ME 0013: HEAT TRANSFER

Prerequisite :

Objectives: To learn basic modes of heat transfer, principles of heat exchangers,

extended surfaces etc.

Unit 1 : Introduction ( 6 Hrs )

Applications of heat transfer in engineering field. Modes of heat transfer,
Fourier’s law of heat conduction, Newton’s law of cooling, Stefan-
Boltzmann’s law of radiation. Significance of thermal conductivity. Variation
in thermal conductivity with temperature for metals, Non metallic solids, gases
and liquids. One-dimensional problems of variable thermal conductivity.

Three dimensional heat conduction equation in Cartesian coordinate for

anisotropic material for unsteady state condition, thermal diffusivity and
reduction to Fourier equation, Laplace equation and Poisson’s equation. Three
dimensional heat conduction equation in cylindrical and spherical co-ordinates.

Unit 2 : One dimensional steady state heat conduction ( 6 Hrs )

One dimensional steady state heat conduction through a plane wall, cylindrical
wall and sphere, Analogy between Heat flow and electricity, heat conduction
through a composite slab, cylinder and sphere, overall heat transfer coefficient,
Concept of thermal resistance and conductance.

One dimensional steady state heat conduction with heat generation:-

Conduction heat transfer through plane wall, solid cylinder, hollow cylinder
and sphere with heat generation. Practical problems involving heat generation.

Critical radius of insulation, thermal contact resistance and economic thickness

of insulation.

Unit 3 : Extended Surfaces ( 6 Hrs )

Heat transfer through extended surfaces. Fins of different shapes. Derivation of
differential equation for fins with constant cross section with different
boundary conditions. Effectiveness and efficiency of a fin. Error in the
measurement of temperature in a thermo-well. Heat sinks- types and
applications.
Unsteady state Heat Conduction:
Approximate solutions, Analytical solutions. System with negligible internal
resistance. Biot and Fourier numbers. Criteria for neglecting internal
temperature gradient. Transient temperature charts.
Unit 4 : Convection (8
Hrs )
Mechanism of convection, Classification of convection, Introduction to
hydrodynamic and thermal boundary layer. Laminar and turbulent flow over
and inside a surface.
Convective heat transfer coefficients and their order of magnitude,
Dimensional analysis of free and forced convection. Physical significance of
the dimensionless parameters – Nusselt number, Reynolds number, Prandtl
number, Grashoff number, Stanton number, Rayleigh number.
Natural convection:
Physical mechanism, Definitions, Empirical correlation’s for free convection
heat transfer over horizontal plate, vertical plate and cylinder.
Forced convection:
Empirical correlation’s for heat transfer in laminar and turbulent flow over a
flat plate and in a circular pipe. Concept of hydraulic diameter.

Unit 5 : Heat Exchangers ( 8 Hrs)

Parallel flow, counter flow & cross flow heat exchangers, LMTD &
Effectiveness-NTU method, shell & tube heat exchanger, compact heat
exchanger(Descriptive treatment only)

Unit 6 : Thermal Radiation ( 8 Hrs )

Fundamental concepts, Spectrum of electromagnetic radiation, Black bodies
radiation, Theories of Radiation and Black body radiation laws (Kirchoff’s
law, Planck’s distribution law, Wien’s displacement law and Stefan
Boltzmann’s law). Surface emission, radiative properties of a surface. Grey,
black, white and real surface. Solid angle, intensity of radiation, Lambert’s
cosine law. Heat exchange by radiation between two finite black surfaces.
Radiation shape factor, use of shape factor charts.
Irradiation, radiosity, electrical network method of solving problems. Heat
exchange between non-black bodies and Heat exchange between two infinitely
parallel planes, cylinders and spheres. Radiation shields, Gas radiation, and
solar radiation.
Text Books
Sachdeva R.C, (1988),”Fundamentals of Engineering Heat and Mass Transfer,
Wiley Eastern Limited IIIrd Edition.Dr.J.Lal, “Hydraulic Machines”, Metropolitan
Book Co., Delhi
1. Karlekar and Desmond,” Principles of Heat Transfer “, Prentice hall of
India Ltd, New Delhi.

Reference Books
J.P. Holman, “Heat Transfer”, McGraw hill.
1. Frank P Incropera, David P De Witt, (1990), “Fundamentals of Heat
Transfer”, Wiley, Eastern Limited.
2. Sukhatme S. P. (1989), “A text book on Heat Transfer” IIIrd Edition,
Orient Longmans Ltd., New Delhi.
3. Gupta and Prakash, (1994),”Engineering Heat Transfer”, Nemchand and
Brothers.
 ME0033:- THEORY OF MACHINES – II

Prerequisites:

Objectives:
1. To make the student understand the fundamentals of Transmission Elements
like belt, Friction clutches, Brakes and Dynamometers, Direct contact
Transmission Elements like Gears and Cams.
2. To introduce the student to Synthesis of Mechanisms using Graphical and
analytical methods

Unit 1 : Friction Drives (8 Hrs )

a) Belt and Rope Drives- Flat and Vee belt, Rope, Limiting tension ratio,
Power transmitted, Centrifugal effect, Maximum power transmitted by belt, Slip,
Creep and Initial tension.

b) Friction Clutches- Pivot and Collar friction, Plate clutches, Cone clutch,
Centrifugal clutch, Torque transmitting capacity, Clutch operating mechanisms

c) Brakes and Dynamometers- Different types of brakes, Shoe brakes,

External and Internal shoe brakes, Block brakes, Band brakes, Band and Block
brakes, Braking torques, Different types of absorption and transmission type
dynamometers.

Unit 2 : Cams and Followers ( 10 Hrs )

Types of cams and followers, Analysis of standard motions to the follower,
Determination of cam profiles for given follower motions, Analysis of cams with
specified contours- circular arc cam, tangent cam, eccentric cam, Kinematically
equivalent system, Jump phenomenon, Introduction to Advanced cam curves.

Unit 3 : Spur Gears ( 8 Hrs )

Gears- Classification of gears,
Spur Gears-terminology of gearing, conjugate action, involute and cycloidal
profile, path of contact, arc of contact, contact ratio, interference, undercutting,
Methods to avoid interference and undercutting, Rack shift, Effect of center
distance variation, friction between gear teeth, internal gears,

Unit 4 : Other Types of Gears ( 4 Hrs )

Helical Gears: Normal and transverse module, Torque transmitted by helical
gears on parallel shafts. Virtual number of teeth.
Bevel Gears, Geometry, Basic Rack, Standard proportions
Spiral Gears- Spiral angle, shaft angle, Efficiency of spiral gears.
Worm and worm gears & Bevel Gears: Terminology, geometrical relationships,
applications and tooth forces. Torque transmitted.

Unit 5 : Gear trains and Gearboxes ( 8 Hrs )

Types of gear trains, Velocity ratio, Tooth load, torque transmitted. Holding
torque,
Typical industrial gearboxes like constant mesh, synchromesh, differential
gearbox, Positively infinitely variable speed drives, cyclo drives, harmonic
drives.

Unit 6 : Introduction to Synthesis of Linkages ( 4 Hrs )

Type, Number and Dimensional Synthesis , Function Generation , Path Generation
and Rigid Body Guidance , Accuracy (Precision) points, Chebychev spacing of
accuracy points, Structural error, Two and three-position synthesis of four-bar and
slider-crank mechanisms for function generation and rigid body guidance using
the Pole method .

