BOOK IV

PART 5 FORMS AND SCHEDULES

Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

7.2.2 STOKER BOILER AND AUXILIARY EQUIPMENT

STEAM GENERATOR AND AUXILIARY EQUIPMENT

1. MAJOR DATA

1.1 Type (of : Stoker Coal)

Brand Name & Licensor CFBC

1.2 Manufacturer/Designer TBA

Or Equals

1.3 Number 1 _______________________

1.4 Steam generating capacity at boiler

maximum load (main steam flow) (T/H) 55_______________________

1.5 Design pressure (Drum) (kg/cm²g) 45________________________

o
1.6 Design temperature at (°C) 475 ±10 C_______________
Super heater outlet

1.7 Boiler heat release rate at MCR:

Main steam flow (T/H) 50.5______________________

Heat available in the furnace above

the ambient air temperature (Kcal/H) 23499680_________________

Heat absorbing water wall surface

exposed to fluidizing solid (m2) 337_____________________

Furnace water wall heat

absorption rate (Kcal/H/m2) 69732_____________________

Heat absorbing surface in furnace

other than water wall (m2) 23_______________________

Heat absorption rate in furnace

other than water wall (Kcal/H/m2 ) 1021725________________

1.8 Total weight (Ton) approx.

Steam generator complete except

steel structure (Boiler Pressure Part) (Ton) 160 _________________________

Drum (Ton) 21___________________________

Boiler supporting steel Structure (Ton) 47___________________________

1.9 Holding water capacity

Cold condition at normal level (m3) 47.5________________________

Max load operation at normal level (m3) Water: 45,7 .

Schedule 7.2.2 - 1 PLTU KENDARI
(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Steam: 9,21 .

Hydrostatic test (m3) 47,3_______________________

1.10 Maximum size and weight for

shipping (max.m) __---___________________

Name of parts Press Part Boiler

Size (max. m) L: 12 .

H: 4 .

W: 4 .

Weight (max. ton) ___30____________________

1.11 Maximum weight for shipping

Name of parts Non Pressure Part Boiler

Weight (Tons) approx.___ 15 _____

BOILER PERFORMANCE DATA (COAL)

FUEL AVERAGE COAL

No.
LOAD BMCR 100%TGL
100%TGL 75%TGL
75%TGL 50%TGL

1-0 FLOW
1-1 Main Steam Flow t/h 55 50,5 38,8 25,0
1-2 SH 1st Spray Flow t/h 0,95 0,92 0,86 0,67
1-3 SH 2nd Spray Flow t/h 0,95 0,92 0,86 0,67
1-4 SH Total Spray Flow t/h 1,9 1,84 1,72 1,34
1-5 % SH Total Spray Flow than Main Steam % 3,45 3,7 4,4 5,1
Flow
1-6 Blow Down Flow t/h 1,65 1,52 1,16 0,75
1-7 S/B Steam Flow (From PRI. SH Outlet) t/h 1,1 1,1 1,1 1,1
1-8 Aux. Steam Flow (From PRI. SH Outlet) t/h - - - -
1-9 Feedwater Through ECO t/h 56,65 50,75 40,65 27,62
1-10 Feedwater At Terminal Point t/h 67,98 57,75 46,91 31,48
1-11 Fuel Flow kg/h 13570 12335 9613 6097
1-12 Comb. Air kg/h 173015 154338 115753 77169
1-13 Comb. Gas kg/h 209348 186750 152315 106283
1-14 Sec. Air flow (FDF Out x 2) kg/h 50092 44683 36445 25430
1-15 (% Of Windbox In Air) % - - - -

