Gantry Robot for Dispensing
About ALYOG Three axis robot used for dispensing sealant
• An ISO 9001: 2000 certified company.
ISO 9001:2000 Certified • Young, upcoming, vibrant and growing
company setup in year 2000.
• It is a group of technically qualified people
with designing as the Main Strength.
• It is promoted by Mr. P.C. Sharma, having
international / national exposure of around
30 years in Automation, M/C tools, SPMs
• Supported by Mr. Alok Sharma (B.E. Mech.)
and Mr. A. Sharma (Management Graduate
and B.E. Electronics)
• Organised systematic working in line with
Assembly Lines Quality Systems.
Special Purpose Machines
Automation Solutions
COMPANY POLICY
• RIGHT THING FIRST TIME
• COMPLETE SATISFACTION OF CUSTOMER
BY PROVIDING QUALITY PRODUCT WITH
TIME BOUND DELIVERY COMMITMENTS
• TO EXCEED CUSTOMER EXPECTATIONS
• TO TRAIN EMPLOYEES TO ACHIEVE
BETTER PERFORMANCES
ALYOG ENGINEERS AND CONSULTANTS
An ISO 9001:2000 Certified Company ISO- 9001 certification for
Alyog Engineers and Consultants
Manufacturers & Solution Providers for Assembly lines,
Special Purpose machines and Pick & Place Mechanisms
Certification for Alyog
for D&B number
Some of our Esteemed customers
Office: 541 Sector 10 A, Gurgaon – 122001
Tel. : 0124 – 2370104
Works : B-17, Saraswati Enclave, Gurgaon – 122001
Tel. : 0124 –3253742,2212007
Tel./Fax : 2212007
Email- alok@alyog.com
sales@alyog.com
in the Auto Headlight groove: X-axis -
250mm,Y-axis-250mm &Z-axis-100mm. All
the three axis controlled by stepper motor to
trace complicated profile in three
dimension(3D).
Sealant Flow can also be monitored
Vibration Welding Self Centering Tool
Vibration Welding Fixture- Top and bottom
plastic part of catalytic converter are joined by
ultra sonic welding machine. The fixture
automatically centralizes and clamps both the
part during welding irrespective of variation in
size of the part during molding process. The
operation is completely automatic and the
fixture is synchronized with the machine cycle
Assembly & Pinching Station
Part Name – Bell Cage Assembly For Axle
- Electro-Pneumatically operated M/c
- Intelligent software for fault display.
- Automatic Lubrication.
- Automatic indexing of component for saving
loading time.
- Automatic Sensing for missing part before
assy..
- Rejection chute Interlock.
- Acrylic Safety Guards.
Operator loads the Bell & Cage sub assemblies in their respective fixtures
and starts the cycle. The cage child parts and correct orientation is sensed
and is picked by a Pick n Place mechanism and inserted into bell which is
meanwhile automatically indexed to correct position.
After the insertion is done,, the assembled part is moved onto pinching
station automatically and pinching is done by a Hydro-pneumatic cylinder.
Motorized Mirror Testing
This machine is useful for measurement of the
car rear view mirror tilt angles, speed of tilt, colors
of mirror body. It accommodates two types of
adjustment provided for mirror-
1)Mechanically by knob.
2) Electrically actuated mirror
It measures the angle of the mirror and speed of
tilt in both the direction and compares with the
preset value. Desired parameters are printed on
the Bar Code Printer. Machine is completely
automatic.
Product & Services Offered :
• Assembly lines for Car components
- Automobile Head Lamps Assembly lines
- Automobile Fog Lamps Assembly lines
- Automobile Tail Lamps Assembly lines
- Automobile Temperature Sensor Assembly lines
- Automobile Fuel Filler cap welding Assembly Lines
-Automobile Catalytic Converter welding Assembly Lines
- Automobile Door Handle Assembly Lines
• Assembly lines for Scooter components
- Automobile Silencer (Exhaust) welding Assembly Lines
• Testing Stations
- Seat Belt Torque Testing Station
- Car Side View Mirror Endurance Testing Station
- Car Side View Mirror end of line tester for torque and
mirror angle.
- Car Door handle end of line tester for torque and
rotation angle.
