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Abstract— This paper proposes new lossless passive soft many other locations are possible and may yield lower
switching methods for inverters developed from a synthesis component count, simplify the circuit, and improve
procedure applicable to all PWM converters. The lossless performance. Furthermore, the additional circuitry
passive soft-switching converter properties and synthesis accompanying the capacitor and inductor are used to
procedure are described and extended here for inverters.
losslessly recover their energy to either the load or the input.
Promising half-bridge and full-bridge soft-switching inverter
examples are shown from the synthesis results. The voltage There are many different proposed circuits to accomplish this.
stress across the main switches can be easily maintained below However, general topological and electrical properties can be
125% of Vbus. No transformers are used for energy recovery, derived that describe all possible circuits. By defining these
eliminating their associated diode stress and leakage inductance topological and electrical properties, new passive soft
problems. The soft turn-on full bridge contains only six switching circuits can be synthesized.
components. The soft turn-on/turn-off half-bridge contains 12 This paper proposes new lossless passive soft switching
components. The theoretical and experimental waveforms and methods for inverters developed from a synthesis procedure
analysis are given.
applicable to all PWM converters. The lossless passive soft-
switching properties and synthesis procedure derived in [1] is
I. INTRODUCTION described and extended here for inverters in Section II. The
Soft switching of PWM converters lowers switching losses synthesis procedure uses the properties to find all possible
allowing higher frequency operation and reduced electro- locations of the capacitor and inductor added to achieve soft
magnetic interference (EMI). A higher switching frequency is switching. Then a set of circuit cells is constructed that can
advantageous because it enables size reduction of the easily attach to the converter to recover the energy stored in
magnetic components and increases the system bandwidth. these elements. Promising half-bridge and full-bridge soft-
Overall, these features increase the power density of the switching inverter examples are shown from the synthesis
converter and improve dynamic performance. For PWM results. The voltage stress across the main switches can be
converters, soft switching can be broadly classified into two easily maintained below 125% of Vbus. No transformers are
groups: passive soft switching and active soft switching. used for energy recovery, eliminating their associated diode
Passive soft switching is performed with passive components stress and leakage inductance problems. The soft turn-on full
(i.e. L, C, R, and D) only, where active soft switching bridge contains only six components, half the components of
incorporates additional switches to achieve the result. a previously proposed soft turn-on circuit [17]. The soft turn-
Although active methods have received a lot of attention in on/turn-off half-bridge contains 12 components, less than the
recent years, passive soft switching has been given renewed lossless inverter proposed in [11]. The theoretical waveforms
notice as a better price/performance ratio alternative to their and analysis of the soft switching full-bridge are described in
active counterparts [2,3]. Of the switching loss mechanisms Sections III and IV and an experimental example of a soft
(voltage and current overlap, diode reverse recovery, and the turn-on full-bridge circuit is shown in Section V. A
internal switch capacitance dissipated at turn-on), passive soft conclusion is given in Section VI.
switching methods lower all the losses except the internal II. PROPERTIES AND SYNTHESIS OF LOSSLESS
capacitance loss. Historically, these passive soft switching PASSIVE SOFT SWITCHING INVERTERS
methods have been lossy, dissipating the recovered energy in
resisters [4], however recently, many lossless and partially Properties of lossless soft switching converters were
lossless techniques have been proposed [2,5-19]. derived in [1] where complete descriptions and examples are
The two necessary components that must be added to the given applicable to all PWM converters. The properties
circuit to achieve passive zero-current turn on and zero- below are labeled identically with [1]. However, properties 1,
voltage turn off are a small inductor and capacitor. The and 8 from [1] are not shown here because they do not apply
inductor provides zero-current turn on of the active switches to inverters.
and limits the reverse recovery of the diodes while the A. Definitions of Lossless Passive Soft-Switching PWM
capacitor provides zero-voltage turn off of the active Converters.
switches. Typically, an inductor and capacitor have been
The definitions below first list the components that describe
place in series and parallel with each active switch. However,
the hard-switched PWM converter and then follow with
2
Ds2 Step 1: Find the number and placement of the zero-current
inductors. This involves a two step optimization process as
ILr 1 n
ILr
Lr Ds2 follows:
Lr Tsi
VSD
Vbus Csi
1a. For each switch, find all loops satisfying property 2.
