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Filters for Power Factor Correction in the Presence of Non-Linear Loads

Salvador Acevedo Armando R. Llamas Jesús A. Baez Jorge A. de los Reyes


Member, IEEE Member, IEEE Member, IEEE Member, IEEE

Department of Electrical Engineering


Instituto Tecnológico y de Estudios Superiores de Monterrey (Monterrey Tech)
Monterrey, MEXICO 64849

Abstract- This paper presents a practical example factor improvement without the resonance
of how harmonic amplification can be avoided by amplification described above, reactors were
an appropriate design of detuned filters. The connected in series with the capacitor banks. This
authors summarize the advantages of using series LC combination is known as a detuned filter
harmonic filters over the use of capacitors for or rejection filter. In this application the filters
power factor correction. The different problems were tuned to the 3.8 harmonic.
originated by harmonics and how filters prevent By installing the filters described here, the low
them are reviewed, and a comparison between power factor penalty was eliminated. The return
tuned and detuned filters is also presented. time of the investment for this case was
approximately 12 months. Installing detuned filters
Keywords: detuned filters, power quality, power in circuits with non-linear loads is a practical way
factor, harmonics. to increase the power factor at a reasonable cost
and helps to improve the power quality by
reducing the harmonic distortion to levels that
I. INTRODUCTION comply with Standard IEEE-519-1992 [3].
As an introduction to the subject of filters in
Non-linear loads in electrical systems such as industrial power systems this paper also states the
power electronic converters and arc furnaces advantages of using filters when correcting the
produce voltage and current distortion [1]-[2]. power factor and includes a comparison between
Distortion is typically quantified by obtaining the tuned and detuned filters.
signals harmonic content. If arisen harmonics flow
to other parts of the electric power system they
may cause overheating, low power factor and II. ADVANTAGES OF USING FILTERS FOR
resonance. Common consequences of these POWER FACTOR CORRECTION
problems are reduction of the overall efficiency
and sometimes equipment destruction. There are A harmonic filter used for power factor
several practices utilized to eliminate or reduce the correction has a twofold purpose:
harmonic flow to acceptable levels [3]-[4]. • At the fundamental frequency it supplies the
Power factor correction when non-linear loads reactive power required to increase the
introduces an additional problem. There is a displacement power factor.
resonance frequency at which the Thévenin • At frequencies above the tuned-frequency, the
impedance matches the capacitor bank reactance. filter behaves as a low impedance providing a
If this resonance frequency is close to a harmonic path to ground for higher order harmonics
generated by the non-linear load, there will be produced by a non-linear load.
harmonic amplification originating overvoltages
and overcurrents of this frequency that may cause Installation of series connected filters has
the capacitor bank destruction [5]-[6]. notorious advantages over the installation of
This paper presents a practical situation where capacitor banks as described in this section. A
the power factor was increased from 71% to 91% series connected filter consists of a reactor in series
in a plant where two 2.5 MVA transformers feed with a capacitor and this is the type of filter
three-phase rectifiers. To accomplish the power analyzed thorough this paper.
Some of the most important advantages of using B. Series resonance is avoided.
filters for power factor correction are:
Let us name "fs " to the resonance frequency of
A. Parallel resonance is avoided. the series combination of the Thévenin impedance
at the capacitor bank terminals (Ls) and the
The use of capacitor banks for power factor capacitor (C).
correction causes a resonance frequency. Those If the supply voltage (V) is distorted and contains
harmonics produced by a non-linear load that are a harmonic that matches or is close to "fs a low
close to the resonance frequency are amplified. impedance path to ground at this harmonic appears
This harmonic amplification reduces the power and a very high current of this frequency flows
factor and may cause a significant distortion of the from the system utility to the capacitor. This
supply voltage. Voltage distortion interferes with current will increase the voltage distortion as
the proper operation of sensitive equipment. shown in Figure 2.
When connecting tuned filters, the frequency Insertion of a reactor in series with the capacitor
response is shifted in a specific manner. Harmonic bank shifts the resonance frequency so that non-
attenuation is pursued at those frequencies injected linear load harmonics are not amplified thus
by the non-linear load. There is also a range of eliminating the problem. Figure 2c shows a filter
frequencies where there is harmonic amplification. tuned to a frequency that does not exist in the
However, by an appropriate selection of the tuning supply voltage V.
frequency, the amplification zone is limited to
frequencies not generated by the non-linear load.
Figure 1 shows the frequency response for the
capacitor bank and for the filter. The range of V V
frequencies were there is current amplification Ia
"Is/Ih" corresponds to those values where this
amplification is greater than the unity. Although Ia
amplification is also found in the frequency
response that includes the filter, the range of V
frequencies at which this amplification exists are
not expected to arise.