Schedule 7.2.2 - 2 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

FUEL AVERAGE COAL

No.
LOAD BMCR 100%TGL
100%TGL 75%TGL
75%TGL 50%TGL
1-16 (% Of SEC.AH In Gas Flow) % 23,9 23,9 23,9 23,9
1-17 PRI. Air flow (PAF OUT x 2) kg/h 122923 109655 89435 62407
1-18 PRI. Air flow (AH IN) kg/h 173015 154341 125881 87837
1-19 PRI. Air flow (Temp.Air) oC 205 205 205 205
1-20 (% Of PAF Out Flow) % 71 71 71 71
1-21 Gas Flow (AH In) kg/h 209398 18999 152315 106283
1-22 (% Of Comb. Gas Flow) % 120 120 120 120
1-23 Gas Flow ( EP In) kg/h 209398 18999 152315 106283
1-24 Gas Flow (IDF in x 2) kg/h 209398 18999 152315 106283
1-25 Air /Fuel Ratio - 18,97 18,97 18,97 18,97

2 STEAM & WATER TEMPERATURE

0
2-1 Sec. SH (RAD.SH) Outlet C 474,7 474,7 474,7 474,7
0
2-2 Inlet C 375 375 375 375
0
2-3 PRI. SH Outlet C 375 375 375 375
0
2-4 Inlet C 375 375 375 375
0
2-5 Drum C 225 225 225 225
0
2-6 Econ Outlet C 225 225 225 225
0
2-7 Inlet C 120 120 120 120
2-8 GAS TEMPERATURE
0
2-9 FEGT (RAD. SH Inlet) C 1093 1093 1093 1093
0
2-10 PRI. SH Inlet C 1084 1084 1084 1084
0
2-11 PRI. SH Outlet C 799 799 799 799
0
2-12 Econ Outlet C 263 263 263 263
0
2-13 AH Outlet (UNCOR) C 263 263 263 263
2-14 FOR BOILER EFF % 88 87 85 82
0
2-15 PRI. AH Outlet C 193 193 193 193
0
2-16 PRECIPITATOR INLET C 190 190 190 190
0
2-17 PRECIPITATOR OUTLET C 180 180 180 180
0
2-18 IDF Outlet C 175 175 175 175
0
2-19 Stack Outlet C 160 160 160 160
AIR TEMPERATURE
0
2-20 FDF Inlet C 33 33 33 33
0
2-21 Outlet C 36 36 36 36
0
2-22 Sec. AH Outlet C 150 150 150 150
0
2-23 Venturi Inlet C 125 125 125 125

3 PRESSURE
3-1 TSV Inlet (Terminal) bar(a) 42 42 42 42
3-2 Sec. SH (CONV SH) Outlet bar(a) 43 43 43 43
3-3 Inlet bar(a) 43,5 43,5 43,5 43,5
3-4 PRI.SH Outlet bar(a) 44,97 44,97 44,97 44,97
3-5 Inlet bar(a) 45 45 45 45
3-6 Drum bar(a) 46 46 46 46
3-7 Econ Outlet bar(a) 47,5 47,5 47,5 47,5
3-8 Inlet bar(a) 48,5 48,5 48,5 48,5
3-9 F/W Terminal bar(a) 50,5 50,5 50,5 50,5

Schedule 7.2.2 - 3 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

FUEL AVERAGE COAL

No.
LOAD BMCR 100%TGL
100%TGL 75%TGL
75%TGL 50%TGL
3-10 S/B Steam To Control Valve bar(a) 16 16 16 16
3-11 S/B Steam Leaving Control Valve bar(a) 14 14 14 14
PRESSURE DROP
3-12 SH Outlet to TSV bar 2 2 2 2
3-13 SEC. SH (CONV..SH) bar 1 1 1 1
3-14 PRI. SH to SEC.SH bar 1,5 1,5 1,5 1,5
3-15 PRI. SH bar 0,5 0,5 0,5 0,5
3-16 Drum to PRI .SH bar 2,5 2,5 2,5 2,5
3-17 Econ to Drum (ex Head) bar 2,5 2,5 2,5 2,5
3-18 Econ (ex Head) bar 0,9 0,9 0,9 0,9
3-19 Total Boiler (Eco in to SH Out) bar 5,3 5,3 5,3 5,3
3-20 Terminal To Econ bar 2,9 2,9 2,9 2,9
3-21 Head ( At Drum) bar 46 46 46 46
3-22 Head ( at Terminal) bar 50,5 50,5 50,5 50,5

