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ABSTRACT Ground support is a significant component of underground mining costs. The rehabilita-
tion of failed support, however, is often much more expensive than the initial installation. This
paper investigates whether the right type and length of support can be designed correctly the first
time, through forward modelling of the support and the mining process. Back analyses demonstrate
how high-quality instrumentation and monitoring can help with the estimation of the post-peak
(post-failure) rock mass parameters required for a comprehensive analysis. A hybrid modelling
approach combines a three-dimensional mine-wide boundary element model with a non-linear
finite element model to allow for the failure process in the rock mass. The back analyses demon-
strate that, for the case study site, the post-peak Generalized Hoek-Brown value of mr must be
reduced significantly in order to properly simulate displacements observed in instrumentation data.
High-quality instrumentation data is the key to post-peak rock mass parameter calibration. The pro-
cedures outlined in the paper highlight the need for a new hybrid numerical modelling package that
can use the influence of three-dimensional mining-induced stresses to predict displacements in, and
potential failure of, rock masses surrounding mining infrastructure in order to radically alter strate-
gic and tactical mine design.
KEYWORDS Post-peak rock mass parameters, Back analysis, Predictive modelling, Instrumentation data,
SMART cable bolts, Mine-induced stresses, mine-wide modelling
March/April 2007 1
Rock Engineering
displacements that occur due to failure with a high hence, should not be altered for determination of
degree of confidence (something generally not possi- post-peak rock mass parameters. Thus, the consensus
ble today), as displacement up to the point of failure was that to effectively model the behaviour of a rock
is almost negligible. To accomplish better modelling, mass, any numerical model should have the option to
improved instrumentation data is required for calibra- enter peak and post-peak (elastic and plastic) values
tion of rock mass properties, particularly post-failure for mb, s, and a.
or post-peak parameters. In order to accomplish this, Although a consensus was reached, there still
field case studies having adequate numbers of high- was considerable debate among these industry lead-
quality instruments and frequency of readings are ers, inferring that much research remains to be com-
required. pleted toward the reliable estimation of post-peak
This paper examines the current state of model- rock mass parameters. One methodology that can be
ling and instrumentation in mining. An assessment of utilized to look at this problem is discussed later in
some typical problems with how instrumentation is this paper.
monitored and used, as well as how good data can be
quite valuable, are shown. An overview of typical PRESENT STATE OF MODELLING AND
mine modelling procedures will be given, followed by INSTRUMENTATION IN MINING
a look at what types of models are required and what
input is necessary for predictive forward modelling. A Most mines today utilize numerical modelling as
case study then demonstrates, through back analysis, part of their strategic and/or tactical mine design
how high-quality instrumentation and monitoring can efforts. These models, normally linear elastic, are
help with the estimation of the post-peak (post-fail- often not up to date and modelling is often done only
ure) rock mass parameters required for a comprehen- in reaction to a problem. There are some instances in
sive analysis. which non-linear models are used, but the input
parameters for the post-peak characteristics of these
THE ROCK MECHANICS PROBLEM rock masses are generally guessed at, or some rule of
thumb is followed. The most common form of analy-
Rock mechanics is now a reasonably mature field sis is to examine the results of stresses calculated by
of study, many aspects of which are well understood. the models. If the model is elastic, then the model
To this end, the modelling capability for mining appli- may calculate stresses that are much higher than a
cations is also quite mature and sophisticated. In fact, rock mass can sustain, as determined by the chosen
the complexity and capability of models often signifi- failure criterion. The strength factor, the ratio of the
cantly exceeds the ability of mining, rock mechanics, maximum stress allowed by the failure criterion to the
or geotechnical engineers to generate reliable rock current state of stress (eg. a strength factor less than
mass parameters, particularly in the post peak regime one can be interpreted as ‘failed’), is one of the key
(after failure). That is, once a rock mass has reached results examined. The region of strength factor that
failure, it can still maintain some post peak or residual shows ‘failure’—often referred to as the yield zone—
strength. If rock mass parameters for post-failure con- may be used as a basis for how deep rock mass sup-
ditions were well developed for given types of rock port should extend and, to a lesser degree, how much
and stress conditions, then explicit forward modelling reinforcement to add. However, this yield zone is not
of rock mass support could be performed. necessarily the best representation of where failure of
The ability to accurately predict the post-peak the rock mass occurs. Using a non-linear model with
parameters of in situ rock masses is very much an art perfectly-plastic post-peak parameters, the extent of
at this time. Engineers often rely on the suggestions the failure zone may be quite similar to what is pre-
of colleagues and empirical rules of thumb. There has dicted by the yield zone from elastic models. How-
been considerable debate as to how to alter the post- ever, under strongly strain softening conditions,
peak parameters of rock masses, as was discussed non-linear models can exhibit different shapes and
among several industry leaders and disseminated by extents of failure zones than those from elastic mod-
Crowder and Bawden (2004). In that paper, the Gen- els (Crowder, Coulson, and Bawden, 2006). Further-
eralized Hoek Brown failure criterion (GHB; Hoek, more, displacements from elastic models are not
Carranza-Torres, and Corkum, 2002) was exclusively considered valid and are hence generally not used.