Amplified harmonics with capacitor bank alone


(a) (b)

5
4.5 Filter & system Capacitor bank
response & systemresponse
4
3.5 V
3 Ia
Is / Ih

2.5
V
2
No filter
1.5
1
0.5
0 Ia
0 2 4 6 8 10
harmonic (h)

Attenuated harmonics with filter (c)


Figure 1. Harmonic amplification when connecting
capacitor banks and filters. Figure 2. Effect of the filter in the distortion
reduction (a) without capacitor bank (b) with
capacitor bank (c ) with filter.
C. Capacitor switching effects are attenuated As shown in Figure 5, series connected reactors
also prevent transient overvoltages in low-voltage
Inrush currents in capacitor banks and voltage side capacitor banks that are originated when
spikes are dramatically reduced when using connecting capacitor banks on the high-voltage
reactors in series with the capacitors. Figure 3 side of a transformer. This problem is more likely
shows how the current can be limited when a to exist when the resonance frequency of both
second capacitor bank is connected in parallel with capacitors is similar [7]. Figure 6a shows the
an already energized bank with and without the transient overvoltage on the secondary-side
series reactor. Figure 4 shows the effects on the capacitor when connecting a capacitor on the
capacitor voltages. transformer primary side. Figure 6b shows how the
transient overvoltage has been reduced due to the
Capacitor inrush current presence of the series reactor.
without series reactor

CFE
Capacitor inrush current
with series reactor

Figure 3. Inrush crrent reduction in capacitor bank


when connecting a reactor in series.

Capacitor voltage spikes at energization

Voltage spikes of a second


capacitor bank at energization
(a)

CFE

Capacitor bank voltages with series reactor

(b)
Figure 5. Transient overvoltage on a secondary-side
capacitor when connecting a capacitor on the
transformer primary
Figure 4. Capacitor voltage spikes elimination when (a) without series reactor (b) with series reactor.
connecting a reactor in series.
III. TUNED AND DETUNED FILTERS The amplification factor, adapted from [9], is
COMPARISON given by:
−1
 MVAr × h 2f × h 2 
There are two types of LC series filters that are Is  
a= = 1+
( )
(2)
commonly used for power factor correction
Ih  MVAsc × h 2 − h 2f 
purposes:  
• Tuned or absorption filters where:
• Detuned or rejection filters Is is the hth-frequency current flowing to the
electric utility
Both types absorb harmonic distortion and avoid Ih is the hth-frequency current generated by the
harmonic currents to flow to other equipment or non-linear load
the rest of the power system [8]. Tuned filters hf is the harmonic at which the filter is tuned
absorb more distortion and that is why these are MVAsc is the short-circuit apparent power at the
named absorption filters. However, detuned filters filter location.
also absorb an important amount of distortion as
For the case study that will be presented in the
will be explained in this section and therefore the
next section, the frequency response of the
authors do not completely agree with the term
amplification factors when comparing a 4.7-tuned
rejection filters. In the remainder of this paper
filter vs. a 3.8-detuned filter are plotted in Figure 6.
rejection filters will be referred to as detuned
At the fifth harmonic, the tuned filter has a better
filters.
behaviour than the detuned filter. However, for
The inductive reactance of a series filter is given
proper operation, the capacitor bank must be rated
by:
to a higher voltage than the voltage level required
2
XC kVLL for detuned filters. Because tuned filters absorb
XL = = (1) more harmonics, they also carry higher harmonic
h 2f h f2 × MVAr currents than the detuned filters counterpart. These
features make tuned filters more expensive.
where:
XL is the inductive reactance in Ω 3
XC is the capacitive reactance in Ω
hf is the harmonic at which the filter is tuned 2.5
Is / Ih - 3.8
kVLL is the line-to-line voltage
2 Is / Ih - 4.7
MVAr is the capacitor bank reactive power.
Is / Ih

1.5
A tuned filter is tuned to a frequency slightly
1
below the filtered harmonic. On the other hand, a
detuned filter is tuned to a frequency far below the 0.5
filtered harmonic. Non-linear loads in industry
0
typically contain a high fifth harmonic. Table 1 h
0 1 2 3 4 5 6 7 8 9 10 11
gives an example of how to tune both filter types
using the fifth harmonic as the tuning frequency.
Figure 6. Amplification factor comparison for a
tuned filter vs. a detuned filter.
Table 1. Tuning harmonics for both types of filters.
Tuned filter 4.7 IV. CASE STUDY
Detuned filer 3.8
This section presents the results of installing
detuned filters in an industrial plant with a
The amplification factor is the ratio of the significant amount of non-linear loads. Waveform
current of a particular harmonic h flowing to the and Fourier Spectrum measurements before and
power utility with respect to the current of the after installing the filters are presented together
same harmonic h generated by a non-linear load. with EMTP type simulations.
A. System Description
Without power
Figure 7 shows the one-line diagram of an factor correction
13.8 kV
industrial plant where 3.8-detuned filters for power
factor correction where installed. There are two 2.5 Is
MVA transformers supplying electric energy to 480V
controlled rectifiers. Each transformer has a 9%
series impedance (XL). Two additional
transformers feed the rest of the plant where the Ih
loads are mainly linear.
The power factor of each of the non-linear loads Non-linear load
is 71.4% and the combined power factor for the
entire plant is 80%. A reactive power injection of With Capacitors
700 kVAr is required at each of the 2.5 MVA 13.8 kV
transformers to increase the power factor to 90%.
Field measurements during normal operation Is
reported a current harmonic distortion of 23% 480V
being the fifth harmonic the highest in magnitude.