Text Books
John Uicker, Jr. , Gordon R. Pennock and J. E. Shigley Theory of
Machines and
Mechanisms (Third edition) Oxford University Press.

1. S. S. Rattan Theory of Machines Tata McGraw-Hill Publication

Amitabh Ghosh and A. K. Mallik Theory of Machines and

Mechanisms, Affiliated East-
West Press Pvt Ltd.

Reference Books
1. Thomas Bevan Theory of Machines CBS Publications.
2. David H. Myszka Machines and Mechanisms Applied Kinematic
Analysis
Pearson Education, Asia.
3. R. L. Norton Design of Machinery McGraw-Hill.
 ME0053: MACHINE DESIGN I

Prerequisites:

Objectives:
1. To know the design procedure of various machine elements.
2. To know various design standards
3. To develop ability of static and dynamic analysis of structures.

Unit 1 : Design Process: ( 7 Hrs )

Machine Design, Traditional design methods, Basic procedure of Machine Design,
Requisites of design engineer , Design of machine elements, Sources of Design
data , Use of standards in design, Selection of preferred sizes, Design Synthesis,
Creativity in design.
Design of Simple Machine parts:
Factor of safety, Service factor, modes of Failure, Theories of failure: Maximum
Normal stress Theory, Maximum shear stress Theory, Distortion Energy Theory.
Design of simple machine parts - Cotter joint, Knuckle joint and Levers, Eccentric
axial loading, Stresses in curved beams (for circular cross-section only).

Unit 2 : Shafts, Keys and couplings: ( 7 Hrs )

Transmission shaft, Shaft design on strength basis, Shaft design on torsional
rigidity basis, A.S.M.E. code for shaft design, design of Hollow shaft on strength
basis, design of Hollow shaft on torsional rigidity basis, Keys – saddle, sunk,
feather and Woodruff keys, Design of Square and Flat keys, Splines, Couplings –
Muff coupling, Rigid Flange coupling and Flexible bushed pin coupling.
Design of shaft on the basis of lateral rigidity – Castigliano’s theorem.

Unit 3 : Threaded joints ( 7 Hrs )

Basic types of screw fastenings-Cap screws and set screws, Bolts of uniform
strength, Locking devices, I.S.O. Metric screw threads, Bolts under tension,
Eccentrically loaded bolted joint in shear, Eccentric load perpendicular to axis of
bolt, Eccentric load on circular base, Torque requirement for bolt tightening,
Dimensions of standard fasteners, Design of cylinder bolts and turn buckle.

Welded joints:
Advantages and limitations of welded joints, Butt and fillet welds, Stresses in butt
and fillet welds, Strength of butt parallel and transverse fillet welds, Axially
loaded unsymmetrical welded joint, Eccentric load in plane of welds, Welded joint
subjected to bending and torsional moments, Welding symbols.

Unit 4 : Power screws: ( 6 Hrs )

Forms of threads, Multiple threaded screws, Terminology of Power screws,
Torque analysis with square, trapezoidal and Acme threads, Self locking screw,
Efficiency of Square Threaded Screws, Efficiency of Self-Locking Screws, Collar
friction torque, Design of screw and Nut, Design of Screw jack and C-Clamp.
{Differential and compound Screws, Recirculating Ball Screws

Unit 5 : Design for Fluctuating Loads ( 8 Hrs )

Stress concentration – causes and remedies, Fluctuating stresses, Fatigue failure,
S-N curve, Endurance limit, Notch sensitivity, Endurance strength modifying
factors, Reversed stresses, Design for finite and infinite life, Cumulative damage
in fatigue failure, Solderberg and Goodman diagrams, Modified Goodman
diagram, Fatigue design of shaft under combined stresses .

Unit 6 : Mechanical Springs ( 7 Hrs )

Types, Applications and materials of springs, Stress and deflection equations
for helical Springs, Style of ends, Design of helical springs, Design against
Fluctuating Load, springs in series and Parallel, Concentric helical
springs. The Mechanic 2011
Helical torsion Spring,
{Surge in spring Muti-leaf Spring, Nipping of leaf Springs, Shot peening

Text Books
1. Bhandari V.B. – “Design of Machine Elements” – Tata McGraw Hill
Publication Co.
Ltd.
2. Shigley J.E. and Mischke C.R. – “Mechanical Engineering Design” –
McGraw Hill Publication Co. Ltd.
Reference Books
Book name format:
1 Spotts M.F. and Shoup T.E. – “Design of Machine Elements” – Prentice Hall
International.
2 Black P.H. and O. Eugene Adams – “Machine Design” – McGraw Hill Book
Co. Inc.
3 Willium C. Orthwein – “Machine Components Design” – West Publishing
Co. and Jaico
Publications House.
4 “Design Data” – P.S.G. College of Technology, Coimbatore.
5 Juvinal R.C. – “Fundamentals of Machine Components Design” – John
Wiley and Sons.
6 Hall A.S., Holowenko A.R. and Laughlin H.G. – “Theory and Problems of
Machine Design” – Schaum’s Outline Series
 CS4163:- COMPUTER APPLICATIONS

Prerequisites :

Objectives:
1. The primary objective is to present a wide range of numerical methods for
solving the kind of problems that are encountered by students of science,
mathematics and engineering.
2. The secondary objective is to guide them as to how computer programs in
C/C++ and MATLAB are to be written for solving small problems which
they are normally expected to solve manually.

Unit 1 : C/C++ and MATLAB Programming: ( 7 Hrs )

Revision of essential C/C++ Programming topics and Introduction to
Programming concepts in MATLAB.
(No theory question to be set on above topic)

Errors and approximations:

Types of Errors, Absolute, Relative, Algorithmic, Truncation, Round off Errors.
Error Propagation, Concept of Convergence, Relevance to Numerical Methods,
Direct and Iterative Methods.

Unit 2 : Numerical Solution of Algebraic and Transcendental equations:

( 7 Hrs )
Bisection Method, Regula-Falsi Method, Newton-Raphson Method.
Numerical integration: Trapezoidal Rule, Simpson 1/3rd and 3/8th Rule, Gauss
Quadrature Two Point Formula, Double Integration.

Unit 3 : Solution of linear simultaneous equations ( 7 Hrs )

Homogeneous/Non-homogeneous systems, Gauss Elimination, Gauss-Jordan,
Gauss-Seidel Methods, LU- Decomposition.
Numerical Differentiation: Forward and Backward Difference Methods

Unit 4 : Interpolation: ( 6 Hrs )

Langrange’s Interpolation, Newton’s forward, backward and central difference
method, divided difference method.

Curve Fitting: least square criteria- 1st and 2nd Degree

Unit 5 : Numerical Solution of Ordinary Differential Equation ( 7 Hrs )

Taylor Series Method, Euler Method, Modified Euler Method, Predictor-Corrector
Methods – Milne’s Method, Runge Kutta 2nd and 4th order method, Simultaneous
Differential Equations and Second Order Differential Equations

Unit 6 : Numerical Solution of Partial Differential Equation ( 8 Hrs )

Finite Difference Method, Laplace’s Equation. Poisson’s Equation, One and Two
Dimensional Heat Equations, Wave Equation.

