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in that year, where he was engaged in the research and development he joined the Department of Electrical and Electronic

onic Engineering, Oita


of communication network architectures and communication switch- University, and is currently an Associate Professor of the same Univer-
ing software. He joined the Division of Medical Informatics, Shi- sity. His research interests have been on electromagnetic direct/inverse
mane University Hospital, in 2004. He moved to the Department of scattering and FDTD analysis of the electromagnetic environment. Dr.
Medical Informatics, Shimane University School of Medicine, in Kudou is a member of the IEICE of Japan, the IEE of Japan and the
2005. His research interests include information processing systems Japanese Society of Medical and Biomedical Engineering.
in hospitals as well as computational learning theory and its appli-
cation. He is a member of the Institute of Electronics, Information Takashi Kano was born in Tokyo, Japan, in
and Communication Engineers of Japan, the Japanese Society for 1949. He received his B.Eng. degrees from
Artificial Intelligence, the Japan Society for Health Care Manage- Sophia University, Tokyo, Japan, in 1973. He
ment, and the Japanese Society for Clinical Pathway. received his Ph.D. degree from Toa University,
Yamaguchi, Japan, in 2004. Since 1973, he
Takato Kudou was born in Oita, Japan, in has worked at the Department of Medical Engi-
1963. He received his B.Eng., M.Eng. and D. neering Service in Mitsui Memorial Hospital for
Eng. degrees in communication engineering, all 32 years. Since 2006, he has been working at
from Kyushu University, Fukuoka, Japan, in the Department of Biomedical Engineering, Faculty of Health and
1985, 1987 and 1990, respectively. From 1990 Medical Care, Saitama Medical University. Prof. Kano is a member
to 1994, he was a Research Associate of the of the Japanese Society of Medical and Biomedical Engineering, the
Department of Computer Science and Communica- Healthcare Engineering Association of Japan and the Japanese Society
tion Engineering, Kyushu University. In 1994, of Medical Instrumentation. EMC

EMI in Modern AC Motor Drive Systems


Firuz Zare, Queensland University of Technology Brisbane, QLD,
Australia Email: f.zare@qut.edu.au

Abstract—In this paper, several aspects of high frequency related analysis but the conditions are completely different at high
issues of modern AC motor drive systems, such as common mode frequencies.
voltage, shaft voltage and resultant bearing current and leakage Electromagnetic Interference (EMI) is a major problem in
currents, have been discussed. Conducted emission is a major prob- recent motor drives that produces undesirable effects on elec-
lem in modern motor drives that produce undesirable effects on tronic devices. In modern power electronic systems, increasing
electronic devices. In modern power electronic systems, increasing power density and decreasing cost and size of a system are mar-
power density and decreasing cost and size of system are market ket requirements. Switching losses, harmonics and EMI are the
requirements. Switching losses, harmonics and EMI are the key key factors which should be considered at the beginning stage
factors which should be considered at the beginning stage of a of a design to optimise a drive system.
design to optimise a drive system. Common mode voltage creates shaft voltage through electro-
static couplings between a rotor and stator windings and the ro-
tor and a frame which can cause bearing currents when the shaft
Introduction voltage exceeds a breakdown voltage level of the bearing grease.
Nowadays, more than 60 percent of the world’s energy is used An increase in the carrier frequency of voltage-source Pulse
to drive electric motors. Due to growing requirements of speed Width Modulated (PWM) inverters based on high-speed
control, pulse width modulated inverters are used in adjustable switching devices has improved operating characteristics of the
speed drives. Rapid developments in semiconductor technolo- inverters. High speed switching can generate the following se-
gy have increased the switching speed and frequency of power rious problems due to high dv/dt:
switches dramatically. In a motor drive system, a voltage source • Ground current escaping to earth through stray capacitors
converter with hard switches generates high dv/dt, which inside a motor
causes leakage currents due to stray capacitances in an electric • Conducted and radiated noises
motor. As shown in Fig.1, a modern power electronic drive • Shaft voltage and bearing current
consists of a filter, a rectifier, a DC link capacitor, an inverter Models of parasitic couplings and high frequency com-
and an AC motor. Many small capacitive couplings exist in the ponents for an inverter fed induction motor drive system
motor drive systems which may be neglected at low frequency are investigated to determine suitable models to predict