Ih
13.8 kV
Non-linear load
Capacitor
bank
2.5 MVA

2.5 MVA

13.8kV With Filters


Is

480V

Linear loads
Ih
480 V 480 V Filter
Non-linear load
... ...
Non-linear loads Figure 8. Simplified equivalent circuit for each case.

Figure 7. One-line diagram of the case study system.


Field measurements before attempting to
increase the power factor provided the voltage and
B. Frequency response analysis
current waveforms and the corresponding
normalized Fourier Spectrum shown in Figure 9.
The simplified circuit of Figure 8 is used here to
The largest existing harmonic is the 5th harmonic
quantify the voltage distortion at the load terminals
and the total current harmonic distortion is 23%
for each of the cases presented in Table 2.
whereas the total voltage harmonic distortion is
Table 2. Cases under analysis. 6.6%. Fundamental components have been omitted
Case I. Without power factor correction in Figure 9b and their values are 100%.
(original configuration) As stated previously, whenever there is a
Case II. With capacitor bank for power capacitor bank connected in parallel, there is a
factor correction resonance frequency. For Case II, the resonance
Case III. With filter for power factor frequency harmonic h is:
correction (LC series detuned filter)
XC (3) The frequency response for each of the three
h= = 5.56
XL + XS cases simulated with MicroTran® [10] is shown in
where: Figure 10. MicroTran is the EMTP version
XC is the capacitor bank reactance developed at the University of British Columbia.
XL is the feeding transformer reactance From Figure 10 one can conclude that there is no
XS is the Thévenin reactance for the system utility harmonic amplification for Case I because there is
no resonance (there is no capacitance) and the
Since the load current has a very high 5th current amplification equals 1.
harmonic and this harmonic is close to the For Case II the current amplification is 3.76 at
resonance frequency, there would be a 300 Hz. Note the closeness between the 5th
considerable 5th harmonic current amplification harmonic (300 Hz) and the 333.6 Hz resonance
and a consequent voltage distortion. frequency.
The solution presented as a result of this project Finally, the installation of a three-phase reactor
consists of the installation of 3.8-detuned filters. in series with the capacitor bank (Case III)
The tuning of this filter not only avoids 5th constituting a 3.8-detuned filter produces a zero at
harmonic amplification but prevents part of it from the tuned frequency (228 Hz). As can be
flowing to the rest of the system. Higher order appreciated from Figure 10, frequencies above the
harmonics are also attenuated. tuned frequency are attenuated.
The frequency response for Case III also presents
amperes volts current amplification at the subresonance
4000 500
frequency of 180 Hz. However, when using three-
3000
400
phase rectifiers, 3rd harmonic is rather small.
300
2000
(Is/Ih)
current 200
8

1000
100 7

0 0 3.76 @ 300 Hz
6
Case II
-100
-1000
5
voltage -200
-2000
4
-300
Case III
-3000
-400 3

-4000 -500
2 Case I
(a)
1
%
25
current 0
0 100 200 300 400 500 600 700 800
Frequency (Hz)
20

Figure 10. Frequency response for each case


15 presented in Table 2.

10
C. Solution and results.
voltage
5 The detuned filters installed at the site under
study were designed at the Monterrey Tech's
0 Power Quality Laboratories as one of the research
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
activities of the Electrical Engineering Graduate
harmonic (h) Program. These filters where connected on the low
(b) voltage side of each of the 2.5 MVA transformers
Figure 9. Non-linear load voltage and current of Figure 7. Voltage and current measurements
measurements. (a) Waveforms. (b) Normalized once the filters were connected are shown in
Fourier Spectrum. Figure 11.
amperes volts V. CONCLUSIONS
3000 450

Installation of detuned filters under the influence


2000 300
of harmonics is a practical and economical way to
1000
voltage 150
improve the power factor. The reduction in the
total harmonic distortion, prevention of capacitor
0 0
failures, and better operation efficiency in the
system justify the cost of installing reactors. Not
-1000 -150 only harmonic resonance related problems are
current avoided when using series reactors but also
-2000 -300
transient overvoltages and inrush currents are
limited to safe levels.
-3000 -450
An industrial practical case where the power
(a) factor was increased from 71% to 91% after
%
16 installing detuned filters has been presented. The
14
current filters were designed as part of the research
activities of the Electrical Engineering Graduate
12
Program at Monterrey Tech. Similar solutions to
10 the study case presented here have been developed
8 for several industries with an effective power
factor increase and power quality improvement.
6
voltage
4

