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Answer the following question about wind tunnel testing of the Boeing 787:
Boeing is interested in developing an enhanced cargo capacity version of their new 787
commercial airplane (http://www.boeing.com/commercial/787family/index.html). The new
version will fly at a Mach number of 0.8 at an altitude of 10 km. The vehicle has a wing chord of
10 meters. A few pictures of the 787 are shown below for reference:
Your job as a new engineer is to help Boeing’s engineering management team make sound
choices regarding wind tunnel testing facilities for this new airplane. To help make these
decisions, answer the following questions:
1) What is the chord Reynolds number for this vehicle at the stated cruise conditions?
2) This plane must be able to operate at all world airports, year round. For argument’s sake,
assume that it must be able to take-off (and land) in conditions ranging from seal level
(Orlando) to 1.5 km altitude (Mexico City), and in temperatures ranging from -40 ºF
1
(Anchorage) to 120 ºF (Cairo). Taking into account the variation of density and viscosity
with both temperature and pressure, what is the range of chord Reynolds numbers that the
aircraft experiences during take-off? The proposed take-off speed is 160 MPH.
3) During the development of this aircraft, Boeing engineers want to do scale model testing
of the vehicle at cruise conditions (Mach = 0.8, altitude = 10 km). Clearly, full-scale
testing is not possible. For each of the following test facilities, compute one or two
possible testing scenarios (model size, wind speed, temperature and pressure) for
achieving perfect Mach number and Reynolds number similarity. For each condition,
discuss the pros and cons of the required testing facility, the difficulties that one might
encounter and other factors that you think are important (economic, environmental,
structural, etc.).
a. High Pressure Wind Tunnel (air at 4 atmospheres, room temperature)
b. Cryogenic Wind Tunnel (Nitrogen at 100 K, atmospheric pressure)
c. Heavy Gas Wind Tunnel (Xenon gas at atmospheric temperature and pressure)
Given these facilities, what might be an ideal testing combination you would recommend
to Boeing management?
Density: The density depends strongly on both the temperature and pressure and may be
computed from the ideal gas law.
Viscosity: The viscosity of a gas is strongly dependent on the temperature and less so on
pressure. For these questions make use of the following form of Sutherland’s law for viscosity,
which may be expressed as:
AT 1.5 1
µ=
T +B
A and B are constants which depend on the test gas and T is the temperature in Kelvin. The
viscosity, µ , is in units of N s/m2 or kg/m s. The table below contains the constants, A and B, for
the various gases employed in the wind tunnel facilities: