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DCS Introduction
CS 3000 – Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions – Extended Applications
Unique Advantages leading to Lower TCO
DCS Background
a l Computer
A ctu Compatible Nest Type DCS
System Cost C Controller (TDC-2000)
DD Controller
(SPEC-200) 1975
62H
a log
An
Base:
p e cted * Computer Compatible System
Ex
DDC * Process I/O with PID back up
Base:
* Enhancement of DDC from cost, failure problem, engineering
point of view
First Generation DCS
1975: CENTUM was developed based on DDC Experience
< CENTUM is the first Distributed Control System in the world.>
– High Confidence on Reliability /Dependability
• First Token Pass Highway in the world.
* Token Pass Data High Way
-- No Electronic Parts at System Common.
-- Redundant Highway alternately used for Complete Error Detection
-- Became the Base of IEC Standard ”PROWAY”.
then IEEE 802.4, MAP, and FieldBus.
• Duplex Control Station
* CPU redundancy
-- Memory Update is a Key and Most Difficult
-- Block by Block and Table by Table Memory Copy was applied.
* Internal Bus Redundancy
-- Redundant Internal bus between CPU and I/Os with Alternate Use
-- Power Supply for I/Os are also Redundant.
– Easy Engineering for Automation and Advanced Control
– User Friendly CAD (Fill-in Type) based Engineering
History of Yokogawa DCS
1965 1970 1975 1980 1985 1990 1995 2000
CS1000
DCS CENTUM CENTUM-V CENTUM-XLCENTUM CS/CS3000
YEWPACK μXL
YS 80 YS 100
Analog Control
ECS EBS I SERIES
Progress of Yokogawa DCS
system
’75 ~’ 78 ’79 ~’ 82 ’82 ~’ 88 ’84 ~’ ’88 ~’ ’92 ~’ ’98 ~’
INTEGRATED SYSTEMOPEN SYSTEM
EXCELLENT SYSTEM
1. UNIX OS 1. WINDOWS-NT OS
1. Function Assignment 2. Advanced Control 2. Client / Server
3. Open Net Work
2. Separation of Engneering 3. Migration
USER ORIENTED 4. High Reliability
3. High Peroformance 4. High Reliability
OPERATION 4. Touch Operation 5. Utilisation of Users’ Assets
1. 5. Window 6. Easy Engineering
NEW MODEL Enhanced 6. Integration (Super Window)
Functions of OPS7. Expanded Control Capacity CENTUM
1. 2.
High Speed CS3000
Voice Output C ENTU M
Comunication 3.
Japanese CS
THE FIRST DCS 1. Bus
Unified Operator
SYSTEM IN THE 2. Language CENT UM- XL HIS
WORLD Stations Adoption of 4.
Support ICS
2. Redundant HDD
1. Distribution of Control Sequence-
CE NTU M- V
Control Stations 3. CMOS Memory oriented Control
2. FIF 4. One-Touch Station Computer 10Mbps V net
EOPS ENGS
CTM - 2
Operation XLAIS Station
(Function Key BCV
COPS Development) COPSV FCS
COPS2
7DF
EFCS
COPS
1Mbps
CFSS
7DF 7VP HF-BUS
CFFS
CFCS2
256Kbps
HF/F Converter
CFCS Station
F-BUS
7FS
Control Loops 32 32 40 40 80
40 200 200 4096 Blocks
Sequence 20 20
Tables
Technology waves on Control Systems
Windows 2000
Internet
NT
IT
and
Microsoft
UNIX
Micro processor
◆Foundation Fieldbus
◆Profibus
Vnet
Incl. Fieldbus
APCS
Engg. BCV
Mulcom FCS
With I/O Migration
bus converter
Prosafe-ESD H1 Fieldbus
Field Devices
Controller
Whole Complex
One Process
Unit
Max. No. of Tags : 100,000 per HIS
Max. No. of Stations : 64 Expanded System
Max. No. of Domains : 16
Max. No. of Stations : 256
Security
User User
•Function block operation
Group Permission and monitoring
Check operation Check operation
Check user •Windows operation and
and monitoring and monitoring
name monitoring
scope authority
User in •Receipt of messages
Operation
History
Tag Basis
Operation Mark
Important
Tag PV
(Major Alarm) Key Access CONTROL 0007
PVPVPVPVPVPVPVPVPV
SVSVSVSVSVSVSVSVSV
Ordinary Tag FIC001
Graphic windows,
Ethernet Plant LAN/WAN trend windows,
Dial-up
Internet and ITV windows
HIS
General-purpose PC
Connection
V net
FIELDEYE System
HIS Internet Web camera
Explorer (free) server
ITV image ITV camera
signal
Ethernet or dial-up connection
Single Monitor
Dual Monitors
Windows overlap each Much easier
other. Hard to see!