Finite Element Method:

General approach, Finite element application in One Dimension

Text Books
Book name format: Author Name(s), ‘Book Title’, Publisher, Edition, Year.
1. Pratap Rudra, Getting Started With Matlab 7 Krishnamurthy E.V., Sen
S.K., Programming in MATLAB, Affiliated East West Press, 2003
2. Jain M.K., Iyengar S.R.K. AND Jain, R.K., “Numerical Methods for
Scientific and Engineering Computations”, 5th Ed., New Age International Ltd,
New Delhi
Reference Books
1. Chapra S.C. & Canal R. P., “Numerical Methods for Engineers”,4 th Ed.,
Tata McGraw Hill Pub. Co. Ltd., New Delhi
2. Balagurusamy E., “Numerical Methods”, Tata McGraw Hill Pub. Co. Ltd.,
New Delhi
3. Rajaraman V., “Computer Oriented Numerical Methods”, Prentice Hall of
India Ltd, New Delhi
4. Rajasekaran S., “Numerical Methods in Science and Engineering – A
practical Approach”, S. Chand and Co. Ltd., New Delhi.
5. Rao S.S., “Optimization – Theory and Applications”, New Age
International Ltd, New Delhi
6. Veerarajan T., Ramchandran T., “Numerical Methods with programs in C”
Tata McGraw Hill, 2007.
 7. Mathews J.H., Numerical Methods Using Matlab
1. Schilling R. J., Harries S.L., Applied Numerical Methods for Engineers
using MATLAB & C, Thomson Books, 2002.

IP0903:-MANUFACTURING PROCESSES-II (R1)

Prerequisites:

Objectives:
- To familiarize students with basics of metal cutting process, effect of changing
various parameters of the process
- To familiarize students with Turning, drilling, broaching, gear cutting, sheet
metal working & various finishing processes.
- To familiarize students with fundamental knowledge of Jigs & Fixture Design
- To introduce students with CNC machines & with Non Conventional Machining
Processes

Unit: 1 THEORY OF METAL CUTTING (06)

Cutting tool, tool geometry. Concept of speed, feed, depth of cut and
cutting action and effect of these on cutting forces. Merchant’s circle of forces.
Estimation of cutting forces, machinability. Tool life for minimum cost and
maximum production. Cutting fluids. Measurement of cutting forces and power
required.
Cutting tools: Design of single point, multi point and form tools.

Unit: 2 THREAD MANUFACTURING (05)

Thread Forming and Thread Cutting Methods such as Thread Chasing, Die
Threading, Thread Tapping, Thread Cutting on Lathe, Thread Rolling, Thread
Milling and Thread Grinding.

Unit: 3 GEAR MANUFACTURING (06)

Gear cutting processes – Gear hobbing, Gear shaping, Gear shaving, Gear lapping
and gear grinding. Gear broaching, Construction and working of the machines.

Unit: 4 NON-CONVENTIONAL MACHINING PROCESSES (08)

Necessity of Unconventional Machining processes, Working process variables,
relative merits and field of applications of unconventional processes such as
EDM,USM, EBM, LBM, PAM and WJM.
 INTRODUCTION TO NC, CNC MACHINES

Introduction to NC, CNC, DNC machines. Machining centers – principles,

working, advantages, and applications. Introduction to FMS. Simple
programming on Turning Centers.

Unit: 5 SHEET METAL WORKING (08)

Study of various press tools and presses. Study of Piercing, Notching,
Forming, Coining, Drawing processes. Elements of dies and punch set. Types of
dies and punches of different press working operations.
Calculations of clearances, center of pressure, different forces, press
tonnage, blank size, number of draws, strip layout, sheet utilization ratio,
methods of reducing forces.

Unit: 6 JIGS AND FIXTURES (08)

Introduction, Definitions, elements, basic principles. Introduction to
locators and clamping – basic principles, types. Types of jigs and fixtures.

One industrial visit to at least one manufacturing Industry pertaining to

contents of the subject is essential. Students have to submit visit report of the
same.

Text Books
1. P. C. Sharma
Production Technology
Khanna Publishers

2. Hajara Choudhari, Bose S. K.

Elements of Workshop Technology Vol I, II
Asia Publishing House

Reference Books
1. R. K. Jain
Production Technology
Khanna Publishers
2. Chapman W. A. J.
Workshop Technology Vol I, II, III
ELBS Publishers
3. HMT
Production Technology
Tata McGraw Hill Publishing Co
 4. Degarmo, Black and Kosherth
Materials and Processes in manufacturing 8th Edition
Prentice Hall of India

The Mechanic 2011

IP0433:PRODUCTION PLANNING AND CONTROL

UNIT-I 6 Hrs
Introduction to PPC: Role and stages of PPC, PPC as an integrated function,
Product Life Cycle Analysis, Types of Production systems.

UNIT-ll 8Hrs
Forecasting Techniques: Use and types of forecasting, Methods of forecasting and
comparison, Verification and control.

UNIT-III 8 Hrs
Scheduling Techniques And Production Control: Process sheet, Routing,
Scheduling- Gantt Chart, Machine Loading Chart, Line of Balance, Line
Balancing, Dispatching rules, Sequencing - Johnson's rule, Loading, Follow- up,
Evaluation.

UNIT-IV 8 Hrs
Materials Planning And Purchasing: Scope and requirement of MRP, MRP I and
MRP II, Master Production Schedule, Bill of Materials, Capacity Requirement
Planning, Introduction to ERP, Purchasing - Documentation, Make or Buy
decisions, Vendor Development.

UNIT-V 8 Hrs
Inventory Control: Types of Inventory, Cost of Inventory, EOQ, Selective
Inventory Control, Replenishment Systems.

UNIT-VI 6 Hrs
Stores Management: Types of stores, Storage layout and storage systems, Stores
Documentations, Stores Control and Control of Wastage and surplus, JIT, Value
Stream Mapping.
Text Books:
1. J.L. Riggs, "Production Systems - Planning Analysis and Control ", John
Wiley & Sons.
 2. J.B. Dilworth, "Operations Management - Design, Planning & Control
for Manufacturing and Services ", McGraw Hill.
Reference Books:
1. Samuel Elion, ‘Elements of PPC ‘, Universal Book Company.
2. Martand Telsang,, "Industrial Engineering and Production Management", S.
Chand and Co. Ltd.
3. E. Elwood Buffa, " Production Management ".
4. S N Charry, "Production and Operation Management" Tata McGraw- Hill
ME 5013: HEAT TRANSFER LAB

List of Practicals:

The laboratory work shall consist of any “SIX’ experiments out of the
following. This course needs a fundamental knowledge of Fluid mechanics and
Thermodynamics.

Sr. Title Objectives

1 Determination of thermal
conductivity of insulating
powder
2 Temperature distribution
through a composite wall.
3 Temperature distribution along
the length of a fin and
determination of fin
effectiveness and fin efficiency.
4 Natural convection heat transfer
from a heated vertical cylinder.
5 Heat transfer in forced
convection for internal flow in a
pipe.
6 Determination of emissivity of a
metal surface.
7 Determination of Stefan-
Boltzmann constant.
8 Performance of a parallel and
counter flow heat exchanger.
Fundamentals of conduction,
Estimation of thermal resistance and
thermal conductivity
Estimation of equivalent thermal
resistance in a circuit and
temperature distribution
Applications of fins and
determination of thermal
performance parameters in addition
to temperature distribution
Fundamentals of convection heat
transfer and determination of heat
transfer coefficient
Determination of heat transfer
coefficient for various Reynolds
numbers
Fundamentals of radiation heat
transfer determination of emissivity
Application and validation of Stefan-
Boltzmann law
Fundamentals of heat exchangers and
determination of thermal
performance parameters
 Text Books
1. Sachdeva R.C, (1988),”Fundamentals of Engineering Heat and Mass
Transfer, Wiley Eastern Limited IIIrd Edition.Dr.J.Lal, “Hydraulic Machines”,
Metropolitan Book Co., Delhi
2. Karlekar and Desmond,” Principles of Heat Transfer “, Prentice hall of
India Ltd, New Delhi.

