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The objective of the present study is to determine the characteristics of combustion and emissions of
compressed-natural-gas (CNG) direct-injection combustion using a rapid-compression-machine which has a
compression ratio of 10 and a disc-shaped combustion chamber. Combustion and emission characteristics are
compared for three types of fuel injection (single side, parallel side and opposed side injection) and a
homogeneous mixture. The results show that with fuel injection, the fuel could be burned up to an equivalence
ratio of 0.2 with sufficiently high combustion efficiency except for the case of ⫽ 1.0, while with a
homogeneous mixture, the lean burn limit was only ⫽ 0.6 with poor combustion producing higher unburned
CH4 By adjusting the location of the spark plug and fuel injectors, the combustion limit was extended to ⫽
0.02. The Combustion efficiency of the injection modes is over 0.95 except for ⫽ 1.0 and ⬍ 0.06 which gave
a lower combustion efficiency. Incomplete combustion in the stratified rich zone reduced the combustion
efficiency at large values of , and possible occurrence of bulk quenching resulted in the lower combustion
efficiency for very lean mixtures. Combustion efficiency for the homogeneous mixture decreases greatly with
leaner mixtures, which is probably due to the thicker quenching layer near the wall. Combustion duration with
fuel injection was insensitive to and was much shorter than for the homogeneous mixture. It was also shown
that the number and location of the injectors and the injection rate had little influence on the combustion and
the exhaust emissions including NOx. The pressure rise due to combustion in the case of fuel injection is higher
compared to that of homogeneous mixture combustion due to the lower heat loss to the combustion chamber
walls resulting from a short combustion duration. Thus it is shown that stratified-combustion with extremely
lean burn capability can be realized with CNG direct injection. © 2002 by The Combustion Institute
Fig. 3. Arrangements of the fuel injectors and the spark gap. (a) O. Inj. & S. Inj., Spark gap at center & halfway between
center and wall. (b) P. Inj., with spark gap at center.
4 S. SHIGA ET AL.
0.5 ⫹ 4.773 dQ B dT dQ w
p⫽ 䡠 p atm (1) ⫽ m 䡠 Cv ⫹ , (2)
4.773 dt dt dt
This adjustment will maintain the same mass dQB dQw
where is the rate of heat release, is the
of fuel and air inside the cylinder and create the dt dt
same condition for combustion. The initial air rate of heat transfer,
or mixture (for homogeneous condition) is com-
dQ W
pressed because of the piston movement caused ⫽ h c 䡠 A 关共T ⫺ T W兲 ⫹ 8.5 ⫻ 10 ⫺11
by the breaking of the membrane which sepa- dt
rates the driving cylinder and the compressed 4
䡠 共T 4 ⫺ T W 兲兴, (3)
air reservoir. Combustion products were ana-
lyzed by a gas chromatograph and by an FTIR where hc is the heat transfer coefficient, A is the
analyzer (Horiba MEXA4000FT) which can surface area, TW is the wall temperature and T
measure 21 species including HC, CO, NO, is the gas temperature. For many flow geome-
NO2, CO2, and H2O. tries, such as flow through a pipe and over a
plate, hc is given by
冉 冊 冉 冊冉 冊
Timings of Fuel Injection and Ignition m n
h cL vL c p
⫽ const. ⫻ (4)
In the experiments, the ignition timing was fixed k k
at 80 ms from the start of compression for all where L and v are the characteristic length and
conditions and the fuel injection timing was velocity, respectively. The terms in brackets
varied to ensure stable ignition and to examine from left to right are the Nusselt, Reynolds, and
the effect of injection timing. The injection Prandtl numbers, respectively. For gases, the
timing for the case of twin injectors was set at 60 Prandtl number is about 0.7. Annand developed
ms from the start of compression when the the following correlation on the basis of a
equivalence ratio is greater than or equal to 0.6. concept to match the experimental data to the
The injection timing for the case of a single selected cylinder head location in engines [11].
injector was set at 50 ms from the start of com-
pression when the equivalence ratio is greater
than or equal to 0.6. When the equivalence ratio
冉 冊 冉
h cD
k
⫽a
C mD
冊 b
(5)
is less than 0.6, the injection timing was adjusted
In this equation, the value of a varied with the
to give the best ignitability for the two kinds of
intensity of charge motion and engine design.
twin injection and the single injection.