discussed as it is currently the most often used crite- However, accurate estimates of displacements
rion for underground rock mechanics studies. The are exactly what is required for support design. Min-
consensus was that the Geological Strength Index ing openings are often designed to be only as large as
(GSI; Hoek, Kaiser, and Bawden, 1995) and the Dis- necessary for equipment and services because any
turbance factor (D; Hoek et al., 2002) are index larger openings cost more and are more difficult to
parameters that are used to determine reasonable support. Excessive deformations can destroy support
estimates of the peak strength parameters and that is costly to rehabilitate, may cause falls of ground
should not enter into the determination of post-peak resulting in delays or injuries, and ultimately may
strength. Similarly, the unconfined compressive impact equipment access.
strength of intact rock samples, UCS or σci, and Hoek- Most mines use instrumentation in critical infra-
Brown parameter mi are both properties of intact structure, such as haulage drifts, crusher stations, inter-
specimens determined from laboratory testing and, sections, etc., to monitor the displacement of the backs
and/or walls, support loads, etc. These instruments, The case study involves the Williams Mine, which
however, are often installed long after the initial access is located near Marathon in the Hemlo region of
excavation has been created—and often just soon northern Ontario (Fig. 1). The orebody dips to the
before the mining front progresses through a particular north at about 70 degrees and ranges in thickness
area. The trouble with this approach is that the total from 3 to 50 m over the full strike length of the ore-
accumulation of displacements and hence damage can- body (~1.5 km). The majority of infrastructure devel-
not be known to any degree of certainty. As well, data opment occurs in the footwall, which is for the most
from the instruments are generally collected by hand, part composed of quartz-eye muscovite schist (Baw-
from time-to-time and entered into a database. The fre- den, Dennison, and Lausch, 2000). More details of
quency of readings depends on whether or not a prob- the ore extraction methods, of drift support, and
lem has been spotted, by how much time the engineer other information about the mine can be found in
or technician has to collect data or by whether the min- Crowder and Bawden (2005) and LeBlanc and Mur-
ing front is approaching. The best way to collect data, doch (2000).
however, is on a regular schedule, whether or not
movement is anticipated. The other problem with
instrumentation data today is that it is analysed only if
there is a problem (ie. reactive engineering). In sum-
mary, if instrumentation is to be used to aid in the
design process at a mine for prediction purposes, high-
quality and consistent data are required.
March/April 2007 3
Rock Engineering
Fig. 2. Example of instrumentation data with large gaps in between Fig. 3. An example of good quality instrumentation data from Williams
readings. mine.