Reference Books
1. J.P. Holman, “Heat Transfer”, McGraw hill.
2. Frank P Incropera, David P De Witt, (1990), “Fundamentals of
Heat Transfer”, Wiley, Eastern Limited.
3. Sukhatme S. P. (1989), “A text book on Heat Transfer” III rd
Edition, Orient Longmans Ltd., New Delhi.
4. Gupta and Prakash, (1994),”Engineering Heat Transfer”,
Nemchand and Brothers.
 ME5033: THEORY OF MACHINES – II

Prerequisites:

Objectives:
1. To make the student understand the fundamentals of Transmission Elements
like belt, Friction clutches, Brakes and Dynamometers, Direct contact
Transmission Elements like Gears and Cams.
2. To introduce the student to Synthesis of Mechanisms using Graphical and
analytical methods

List of Practicals

A. A journal containing the record of the following:

1. Study of belt drive systems and measurement of slip.
2. Study of various types of friction clutches and to measure torque-
transmitting capacity.
3. Study of various types of brakes and dynamometers and to measure
the power transmitted.
4. Study of various types of cam and follower systems and Verification
of cam jump phenomenon.
5. Study of various types of gearboxes such as Industrial gearbox,
Synchromesh gearbox, Differential gearbox, PIV gearbox.

B. Five (Half Imperial Size) drawing sheets containing graphical solutions

as follows :

1. To draw cam profiles for various types of follower motions.

2. Problems on 2 and 3-position synthesis of 4-bar and slider crank
draw a sheet on
3. Graphical methods of synthesis of mechanisms. (One Sheet).
4 To draw conjugate profile for any general type of gear tooth. (One
Sheet).
 5 To generate involute gear tooth profile and to study the effect of
undercutting and rackshift using models. (One Sheet).
6 To study epicyclic gear trains and to measure torques- torque
transmitted and holding torques. Graphical and Analytical methods

C. Industrial Visit to Understand kinematic principles of Gear

Manufacturing / Collecting Information on Gear manufacturing

Text Books
1. John Uicker, Jr. , Gordon R. Pennock and J. E. Shigley Theory of Machines
and Mechanisms (Third edition) Oxford University Press.

2. S. S. Rattan Theory of Machines Tata McGraw-Hill Publication

3. Amitabh Ghosh and A. K. Mallik Theory of Machines and Mechanisms,

Affiliated East- West Press Pvt Ltd.

Reference Books
1. Thomas Bevan Theory of Machines CBS Publications.
2. David H. Myszka Machines and Mechanisms Applied Kinematic
Analysis Pearson Education, Asia.
3. R. L. Norton Design of Machinery McGraw-Hill.
 ME5053:- MACHINE DESIGN I
Prerequisites :

Objectives:
1. To know the design procedure of various machine elements.
2. To know various design standards
3. To develop ability of static and dynamic analysis of structures.

List of Practicals
Design projects
1. Rigid coupling / Flexible bush coupling. 10 Hrs
2. Screw Jack/ C-clamp. 10 Hrs
Practical Assignments:
1. Cotter Joint and Knucle Joint. 4 Hrs
2. Design for Fluctuating Loads. 4 Hrs

Comments (if any):

Term work shall consist of TWO design projects and TWO Assignments.
Each design project shall consist of two imperial size sheets –one involving
assembly drawing with a part list and overall dimensions and other sheet
involving drawings of individual components. Manufacturing tolerances,
surface finish symbols and geometric tolerances should be specified so as to
make it working drawing. A design report giving all necessary calculations of
the design of components and assembly should be submitted in a separate file.
Design data book shall be used wherever necessary to achieve selection of
standardized components.
Text Books
 3. Bhandari V.B. – “Design of Machine Elements” – Tata McGraw Hill
Publication Co.
Ltd.
4. Shigley J.E. and Mischke C.R. – “Mechanical Engineering Design” –
McGraw Hill Publication Co. Ltd.

Reference Books
Book name format:
1 Spotts M.F. and Shoup T.E. – “Design of Machine Elements” – Prentice Hall
International.

2 Black P.H. and O. Eugene Adams – “Machine Design” – McGraw Hill Book
Co. Inc.

3 Willium C. Orthwein – “Machine Components Design” – West Publishing

Co.andJaico Publications House.

4 “Design Data” – P.S.G. College of Technology, Coimbatore.

5 Juvinal R.C. – “Fundamentals of Machine Components Design” – John

Wiley and Sons.

6 Hall A.S., Holowenko A.R. and Laughlin H.G. – “Theory and Problems of
Machine Design” – Schaum’s Outline Series
 CS9163:-COMPUTER APPLICATIONS
Prerequisites :

Objectives:
1. The primary objective is to present a wide range of numerical methods for
solving the kind of problems that are encountered by students of science,
mathematics and engineering.
2. The secondary objective is to guide them as to how computer programs in
C/C++ and MATLAB are to be written for solving small problems which
they are normally expected to solve manually.

List of Practicals
1. Interpolation
2. Curve Fitting
3. Linear simultaneous equations (2 Practical turns)
4. Numerical Differentiation
5. Algebraic and Transcendental equations
6. Numerical integration
7. Ordinary Differential Equation
8. Partial Differential Equation (2 Practical turns)
9. Finite Element Method (2 Practical turns)
Comments (if any):
Minimum EIGHT programming assignments, FOUR each on MATLAB and
C/C++, shall be completed and submitted as term work in the form of a journal
comprising of flowcharts, program listing and results.

Text Books
1. Schilling R. J., Harries S.L., Applied Numerical Methods for Engineers
using MATLAB & C, Thomson Books, 2002.
2. Veerarajan T., Ramchandran T., “Numerical Methods with programs in C”
Tata McGraw Hill, 2007.

Reference Books
1. Chapra S.C. & Canal R. P., “Numerical Methods for Engineers”,4 th Ed.,
Tata McGraw Hill Pub. Co. Ltd., New Delhi
2. Balagurusamy E., “Numerical Methods”, Tata McGraw Hill Pub. Co. Ltd.,
New Delhi
3. Rajaraman V., “Computer Oriented Numerical Methods”, Prentice Hall of
India Ltd, New Delhi
4. Rajasekaran S., “Numerical Methods in Science and Engineering – A
practical Approach”, S. Chand and Co. Ltd., New Delhi.
5. Rao S.S., “Optimization – Theory and Applications”, New Age
International Ltd, New Delhi
6. Mathews J.H., Numerical Methods Using Matlab
 ES5273:-WORKSHOP PRACTICE – IV
Prerequisites :

Objectives:
 To give students ‘hands on experience’ of craftsmanship and
machining.
 To make students familiar with different Work Trades.
 To develop quality & safety consciousness amongst the
students.
 To develop respect towards labour work amongst the student.
.
List of Practicals

1.Turning: Introduction and demonstrations of different lathe operations

such as knurling,grooving, drilling,boring,reaming,threading
etc. ,safety precautions

Practical: One composite job involving the above mentioned

operations..
2. Milling : Introduction,demonstration of milling operations such as plain
milling,end milling,gear cutting etc, safety precautions
Practical : One job.

3. Demonstration : Demonstration on CNC lathe machine and grinding

machine.
Assignment : Process sheet of machining component.

