Professional Documents
Culture Documents
George D. Nasser, P.E. ack in 1949-1950, when the Walnut Lane Memorial
Editor Emeritus
Precast/Prestressed Concrete Institute
Chicago, Illinois
B Bridge was being constructed in Philadelphia, Penn-
sylvania, prestressed concrete was not recognized by
the ACI Building Code nor by any other official jurisdic-
tion in the United States. (It is generally recognized that it
was the excitement and publicity generated by the Walnut
Lane Bridge, the first major prestressed concrete structure
in North America, that gave birth to the precast/prestressed
concrete industry in the United States.) But before we di-
gress any further, let’s go back to the origins of prestressed
concrete.
European Influence
In 1936, the French pioneer Eugene Freyssinet, generally
S.K. Ghosh, Ph.D., FPCI regarded as the “father” of prestressed concrete, announced
President at a special meeting before the British Institution of Struc-
S.K. Ghosh Associates, Inc.
Northbrook, Illinois tural Engineers in London that by combining concrete with
high strength prestressing steel he had discovered a com-
pletely new material possessing properties very different
from those of ordinary reinforced concrete.1,2 This new
“revolutionary” material would always be in compression
and thus would not allow tensile stresses or cracking under crete, i.e., members reinforced by a combination of pre-
any service loads. [It should be appreciated that Freyssinet’s stressing steel and mild steel reinforcement, that allowed
concept (including some applications) of prestressed con- some tension under service load, could perform very well
crete occurred much earlier than 1936, which was inspired even in a cracked state.3-5 His tests showed that partially pre-
in connection with his work on time-dependent deforma- stressed concrete beams could withstand tensile stresses as
tions of reinforced concrete arch bridges. However, his Lon- high as 750 psi (5 MPa) under service loads.
don lecture was the first time that the English-speaking This concept was further reinforced when a partially pre-
world became fully aware of the significance of his work on stressed concrete beam was built on the roof of a London
the potential of prestressed concrete.] train station. This beam was purposely allowed to develop
Word of Freyssinet’s concept of prestressed concrete, to- cracks during service loads. These cracks were held open
gether with its applications, gradually reached the outside with stainless steel razor blades. The beam was exposed to
world, but its full implementation was, unfortunately, inter- acidic smoke from coal-fueled locomotive trains for several
rupted by the onset of World War II. However, interest in years. The end result was that the beam performed very
prestressed concrete took on a new dimension after the war, well, showing no major signs of distress.
especially because of the pressing need to build new bridges Practitioners also discovered that prestressed concrete
and buildings due to the wartime destruction of the Euro- beams, designed for compression only, were vulnerable to
pean infrastructure. At the same time, there was a world- excessive camber as well as long-term creep and shrinkage.
wide shortage of structural steel. Thus, prestressed concrete Thus, the concept of allowable tension was born, which pre-
provided an efficient and economical solution to Europe’s vails in today’s concrete codes.
rebuilding program.
In the post-war years, several European researchers and
practitioners questioned whether prestressed concrete mem- American Developments
bers needed to be in total compression during their service Returning now to the Walnut Lane Bridge, this structure
life. A change in concept was particularly advocated by Paul was designed by Professor Gustave Magnel of Belgium. The
Abeles in England. Based on research and his work with design specifications were basically European. The anchor-
British Railways, he showed that partially prestressed con- age hardware used was the Magnel system, a patented sys-
the 50s and 60s, the American Concrete Institute felt it was
desirable to have prestressed concrete covered in the ACI
Building Code, which until then had provisions only for re-
inforced concrete, so that a practitioner would have to deal
with one code only. ACI approached the PCI to explore the
possibility of PCI refraining from publishing its own “code”
on prestressed concrete, provided it received proper repre-
sentation in the ACI 318 Building Code.
At a meeting in Detroit in 1959, PCI negotiated an agree-
ment with ACI in which ACI agreed to incorporate provi-
sions for prestressed concrete into its code and to have four
members from PCI on the ACI Code Committee to draft the
code language. (This group comprised Ross Bryan, Armand
Gustaferro, T.Y. Lin and Irwin Speyer.) Further, PCI would crete. This is reflected in the current edition of the ACI Code
be allowed to distribute the ACI Code under a PCI cover (ACI 318-02).13
showing the particular edition or year of the code. The result Over the years, despite PCI involvement in the ACI Code
of this agreement was the inclusion of prestressed concrete development process, code provisions favorable to
code provisions for the first time in the 1963 edition of the precast/prestressed concrete have not always met expecta-
ACI Code (see Fig. 5).12 tions. The code negotiating process has often been difficult
Subsequently, two chapters appeared in the ACI 318 and time consuming. Some design engineers in the
Code: Chapter 16 on Precast Concrete and Chapter 18 on precast/prestressed concrete industry have felt at times that
Prestressed Concrete. the ACI provisions have held back the proper development
The trend in recent years has been for both European and of prestressed concrete and that, in some cases, the ACI pro-
American codes of practice to lump reinforced and pre- visions were in error. Pressure began to mount on PCI to
stressed concrete into a single entity, namely, structural con- again enter the code-writing arena, at least in a limited way.
PCI Initiatives
ACI CODE PCI PRACTICE
As chairman of the Technical Activities
CHAPTER 18 PRESTRESSED
Council in 1997, Thomas J. D’Arcy worked CONCRETE
with the PCI Building Code Committee to de- 18.4.1 Stresses in concrete immediately after prestress 18.4.1 Recent research (see Strength Design of Preten-
velop a PCI Code of Practice which would in- transfer (before time-dependent prestress losses) shall not sioned Flexural Concrete Members at Prestress Transfer
exceed the following: by Noppakunwijai, Tadros, Ma, and Mast, PCI JOURNAL,
corporate proven design practices within the in- January-February 2001, pp. 34-52) has shown that the
(a) Extreme fiber stress in compression ..............0.60f ′ compression limitations at transfer are more conservative
ci
dustry, but would not necessarily be in full than necessary, and have an effect on economy and safety.