4-0 SEC. AIR PRESSURE/LOSSES

4-1 Through Suction Duct mmWC 35,5 30,8 22,86 12,7
4-2 Through Sec.AH mmWC 38,1 38,1 38,1 38,1
4-3 Through Ducts Up to W/B mmWC 35,5 30,8 22,86 12,7
4-4 Total Loss Through System mmWC 301 295,8 228,7 278,6
4-5 Static Head in W/B mmWC 399 389 389 376
FLUE GAS DRAFT LOSS/PRESSURE
4-6 Furnace Static Head mmWC 35,5 34,9 34,1 32,9
4-7 Through TER.SH and PRI. SH mmWC 50,8 50,8 50,8 50,8
4-8 Through Econ mmWC 38,1 38,1 38,1 38,1
4-9 Through PRI.AH mmWC 38,1 38,1 38,1 38,1
4-10 Through Ducts up to PRECIPITATOR Inlet mmWC 38,1 37,4 36,5 35,2
4-11 Through PRECIPITATOR mmWC 127 127 127 127
4-12 Through Ducts up to IDF Inlet mmWC 30,8 29,9 29,2 28,2
4-13 Through Ducts up to Stack Inlet mmWC 25,4 24,9 2,3 23,5
4-14 Through Stack mmWC 27,9 27,5 26,7 25,8
4-15 Total Loss Through System mmWC 411,9 408,7 404,8 399,5

5-0 MISCELLANEOUS
5-1 Ex. Air Ratio (ECO Out ) % 12,86 12,86 12,86 12,86
5-2 Q Heat Output MW 8,061 7,192 5,572 3,467
LOSS
5-3 Dry Gas Loss % 6,85 6,85 6,85 6,85
5-4 Moisture In Fuel % 35 35 35 35
5-5 Hydrogen In Fuel % 9,01 9,01 9,01 9,01
5-6 Moisture in Air % 0,367 0,367 0,367 0,367
5-7 Carbon Loss % Later Later Later Later
5-8 Radiation Loss % 9,16 9,16 9,16 9,16
5-9 Unaccounted Loss % 3,22 3,22 3,22 3,22
5-10 Total loss % 34,68 34,68 34,68 34,68
5-11 Boiler EFF (HHV) % 94,6 94,6 93,5 91,4
5-12 Boiler EFF (LHV) % 88 88 87 85

Schedule 7.2.2 - 4 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

FUEL AVERAGE COAL

No.
LOAD BMCR 100%TGL
100%TGL 75%TGL
75%TGL 50%TGL
HEAT RELEASE
5-13 Volume ( Gross in Base) MW/m3 0,0378 0,0337 0,026 0,016

1.12 Data for steam generator at all high Pressure

Feed water heater bypass operation
Generator output
Steam generation
Main steam temperature at turbine inlet
Boiler metal temperature at the most
highest parts and its name (area)
Feedwater temperature at the
economizer inlet
Spray water flow
__________________________
(MW) 1 x 10_____________________
(T/H) 1 x 50,5___________________
(°C) 475______________________
(°C) 814______________________
(°C) 120_______________________
(T/H) 1,38______________________

1.13 Bonafide performance data

a. Steam generator efficiency at rated %

with the average coal 50%TMCR 75%TMCR 100%TMCR
Heat losses of steam generator:
Total (%) __6,85__ __6,85__ ___6,85__
Heat loss due to heat in dry flue gas (%) __3,1___ __2,5___ ___1,8___
Heat loss due to moisture in the fuel (%) __6,97___ __6,97__ __6,97__
Heat loss due to moisture from
burning hydrogen (%) __0,367___ __0,367__ _0,367_
Heat loss due to moisture in the
combustion air (%) __0____ ____0____ ___0____
Heat loss due heat to the formation
of carbon monoxide (%) ___0____ ___0____ ___0____
Heat loss due to cacination (%) ___0____ ___0____ ___0____
Heat credit to desulfurization (%) ________ ________ ________
Heat loss due to sensible heat of ash(%) ___3,89___ _3,89___ _3,89__
Heat loss due to radiation and
convection (%) ___9,16__ ___9,16__ __9,16__
Heat loss due to un-counting losses (%) ____-____ ___-_____ ___-_____

b. Emission at boiler maximum with the Worst Coal:

NOx (mg/m3) 850_______________________
NOx with Fuel Oil (HSD) (mg/m3) 0__________________________
SOx (mg/m3) 750_______________________
PARTICLE (mg/m3) 150_______________________

c. Steam generating capacity:

Boiler max. (kg/H) 55________________________

d. Steam pressure at turbine inlet:

VWO (105 % TMCR)__42__kg/cm2g±__2__ kg/cm2

Schedule 7.2.2 - 5 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

BMCR (108 % TMCR)__42__kg/cm2g±__2__ kg/cm2

100% rated __42__kg/cm2g±__2__ kg/cm2
75% rated __42__kg/cm2g±__2__ kg/cm2
50% rated __42__kg/cm2g±__5__ kg/cm2
Minimum load (30% rated) __42__kg/cm2g±__5__ kg/cm2

e. Steam temperature at turbine inlet:

VWO (105 % TMCR) °C± 475 ±5 °C
BMCR (108 % TMCR) °C± 475 ±5 °C
100% rated °C± 475 ±5 °C
75% rated °C± 475 ±5 °C
50% rated °C± 475 ±5 °C
f. Auxiliary power consumption;
For the plant heat rate calculation, the
Total power consumption of following
Equipment shall be guaranteed at each
Test load: °C ± 475 ±5 °C

1.14 Steam generator and auxiliary equipment

50% 75% 100%

Auxiliary power consumption for steam generator kW __Later_ ______ ________

2. DETAIL DATA

2.1 Furnace and boiler

a. Tubes:

Furnace :
Water wall heating surface (exposed) (m2) 350______________________
Other heating surface (exposed) (m2) __________________________
Dimension Width (m) 5,23_______________________
Length (m) 3,79_______________________
Height (m) 11,87_______________________
Volume (m3) 235______________________

Refractory lining thickness:

Base for strength (mm) Later______________________
Wear allowance (mm) Later______________________

Furnace Total:
Total Height (m) 12,06______________________
Total Volume (m3) 239_____________________
Total weight of furnace with Later______________________
full water and highest level of solid (kg) Later______________________

Furnace wall tubes vertical and roof :

Material SA 192___________________
Diameter (mm) 76,2____________________

Schedule 7.2.2 - 6 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Thickness (mm) 4_________________________

Furnace wall horizontal/inclined (except roof) :

Material SA 192___________________
Diameter (mm) 76,2____________________
Thickness (mm) 4_________________________

Furnace tubes except wall tube:

Material SA 192___________________
Diameter (mm) 76,2____________________
Thickness (mm) 4_________________________

Furnace tubes lined with refractory:

Material SA 192___________________
Diameter (mm) 76,2____________________
Thickness (mm) 4________________________
Detail of refractory lining Later____________________
Measure against erosion on any transient zone
around the boundary between exposed tube and
the refractory lining in the furnace Later____________________
Boiler tubes:
Material SA 192___________________
Diameter (mm) 50,8____________________
Thickness (mm) 3,5______________________
Detail of refractory lining Later____________________

b. Headers

Furnace:
Material SA 106 ___________________
Diameter (mm) 318,5_____________________
Thickness (mm) 25,4______________________
Measure against erosion Later______________________
Boiler :
Material SA 106 ___________________
Diameter (mm) 318,5_____________________
Thickness (mm) 25,4______________________
Measure against erosion due to
Solid in flue gas Later______________________

2.2 Drum (Steam drum) and internals

Design pressure (kg/cm2.g) 48

Internal diameter (mm) 1400
Thickness (mm) 60
Length (mm) 8100
Material SA 515-70