Ds1 Take the intersection of the elements of these loops to form
+
Ds1 a set of elements, called Lsi_loc. This set determines where a
VSD
S1 S1 single inductor can be inserted in series for zero-current
Lsi
turn on of that switch.
Energy Flow Path
S2 1b. With the ns sets obtained from step 1a, take the
S2
(a) (b) element intersection. If this resulting set is non-empty, then
only one ZCL is needed to provide zero-current turn-on of
Fig. 1. Realization of VSD : (a) forward transformer coupling, (b) Large all switches. Otherwise more than one inductor is needed
Capacitor Cs and can be found by intersecting the sets with common
voltage turn off is that when the switch Si is opened and has elements. The resulting number of left over sets signifies
zero parasitic capacitance, the voltage around the loop the the number of ZCLs. However, to find the optimum
moment after turn off must still be zero volts. number of ZCLs, order and set intersection groupings do
matter. For power electronic systems, the optimum number
The snubber components (Cr, Cs, and Ds) that make up the of inductors can usually be found by inspection.
loop satisfying property 5 are defined as the ZVC subcircuit.
The other elements in the loop are part of the original hard 1c. The sets from 1b determine the number of ZCLs and
switching topology. which elements the ZCL may be inserted on either side.
Property 6: Zero-voltage capacitor subcircuit placement For example, applying step 1a to the full-bridge inverter
(Using terms in graph theory [24]) Every zero-voltage results in Lsi_loc sets for switches S1, S2, S3, S4 of {S1,S2,Vs}, {
capacitor subcircuit represents a chord that creates a loop S1,S2,Vs}, {S3,S4,Vs}, {S3,S4,Vs} respectively. The element
from the largest connected subgraph that contains switch Si intersection of the loop sets results in {Vs}. Only one inductor
and a subset of (C È {Vs}). This subgraph is taken from the is needed to provide zero-current turn on of all switches and
hard-switched converter topology unless a zero-current there are two placements of this inductor as shown in Table 1.
inductor has been inserted into the topology. Then the Similarly, the half-bridge inverter requires only one inductor
subgraph is taken from the hard-switched topology with the and its six locations are also shown in Table 1.
zero-current inductor Lr. Step 2: For each inductor location obtained in step 1,
Property 7. Maximum number of zero-voltage capacitors: identify the locations of the ZVC subcircuits.
To provide zero-voltage turn off of X active switches, a 2a. For each switch obtain the subgraph described by
maximum number of X zero-voltage capacitors Cr is needed. property 6. The ZVC subcircuit locations are the loops
E. Synthesis of Lossless Passive Soft Switching Inverters created by a single cord around the switch Si.
The properties listed above allow the synthesis of lossless 2b. The number of ZVC subcircuit locations for each
passive soft switching inverters. The synthesis process was switch can be found by defining the number of elements in
described in [1] for DC/DC converters. It is extended here the subgraph on either side of the Si as E1, and E2. The
for voltage source inverters. Circuits realized with different number of capacitor subcircuit locations for a given switch
locations of the ZCL, and the ZVC subcircuit, are described TABLE 1
as the basic soft-switching topologies for a given hard- BASIC SOFT-SWITCHING TOPOLOGIES FOR HALF AND FULL-BRIDGE INVERTERS
switched converter. All new and previously proposed lossless Half Bridge Full Bridge
Lr locations 1 1
passive soft-switching PWM converters can be described by Vs1 +
3
CS1 S1 CS3 S3 Ds1
Ls
Lr
Ds2
Cs
CS4b Io
Ds3
CS2b
Cr S Cs
Ls
Cr
Ds2
Ds3 Lr
CS2a CS4a
S Ds1
S2 S4
(a) (b)
Fig. 3. Circuit cells using a capacitor VSD; (a)Cell V; (b)Cell VI.
Fig. 2. Capacitor subcircuit locations for each switch
and a diode Ds1. They also become just turn-off snubbers by
is as follows: not placing inductor Lr into a loop satisfying property 2.
inverter.
