new record
Update Update the record that was selected
Delete Delete the record that was selected
Print Show a print preview of the data on the register
Export Export the data on the register to xls,pdf,csv
Close Close the register
Sorting Clicking on a column heading will cause the register to sort the table according to the
selected column.
Clicking the same column heading more than once will change the sort order from
ascending to descending
Seek By clicking a column heading you tell the system what you want to search and sort by
After doing this you can type the name of the record you are searching for
Page By default the register only displays 1000 records at a time.
If there is more than 1000 records, the Page selector can be used to scroll between
pages
The number of records per page can also be changed
Double click Double clicking a specific record is the same as selecting the record and clicking the
Update button
F5 Press the F5 key to refresh the register to display the latest data
Scroll bar Horizontal and vertical scroll bars are available for scrolling left/right and up/down
Filter bar The white filter bar can be used to filter the screen to show only the desired data
Click on the white box of the column you want to filter on, and enter the first few
characters of the entity you are searching for
Clear Clears the filter bar and show all the data
Action Description
Save · Save all changes made on the form to the table
Cancel · Cancel the operation
Next · Save all changes made on the form to the table, and open another maintenance form
adding another new entity
Enter · Hitting the Enter key, is the same as pushing the Save button
Tab · Hitting the Tab key, moves focus to the next control on the form
Shift-Tab · Hitting the Shit and Tab key, moves focus to the previous control on the form
F2 · Hitting the F2 while positioned on a drop down boxes, swaps the fields around,
allowing the user to search using a different field
Important: You can save a lot of time by only using the keyboard, and not the mouse, when entering
data onto the maintenance form
Text box
Drop-down box
Check box
Date picker
Time picker
· Use the mouse and click on the arrows to move the time forward/backward
Important
You can save a lot of time by only using the keyboard, and not the mouse, when entering data onto the
maintenance form
The following keys can be used to navigate the grid:
· down-arrow, up-arrow, left-arrow or right-arrow key
· PgUp or PgDn key
· Enter
· Enter - Moves focus to the next column. If on the last column then focus moves to first column of
the next row
· F2 - Deselects the Selected text in a cell and places focus at the end of its text
· F8 - If on a combo field then the fields in the combo is rotated - not F2
8 Data capturing
This section describes all the different transaction types and master files that exist in the system
To switch between Auto and Recovery mode, you need to change the Device status of the scale using
the Device configuration function
Automatic mode
During automatic weighing, the system obtains the mass automatically by reading it from a scale
device which is connected to the computer.
The mass on the scale must be stable to allow using the mass
Recovery mode
In recovery mode, the user is allowed to enter the mass using the keyboard
Note: If there is more than one scale configured on a workstation, the system will show the Select a
scale screen such that the desired screen can be selected
6. To complete the transaction, select the record on the screen and click Update
The weighing screen appears
Note: If the vehicle registration number entered on the screen has a valid tare mass in the Stored tare
master file, the system will:
· Use the tare mass from the Stored tare master file
· Complete the transaction and print the weighbridge ticket
· Not pending transaction will be created
3. Align the vehicle on the weigh bridge as per the red line at the bottom of the screen and click the
Weigh button
This step needs to be repeated until all axles (or axle groups) have been weighed
9 Reports
To print a report
1. Select the Report you want to run using the menu options.
The system displays Report filtering screen
2. Enter the criteria you want to filter the report on and click Continue
3. Use the arrow buttons (or double click on the field names) to select the fields used in the sorting
and grouping of the report and click Ok
The report preview is displayed
10 Configuration
This section describes:
1. Hardware configuration
2. Workstation configuration
3. System configuration
4. Hardware test routines
1.
2.
3.
4.
5.
6.
7. Menu access maintenance
8.
9.
1. Log in as system administrator and click Configuration, System configuration and then Menu
access maintenance.
The Menu access maintenance screen appears.
2. As the system is provided with entries for this register, you may only click Update to maintein the
selected entry.
The update screen appears.
5.