Schedule 7.2.2 - 7 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Manhole size (mm) 500 x 500

Number of thermocouples for metal temperature 2
Type of steam purifier Cyclone / Dimester
Nozzle connection for tube and pulpes :

Size Number Pitch Longitudinal

(mm)
Name of connection
a. Feedwater inlet 125 inch 1 600
b. Safety valve 3 inch 1 600
c. Superheater connecting links 4 inch 1 600
d. Roof Tubes 76,2 mm
e. Level Gauge ¾ inch 1
f. Level Transmitter ½ icnh 1

2.3 Economizer

Type (include supporting method/tube type) Bare tube_________________

Heating surface (m2) 400______________________
Tube
Type of tube Bore tube or Extended Fine tube
Distance between tube and tube (mm) 100______________________
Diameter (mm) 50,8_____OD_____________
Required thickness (mm) 3,5______________________
Minimum thickness __________________________
Material SA 192____________________
Length (mm) 5030_____________________
Traverse pitch 100_______________________
Traverse row number __________________________
In flow row number 1148______________________
Distance between walls:
Length (m) 4380______________________
Width (m) 1955_____________________
Flue gas velocity
(each section at boiler max.) (m/s) 20_______________________
Header:
Number 2________________________
Diameter (mm) 218________OD __________
Thickness (mm) 12,7_______________________
Length (mm) 2766_______________________
Material SA 106_____________________
Manhole number and size (mm) 550 x 500 .
Recirculation line of economizer No .

2.4 Superheater and attemperator

Type of superheater (Perdant/Horizontal) Pendant type______________

Schedule 7.2.2 - 8 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Heating surface (m2) Primary Secondary

Convection 430 150
Tube: Primary Secondary
Distance between tube and tube (mm) 90 85
Design temperature (°C) 375 485
Diameter (mmOD) 38,1 38,1
Thickness (mm) 3,5 3,5
Material SA 213-11 SA 213-22
Length (mm) Later Later
Traverse pitch (mm) 40 40

In flow row number 8x2 8x2

Flue gas velocity at boiler max. (m/s) 30 25

Distance between walls:
Length (m) 5,1 5,1
Width (m) 3,8 3,8

Header:
Number 1 1
Diameter (mm) 318,5 318,5
Thickness (mm) 21,44 21,44
Material SA 106 SA 106
Size of outlet connection Later Later
Nozzles (mm in nominal) 200 200
Design metal temperature 400 500
Number of thermocouples for metal
temperature 2 2
Maximum temperature (°C) 375 485
Attemperator:
Type Spray steam Spray steam
Number 1
Location Secondary superheater
Material SUS 304
Control method Later

2.5 Casing, Brick Works, Refractory, Insulation and Lagging:

(for the areas have not been described in other data sheets)

The Bidder shall make copies of the form and continue filling it if necessary to complete the
data sheets in his scope

Inner casing:
Name/Location a)Front b)Side_ c)Rear d)Roof e)____ f)____
Material SA 36
Thickness 3,2

Outer casing:
Name/Location a)Front b)Side_ c)Rear d)Roof e)____ f)____
Material Alluminium
Thickness 0,8

Schedule 7.2.2 - 9 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Brick works:
Name/Location a)Front b)Rear c)____ d)____ e)____ f)____
Material C 16 ______ ______ ______ ______
Thickness Later ______ ______ ______ ______

Refractory:
Name/Location a)Front b)Rear c)____ d)____ e)____ f)____
Material SK 36 ______ ______ ______ ______
Thickness Later ______ ______ ______ ______

Insulation:
Name/Location a)Front b)Rear c)____ d)____ e)____ f)____
Material Silica ______ ______ ______ ______
Thickness ______ ______ ______ ______ ______ ______

Lagging:
Name/Location a)Upper drum
Material SA 36
Thickness 3,2

2.6 Gas Air Heater

Type Tubular

Number 1

Inner dimension of flue gas side:

Length (mm) 2200
Width (mm) 1600
Height (mm) 3048

Each section Primary Secondary Air

Cold section:
Tube material STK 400 STK 400
Tube diameter 76,3 76,3
Tube thickness 2,8 2,8
Tube length 5360 2148
Horizontal pitch 110 110
Horizontal row number 17 17
Vertical pitch 80 80
Vertical row number 20 20

Hot section:
Tube material SA 53 SA 53
Tube diameter (mm) 76,3 76,3
Tube thickness (mm) 2,8 2,8
Tube length approx (m) 5360 2148
Horizontal pitch 110 110
Horizontal row number 17 17
Vertical pitch 80 80

Schedule 7.2.2 - 10 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Vertical row number 20 20

Tube plate

Cold section:
Material SA 36 SA 36
Thickness (mm) 12 12

Hot section:
Material SA 36 SA 36
Thickness (mm) 12 12

Insulation:
Material Silica #80
Thickness (mm) 50 50

Lagging:
Type Bare type
Material SA 36 SA 36
Thickness (mm) 4,5 4,5

Air velocity at boiler max. (m/s) 20 20

Flue gas velocity at boiler MCR (m/s) 25 25

Total weight of gas air heater (kg) Later

2.7 Coal firing system

2.7.1 Coal feed system

a. Coal inlet gate valve:

Type Chain feeder
Operation & control Automatic inverter (speed control)
Number 4set
Material Mfg standard

b. Spreader stoker
Number of stoker 4 set
Manufacturer Jianglian
Size of grate 5,5 x 3,68 m

Type of stoker Travelling grate

Spreader stoker equipment

Performance data :

c. Actual maximum capacity of

Schedule 7.2.2 - 11 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Stoker (kg coal per hour) 13600

at specified
fineness (kg coal per hour) ____________________________________

Max. temperature of preheated

air that can be used in stoker
(ºC) 150
Turn down of each pulverizer without
supplementary firing i.e. range of
flame stability of pulverizer, fans
burners (%) 30

Power consumed by each at

continous rated on (kw) Later_______
steam generator

d. Coal bunker:
Type & shape Steel made
Material SA 36
Thickness (mm) 6
Number 2 per each boiler
Capacity (Ton) 150
Net Volume (m3) 200
Net weight of storage (Ton) 142,56
Total volume (m3) for _6__ hour operating at boiler maximum
Total weight of storage (Ton) 150
Major dimension:
Width (or Diameter) (m) Later
Length (m) Later
Height (m) Later
Lining material SA 36/SUS 304
Inlet size 800 x 800
Outlet size 315 x 250
Installation Front Boiler
Support method Steel made
Emergency coal discharge
chute ____________________________________
Material ____________________________________
Size
Capacity (T/H) ____________________________________
Level monitoring
- Type ____________________________________
- Manufacturer Jianglian mfg
- Number 2 set for each

e. Coal outlet gate valve:

Type Bar Damper
Operation & control ____________________________________

Schedule 7.2.2 - 12 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Number 4 set for each

Material SUS 304
Size 315 x 250
Installation Hopper coal bunker

f. Coal feeder:
Type & manufacturer China & Jianglian
Operation & control Later
Number 4 set for each
Size
Capacity (T/H) 3,5 for each feeder
Turn down ____________________________________
Accuracy (%) ± _________________________________
Cleaning method ____________________________________
Materials contacting with Coal ____________________________________

2.8 Fuel (HSD) Oil firing system:

Oil Pressure (kg/cm2)
Viscosity: ________________________________

2.9 Sootblower

Location Furnace SHT Eco Air Heater

Type a)______ b)Long Retr c)Trav. d)Trav

Manufacturer ________ JLL JLL JLL
Number ________ 1 1 2
Steam flow (Peak) (kg/H) ________ 1,38 1,38 1,38
Steam pressure (kg/cm2g) ________ 14,5 14,5 14,5
Steam temperature (°C) ________ 900 650 650
Control method ________ Automatic
Blowing time (min/each) ________ 2 2 2
Order ________ _________ __________ _________
Warm up flow time (air) ________ _________ __________ _________
Warm up flow valve size ________ _________ __________ _________