Outcomes: These will be as per the objectives mentioned above.

Comments : Students should wear safety apron and safety shoes during
the practicals

Text Books :

1. H.S.Bawa,Workshop Technology Vol-II ,Published by Tata

McGraw-Hill Publishing Co.Ltd,New Delhi,Year-2001
2. James Anderson,Earl E.Tatro, Published by Tata McGraw-Hill
Publishing Co.Ltd,New Delhi.
6th Edition,Year-2003

Reference Books

1. HMT, Production Technology, Published by Tata McGraw-Hill

Publishing Co.Ltd,New Delhi.
2. Richard R.Kibbe,John E . Neely,Machine Tool
Practices,Prentice-Hall of India Pvt.Ltd.,6th Edition,Year-2003
3. Hwaiyu Geng,Manufacturing Engineering Handbook, Published
by McGraw-Hill- 2004
 ME913:- FACTORY ACT & INDUSTRIAL RELATIONS

Prerequisites :

Objectives: To create awareness about Factory Act

To make them about industrial relations and labor welfare
To know about existing Indian system for the execution of the
same

Unit 1: 3 Hrs.

Factory Act:

Unit 2: 2 Hrs

Acts Related to Industry Relations

Unit 3: 3 Hrs.

Acts Related to Labor Welfare.

Unit 4: 2 Hrs.

Industrial Labor Organisations

Unit 5: 2 Hrs.

The Role of HR Departments

Unit 6: 2 Hr.

Industrial Courts and Arbitration Process

Reference Material
1. Relevant Acts

ME933: CUSTOMIZATION OF AUTOCAD USING VB

Prerequisites :

Objectives: Define and implement a research oriented project

Unit 1: 1 Hr.

Unit 2: 2 Hrs

Unit 3: 3 Hrs.

Unit 4: 4 Hrs.

Unit 5: 3 Hrs.

Unit 6: 1 Hr.

Reference Material
Code: ME 0023 Credits: 3
Subject: REFRIGERATION AND AIR-CONDITIONING (R1)
Syllabus under Autonomy, Revision I, Effective from Jan. 2009
Teaching scheme
Lecturers :- 3 Hrs/Week

UNIT 1 ( 6 Hrs)
Methods of Refrigeration: Classification Cyclic & Non Cyclic methods, Conventional &
Non conventional methods, Ice refrigeration, dry ice refrigeration, evaporative cooling.
Air refrigeration system :-Definition, refrigeration load, unit of refrigeration, reverse
Carnot cycle, Bell-Coleman cycle(numerical treatment), Introduction to air refrigeration
systems, Simple, Boot-strap system (descriptive treatment only)
UNIT 2 ( 6 Hrs)
Simple vapour compression system: Limitations of air refrigeration system, development
of vapour compression cycle (VCC), effect of operating parameters on VCC, use of p-h
charts, actual vapour compression cycle(numerical treatment). Introduction to multistage
compression systems Classification, Single stage compression with two evaporators, Two
stage compression with liquid intercooler (descriptive treatment only)
UNIT 3 ( 6 Hrs)
Vapour absorption system: Introduction, simple vapour absorption system, practical
vapour absorption system, COP of an ideal vapour absorption system(numerical
treatment), water ammonia system, lithium bromide absorption system(descriptive
treatment only)
UNIT 4 (6Hrs)
Refrigerants: Desirable properties of refrigerants, classification of refrigeration,
secondary refrigerants, alternative refrigerants for CFC’s and HCFC’s ozone depletion
potential (ODP) Global warming potential (GWP) total equivalent warming impact
(TEWI),Montreal protocol, Kyoto protocol
Components of refrigeration and air conditioning system: centrifugal, scroll compressors,
air and water cooled condensers, flooded and direct expansion evaporators, capillary
tubes, automatic expansion valves, thermostatic expansion valves, float type expansion
device, H.P./L.P. cut outs, thermostats.
UNIT 5 (6 Hrs)
Psychrometry : Introduction, Psychrometric properties, use of Psychrometric chart
Psychrometric processes(numerical treatment), adiabatic saturation temp., evaporative
cooling, bypass factor of coil, efficiency of coil, Air washers, Thermodynamics of human
body with environment(descriptive treatment only)
Air- conditioning systems: definition, factors, equipment used, classifications, all air
system, water- air water system, unitary and central air conditioning plant (descriptive
treatment only)
UNIT 6 (6 Hrs)
Internal & external sources of heat generation during load calculations
Ducts: Introduction classification of ducts, duct materials
Air conditioning controls: sling psychrometer, humidistat, turbine type anemometer
(descriptive treatment only)
Reference books
1) Refrigeration and Air conditioning - Arora S. C.& Domkundwar S., Dhanpatrai
& Sons, New Delhi.
2) Refrigeration and Air conditioning - C. P. Arrora , Tata McGraw Hill Co. ,New Delhi
3) Refrigeration and Air conditioning - Manohar Prasad, Wiley Eastern Limited
4) Refrigeration and Air conditioning - Anantanrayanan, Tata McGraw Hills Co. ,New
Delhi
5) Refrigeration and Air conditioning- Dossat Ray J, Wiley Eastern Limited
6) Refrigeration and Air conditioning – R. S. Khurmi, J. K. Gupta, S. Chand Publication
(Fourth edition)

ME0043: MACHINE DESIGN II

Prerequisites:

Objectives:
1. To know design and selection procedure of various machine
components like gears, brakes, clutches, bearings, belts.
2. To develop the ability of designing transmission assemblies like
gearbox.
3. To know tribological aspects of sliding contact bearing.

Unit 1 : Rolling contact bearings ( 6 Hrs )

Types of rolling contact Bearings, Static and dynamic load carrying capacities,
Stribeck’s equation, Equivalent bearing load, Load-life relationship, Selection of
bearing life, Taper roller bearing, Design for cyclic loads and speed, Bearing with
probability of survival other than 90%, Lubrication and mounting of bearings,
Preloading of rolling contact bearings, Types of failure in rolling contact bearings
– causes and remedies.

Unit 2 : Gear Drives ( 10 Hrs )

Classification of gears, Selection of types of gears, Standard systems of gear
tooth.
Spur gear .
Number of teeth and face width, Types of gear tooth failure, Desirable properties
and selection of gear material, Constructional details of gear wheel, Force
analysis, Beam strength (Lewis) equation, Velocity factor, Service factor, Load
concentration factor, Effective load on gear, Wear strength (Buckingham’s)
equation, Estimation of module based on beam and wear strength, Estimation of
dynamic tooth load by velocity factor and Buckingham’s equation, Methods of
gear lubrication, Introduction to addendum modification and its advantages.
Helical gears
Transverse and normal module, Virtual no of teeth, Force analysis, Beam and
wear strengths, Effective load on gear tooth, Estimation of dynamic load by
velocity factor and Buckingham’s equation, Design of helical gears.

Unit 3 : Friction Clutches ( 6 Hrs )

Classification and selection of friction clutches, Torque transmitting capacities and
design of single-plate, multi-plate, Cone and Centrifugal clutches, Types of
friction materials, their advantages, limitations and selection criteria, Concept of
temperature rise in clutch operation.

Unit 4 : Brakes ( 5 Hrs )

Energy absorbed by brake, Design considerations in Pivoted block brake with long
shoe, Internal expanding shoe brake and Disk brake, Temperature rise in brake
operation.