Step 3: For each basic soft-switching topology match one CS I 4b o
CS
to ensure the rest of the topological and electrical properties 2b
are satisfied. S S 2 S CS 4S 2
4b 4
4
Vcs
Lr
DS3 DS4 Cs DS1
Lr
Cs
iLs1 (t ) =
Ls1
(t - t 0 ) (4)
DS5 DS6 DS2 DS3
Cr2 S3
DS1 S1 S1 S3
LS1 LS2 LS1 LS2 This current adds to the switch S1 current giving
DS2
Cr1
Io Io Vcs
iS 1 ( t ) = I o +
Ls1
( t - t0 ) . (5)
S2 S4 S2 S4
(a) (b) Stage 2 (t1-t2): At time t1, S1 and S4 are turned off. The
Fig. 5. Synthesis example full-bridge inverter: (a) Soft Turn-on/Turn-off; (b) ZCL and load current, Io, will charge and discharge Cr1 and
Soft Turn-on; Cr2 respectively as shown in Fig. 7b. Cr1 is charged through
S1
path Cs, Ds2 and Cr2 is discharged through Ds3. The dV/dt of
Cr2 S1
DS5 DS3 S1 and S4 are
dVS 1 I o + iLs1 (t 1 - t 0 )
DS4
LS1 LS1
Cs1 Cs1 dVS 4 I
= o = (6)
DS3 DS2
Lr
Io DS2 DS1
Lr
Io dt Cr 2 dt Cr 1
Cs2 Cs2
At time t2, VCr1 = Vbus and VCr2 = -Vcs and the anti-parallel
DS6 DS1 S2
DS4
S2 diodes of S2 and S3 start conducting. The off voltages of S1
LS2
Cr1
LS2 and S4 is clamped to Vbus+VCs.
(c) (d) Stage 3 (t2-t4):The load current and iLs1 path is shown in
Fig 6. Synthesis example half-bridge inverter: (a) Soft Turn-on/Turn-off; (b) Fig. 7c where Cs is being charged. The energy in LS1
Soft Turn-on; transfers to the input supply and Cs controls the ZCL current
This is the same for the full-bridge inverter when Ls1 and Ls2 until it reaches -Io. At time t3, iLs1 reaches zero amps. At this
are on separate cores. However, when using one core with time, due to the coupling of LS1 and LS2, the voltage across
the full-bridge inverter, the diodes in series with Ls1 and Ls2 DS6 will drop from Vbus-VCs to zero and become forward
(Ds5 and Ds6 in Fig. 5a) can reach (2Vbus). The full-bridge biased. Ls2 then starts conducting. At time t4, the current in
turn-on snubber contains only six components, The half- Lr reaches –Io and diodes Ds1,2,3,4 stop conducting. This
bridge turn-on/turn-off snubber contains 12 components. completes the switch transition and the voltage across S1 and
S4 returns to Vbus. If the time duration of stage 2 is much
III. OPERATION OF THE EXAMPLE LOSSLESS
smaller than stage 3, then the switch transition time can be
PASSIVE FULL-BRIDGE INVERTER
approximated as follows:
In this section, the operation of the example passive soft 2 I o Lr
switching full-bridge inverter from Fig. 5a will be detailed. t stp = t 4 - t1 » (7)
The operation of soft turn-on full bridge, Fig. 5b, and the Vcs
half-bridge inverters shown in Figs. 6a and 6b are very similar The energy transferred to the capacitor during this stage is
and understanding should not be difficult once Fig. 5a is
understood. As discussed in the last section, Lr provides 1 2
WCs _ in1 = Lr ( 2 Io ) = 2 Lr Io 2 . (8)
zero-current turn on of all switches and Cr1 and Cr2 provide 2
zero-voltage turn off of switches S1, S2, and S3, S4
respectively. Cs is the VSD that controls the ZCL and ZVC Stage 4 (t4-t5): Fig. 7d shows the current conduction paths.
energy. The inductors Ls1 and Ls2 share the same magnetic The energy in Cs is being partially transferred to Ls2 whose
core and are much larger than Lr. They are used to transfer current during this stage is defined by
the energy in Cs to the bus supply. The operation will be
described with the load current in the direction shown and the iLs 2 ( t ) =
Vcs
Ls 2
( t - t3 ) . (9)
duty ratio, D, defined for the on time of switches S1 and S4.