- End of Line Testing machine for car head lamp for
aiming, missing part, light intensity and bar coding.
- Testing Machine for Car safety seat belts.
• Camera Vision and Inspection Stations
- For Car Head Lamp aiming station for light beam
orientation/alignment.
- For Checking proper fitting of spacers in the car door
handle assembly.
Special Purpose Machines done :
• For plastic ,sheet metal and misc. auto components
• Component insertion machines
• Pick & place mechanisms
• Welding SPMs
• Slot Grinding Machines
• Ultra Sonic Welding Fixtures
• Two wheeler air filter oiling machine
• Sealant Dispensing solutions & SPMs
• Metered Mix dispensing machines for filler and adhesives.
For Electronics components
• Resistor leg cutting/sizing and profile bending machine
• Wire Stripping and Cutting Machines
• Lead Free soldering with resistance and capacitive
measurement
Additional Integration and solutions offered Photo metric Machine for Head Lamp Setting and
• Rotary Feeders Checking Patterns of Beam
• Part Orientation Mechanism
This machine is for Car head Lamp. It
Processes ensures that –
• Screw/nut Tightening • No part is missing in the assembly.
• Riveting • Electrical continuity/wattage of all the
• Welding bulbs.
Integration and solutions offered by Alyog • Head lamp beam intensity is within
Control and Inspection permissible limits of lux value
• Servo /Stepper • Automatic Head Lamp beam alignment
• PC based Machines in X and Y direction including 15 deg cutoff.
• LVDT / LMPT • It automatically aligns the reflector as
• Load Cell Measurement per customers specification with the help of
vision camera.
• Pressure/Flow / Leak
• Electrical Parameter Checking Status of the results of testing of Head
• Vision Inspection Lamp and other data can be stored in CPU
Automobile Door Handle or printed with a Bar Code printer attached.
Assembly Lines
Features : Assembly & Soldering SPM
Machine-1 Part Name – Air Temp Sensor for Automatic
•Lock Handle- Hot Foil Stamping Climate Control
Machine -2
• Station No-1-Door Handle, Knob, - PLC controlled Electro-Pneumatically
Spring, Housing and Shaft loading operated M/c
- Fully automatic machine with Rotary Table
and automatic assy. of loaded parts.
based on Lean Manufacturing System. Only
• Station No-2- Shaft is flared by orbital riveting operation Loading to be done by Operator.
Machine No-3 - Automatic assy. stations for Wire Pressing,
•End of Line Tester-Measuring Torque &Rotation angle of Handle Soldering, Parameters checking and
and checking parts orientation and presence by Vision Camera. Disposal in OK/NG Chute.
Finally printing of status in form of BAR Coded Stickers. - Touch Screen Panel.
- Rejection chute Interlock.
Assembly Line for ATS- Sensor Antifriction Lubrication free Bearings.
- Audio / Visual display for OK/NG assy..
- Acrylic Safety Guards.
Operator places the components on fixtures at station # 1 & 2 and presses
a button, the table is indexed and at station # 3 wire is pressed by a linear
indexed roller, then at station 34 & 5, automatic soldering is done. At
station # 7, the component is cooled to ambient temperature after which
resistance value is checked at ambient temp. and component is disposed
Resistor Cutting and Resin and Hardener
by a pick n place mechanism in OK/NG chute as per attribute decided.
End of Line tester
Bending Machine Filling machine Ball Sorter Machine
Ball sorter is very useful for the industries
which use different size of balls on their
assembly lines.
High Speed Slot Grinding There are chances of mixing balls of
different sizes which have very small
This unit is suitable for grinding slot of difference in size.
7x5 section to a length of approx 18 Balls are fed in the round bowls. The
mm in one stroke with creep grinding sorting process starts by taking the balls
process by CBN wheel. from storage bowl. It measures the size of
the ball and allows only pre set size of the
Motor power is 5 KW & the linear ball to pass in the chute. In chute the balls
motion is controlled through servo are counted and a pre-set quantity is
motor in closed loop. presented to the operator for further
operation on the assembly line. This
The cycle time is 18 seconds. Two part process ascertained proper size of the ball
fixtures are accommodated to and correct quantity of ball are presented
neutralize loading and unloading. to the assembly line.