Unit 5 : Belts , Chain and Rope drives ( 7 Hrs )

Types of belts, belt construction, geometric relationships, analysis of belt tensions,
condition for maximum power, characteristics of belt drives, pulleys for flat belts,
Arms of cast iron pulley, Belt tensioning methods
Chain drives, roller chain, geometric relationships, polygonal effect, power rating
of roller chains , sprocket wheel, design of chain drive, chain lubrication, silent
chain
{Rope drives, Construction of wire ropes, Lay of wire ropes, Stresses in wire rope,
Selection of wire ropes, Rope drum construction and design.

Unit 6 : Sliding Contact Bearing ( 8 Hrs )

Basic modes of lubrication, Viscosity, measurement of viscosity, effect of
temperature on viscosity
Hydrodynamic journal bearing : Reynold’s equation, Raimondi and Boyd
method, temperature rise, Bearing design – selection of parameters
Hydrostatic Bearing : Viscous flow through rectangular slot, hydrostatic step
bearing , energy losses in hydrostatic bearing
{Constructional details of bearing, Bearing materials, Types of lubricants ,
Bearing failure –causes and remedies, Comparison of rolling and sliding contact
bearing

Text Books
1. Bhandari V.B. – “Design of machine elements” –McGrow Hill Public Co.
Ltd. (Second edition)
2. Spott’s M.F. and Shoup T.E. – “Design of Machine elements” – Prentice
Hall International.

Reference Books
1. Black P.H. and O. Eugene Adams – “Machine Design” – McGrow Hill
Book Co. Ltd.
2. Willium C. Orthwine – “Machine Components Design I and II” – West-
Pub. Co. an Jaico Pub. House.
3. “Design Data” – P.S.G. College of Technology, Coimbatore.
4. Hall A.S., Holowenko A.R. and Laughlin H.G. – “Theory and Problems of
Machine Design” – Mcgraw Hill New York 1961.
 ME 0063: FLUID MACHINERY & FLUID POWER

Prerequisites:

Objectives:
Students should learn in this subject the working principles and construction of
different Pumps, their use in the application Hydraulic and Pneumatic circuits,
different components of Hydraulic and Pneumatic circuits, working of different
Hydraulic and Pneumatic circuits, designing Hydraulic and Pneumatic circuits for
different applications. Also they are expected to learn the working principles,
construction and design of Turbines and their role in power generation in
hydroelectric power plants, Governing and Performance of turbines, Study of
Centrifugal pump and design of Pumping system.

Unit 1 : Impulse Momentum Equation and its Applications ( 7 Hrs )

Impulse Momentum Principle, Fixed and Moving Flat and Curved Plates, velocity
Triangles and their analysis, work done, efficiency, Introduction to hydrodynamic
machines, Centrifugal head, Degree of reaction, Various efficiencies, Principle of
working and construction of Reaction Turbines(Francis), Draft Tube, Work done
and Efficiencies of Reaction Turbines

Unit 2 : Impulse Turbines, Governing of Turbines ( 7 Hrs )

Principle of working and construction of Impulse Turbines (Pelton), velocity
Triangles and their analysis, Speed Ratio, Flow Ratio, Work done and Efficiencies
of Pelton Turbines, principle of Governing of Turbines, Governing Mechanisms,
Main and Operating Characteristics, Unit Quantities, Specific Speed
Unit 3 : Hydrodynamic Pumps and Performance Characteristics ( 7 Hrs )
Classification of Pumps, Construction of Centrifugal Pump, Various Terms
associated with Centrifugal Pump, velocity Triangles and their analysis, work
done, efficiency, Priming, Cavitations, NPSH, Main and Operating Characteristics
of Turbines and Pumps

Unit 4 : Introduction to Fluid Power & Source of Power ( 7 Hrs )

Fluid Power Systems, advantages, Applications, Principle of working,
Construction of Gear Pumps, Vane Pumps, Screw Pumps, Accumulators types,
design procedure and applications

Unit 5 : Fluid Power Control ( 7 Hrs )

Symbols for hydraulic and pneumatic circuits, Necessity of Fluid control, Pressure
Control Valves(Direct operated and pilot operated relief valves, pressure reducing
valve, sequence valve) Flow Control Valves (Pressure Compensated, Temperature
Compensated, Meter In and Meter Out Circuits) Direction Control Valves(Types,
Open Centre, Close Centre, Tandem Centre, Check Valves, Pilot operated Valves)

Unit 6 : Industrial Circuits & System Design ( 7 Hrs )

Actuators types, Types of Cylinders, Simple Circuits (Regeneration, Speed
Control, Sequencing, Synchronizing, fail safe, unloading, actuator locking circuit)
Design of Hydraulic circuit for practical application, Selection of different
Components such as Reservoir, Valves, Actuators, Filters, Pumps

Text Books
1 Modi & Seth, “Hydraulics, Fluid Mechanics and Machinery”, standard Book
House, New Delhi
2 Dr. J. Lal , “Hydraulic Machines” , Metropolitan Book Co.,Delhi.

Reference Books
1. V.P.Vasandani, “Theory of Hydraulic Machinery”, Khanna Publishers, Delhi
2. Karassic, “Hand Book of Pumps”, Tata McGraw Hill Ltd. Delhi
3. D.A.Pease, ‘Basic Fluid Power ’ Prentice Hall.
4. J.J.Pipenger, “Industrial Hydraulics”, McGraw Hill
5. A.Esposito, ‘Fluid Power with application’ Prentice Hall
6. Vickers Manual on Industrial Hydraulics
7. Majumdar, “Oil Hydraulics-Principle and Maintenance’, Tata McGraw Hill
8. Festo’s Manual on Pneumatic Principle, application

IP0913:-METROLOGY AND QUALITY CONTROL (R1)

Prerequisites:

Objectives:

UNIT I 7Hrs

Introduction: Meaning of Metrology, Precision, Accuracy, Errors in

Measurement, Calibration.

Linear Measurement: Standards, Line Standard, End Standard, Wavelength

Standard, Classification of Standards, Precision and Non Precision Measuring
instrument~, Slip Gauges.

Angular Measurement: Sine bar, Sine Center, Uses of sine bars, angle gauges,
Auto Collimator Angle Dekkor, Constant deviation prism.

UNIT II 7 Hrs
Limits, Fits and Tolerances: Meaning of Limit, Fits and Tolerance, Cost -
Tolerance relationship, concept of Interchangeability, Indian Standard System.

Design of limits Gauges: Types, Uses, Taylor's Principle, Design of Limit

Gauges.
Inspection of Geometric parameters: Straightness, Parallelism, Concentricity,
Squareness, and Circularity.

Comparators: Uses, Types, Advantages and Disadvantages of various types of

Comparators.

UNIT III 8Hrs

Surface Finish Measurement: Surface Texture, Meaning of RMS and CLA

values, Tomlinson's Surface Meter, Taylor- Hobson Surface Meter, Grades of
Roughness, Specifications.

Screw Thread Metrology: External Screw Thread terminology, Floating Carriage

Instruments, Pitch and flank Measurement of External Screw Thread, Application
of Tool Maker's Microscope, Use of Profile Projector.

Gear Metrology: Spur Gear Parameters, Gear tooth thickness measurement: Gear
tooth vernier caliper, Constant chord method, Span Micrometer.

Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness

Interferometer.

Study of Measuring Machines, Recent Trends in Engineering Metrology.

UNIT IV 7 Hrs
Introduction: Meaning of Quality, Approaches- Deming's Approach, Juran's
Approach, Quality of Product, Quality of Service, Cost of Quality, Value of
Quality, Difference between Inspection, Quality Control and Quality Assurance,
Role of Quality in Present day environment.