to see!
Operation and Monitoring
Standard Operation and Operation and Monitoring Support
Monitoring Windows Functions
Graphic,Tuning, Trends, Alarms, Process & Historical message reports, Security
Operator guidance ITV camera & CENTUM desktop customization
OUTPUT
FIO TB
FIO TB
FIO TB
FIO TB
FIO TB
FIO TB
5 units (222.3mm)
写真挿入
19 inches
Node / FIO Features
Environment ALF111 Advantage (FF-H1)
❚ Zone2 Compliant No. of Segments
❙ 4 Segments / ALF111
❚ Temperature -20 -- 70 DEGC
No. of Points
❚ corrosion gas resistant G3
❙ 48 Points / Segment
No. of total Points
Node ❙ 3072 Points / FIO
❚ Direct Node : Max 10
LFCS
Nodes/FCS 48 Points x 4
❚ Remote Node : Segments
- Max 9 Nodes/FCS x 16 ALF111
- Max 4 Nodes/RIO
- Max 4 RIO/FCS
❚ Field Communication
- 2 ports : RS
- 4 segments : FF-H1
Low cost of construction with FIO
Single/Dual
Isolated/Non isolated/Channel isolation
Hi-Density modules
Built in interpose relays avoids relay cabinets
Rich Flexibility: Field connections
Field wiring method according to the application & budget
Pressure Clamp Terminal block (Direct wiring for field
devices)
I/O module
Terminal Board & MIL Connector Cable
(Popular for low cost installations-Wiring of field devices via
Terminal Board/Marshaling)
Remote I/O installation
Explosive sites
Corrosive sites
FCU
ooo
Separated sites
CCR (Central Control Room)
FF Solution: Four-segments & Redundant
Port
4 Segments
FF-H1 ALF111 ALF111
1
SB40 SB40
1 1
IOM IOM IOM IOM IOM IOM or or PSU PSU
2 EB50 EB50
1 1
Local Node or Remote Node
3
4
Redundant Configuration Available
Field Devices
Redundancy
❚ Synchronous hot standby with fully redundant
hardware and duplex functionality in design
V net
Electronic
Concurrent Media
Engineering Input FCS
Order Start-up
Engineering PC
Master Database
HIS
Engineering PC
FCS
backup
Engineering PC
Virtual Test Function
Virtual Testing Off line Testing
HIS
HIS HIS
HIS Function FCS
Function Simulator
Virtual
Wiring FCS Exatif Communication Interface
Simulator
Plant Simulator
Plant Model
Shell Yokogawa
customers customers Market
a c e b Segmentation
f
d
ROW
EX: EXA-SMOC with CS3000
Optional
Remote
Operation/
Monitoring
Ethernet Card
WIN Exasmoc
NT OPC Client
Exaopc
OS Server
VF701 Card
Etherne
t
HIS/E SMOC-PC Optional
Ethernet
Operation HIS NG (Builder)
Standard Exasmoc
/ Displays Station
Monitorin
APC Download
g/
Displays
Control
V Net / VL
Net
SFCS
Process Data
LFCS
Exasmoc Data
YOKOGAWA
Exa tas Ter minal Sys tem
Architec ture
TAS-MS poll to Host System
and searches for the following TAS-MS Client
Delivery data:
TAS-MS Management
- BOLServer
No.