March/April 2007 5
Rock Engineering
results from the two regions of the mine are summa- purposes for which they were designed, but each one
rized in Table 1. on its own cannot handle the complex problems
addressed in this paper. New tools need to be devel-
Table 1. Summary of the general back analysis results from the two regions showing oped to handle all the issues in one numerical pack-
the range of post-peak parameters that best simulated the displacements observed age. Such a program should integrate rock mass
in the field
support using the correct support constitutive models
mb mr s sr Dilation (Moosavi, Bawden, and Hyett, 2002). In the authors’
Area 1 2.397 0 < mr < 0.10mb 0.0117 0.10s < sr < s 0 < dil < 1/6 mb
opinion, the ideal numerical modelling tool would be
Area 2 2.397 0.10 mb 0.0117 0.50s < sr < s σ mb < dil < σ mb
a hybrid using the ability of three-dimensional elastic
models to generate mine-wide elastic mine-induced
The key result is that both areas of the mine stresses, combined with the ability of non-linear (eg.
require the GHB post-peak value of mr to be reduced finite element, finite difference, distinct element, etc.)
significantly from the peak value. This suggests that models to use post-peak parameters to model failure
after failure, the rock can only sustain a small fraction and deformation while including explicit models of
of its original shear strength. The difference in values rock mass support.
of sr is not considered of great importance, as small It is necessary at this point to mention that the
changes in sr do not affect the depth of failure, but approach taken by the authors was in fact to illustrate
increase (only slightly) the magnitude of displacement the point of the power of numerical tools combined
in the models (Crowder et al., 2006). Similarly, the with excellent quality instrumentation data. There
dilation parameter does not greatly affect the depth exist other brands of numerical tools that solve parts
of failure, but does influence the curvature of the dis- of the problems in much the same manner as the
placement versus depth plots. The greatest influence Rocscience tools. Three-dimensional finite element,
on the displacements is controlled by mr. The influ- finite difference, and distinct element packages that
ence of slight variations in post-peak parameters can can run mine-wide models and incorporate rock mass
be best explained by examining Figure 9. This figure support exist. For a number of reasons, these pro-
shows the GHB strength envelopes in σ1-σ3 stress grams were not used. Because of the scale of the
space. The peak curve applies to both areas of analy- mine-wide model required to obtain appropriate
sis in the mine. The variation of post-peak parameters mine induced global stress change, combined with
that seemed to best fit the field data are shown as the the accuracy and detail required for the back analysis,
band of strength envelopes well below the peak the computation time would not be feasible. Addi-
curve. This range is quite tight considering that, tionally, the only numerical model that incorporates
although both areas of analysis are in the same foot- the bulb cable constitutive behaviour (one of the key
wall rock formation, there are some variations in this instruments used in this study) is Phase2. The authors’
unit over the 500 m (vertical) that separate the areas believe that a hybrid approach is better suited to this
(Fig. 5). type of problem.
DISCUSSION
However, even if the ideal numerical modelling elling for all mines for a given company could be per-
tool existed, proper instrumentation, recording, and formed at a central site or by a third party. Microseis-
input of the field data needs to be done. Instrumen- mic monitoring provides an additional mine-wide
tation data needs to be available in near real-time, monitoring system to assist in validation of the loca-
entered automatically into databases, and transferred tion of failure predicted by the numerical models.
to numerical models. The ideal system would con- The key to post-peak rock mass parameter cali-
stantly record data so that no sudden changes in dis- bration is to ensure high-quality instrumentation
placements were missed. This would require data. The frequency of readings, as already discussed,
automated remote data collection that is promptly is of prime importance. It would also be imperative to
conveyed to computers on surface. Mining opera- install instrumentation as soon as the mining drifts
tions do not have sufficient personnel to provide are excavated. The models discussed in this paper
manual reading of instruments of the quality required only showed displacements relative to when the
for the proposed analysis. instruments were actually installed. The modelling
If such a numerical package existed and if instru- results also showed, in some cases, large amounts of
mentation data were routinely updated and recorded, displacement prior to installation of the instruments.
the goal of using such a tool would be predictive for- Perhaps the routine installation of wireless instrumen-
ward modelling of ground support. That is, once the tation should be part of the mine development
model was calibrated using a procedure similar to process.