Introduction to Quality Control: 1) Meaning of quality Control 2) 100%

Inspection and Selective Inspection 3) Statistics in Selective inspection.

Introduction to statistical quality control: Control charts- Attribute (P, np, C, U)

and

Variable ( X bar, R chart and XMR chart),Sampling inspection, OC Curves and

Sampling
 Plan, Process Capability Index (Cp, Cpk )Concept, Methods of determining Cp
and Cpk.

UNIT V 7 Hrs

Quality assurance systems:

Total quality management (T.Q.M):- 7 tools of Problem Solving, Like Cause

and Effect Diagram, Pareto Analysis etc., Q.F .D., Quality Circles, Kaizen, six
sigma, 5S System.

Technical Specification (T.S) TS 16949 Standards.

Reliability Engineering: - Concept, Definitions of MTTF, MTBF, FEMA.

Design of experiment: meaning, objective, and types of research, approaches, two

factorial experiments, Taguchi Method.

UNIT VI 6 Hrs

ISO 9001-2000 Series of Standards- History and Evolution of ISO 9000 Series,
importance and overview of ISO 9000- 1998 Series standards, structure of ISO
9000-

2000 Series standards, clauses of ISO 9000 series standards and their
interpretation and implementation, quality system documentation and audit.

ISO 14000: - environmental management concepts, and requirement of ISO

14001, benefits of environmental management Systems

Malcom Baldrige national quality Award and other quality awards

Text Books

1. K.J.Hume, Engineering Metrology, Kalyani publication

2 K.W.B.Sharp,Practical Engineering Metrology, Pitman Publication

Reference Books
 1 R.K. Jain, Engineering Metrology, Khanna Publication.

2. Juran's Quality Control Handbook.

. 3. I.C.Gupta, A Text book of Engineering Metrology, Dhanpat Rai and Sons.

4. E.L.Grant & R.S. Kearenworth, Statistical Quality Control.

5. Kaoru Ishikawa, Guide to Quality Control, Asian Productivity Organisation,

Series,

7. ISO 9000 Quality System - S.Dalela.

IP0923: PRODUCTION METALLURGY (R1)

Prerequisites :

Objectives:

UNIT No 1: Steels ( 8 Hrs.)

Introduction to Metallography, micro and macro examination, metallurgical

microscope, etching.

Steels: iron-iron carbide equilibrium diagram, Critical temperatures, Allotropy,

cooling curve and volume changes of pure iron. Microstructure, non-equilibrium
cooling of steel, widmanstatten structure, structure property relationship.
Classification and applications of steels, specifications of some commonly used
steels like BIS, EN, AISI, SAE.

UNIT No 2: Heat treatments of Steels (8 Hrs.)

Introduction to heat treatment furnaces and Furnace atmospheres, Transformation

products of austenite, Time-temperature- transformation diagrams, Critical cooling
rate, Continuous cooling transformation diagrams. Heat treatment of steels
Quenching media, Annealing" Normalizing" Hardening" Retention of austenite"
Effects of retained austenite" Elimination of retained austenite, Tempering"
Secondary hardening, Temper embrittlement, Quench cracks, Hardenability
testing" Defects due to heat treatment and remedial measure.

UNIT No 3: Surface Hardening & Isothermal Treatments: (8 Hrs.)

Carburising, heat treatment after carburising, Nitriding, Carbonitriding, Tuffride

and Sursulf process. Flame hardening and Induction hardening. Commercial heat
treatment practice of gears of different sizes, tools, springs. Isothermal heat
treatments such as austempering, patenting, isoforming, martempering,
ausforrning.

UNIT No 4: Alloy Steels & Cast Iron (8 Hrs)

Alloy Steels - Effects of alloying elements, classification of alloying elements.

Stainless Steels, Sensitization of stainless steel, weld decay of stainless steel. Tool
steels and tool materials, Heat treatment of high-speed steel. Special purpose steels
with applications.

Cast irons- Classification, Gray cast iron, White cast iron, Malleable cast iron"
Ductile Iron, Chilled and alloy cast irons. Effects of various parameters on
structures and properties of cast irons, Heat treatments of cast iron. Applications of
cast irons for different components of machine tool, automobiles, pumps etc.

UNIT No 5: Non-Ferrous Alloys: (8 Hrs.)

Copper alloys - Brasses, Bronzes-: Tin, Aluminium, Beryllium, Silicon Copper

nickel alloys, Nickel - Silver, Aluminium and aluminium alloys. Solders, Bearing
materials and their applications, Precipitation hardening alloys. High Temperature
materials such as Nimonics, Super alloys, Ti-alloys etc.

UNIT No 6: Selection of Materials and Failure Prevention: (4 Hrs )

Selection factors, some case studies of common engineering components.

Failure prevention through design, proper material selection.

Text Books

1. Kodgire V. D., "Material science and metallurgy for Engineers", Everest

Publishing House, Pune..
2. K. G. Bundinski , M. K. Bundinski , Engineering Materials Preatice - Hall
of India Pvt. Ltd. , New- Delhi.
3.

Reference books

1. Rollason E. C., "Metallurgy for Engineers", ELBS Publishing.

2. Clark and Varney W. R. "Physical Metallurgy for Engineers", East-West Press

Pvt. Ltd., New Delhi.

3. Avner, "An introduction to physical metallurgy", TMH publication.

4. Donald R. Askeland & Pradeep Phule. , The science of engineering materials,

Thomson series.
Laboratory Course Code: ME 5023 Credits: 1
Subject: REFRIGERATION AND AIR-CONDITIONING (R1)
Teaching scheme
Practicals :- 2 Hrs/Week

Term work : Practical : 2 Hours per week

Term work shall consist of ten experiments
1) Trial on vapour compression test rig.
2) Trial on air conditioning test rig.
3) Study of ice plant ..
4) Study of compressors.
5) Study of vapour absorption system.
6) Study of different types of evaporators & condensers.
7) Analysis of psychrometric processes (any two).
8) Study of central air conditioning system.
9) Study of alternative refrigerants.
10) Visit to any refrigeration or air conditioning plant.

Reference Books
1) Refrigeration and Air conditioning - C. P. Arrora , Tata McGraw Hill Co. ,New
Delhi
2) Refrigeration and Air conditioning - Manohar Prasad, Wiley Eastern
Limited
3) Refrigeration and Air conditioning - Anantanrayanan, Tata McGraw Hills
Co. ,New Delhi
4) Refrigeration and Air conditioning - Dossat Ray J, Wiley Eastern
Limited

ME5043: MACHINE DESIGN II LABORATORY

Prerequisites:

Objectives:
1. To know design and selection procedure of various machine
components
like gears , brakes, clutches, bearings , belts.
2. To develop the ability of designing transmission assemblies like
gearbox.
3. To know tribological aspects of sliding contact bearing.