©2009 IEEE 53
Fig.2 shows the capacitive cou-
Diode dc-Link plings of an induction motor and a
Voltage Filter Rectifier Capacitor Inverter Cables Motor view of stator slot, where:
Supply
Cwr is the capacitive coupling be-
tween the stator winding and rotor
Cws is the capacitive coupling be-
Filter tween the stator winding and stator
frame
Crs is the capacitive coupling be-
tween the rotor and stator frame
Cww is the capacitive coupling
between turns of stator winding
Cball is the capacitive coupling of
PE
ball bearing
Fig.3 shows a general structure of
Fig. 1. A power electronic motor drive system with capacitive couplings. a ball bearing and shaft in an AC ma-
chine. As shown in this figure there
are some balls between outer and in-
ner races with lubricated grease be-
Stator (s) tween the balls and the races. There
Stator End Motor are capacitive couplings between the
Winding Frame
Cww
outer and inner races. During opera-
Crs
Cwr tion, the distances between the balls
Winding (w) and races may be changed and will
Shaft Cball
Ballbearing vary the capacitance values and resul-
tant electric field between the races
and balls. Due to this fact, this capac-
Cball Ballbearing itance has a nonlinear value. Lubricat-
Rotor
ed grease in the ball bearing cannot
Cwr
Cww End
withstand a high voltage and a short
Stator Cws Winding circuit through the lubricated grease
Rotor (r) may happen, thus this phenomenon
can be modelled as a switch.
Fig. 2. A view of stator slot and capacitive coupling in an induction motor. PWM inverters have been found
to be a major cause of motor bearing
failures in inverter motor drive sys-
tems. All inverters generate common
Outer Race mode voltages relative to the ground,
Inner Race
Ball which make bearing current through
Outer Race
motor parasitic capacitances.
dBO CBO According to Fig.4.a, phase volt-
ages and a common mode voltage (Vn)
Shaft Ball can be derived based on the power
C S converter voltages (Va, Vb,Vc). Each
dBI CBI leg voltage of a three phase inverter
Inner Race is given by:
Va 5 Van 1 Vn
(a) (b) (c)
Vb 5 Vbn 1 Vn (1)
Vc 5 Vcn 1 Vn
Fig. 3. (a) general structure of a ball bearing (b) a view of ball, outer and inner
races and capacitive couplings (c) simple model of a ball bearing. And then:

b­ earing currents and shaft voltage over a wide frequency Va 1 Vb 1 Vc 5 1 Van 1 Vbn 1 Vcn 2 1 3Vn (2)
range. A high frequency model of an electric motor is an
important issue for power electronic engineers, which helps It is clear that in a three-phase system:
them to analyse leakage and bearing currents and to design
EMI filters. At low frequency, an equivalent circuit of an Van 1 Vbn 1 Vcn 5 0 (3)
electric motor consists of inductances and resistances with-
out considering stray capacitances and skin effect. These So, the common mode voltage can be calculated as:
issues become more important at high speed switching ap-
plications due to high dv/dt. Vn 5 1 Va 1 Vb 1 Vc 2 /3 (4)

54 ©2009 IEEE
In a three phase power inverter, a
DC voltage is converted to three
phase voltages with 120° phase
shift. Fig.4.b shows three phase leg
voltages of an inverter with common
mode voltage. Va Vb Vc
The trend in increasing switch-
ing frequency improves the quality
of current waveforms in motor drive
systems but due to short switching
time, a high dv/dt is produced across
the motor terminal. The leakage
current is created by a high voltage Van Vbn Vcn
stress during switching time and ca-
pacitive coupling in an AC motor. Vn
Fig.5 shows a simple equiva- (a)
lent model of an induction motor
which contains main capacitances 60
between the windings, rotor and
the stator frame. 40

20
Analysis of an Electric
Motor at High Frequency 0
The stray capacitance between the
–20
windings and the stator frame is the
most significant parasitic compo-
–40
nent compared to the other stray
capacitances which generate signifi- –60
cant conducted emission noise. At
high frequency, an electric motor
can be modeled as distributed capac- (b)
itors, inductors and resistors as
shown in Fig.6 and the maximum Fig. 4. (a) three phase voltage source inverter (b) PWM voltage.
frequency can be determined using
the standing wave’s equation. We consider one v section to
model the motor at high frequency as shown in Fig.6.b and Winding Rotor
only the stray capacitance between the windings and the stator
has been considered. Each motor has different high frequency
Cwr
parameters due to its structure, size and materials.
Cws Crs Cball