2
VI. BIBLIOGRAPHY
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
[1] R. C. Dugan, D. T. Rizy, "Electric Power
System Harmonics," Design Guide,
harmonic (h)
McGraw-Edison Power Systems - Division
(b)
of Cooper Industries., September 1987.
Figure 11. Voltage and current waveforms and [2] J. R. Linders, "Electric Wave Distortions:
Fourier Spectrum with the detuned filter connected. Their Hidden Costs and Containment," IEEE
A reduction in 5th harmonic for the current Transactions on Industry Applications, vol.
from 23.2% to 14.5% can be observed when IA-15, No. 5, pp. 458-471, Sept/Oct. 1979.
comparing Figure 9 with Figure 11. For the [3] J. F. Hibbard, Michael Z. Lowenstein,
voltage, 5th harmonic decreased from 4.3% to "Meeting IEEE 519-1992 Harmonic Limits,"
2.15%. Higher order harmonics were also reduced. TCI Power Quality Solutions.
Table 3 presents a comparison of the voltage and [4] IEEE Recommended Practice for Electric
current distortion and the overall power factor Power Distribution for Industrial Plants.
before and after installing the filters. IEEE Std. 141-1993. The Institute of
Electrical and Electronics Engineers, Inc.
Table 3. Comparison of system performance before [5] J. de los Reyes, A. Llamas, "Armónicas de
and after installing filters.
Sintonía y de Resonancia Paralelo,"
Quantity Original Configuration With filters Memorias de la Reunión de Verano de
(Case I) (Case III) Potencia 97 del IEEE, Acapulco, México,
THDi 23.2% 15.3% 1997.
THDv 6.6% 4.63% [6] G. Lemieux, "Power System Harmonic
PF 71% 91% Resonance," IEEE Transactions on Industry
where: Applications, vol. 26, No. 3, pp. 483-488,
THDi is the total current harmonic distortion May/June 1990.
THDv is the total voltage harmonic distortion [7] R. C. Dugan, M. T. McGranahan, H. W.
PF is the overall plant power factor
Beaty, Electrical Power System Quality, Mc-
Graw Hill, 1996. (1983) and obtained the M. Eng. degree (1985)
[8] NEPSI, Harmonic Filter Bank Tuning, from "Instituto Tecnológico y de Estudios
http://nepsi.com/nepsihome/tune_new.htm, Superiores de Monterrey" (Monterrey Tech). In
1998. 1992 he received the Ph. D. degree from Virginia
[9] S. M. Peeran, C. Cascadden, "Application, Polytechnic Institute and State University. He has
Design and Specification of Harmonic worked for the Department of Electrical
Filters for Variable Frequency Drives," IEEE Engineering at Monterrey Tech since 1993. He is
Transactions on Industry Applications, vol. currently a well recognized power quality
31, July/August 1995 . researcher and consultant in México.
[10] MicroTran Power Systems Analysis
Corporation, MicroTran® Reference Jesús A. Baez was born in Monterrey, México. He
Manual, Vancouver, BC, Canada, 1997. graduated as a Mechanical and Electrical Engineer
(1987) from "Instituto Tecnológico y de Estudios
Superiores de Monterrey" (Monterrey Tech) where
VII. BIOGRAPHIES he also received the M. Eng. and M. A. Sc. degrees
in 1990 and 1995, respectively. He currently works
Salvador Acevedo was born in Oaxaca, México. as an associate professor of the Department of
He graduated as an Electrical Engineer (1985) Electrical Engineering at Monterrey Tech. His
from the "Instituto Tecnológico y de Estudios main research interests are in the power quality
Superiores de Monterrey" (Monterrey Tech) where area.
he also obtained the M. Eng. (1987) and M. A. Sc.
(1993) degrees. He received the Ph. D. degree Jorge A. de los Reyes was born in La Piedad,
from the University of British Columbia in 1998. Michoacán, México. He graduated as a Mechanical
He currently works at Monterrey Tech as an and Electrical Engineer (1993) from "Instituto
associate professor of the Department of Electrical Tecnológico y de Estudios Superiores de
Engineering where he was Head of the Department Monterrey" (Monterrey Tech). He received the M.
from 1991 to 1994. A. Sc. degree from Monterrey Tech in 1996. He
currently is an independent consultant in the power
Armando R. Llamas was born in México City, quality area and also teaches as a seasonal lecturer
México. He graduated as an Electrical Engineer at Monterrey Tech.

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