Professional Documents
Culture Documents
Physical Company:
Infrastructure
By: Date:
Checklist Note:
Existing
Process
Org Chart
GT
Infra
Strategy
R&D
Codes
Notes
Name Inclusions Exclusions
© Strategos, Inc. SP0040.GED
Project: Prj #:
Facility Re-Engineering IE01
Space Planning
Unit Definition Company:
Cosmos Products
Sh:
1
Of:
2
By:
QL
Date:
11/10
Approvals:
Source
1) A/C & Semi Clean Environment A. Jackson 11/11/94
Existing
Process
Org Chart
GT
Infra
Strategy
R&D
Codes
Notes
2) GT Workcells in this area C. Hacker 11/12/94
defined at level 05 G. Washington 11/12
Cell Name Inclusions Exclusions
Silkscreen Silkscreen Screen Prep 1
Operations Drying Post-Screen Ops
Baking & Humidify
Prep Silkscreen
Screen Prep Storage Production
Roll GT cells for roll 2
Operations slit & package
(Composite Cell)
Post GT Cells For Silkscreen 2
Screen Ops Post-Screen Ops Ops
(Composite Cell)
Slit & Roll Slitting
Sheet Sheet Cutting Intermediate Stge
Intermediate WIP For
Storage Commercial
& Roll Ops
Raw Matl Roll & Commercial
Storage Raw Matls
Finished Roll Finished Comml Finished
Goods Storage Storage
Storage
SP0017.GED
Proj ect: Prj #:
Chart Note:
Silkscreen
01
Operations A
02 2
Screen Prep
A
Roll 2 E
03 Operations 2
A
Post 2 E
04 Screen Ops
3
2 O O
Slit & 3 2 6
05 Sheet I I 10
Intermediate 3 I 3
06 19
Storage 3 E E I
2 2 2 I 53
07 Raw Matl
Storage I O 3 I 0
08 Finished Goods 2 O 3 I 2 I
91
Storage I O 2 O 3 O 3
2 3 O 3 O 2 O
09 Shipping
O O 3 O 2 O 3
2 O 2 2 O 3
10 Receiving
O 2 O 3
2 2
11 Artwork
I
2 O E
12 Administration
O 2 2
2
13 Employee Services
15 Maintenance
2 Communication
3 Pers. Movement
02
03
Space Planning
Unit (SPU)
© Strategos, Inc.
Project: Prj #:
Constraint Facility Re-Engineering IE01
Summary
Company: Sh: Of: By: Date:
Cosmos Products 1 1 QL 11/12/94
01 Site Matl Handling People Other Aspect Admin Utilities Other
Fixed Location
Constraint
02
Easy Access
Trk Access
Aesthetics
Press Lines
04
Fork Trk
03
Water
Sewer
Carts
A/C
Space Planning
Unit (SPU)
SPU#
00 General
01 Silkscreen Ops
02
Screen Prep
03 Roll Ops
04 Post Screen
05 Slit & Sheet
06 Intermediate Stge
07 Raw Matl Stge
08 FG Storage
09 Shipping
10 Receiving
11 Artwork
12 Administration
13 Employee Services
14 Quality Assurance
15 Maintenance
16 Main Aisles
SP0034.GED
Project: Prj #:
Weighted
Factor
Company: By: Date:
Analysis Note:
Totals
Weighted Company:
Facility Re-Engineering
By:
IE01
Date:
Factor Cosmos Products QL 12/12/94
Analysis
Note:
combined scores
F1 Material Flow 8 A 32 I 24 U 0
F2 Communication 7 I 14 O 7 U 0
F3 Teamwork 7 A 28 U 0 U 0
F3 New Products 2 O 2 E 6 E 6
F4 Initial Cost 3 I 12 e 9 A 12
F6 Quality 9 A 36 I 18 U 0
F7 Delivery 10 A 40 O 10 U 0
Totals
194 94 18
# Option Description Notes:
1
Judges:
Cellular
O. W. Holmes F. Taylor
2
Functional H. Ford
J. Marshall
3
Existing
W. Burger
4
E. Warren
5
© Strategos, Inc. SP0037.GED
Project: Prj #:
Workcell
Operations
Company: By: Date:
Plan Note:
External Containers
In Out People Balance
Small Inherent Balance
Medium
Large
Internal Production Queue
Excess People
Control Circulation
Type: Direct Link Float
Circulation
Kanban
Push Schedule
External Material Quality Assurance
Handling Inspect & Reject
In Out SPC/TQM
Small Inherent
Medium
Large
Internal Lot Size Supervision
Route Structure:
Direct Single Piece Self Managing (Cybernetic)
Channel Small <1.5 Hours Kanban Signal
Terminal Medium <4.0 Hours Command & Control
Large
Equipment:
Hand Carry
Other Compensation
Equipment Balance
Hourly/ Salary
Type: Inherent Balance Individual Incentive
Queue Group Incentive
Excess Capacity
Operators
External Containers
In Out People Balance
Small Inherent Balance
Medium Internal Production Queue
Large Excess People
Control Circulation
Type: Direct Link Float
Circulation
Kanban
Push Schedule
External Material Quality Assurance
Handling Inspect & Reject
In Out SPC/TQM
Small Inherent
Medium
Large
Internal Lot Size Supervision
Route Structure:
Direct Single Piece Self Managing (Cybernetic)
Channel Small <1.5 Hours Kanban Signal
Terminal Medium <4.0 Hours Command & Control
Large
Equipment:
Hand Carry
Other
Compensation
Equipment Balance
Type: Fork Truck Inherent Balance
Hourly/ Salary
Individual Incentive
Queue Group Incentive
Excess Capacity
Elect
Body
Assy
Main
Test
Pack
Operators
Wilson
Taylor
Washington
Davis