Warm up steam flow (kg/H)

_________ ________ __________

2.10 Blow down tank

Type Continuous blow down system

Number 1 set
Tank capacity (m3) 0,960
Design pressure (kg/cm2g) 8
Design temperature (°C) 160
Peak flow down flow (kg/H) 5000
Break down (to describe item numbers)
of peak blow down Later

Schedule 7.2.2 - 13 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

2.11 Air and flue gas duct

2.11.1 Dust

Primary air duct:

Location Before & After FDF & SFDF
Design pressure (mm H2O) 300
Material SA 36
Thickness (mm) 3,2

Flue Gas Duct:

Location After Gas Boiler outlet up to chimney inlet
Design pressure (mm H2O) 250
Material SA 36
Thickness (mm) 3,2

2.11.2 Hoppers:

Soot and ash hopper:

Location Under grate, drum, A/H
Design pressure (mm H2O) 300
Material SA 36/SUS 304
Thickness (mm) 6
Storage capacity for (Hour) Later

2.12 Boiler Make-up Water Pump

Type Motor direct couple multi stage

Manufacturer China
Number 2 for each boiler
Material Mfg standard
Size or Serial No. Later
Capacity (T/H) 60
Pressure (kg/cm2) 55
Revolution (RPM) Later

2.13 Power piping system

Safety valves: Drum Superheater

Reheater
Type __________ ________ ________
Material __________ ________ ________
Size __________ ________ ________
Number __________ ________ ________
Set pressure __________ ________ ________

Schedule 7.2.2 - 14 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Main steam pipe: From superheater outlet to steam turbine

inlet
Route ________________________________
Material SA 106
Diameter (mm) 200
Thickness (mm) 19
Total length approx (mm) Later
Design pressure (kg/cm2) 50

Feedwater pipe:
Route From FWP to BFW
Material Mfg standard
Diameter (mm) 125
Thickness (mm) 7,2
Total length approx (mm) Later
Design pressure (kg/cm2) 55

2.14 Steam Generator Supporting Steel,

Hanger Beams Plat Form, Stairs, Ladders
and Walkways

Steam generator supporting steel structure:

Type Bottom steel structure supported
Manufacturer Mfg standard
Total weight 18,4 ton

Size of steel structure Boiler area GASH area

Height (mm) _______________ ________________
Width (mm) _______________ ________________
Depth (mm) _______________ ________________

Schedule 7.2.2 - 15 PLTU KENDARI

(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

Name of Bidder:
21. PARTIC
PARTICULATE EXTRACTION

Item Description Unit Data

Particulate Extraction

1. Manufacturer/Country of origin Jianglian/China

2. Type Bag filter
3. Number 1 (one) For each boiler
BMCR
Performance Data at BMCR

4. Gas mass flow kg/s 3490

5. Volumetric gas now Nm3/s -
O
6. Gas temperature at inlet C 190
7. Static gas pressure at inlet (gauge) mm WC 38,1
3
8. Dust concentration at inlet mg/Nm >150
3
9. Dust concentration at outlet (AT O2 6%) mg/Nm <100
10. Gas velocity at outlet m/s -
11. Power consumption kW Mfg std
12. Draft loss mm WC 100
13. Ash hopper capacity M3/hr Mfg std
14. Collection efficiency (with all fields in % 99
Schedule 7.2.2 - 16 PLTU KENDARI
(1 x 10 MW)
 BOOK IV
PART 5 FORMS AND SCHEDULES
Schedule 7 Technical Data
Schedule 7.2.2 Stoker Boiler and Auxiliary Equipment

Bidder’s Data Sheet PT HUTAMA KARYA (Persero)

(Bidder’s Name)

operation)
15. Collection efficiency (with any one field out of % -
operation)

Schedule 7.2.2 - 17 PLTU KENDARI

(1 x 10 MW)