Calculation of Cws
The first step is to measure the magnitude and the phase values
of the impedance in terms of frequency based on two different Stator Frame
connections of the windings.
The first measurement is based on Fig.7.a where three phas-
es are connected to each other at the terminal sides. Thus, the
impedance between the phases and the stator (phase and mag- Fig. 5. A high frequency model of an induction motor.
nitude values) can be measured in terms of the frequency using
an impedance analyzer. 10 kHz up to 40 kHz and the result shows that Cws is almost
Based on this configuration, the impedance of the stray ca- around 0.9 nF. The capacitance value is calculated based on the
pacitance, Cws, is much higher than the impedance of Ls and measurement results and 0 Zcws 0 5 1/vCws.
Rloss at low frequencies and the model can be simplified as two
parallel stray capacitances.
Fig.8 shows measurement results of the impedance between Calculation of Ls and Rloss
the phases and the stator frame of a 5.5 KW motor. According The second measurement is based on Fig.7.b where three
to Fig.8, the phase value is around –90 at ,40 KHz which phases are connected to each other and the impedance between
addresses the fact that the two capacitors are connected to each the phases and star point is measured. Based on this configura-
other in parallel. The stray capacitance of the electric motor has tion, the impedance of the stray capacitance is much higher
been calculated using the magnitude and the phase values from than the impedance of Ls and Rloss (Fig.9.a) at low frequencies

©2009 IEEE 55
and it can be simplified as an induc-
C C C Rloss tive and a resistive load as shown in
Fig.9.b.
R-Lstator R-Lstator R-Lstator Fig.10 shows measurement re-
Ls
Phase n sults of the impedance between the
1 2 n phases and the star point. The in-
C C C C C Cws Cws ductance and resistance values can
be calculated using the measure-
ment results and based on the cir-
(a) (b) cuit diagram shown in Fig.9.b. The
inductance value is decreased from
Fig. 6. (a) a distributed model of an electric motor at high frequency (b) a simple 5.77 mH down to 5.56 mH when
model of an electric motor.

Ls Ls

RLoss RLoss
Phase Phase
n n cws
cws

(a) (b)

Stator
Fig. 9. Circuit diagram for measurement between phases
(a) (b)
and star point (a) a model of motor (b) simplified model for
low frequency range.
Fig. 7. Two different connections to measure the impedance between
(a) the phases and the stator (b) the phases and the star point.

1 · 103
1 · 104 718
Z1〈1〉
Z2〈1〉

1 · 103 100

100 10

10
4.73
1
1 · 104 1 · 105 1 · 106 1 · 107
1 Z1〈0〉
1 × 104 1 × 107
1 · 104 1 · 105 1 · 106 1 · 107 (a)
Z2〈0〉
(a)
100
100 72.2 P1〈1〉
P2〈1〉
50
50

0
0

–50
–50
–85.5
–100
1 · 104 1 · 105 1 · 106 1 · 107
–100
1 · 104 1· 105 1· 106 1· 107 1× 104 P1〈0〉 1 × 107
P2〈0〉 (b)
(b)
Fig. 10. Measurement results (a) magnitude and
Fig. 8. Measurement results (a) magnitude and (b) phase (b) phase values between the phases-star point
values between the phases and the stator of a 5.5 KW motor. of a 5.5 KW motor.

56 ©2009 IEEE
the frequency is increased from 10 kHz up to 40 kHz. At low
frequency (below 100 kHz), the input impedance of the wind- Rcable Lcable Ls
ings (according to Fig.9.b) is ZRL 5 Rloss3jvLs /jvLs 1Rloss. n
The magnitude and phase values of this configuration, which Rloss
are used to extract the resistance and inductance values, are
Cws Cws
given in Fig.10.
The simulations have been carried out based on the follow-
ing equations driven from the above figures:
Stator
ZCws 1 ZRL 1 ZCws 2
Zstator_winding 5 Fig. 11. A high frequency model of a motor with a short cable.
2 3 ZCws 1 ZRL
ZCws Ls 5 5.56 mH; Cws 5 0.9 nF; Rloss 5 2215 V; Lcable 5 378 nH;
1 ZRL 2
2 Rcable 5 3 V
Zwinding_winding 5
ZCws
1 ZRL The 5.5 kW motor is modeled based on this analysis and the
2
simulation and experimental results are shown in Fig.12. The
Where ZRL 5 Rloss 3 jvLs /jvLs 1Rloss and 0 Zcws 0 5 1/vCws cable impedance is negligible at frequencies below 4-5 MHz
There is a short cable from the motor terminals to but it becomes significant above that frequency range.
the impedance analyzer, which can be modeled as a R_L
in series with the motor as shown in Fig.11. The second
resonance frequency shown in Fig.10 is associated with Active EMI Filters
this inductance and the first stray capacitance, Cws. Thus The use of Active EMI filters based on current injection is a
the inductance value of the cable can be calculated using proper solution to cancel common mode high frequency cur-
Lcable 5 1/ 1 2pf 2 2Cws 5 378 nH. The resistance value of the rents. Fig.13 shows a block diagram of an active EMI filter
cable can be calculated at the second resonance frequency. with a common mode transducer.
Based on this analysis, the parameters of the 5.5 kW motor The filter composes of an emitter follower using complemen-
have been extracted as follow: tary transistors and a common mode transformer to measure the