(b) Extreme fiber stress in tension except It has been common practice to allow compression up to
compliance with the ACI Building Code. In de- as permitted in (c) ............................................. 3 f ′ 0.70f ′. Other sections of the code define cracking stress as
ci c
7.5 f ′ , so the 6 f ′ is not consistent. There also does not
veloping this report, more than fifty key design (c) Extreme fiber stress in tension at ends
c ci
seem to be a logical reason for limiting the transfer tension
engineers of precast/prestressed concrete struc- of simply supported members................................ 6 f ′ at midspan to less than at the ends, since service load com-
ci
pression in the top is higher at midspan. Thus, at all sec-
tures were surveyed for their expertise, and Where computed tensile stresses exceed these values, tions, tension limits of 7.5 f ′ are more consistent withc
bonded additional reinforcement (nonprestressed or pre- Code philosophy. It is recommended that nominal rein-
were asked to cite specific areas which differed stressed) shall be provided in the tensile zone to resist the forcement (at least 2 No. 4 or nominally tensioned strands)
total tensile force in concrete computed with the assumption be provided in tops of beams even when tension stress is
from ACI Code practice. of an uncracked section. less than 7.5 f ′ .
ci
REFERENCES
1. Freyssinet, E., “A Revolution in the Technique of the Utiliza- 15. PCI Committee on Building Code, “PCI Standard Design
tion of Concrete,” Journal, Institution of Structural Engineers Practice,” PCI JOURNAL, V. 48, No.1, January-February
(London), V. 14, No. 5, May 1936, p. 242. 2003, pp. 14-30.
2. Freyssinet, E., “Prestressed Concrete: Principles and Applica- 16. BOCA, National Building Code, Building Officials and Code
tions,” Journal, Institution of Civil Engineers (London), V. 33, Administrators International, Country Club Hills, IL, 1999.
No. 4, February 1950, p. 331. 17. SBCCI, Standard Building Code, Southern Building Code
3. Abeles, P. W., “Fully and Partially Prestressed Reinforced Congress International, Birmingham, AL, 1999.
Concrete,” ACI Journal, Proceedings V. 41, January 1945, p. 18. ICBO, Uniform Building Code, International Conference of
181. Building Officials, Whittier, CA, 1997.
4. Abeles, P. W., “Partial Prestressing and Possibilities for Its 19. ICC, International Building Code, International Code Council,
Practical Application,” PCI JOURNAL, V. 4, No. 1, June Falls Church, VA, 2000, 2003.
1959, pp. 35-51. 20. NFPA, NFPA 5000 Building Construction and Safety Code,
5. Abeles, P. W., “Partial Prestressing in England,” PCI JOUR- National Fire Protection Association, Quincy, MA, 2003.
NAL, V. 8, No. 1, February 1963, pp. 51-72. 21. ACI Committee 318, “Building Code Requirements for Struc-
6. Reflections on the Beginnings of Prestressed Concrete in tural Concrete (ACI 318-95),” American Concrete Institute,
America, Prestressed Concrete Institute, Chicago, IL, 1981, pp. Farmington Hills, MI, 1995.
6-32. 22. 2001 California Building Code, California Building Standards
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Commerce, Bureau of Public Roads, Washington, DC, 1954. 23. ACI Committee 318, “Building Code Requirements for Rein-
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American Association of State Highway and Transportation Detroit, MI, 1989.
Officials, Washington, DC, 1960. 24. Building Code of the City of New York, 2001 Edition, Gould
9. AASHTO, LRFD Bridge Design Specifications, American As- Publications, Binghampton, NY, 2001.
sociation of State Highway and Transportation Officials, 25. BSSC, NEHRP (National Earthquake Hazards Reduction Pro-
Washington, DC, 1995. gram) Recommended Provisions for the Development of Seis-
10. Specifications for Pretensioned Bonded Prestressed Concrete, mic Regulations for New Buildings and Other Structures,
Prestressed Concrete Institute, Boca Raton, FL, October 1954, Building Seismic Safety Council, Washington, DC, 1994,
3 pp. 1997, 2000, 2003.
11. ASCE-ACI Committee 323, “Joint ASCE-ACI Report on Pre- 26. ACI Innovation Task Group 1 and Collaborators, “Acceptance
stressed Concrete,” PCI JOURNAL, V. 2, No. 4, March 1958, Criteria for Moment Frames Based on Structural Testing
pp. 28-62. (T1.1-01) and Commentary (T1.1R-01),” American Concrete
12. ACI Committee 318, “Building Code Requirements for Rein- Institute, Farmington Hills, MI, 2001.
forced Concrete (ACI 318-63),” American Concrete Institute, 27. Hawkins, N. M., and Ghosh, S. K., “Acceptance Criteria for
Detroit, MI, 1963. Special Structural Walls Based on Validation Testing, Pro-
13. ACI Committee 318, “Building Code Requirements for Struc- posed Provisional Standard and Commentary,” S. K. Ghosh
tural Concrete (ACI 318-02),” American Concrete Institute, Associates, Inc., Northbrook, IL, 2003.
Farmington Hills, MI, 2002. 28. ASCE, ASCE 7 Standard Minimum Design Loads for Build-
14. PCI Technical Activities Council and PCI Committee on ings and Other Structures, ASCE 7-02, American Society of
Building Code, “PCI Standard Design Practice,” PCI JOUR- Civil Engineers, Reston, VA, 2002.
NAL, V. 42, No. 2, March-April 1997, pp. 34-46.