Professional Documents
Culture Documents
T A Harrison/O Brooker
1 Introduction
BS 8500 Concrete – Complementary British Standard to BS EN 206-11 replaced BS 5328 Concrete2 on 1 December
3
2003. While BS 8500 is intended to be used alongside Eurocode 2: Design of Concrete Structures , there will be an
4
interim period where designers will continue to use BS 8110 . BS 8500 gives guidance on specifying concrete
including the assessment of concrete cover and strength for durability, therefore tables 3.2 and 3.3 of BS 8110 should
be regarded as being superseded. This publication gives guidance on the application of BS 8500 to the design of
concrete structures using BS 8110.
The guidelines given in BS 8500 for durability are based on the latest research and therefore recommended strength,
cover, cement content and water/cement ratios for similar exposure conditions do vary compared to guidance given in
BS 8110. In the less severe exposed conditions BS 8500 generally has less onerous requirements, whilst for more
severe exposed conditions the requirements are different and reference may well have to be made to the full standard.
combination
content (kg/m3), and equivalent designated concrete (where applicable)
Nominal cover to reinforcement4
Cement/
Prim- Secon-
2
15 + ∆c 20 + ∆c 25 + ∆c 30 + ∆c 35 + ∆c 40 + ∆c 45 + ∆c 50 + ∆c
types
Typical example ary dary
Internal mass All Recommended that this exposure is not applied to reinforced concrete
X0
concrete
All C20/25, <<<< <<<< <<<< <<<< <<<< <<<< <<<<
Internal elements
0.70,
(except humid XC1
240 or
locations)
RC25
Buried concrete in AC-1 All ⎯ ⎯ C25/30, <<<< <<<< <<<< <<<< <<<<
AC-1 ground XC2 0.65, 260
conditions or RC30
Vertical surface All C40/50, C32/40, C28/35, C25/30
protected from direct except 0.45, 340 0.55, 300 0.60, 280 0.65,260
rainfall. IVB or RC50 or RC40 or RC35 or RC30
XF1 All ⎯ C40/50, C32/40, C28/35, <<<< <<<< <<<< <<<<
Exposed vertical except 0.45, 340 0.55, 300 0.60, 280
surfaces. IVB or RC50 or RC40 or RC35
XC3
and
XF3 All ⎯ C40/50, <<<< <<<< <<<< <<<< <<<< <<<<
except 0.45,
XC4 IVB 3405 or
Exposed horizontal RC50XF5
surfaces XF3(air All ⎯ ⎯ C32/40, C28/35, C25/30, <<<< <<<< <<<<
entrained) except 0.55, 300 0.60, 280 0.60, 280
IVB plus air
5,6
plus air
5,6
plus air
5,6,7
or PAV2 or PAV1
Car park elements XC3/4 All ⎯ ⎯ C40/50, C32/40, C28/35, <<<< <<<< <<<<
subject to airborne XD1 except 0.45, 360 0.55, 320 0.60, 300
chlorides only IVB
XC3/4 IIB-V, ⎯ ⎯ ⎯ ⎯ ⎯ C35/45, C32/40, C28/35,
IIIA 0.40, 380 0.45, 360 0.50, 340
Car park decks and CEM I, ⎯ ⎯ ⎯ ⎯ ⎯ C45/55, C40/50, C35/45,
areas subject to de- IIA,IIB-S, 0.35,380 0.40, 380 0.45,360
icing spray SRPC
IIIB ⎯ ⎯ ⎯ ⎯ ⎯ C32/40, C28/35, C25/30,
0.40,380 0.45,360 0.50,340
XC3/4 IIB-V, ⎯ ⎯ ⎯ ⎯ ⎯ C35/45, C32/40, C32/40,
+XF2 IIIA 0.40, 380 0.45, 360 0.50, 340
Vertical elements XD3 CEM I, ⎯ ⎯ ⎯ ⎯ ⎯ C45/55, C40/50, C35/45,
subject to de-icing IIA,IIB-S, 0.35,380 0.40, 380 0.45,360
spray and freezing SRPC
IIIB ⎯ ⎯ ⎯ ⎯ ⎯ C32/40, C32/40 C32/40,
0.40,380 0.45,360 0.50, 340
XC3/4 CEM I, ⎯ ⎯ ⎯ ⎯ ⎯ C45/55, C40/50, <<<<
Car park decks ramps +XF4 IIA,IIB-S, 0.35,3805 0.40,3805
and external areas SRPC
subject to freezing, XC3/4 IIIB ⎯ ⎯ ⎯ ⎯ ⎯ ⎯ C28/35 C28/35,
and de-icing salts +XF4 (air 0.45, 0.50,
entrained) 3605,6 3405,6
XC3/4 IIB-V, ⎯ ⎯ ⎯ C45/55, C35/45, C32/40, <<<< <<<<
+XF2 IIIA 0.35, 380 0.45, 360 0.50, 340
Exposed vertical CEM I, ⎯ ⎯ ⎯ C50/60, C40/50, C35/45, <<<< <<<<
IIA,IIB-S, 0.35,380 0.45, 360 0.50, 340
surfaces near coast SRPC
XS1
IIIB ⎯ ⎯ ⎯ C35/45, C32/40, C32/40, <<<< <<<<
0.40, 380 0.50, 340 0.55, 320
Exposed horizontal XC3/4 CEM I, ⎯ ⎯ ⎯ C50/60, C40/50, <<<< <<<< <<<<
surfaces near coast +XF4 IIA,IIB-S, 0.35,3805 0.45,3605
SRPC
1
This table comprises a selection of common exposure class combinations. Requirements for other sets of exposure classes eg
XD2, XS2 and XS3 should be derived from BS 8500-1: 2002, Annex A.