For normal combustion, 0.35 ⱕ a ⱕ 0.8 with b
Because the injection pressure was kept con-
constant at 0.7, where the coefficient a tends to
stant at 9 MPa, which is a far greater value than
increase with increasing intensity of turbulence.
the choking condition, the mass of fuel injected
k is the thermal conductivity and is given by k ⫽
was determined only by the injection duration.
䡠 Cp/0.7 䡠 Re is the Reynold’s number which is
calculated by Re ⫽ 䡠 D 䡠 Cm/, and is the
charge viscosity which can be obtained by ⫽
RESULTS AND DISCUSSIONS 3.3 ⫻ 10⫺7T0.7 kgm⫺1 s⫺1.
The heat transfer analysis in engines de-
Heat Release Analysis Using a Single Zone scribed above is similar to that adopted for a
Model Based on the Cylinder Pressure low-speed large engine with disc-shaped com-
bustion chamber, in which the conditions are
A heat release analysis was carried out using a similar to RCM [12]. It was found that the
single zone thermodynamic model based on the analysis procedure is useful with some modifi-
cylinder pressure. Because the combustion oc- cation of the equation constants.
curs at a constant volume condition, the energy The authors also found that there was reason-
conservation equation during the combustion able consistency in the heat transfer rate be-
process can be simplified as: tween the estimated value using Annand’s cor-
CNG DIRECT-INJECTION STRATIFIED COMBUSTION 5
冕
mated with the heat release analysis was consis-
dQ W
dt tent with the value of combustion efficiency
dt obtained from the combustion products. There-
QW t0 fore, this consistency between the estimated
⫽ (8) mass fraction burned at the end of combustion
QB tmax
冕 dQ B
dt
dt
and the measured combustion efficiency indi-
cates that there is much less chance of mixing
between the unburned mixture remaining at the
t0 end of combustion and the burned hot gas in the
where t0 is the ignition timing and tmax is the RCM than in engines. Thus the measured com-
timing of peak pressure arrival. bustion efficiency can be regarded as that at the
time of the end of combustion.
Combustion Efficiency Calculation from the
Cylinder Pressure
Exhaust Gas Components
Figures 4 and 5 give the maximum pressure rise
Combustion efficiency c can be estimated by
due to combustion for different fuel supplying
the formula [11].
modes in the presence and absence of heat
H R共T A兲 ⫺ H P共T A兲 transfer, respectively. The measured maximum
c ⫽ (9) pressure rise due to combustion is shown in Fig.
mf 䡠 Hu
4, and includes the effect of heat loss. There is
where HR 共TA 兲 ⫺ HP 共TA 兲 ⫽ 冘 ni ⌬hf,i an obvious difference between fuel injection
and homogeneous mixture combustion. The
冘
i,reactants
Fig. 8. Variation of initial flame development duration with Fig. 10. Maximum pressure rise because of combustion
fuel injection timing. against equivalence ratio .
8 S. SHIGA ET AL.
Fig. 13. CH4 concentration against equivalence ratio . Fig. 15. Variation of NO ⫹ NO2 with equivalence ratio .
combustion for gas injection stratified combus- equivalence ratio is 0.6, which is because of a
tion, is revealed. thicker wall quenching in lean homogeneous
combustion.
CONCLUSIONS
This study was supported by Nissan Motor Co.
1. The lean combustion limit for CNG direct Ltd., and carried out under the cooperative re-
injection depends on the timings of injection search program. The authors also acknowledge
and ignition. By applying these optimum Shin-nosuke Ishiguro, a student of Gunma Uni-
conditions, it can reach ⫽ 0.02, with an versity, and Dr. Pin Cai, a research associate of
extremely short combustion duration. This Saitama University for their help with the experi-
value is much lower than the homogeneous ment and the preparation of the manuscript.
mixture case ( ⫽ 0.6) and the gasoline
direct injection engine ( ⫽ 0.3). Thus, strat-
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