List of Practicals

1. Practical assignment on selection of rolling contact bearing from

manufacturer’s catalog.
(2 turns)

2. Practical assignment on selection of flat / Vee Belt from manufacturer’s

catalog.
(2 turns)

3. “ONE” design project :

The design project shall consist of two imperial size sheets – one involving
assembly drawing with a part list and overall dimensions and the other
sheet involving drawing of individual components. Manufacturing
tolerances, surface finish symbols and geometric tolerances should be
 specified so as to make it working drawing. A design report giving all
necessary calculations of the design of the components and assembly
should be submitted in a separate file.
Design projects should include selection of prime mover and design
of mechanical systems comprising of machine elements : 1) spur gears and
or helical gears OR 2) friction clutches or brakes
Design data book shall be used extensively for the selection of the
components.
(8 turns)

Text Books
1 Bhandari V.B. – “Design of machine elements” –McGrow Hill Public Co.
Ltd. (Second edition)
2 Shigley J.E. and Mischke C.R. – “Mechanical Engineering Design”
McGrow Hill Pub. Co. Ltd.
Reference Books
1 Spott’s M.F. and Shoup T.E. – “Design of Machine elements” – Prentice
Hall International.
2 Black P.H. and O. Eugene Adams – “Machine Design” – McGrow Hill
Book Co. Ltd.
3 Willium C. Orthwine – “Machine Components Design I and II” – West-
Pub. Co. an Jaico Pub. House.
4 “Design Data” – P.S.G. College of Technology, Coimbatore.
5 Hall A.S., Holowenko A.R. and Laughlin H.G. – “Theory and Problems of
Machine Design” – Mcgraw Hill New York 1961.
 ME 5063: FLUID MACHINERY & FLUID POWER
LABORATORY

Prerequisites :

Objectives:
Students should learn in this subject the working principles and construction of
different Pumps, their use in the application Hydraulic and Pneumatic circuits,
different components of Hydraulic and Pneumatic circuits, working of different
Hydraulic and Pneumatic circuits, designing Hydraulic and Pneumatic circuits for
different applications. Also they are expected to learn the working principles,
construction and design of Turbines and their role in power generation in
hydroelectric power plants, Governing and Performance of turbines, Study of
Centrifugal pump and design of Pumping system.

List of Practicals

Minimum of 8 experiments from the following (4 from serial no. 1 to 5 and 4

from serial no. 6 to 10 ). Record of experiments to be submitted in the form of
journal

1. Trial on Pelton Turbine

2. Trial on Francis Turbine
3. Verification of Impulse Momentum Equation
4. Trial on Centrifugal Pump
5. Design of Pumping System
6. Trial on Gear/ Vane pump
7. Study of Compressed air generation and distribution systems
8. Study of Filters, Regulator and Lubricator
9. Study of Shuttle Valve/ Quick Exhaust valve/Twin pressure valve /Pneumatic
Clamp
10. Demonstration of working of Pressure/Direction/ Flow control valves

Assignments to be submitted with the journal

1. Construction and working of Kaplan Turbine
2. Construction, Principle of working and applications of special pumps.
3. Types of Hydraulic fluids, Seals, Types of Pipes, Hoses, quick acting
Couplings
4. A design report of hydraulic/pneumatic system

Text Books
1. Modi & Seth, “Hydraulics, Fluid Mechanics and Machinery”, standard
Book House, New Delhi
2 Dr.J.Lal, “Hydraulic Machines”, Metropolitan Book Co., Delhi

Reference Books
1. V.P.Vasandani, “Theory of Hydraulic Machinery”, Khanna Publishers, Delhi
2. Karassic, “Hand Book of Pumps”, Tata McGraw Hill Ltd. Delhi
3. D.A.Pease, ‘Basic Fluid Power ’ Prentice Hall.
4. J.J.Pipenger, “Industrial Hydraulics”, McGraw Hill
5. A.Esposito, ‘Fluid Power with application’ Prentice Hall
6. Vickers Manual on Industrial Hydraulics
7. Majumdar, “Oil Hydraulics-Principle and Maintenance’, Tata McGraw Hill
8. Festo’s Manual on Pneumatic Principle, application
 IP 5993: METROLOGY AND QUALITY CONTROL
LABORATORY (R1)

Prerequisites:

Objectives:

List of Practicals
The Term work should be in the form of Journal consisting of following three
sections:

A) Experiments: (Any six of the following)

1. Measurement of straightness, flatness, roundness.

2. Measurement of the Surface roughness.

3. Measurement of angle by sine bar / Sine center.
4. Measurement of Optical surface using Interferometer.
5. Measurement of Screw thread parameters using Floating Carriage Micrometer.

6. Measurement of Gear tooth thickness using Gear tooth Vernier caliper and Span
Micrometer.

7. Study and Experiment on Profile Projector.

8. Study and Experiment on any type Comparator.

9. Calibration of instrument using Calibration setup.

10. Alignment Test on Lathe/ Drilling! Milling Machine

11. Experiment to measure Process Capability using Statistical Process Control.

B) Assignments:

Any Three Assignments Based on Quality Control Syllabus.

C) Industrial Visit: - A Report on Industrial visit to Metrology Department.

Text Books

1. K.J.Hume, Engineering Metrology, Kalyani publication

2 K.W.B.Sharp,Practical Engineering Metrology, Pitman Publication

Reference Books

1 R.K. Jain, Engineering Metrology, Khanna Publication.

2. Juran's Quality Control Handbook.

3. I.C.Gupta, A Text book of Engineering Metrology, Dhanpat Rai and Sons.

 4. E.L.Grant & R.S. Kearenworth, Statistical Quality Control.

5. Kaoru Ishikawa, Guide to Quality Control, Asian Productivity Organisation,

Series,

6. Tokyo. . 0-

7. ISO 9000 Quality System - S.Dalela.

8. ISO 9000 Quality Management System, International Trade Center, Geneva

on and

9. Statistical Process Control Handbook by General Motor, Ford, and Chrysler.

IP5923:-PRODUCTION METALLURGY

List of Practicals (Any Six)

1. Specimen preparation for micro examination.

2. Study and drawing of microstructures of mild steel, medium carbon steel,

eutectoid steel and hypereutectoid steel.

3. Study and drawing of microstructures of white, malleable, grey and nodular cast
iron.

4. Study and drawing of microstructures of alpha brass, alpha-beta brass,

aluminum bronze, tin bronze and bearing metal.

5. Study and drawing of microstructures of hardened steel, tempered steel.

6. Hardening of steel- study of effect of carbon on hardness of hardened steel.

7. Tempering of steels - study of effect of temperature on hardness of tempered

steel.
8. Study of change in microstructure on annealing and normalizing of tempered
steel.

9. Jominy Hardenability test on steel sample.

Text Books

1. Kodgire V. D., "Material science and metallurgy for Engineers", Everest

Publishing House, Pune..
2. K. G. Bundinski , M. K. Bundinski , Engineering Materials Preatice - Hall
of India Pvt. Ltd. , New- Delhi.

Reference books

1. Rollason E. C., "Metallurgy for Engineers", ELBS Publishing.

2. Clark and Varney W. R. "Physical Metallurgy for Engineers", East-West Press

Pvt. Ltd., New Delhi.

3. Avner, "An introduction to physical metallurgy", TMH publication.

4. Donald R. Askeland & Pradeep Phule. , The science of engineering materials,

Thomson Series.
 ME943: RESEARCH METHODOLOGY
Prerequisites :

Objectives: Define and implement a research oriented project

Unit 1: 1 Hr.

Introduction: Objectives of research

Unit 2: 2 Hrs

Planning: Problem definition

Unit 3: 3 Hrs.

Literature Survey: Reference material, journals, online material.

Unit 4: 4 Hrs.

Execution: Problem finalization, Modeling, designing, fabrication and testing.

Unit 5: 3 Hrs.

Inferences:. Analysis

Unit 6: 1 Hr.

Direction for future research:

Reference Material
1. Research Journals Online and Printed

ME923:MATLAB