1 · 104 100
78.3
3.1 × 103 Phase_exp〈1〉
50 arg(Zsimul(f )) · 180
1 · 103 π

100 0

10 –50
Z_exp〈1〉
Zsimul(f) –91.1
2.79 1 –100
1 · 104 1· 105 1· 106 1· 107 1 · 104 1 · 105 1 · 106 1 · 107
1 × 104 Z_exp〈0〉, f 7
1 × 10 1 × 104 Phase_exp〈0〉, f 1 × 107
(a) (b)
100
1 · 103 79.087
741.102 Phase_exp〈1〉
50 arg(Zsimul(f )) · 180
π
100
0

10
Z_exp〈1〉 –50

Zsimul(f ) –85.5
3.378 1 –100
1 · 104 1· 105 1· 106 1· 107 1 · 104 1 · 105 1 · 106 1 · 107
1 × 104 Z_exp〈0〉, f 1 × 107 1 × 104 Phase_exp〈0〉, f 1 × 107
(c) (d)

Fig. 12. Experimental and simulation results of a 5.5 kW motor; (a) magnitude (b) phase values between phases-stator
(c) magnitude (d) phase values between phases-star point.

©2009 IEEE 57
duce undesirable effects on electronic devices. In modern pow-
er electronic systems, increasing power density and decreasing
cost and size of system are market requirements. Switching
Vs
Motor losses, harmonics and EMI are the key factors which should
be considered at the beginning stage of a design to optimise
a drive system. In most power electronic designs, EMI issues
Ileakage have not been taken into account as one of the main factors;
and mitigation techniques for EMI are considered at the last
Active
stage of design!
EMI Filter

References
Fig. 13. An active EMI filter. [1] Firuz Zare, “Power Electronics E-Book”, www.peeeb.com; from this web-
site, you can virtually attend lectures and tutorials and also access to lecture
notes and computer Labs.
[2] Firuz Zare, “High frequency model of an electric motor based on measure-
leakage current. A high frequency amplifier generates the same ment results”, Australian Journal of Electrical & Electronics Engineering
current and injects it into the motor drive circuit in order to by- (AJEEE), Vol 4, No 1, 2008, page 17-24.
pass the current as shown in Fig.13. In this case, the leakage cur-
rent generated by dv/dt is circulated through the active filter.
There are few issues to design an active EMI filter which Biography
should be considered: Dr. Firuz Zare received his B.Eng degree in
• A high band width power amplifier to generate the leakage Electronic Engineering from Gilan University,
current his MSc degree in Power Engineering from K.N
• A three-phase or a single-phase current transducer with sym- Toosi University and his Ph.D. degree in Power
metrical configuration to measure current accurately Electronics from Queensland University of Tech-
• A separate power supply for the active EMI filter. nology in 1989, 1995 and 2001, respectively.
He spent several years in industry as a team
leader and development engineer where he was
Conclusions involved in electronics and power electronics projects.  Dr. Zare won a
A high frequency model of an electric motor has been analyzed student paper prize at the Australian Universities Power Engineering
in this paper. One of the advantages of the high frequency Conference (AUPEC) conference in 2001 and was awarded a Sym-
model of the electric motor is to estimate and analyze the leak- posium Fellowship by the Australian Academy of Technological Sci-
age and bearing currents to design EMI filters using simula- ence and Engineering in 2001. He received the Vice Chancellor’s
tions. This paper addresses a simple method to extract high Award in research in 2009 and faculty excellence award in research
frequency parameters of an electric motor based on the mea- as an early career academic from Queensland University of Technol-
surement results. It is recommended to estimate the behavior ogy in 2007. Dr. Zare has published over 60 journal and conference
of the motor in a frequency range, when the motor acts as a papers and technical reports in the area of Power Electronics. He has
capacitive or an inductive load according to the phase values of been invited as a reviewer and technical chair of national and inter-
the impedance. Then, the parameters can be calculated directly national conferences and presented several seminars and workshops. He
from the magnitude and the phase values of the impedance. presented a half-day tutorial at the 2007 IEEE International Sym-
In this paper several aspects of high frequency related issues posium on EMC in Hawaii, at the EMC Asia Pacific Workshop in
of modern AC motor drive systems, such as common mode Singapore in May 2008 and at the 2008 IEEE International Sym-
voltage, shaft voltage and resultant bearing current and leak- posium on EMC in Michigan. Dr. Zare is a senior lecturer at the
age currents, have been discussed. Conducted and radiated Queensland University of Technology, Australia and a senior member
emissions are major problems in modern motor drives that pro- of the IEEE.  EMC

58 ©2009 IEEE

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