2 Key:
Refer to Table 4 for further details.
3
For prestressed concrete the minimum strength class should be C28/35. ⎯ Not recommended
4
∆c is a variable fixing tolerance – see section 2.2.2. <<<< Indicates that concrete
5
Freeze/thaw resisting aggregates should be specified, see section 2.6. quality in cell to the left
6
Where air entrained concrete is required, see section 2.5. should not be reduced
7
This option may not be suitable for areas subject to severe abrasion.
Table 3: Compressive strength class for normal and Explanation of the compressive strength
heavyweight concrete
Example Compressive Previous Grade of concrete class notation
strength classes (BS 8500) (BS 5328 & BS 8110)
C20/25 C25 C40/50
C25/30 C30 Minimum characteristic
C28/35 C35 cube strength, N/mm2
C30/37 - Minimum characteristic
C32/40 C40
C35/45 C45
150mm diameter by 300mm
C40/50 C50 cylinder strength, N/mm2
C45/55 - Letter(s): ‘C’ for normal or
C50/60 C60 heavyweight concrete and ‘LC’ for
Note: Refer to BS 8500-1: 2002, table A.20 for full list of compressive strength lightweight concrete (Note strength
classes
classes for lightweight concrete
2.2.2 Cover to reinforcement differ from those in table 3)
The durability guidance given in BS 8500-1 is based on the assumption that the minimum cover for durability is
achieved. An allowance should be made in the design for deviations from the minimum cover (∆cdev) this should be
added to the minimum cover to obtain the nominal cover. Eurocode 2 recommends that ∆cdev is taken as 10 mm,
unless the fabrication is subjected to a quality assurance system where it is permitted to reduce ∆cdev to 5 mm. It is
recommended that these values are adopted when using BS 8500 with BS 8110. The nominal cover and permitted
deviation should be clearly stated on the drawings.
2.10 Abrasion
6
BS 8500 does not contain abrasion classes; instead reference should be made to BS 8204-2 or Concrete Society
7
Technical Report 34 . Table 7 summarises the factors that affect the abrasion resistance of floors.
3 Specification
3.1 Method of specifying
As with BS 5328 there are various methods of specifying concrete to BS 8500 (see table 8). The most popular are
Designated and Designed. BS 8500 also introduces a new method ‘Proprietary concrete’.
3.3 Consistence
The term ‘workability’ has been replaced by the term ‘consistence’ and a series of consistence classes has been
introduced. Table 9 gives the slump and flow classes and the likely target slump/flow.
Table 9b: Consistence Flow classes and likely target 3.5 Conformity
values Under BS 8500, the concrete producer is now required to
Flow class Target flow (mm) follow a formal procedure called ‘conformity’ to verify that
F2 380 the concrete is in accordance with the specification. It is
F3 450 therefore recommended that the concrete supplier should
F4 520 have third party certification. Where this is not adopted,
F5 590 the specifier is advised to adopt adequate identity testing
to ensure the concrete is as specified.
To enable the concrete producer to design and produce a suitable concrete, certain information must be provided in
addition to the specification, e.g. the concrete needs to be pumped or a high quality finish is required.
Designer specifies concrete
designation, maximum
aggregate size and any
additional requirements
- - -
References
1
BRITISH STANDARDS INSTITUTION Concrete – Complementary British Standard to BS EN 206-1, BS8500: 2002 (in two
parts).
2
BRITISH STANDARDS INSTITUTION Concrete, BS 5328 (in four parts). Withdrawn by BSI on 1 December 2003.
3
BRITISH STANDARDS INSTITUTION Eurocode 2: design of concrete structures – Part 1: General rules and rules for
buildings, prEN 1992-1-1: April 2004
4
BRITISH STANDARDS INSTITUTION The structural use of concrete- Part 1: Code of practice for design and construction,
BS 8110-1: 1997.
5
BUILDING RESEARCH ESTABLISHEMENT Concrete in Aggressive Ground (in 4 parts), BRE Special Digest 1, 2003.
6
BRITISH STANDARDS INSTITUTION Screeds, bases and in-situ floorings – Part 2: Concrete wearing surfaces – Code of
Practice, BS 8204-2:1999.
7
THE CONCRETE SOCIETY Technical Report 34: Concrete Industrial Ground Floors – A Guide to Design and Construction
Concrete Society, 2003
8
BRITISH STANDARDS INSTITUTION Specification for sulfate–resisting Portland cement, BS4027:1996.
9
HARRISON, T A The new concrete standards – getting started, Concrete Society CS149, 2003.