Operation for the opposite current direction has symmetrical This current subtracts from the load current though the anti-
characteristics. parallel diode of S3:
Stage 1 (to-t1): At time to, switches S1 and S4 are on and will Vcs
be conducting the load current direction shown in Fig. 7a. iS 3 ( t ) = - I o +
Ls 2
( t - t3 ) (10)
The energy in Cs is being partially transferred to Ls1 through
switch S1 with the current in Ls1 defined as: The approximate energy flowing out of the capacitor during
this stage and stage 1 is found by assuming Ls1 and Ls2 are not
coupled and are equal. The energy flowing out is the sum of
5
Lr Lr
DS3 DS4 Cs DS3 DS4 Cs T u r n - o f f : t s tp T u rn -o n
DS5 DS6 DS5 DS6
Cr2 Cr2
DS1 S1 S3 DS1 S1 S3 -V b u s+V Cs
LS1 LS2 LS1 LS2 V bus V DS1
DS2 DS2
Cr1 Cr1
Io IIoo
IS1
S2 S4 S2 S4 I0
(a) (b)
Lr Lr ILr
DS3 DS4 Cs DS3 DS4 Cs
DS5 DS6 DS5 DS6 -I0
Cr2 Cr2
DS1 S1 S3 DS1 S1 S3
LS1 LS2 LS1 LS2
DS2 DS2
Cr1 Cr1
Io Io
ILS1 ILS2
S2 S4 S2 S4 V C r2
V
(c) (d) bus
Lr Lr
DS3 DS4 Cs DS3 DS4 Cs
DS5 DS6 DS5 DS6 -V Cs
Cr2 Cr2
DS1 S1 S3 DS1 S1 S3 V C r1
LS1 LS2 LS1 LS2
DS2 DS2 t1 t2 t3 t4 t5 t6 t7 t8 t0
Cr1 Cr1
Io Io
Fig. 8. Theoretical waveforms
By designing Ls1 and Ls2 coupling so that LLkg is much greater
than Lr, and because Vcs is much smaller than Vbus it will have
S2 S4 S2 S4
(e) (f) little effect and can be neglected. At time t7 the diodes
Fig. 7. Operating Stages of Soft Switching Full Bridge: (a) stage 1 (to-t1); recover and the stage ends.
(b) stage 2 (t1-t2), (c) stage 3 (t2-t4); (d) stage 4 (t4-t5); (e) stage 5 (t5-t7);
(6) stage 6 (t7-to). Stage 6 (t7-t0): Once the anti-parallel diodes of S2 and S3
recover at t7, capacitors Cr1 and Cr2 will resonant with Lr until
the energy in Ls1 and Ls2 at the end of stages 1 and 4. This their voltages are reset to –Vcs and Vbus respectively. The
energy can be found by replacing time with DTs and (1-D)Ts current in Ls1 will stop and Ls2 will transfer its energy to the
in (4) and (9) respectively. From this, the total energy taken output. Cr1 resonates with Lr through Ds1 and S1. Cr2
from Cs can be found. resonates with Lr through Cs and Ds4. These two loops are
WCs _out »
(
Vcs 2 Ts 2 (1 - D) + D 2
2
) (11)
effectively conducting in parallel providing an equivalent
resonating frequency and impedance of:
2 Ls
wn = 1
Lr ( Cr 1 + Cr 1 )
zn = Lr
Cr 1 +Cr 2
æ1- D D ö
Here it is assumed that the output current frequency, Fo, is Vcs _max = minç Vbus , Vbus ÷ (20)
è D 1- D ø
much lower than the switching frequency (i.e. Fs/Fo > 100).
Later discussion will focus on the value of Cs and what Therefore, both (20) and (16) must be larger than the
happens at higher output current frequencies. minimum capacitor voltage level, (18), for soft switching.
B. Minimum Capacitor Cs voltage E. Maximum ZCL Lr value for soft switching
The capacitor voltage in (16) must be large enough to Setting (20) greater than (18) defines the largest value of Lr
ensure soft switching over the complete load range. In order that can be used and still ensure soft switching.
for soft switching to be maintained the switch transition
period after S1 and S4 are turn off, tstp, must be smaller than
Lr _max £
(1 - D )
max
2
Vbus Ts
(21)
the off time of the switches. Dmax I max 2
t stp £ (1 - D)Ts (17)
Where Imax is the peak output current.
Otherwise, Ds1,2,3,4 will still be conducting when S1 and S4 are F. Determining Cs
turned on again and zero-current turn on will no longer be The analysis assumed that although Cs was relatively large,
satisfied. Substituting (7) in (17) gives a minimum value for its value was still small enough so that changes in output
current would to allow the capacitor voltage to stay above
7
30
20
Vcs(t)
2
Vcs_min(t) 10
0
1p 2p
3
time (rads)
Efficiency (%)
Circuit average modeling as explained in [22] provides a
powerful and easy method. Assuming that the switching 8 7 ,0 1
frequency is still more that 10 times the output current 8 6 ,0 2
frequency, the average capacitor Cs voltage can be
8 5 ,0
approximated from the average capacitor Cs current during
each switching cycle. 8 4 ,0
100 200 300 400 500
1
VCs ( t ) = I ( t ) dt
Cs ò Cs
(22) O u tp u t P o w e r (W atts)
Where I Cs is defined for the turn-on full-bridge snubber as Fig. 11. Efficiency Tests at Fo = 240Hz; (1) Hard Switching; (2) Turn-on
Snubber;
WCs _ in1 - WCs _ out energy flow of the capacitor (i.e.WinCs_in1 + WinCs_in2 =
ICs ( t ) =
VCsTs WinCs_out) by using (8),(15), and (11). For higher frequency
2
. (23) dynamics, (23) can be modified as follows:
2L I V T
VCsTs 2 Ls
2
= r o - Cs s D + (1 - D )
2
( ) ICs ( t ) =
WCs _ in1 + WCs _ in 2 - WCs _out
(24)
VCsTs
With Io(t), Vcs(t), and D(t) all functions of time. Equation
(22) is used to find Cs for the worst case condition when Io(t) The peak switch current at turn on are found from (14) and
is in phase with D(t) and its frequency and power are equal:
maximized for a given system. Fig. 9 shows the theoretical Vbus
dynamics of Vcs(t) for a step change in load at an output iS 1 max = Io + (25)
2 zn
frequency of 5kHz using the parameters from the 100kHz
experimental system. In the figure, Vcs(t) is always greater
V. EXPERIMENTAL RESULTS FOR SOFT TURN-ON
than Vcs_min(t) maintaining soft switching.
FULL-BRIDGE EXAMPLE CIRCUIT
G. Design with Turn-off snubber
A 500-Watt experimental soft turn-on inverter was built to
Any soft turn-on full-bridge design that maintains soft
verify operations. IRFP460 MOSFETs were used as the main
switching over the complete operating range will also
switches. Because MOSFETs do not have the current tail
maintain soft switching with an added turn-off snubber as
characteristic of minority carrier devices, the major losses are
shown in Fig. 5a. Equation (15) shows that Cr1,2 adds a
caused by the anti-parallel diodes at turn on. For this reason,
constant amount of energy into Cs each switching cycle.
the turn-off snubber version of the circuit was not used. The
Therefore, the only design concerns are the added voltage
system parameters included: Fs=100kHz, Lr=1.7uH, Cs=2uF,
stress across the main switches and the peak current through
Ls1=Ls2= 140uH, and LLkg = 30uH.
the switches when the capacitor is reset. The self-limiting
Fig. 10 shows the experimental waveforms for the voltage
feature of the circuit, even with a large turn-off snubber, still
and current through switch S2. At turn off, notice how the
maintains a low Cs voltage. Quantitatively, the quasi-static
voltage across the switch is clamped below 250volts until the
capacitor voltage can be found by equating input and output
8
ZCL inductor changes polarity and finishes the switch [5] I. Jitaru, “Soft Transitions Power Factor Correction Circuit”, HFPC
Conf. Rec., 1993.
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