that described in this paper (albeit with more directly To summarize, the procedures outlined in this
relevant numerical tools) and the rock mass parame- paper highlight the need for a new hybrid numerical
ters up to failure and in the post-peak were deemed modelling package that can use the influence of
sufficiently reliable, forward modelling could be used three-dimensional mining-induced stresses to predict
to predict the behaviour of the rock mass and ground displacements in, and potential failure of, rock masses
support prior to mining in a given area. This opens up surrounding mining infrastructure in order to radically
a huge potential for cost savings for mine operations. alter strategic and tactical mine design. The early
Forward modelling can lead to better support design. installation of high-quality, real-time automated
Different types of support can be tried out in models instrumentation is required for forward modelling of
at almost zero cost. Different timing of support instal- the mining process. A critical problem is that there
lation, depth of support, etc. could be studied to min- exists only a small market to drive this innovation. An
imize support cost, while minimizing the potential for industry-wide strategy would be required to fund
support rehabilitation. Forward modelling of the type such an ambitious project.
discussed would be expected to lead to improved
overall mine design. For example, different sequenc- ACKNOWLEDGMENTS
ing strategies could be tested. The impact of mining
strategies that result in unwanted pillars can be inves- The research program described in this paper,
tigated and hopefully the foresight provided by such which occurred at the University of Toronto, was
a model can minimize the chance that ore will be ster- funded by the Natural Sciences and Engineering
ilized due to unexpected ground failure. Research Council of Canada (NSERC) and the W.M.
Keck Foundation in support of the Digital Mine Pro-
CONCLUSIONS ject. Sincere gratitude is extended to Williams Oper-
ating Corporation for permission to use and publish
All of the goals that were discussed in the previ- data for this research. The authors also express
ous section are currently technically feasible. How- acknowledgement to A. Coulson of the University of
ever, the combined use of tools that are currently Toronto for his work in building the Autocad models
available to mining professionals to achieve these and his input toward the paper. Acknowledgements
goals are far too labour and/or computationally also are given to J.H. Curran of the Lassonde Institute,
intense. Additionally, these techniques today require a to the staff of Rocscience Inc., to our colleagues at
very high level of technical expertise. Should appro- the University of Toronto, and to P. Lausch and J. Tod
priate numerical tools be developed, calibrated for- of Mine Design Technologies Inc.
ward modelling of the mining process can lead to
improved intelligent mine design. While more engi- Paper reviewed and approved for publication by the
neering time would have to be spent on monitoring Rock Engineering Society of CIM.
and mine design, if the amount of rehabilitation of
mining drifts could be reduced, then overall mining Jason Crowder graduated from Queen’s University with a
B.A.Sc. in geological engineering and a PhD from the University of
costs could be greatly diminished and the return on Toronto in mining/civil engineering. After his PhD, he was a post-
investment would be substantial. doctoral researcher at the Lassonde Institute, University of
With these proposed new tools and upgraded Toronto. He has worked for BGC Engineering (Vancouver), Golder
monitoring systems, real-time mine modelling could Associates Ltd. (Mississauga), and is currently a geotechnical
engineer with Terraprobe Ltd. (Brampton).
be performed, whether in-house or via contracts. The
advent of wireless instruments and real-time to-sur- William F. Bawden graduated with a B.A.Sc. in geological
face monitoring, combined with internet technology, engineering from Queen’s University in 1970, an M.Sc. from the
University of Illinois at Urbana in 1972, and a PhD in rock
could mean that the mine instrumentation and mod- mechanics in geotechnical (civil) engineering from the University
March/April 2007 7
Rock Engineering
of Toronto in 1980. Following a period as head of mining engineering and later received a M.Sc.Eng. from the mining
geomechanics at the Noranda Technology Center, he returned to engineering department, Queen’s University at Kingston. He has
academia. He is presently a professor and the director of the worked as a consultant for the Engineering Seismology Group
Lassonde Mineral Engineering Program at the University of (ESG) Canada Inc. and as a rock mechanics engineer and
Toronto. researcher with Noranda Inc. Mr. Coulson is currently pursuing his
PhD with the Lassonde Institute, in the Department of Civil
Adam L. Coulson graduated in 1990 from the Camborne School Engineering at the University of Toronto, and acts as an
of Mines, England, with a B.Eng. (honours) degree in mining independent consultant to the mining industry.
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8 Copyright © 2007. All rights reserved. ISSN 1718-4169 CIM Bulletin ■ Vol. 100, N° 1100