- Delivery Number
- Host System Interface
- Order Management- Order Number
- Traffic Management- Truck Number
- Product
- Ship Loading/Unloading and Quantity
Management
- Data Gathering
- Management Data Handling
- Reporting
- Master Data Management
Host System
(e.g., SAP )
Exatas Terminal
Automation System
Refinery Refinery
Onsite Systems Ethernet Offsite System
TAS-MS
Human Machine
Interface
(HIS)
Control Station
(FCS)
Interface Module
Collection of tank snapshots into Database
Receipt of tank property
Features Benefits
Modularity of functions Safe tank operation
Adoption of Oracle RDBMS Provision of tank data
Easy interface to other systems for operation accounting & scheduling
Easy development of reports Precise grasp of tank inventory
Easy development of user interface
Connectable to various TGS
Reliable TGS
PIMS: Plant Information & Management System
DATA
MASS BALANCING PERFORMANCE PRODUCTION ENVIRONMENTAL
RECONCILIATION
MONITORING ACCOUNTING MONITORING
ECONOMIC CHARACTERISTICS MATERIALS
PROCESS PLANT
PLANT FEED
UNIT INTERMEDIATE ERP
TANK PLANT MODEL FINISHED PRODUCT CMMS
FACILITY CHEMICALS EDMS
STREAM UTILITIES
TECHNICAL CHARACTERISTICS
DATA MANAGER
OPC CLIENT
quantum
OPC SERVER
PCS
YOKOGAWA
DCS Introduction
CS 3000 – Integrated Control System Overview
Advanced , Flexible Operator Functions
Powerful Control Station Features
Flexibility in Engineering
Integrated Solutions – Extended Applications
Unique Advantages leading to Lower TCO
Quick & High-quality configuration
Back
Total Project management.
All graphics,
❚ The application of all all control logic
stations in a system is are in a database
included in one
database.
at start up !
Start up Virtual
!Target
(Actual plant)
test
Actual plant
Reuse of configuration data.
Tag 1
Export CSV file to use in MS-EXCEL.
Tag 2 Import CSVthe
Reuse file project
to reuse.
Tag 3 Reuse the graphic •Configuration tool is not needed
Reuse
in another project onlythe
forcontrol logicwork
simple entry
Reuse the graphic in another station Reuse the control logic
in own station Reuse(Graphic
the control in another project
logicavailable)
is also
in own station
Plant A Plant B
(project A) (project B) Back
Unified configuration with LOOK&FEEL.
Drag&Drop enables
Copy& paste Each folder for each HIS
FB : Function Block
Example : Control logic
I/O specification
❚ Installation environment
❙ ISA G3 for corrosive environment
❙ Wide temperature range -20°C to 70°C
❙ Conformed to EMC, C-tick.
❙ Non-incendive for Explosion proof
❘ Class I, Div.2, Group A,B,C,D, T4
❚ Redundancy
❙ Available for all types (analog, digital, Fieldbus, Modbus)
❚ Replacement ability for the existing XL, V systems.
❙ Full compatible size, connection, and function.
Flexible Field Wiring.
Field wiring
❚ Change the front
blocks,
Flexible Field Wiring.
For dual
For single
Dedicated
cable
Terminal board
On-line maintenance.
Controlling No effect
is Non-stop !
Life Cycle Benefits
Efficient Engineering Function of CS 3000 Local Engineering Force
V & XL Migration
A special FCS (RFCS2) is available for V & XL migration,
Field Wiring is not affected,
Phase wise and/or Customer’s budget wise plan can be offered.
Benefits of FIO, Win2000 HIS, FCS, APC & Fieldbus for Migrated system,
Additional Benefits on MES & Enterprise Integration