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Food Control 21 (2010) 1182–1186

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Food Control
journal homepage: www.elsevier.com/locate/foodcont

Inactivation of Listeria monocytogenes inoculated on disposable plastic tray,


aluminum foil, and paper cup by atmospheric pressure plasma
Hyejeong Yun a, Binna Kim a, Samooel Jung a, Zbigniew A. Kruk a,b, Dan Bee Kim c, Wonho Choe c,
Cheorun Jo a,*
a
Department of Animal Science and Biotechnology, Chungnam National University, Daejeon 305-764, Republic of Korea
b
Department of Animal Science, School of Agriculture Food and Wine, The University of Adelaide, South Australia 5371, Australia
c
Department of Physics, Korea Advanced Institute of Science and Technology, Daejeon 305-701, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: The objective of this study was to investigate the effect of atmospheric pressure plasma (APP) on Listeria
Received 21 September 2009 monocytogenes inoculated onto disposable food containers including disposable plastic trays, aluminum
Received in revised form 25 January 2010 foil, and paper cups. The parameters considered in APP processing were input power (75, 100, 125, and
Accepted 2 February 2010
150 W) and exposure time (60, 90, and 120 s). The bacterial reduction in the disposable plastic trays, alu-
minum foil, and paper cups was associated with increased input power and exposure time of APP. The D10
values were calculated as 49.3, 47.7, 36.2, and 17.9 s in disposable plastic trays, 133, 111, 76.9, and 31.6 s
Keywords:
in aluminum foil and 526, 65.8, 51.8, and 41.7 s in paper cups at 75, 100, 125, and 150 W of input power,
Atmospheric pressure plasma
Listeria monocytogenes
respectively. There were no viable cells detected after 90 and 120 s of APP treatment at 150 W in dispos-
Disposable plastic tray able plastic trays. However, only three decimal reductions of viable cells were achieved in aluminum foil
Aluminum foil and paper cups at 150 W for 120 s. These results demonstrate that APP treatment is effective for inacti-
Paper cup vation of L. monocytogenes and applicable for disposable food containers. However, the type of material is
crucial and appropriate treatment conditions should be considered for achieving satisfactory inactivation
level.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction was detected at a level of 105 CFU/cm2 on stainless steel surfaces


(Kusumaningrum, Ridoldi, Hazeleger, & Beumer, 2003).
Food safety is the most critical issue for both consumers and the There are several traditional decontamination methods and
food industry. Contamination of foods by pathogens induces an they can be divided into thermal and non-thermal sterilization.
enormous social and economical burden on health care. Escherichia Thermal sterilization can inactivate pathogens efficiently but in-
coli, Salmonella typhimurium, Staphylococcus aureus, Listeria mono- duces side-effects in the sensory, nutritional, and functional prop-
cytogenes, and Enterococcus faecalis are general food-borne patho- erties of food. Therefore, it cannot be applied to some foods or
gens that cause severe diseases and in some cases even death. It materials. Moreover, food containers may be also impacted by
has been estimated that in the Unites States alone food-borne dis- thermal treatment. To overcome these disadvantages, non-thermal
eases cause 76 million illnesses, 325,000 hospitalizations and 5000 sterilization methods were developed and used including chemical
deaths each year (Mead et al., 1999). Recent reports from the treatment (Jane, Kang, Michael, Stuart, & Valgene, 2008), ultra vio-
World Health Organization (WHO) have also concluded that the let (Shama, 2007), irradiation (Aziz & Moussa, 2002), high pressure
incidence of food-borne diseases is a growing public health prob- (Garcia-Gonzalez et al., 2007), etc. However, these processes also
lem in both developed and developing countries (WHO, 2007). have certain disadvantages which include high costs of application,
Several studies have suggested that various bacteria, such as requirements for specialized equipments, generation of undesir-
E. coli, S. aureus, and Salmonella. spp., survive not only in food but able residues, extended processing time, and lower efficiency
also on hands, sponges, clothes, and disposable food containers (Brendan & Joseph, 2008). Irradiation is known as one of the best
(Jiang & Doyle, 1999; Kusumaningrum, Putten, Rombouts, & Beu- non-thermal sterilization methods to destroy pathogenic and
mer, 2002). In another study, survival of food-borne pathogens spoilage microorganisms but may induce side-effects such as lipid
oxidation, off-flavor, and loss of nutritional and sensory quality of
food. In addition, this technology needs special facilities and more
* Corresponding author. Tel.: +82 42 821 5774; fax: +82 42 825 9754. consumer acceptance. High pressure processing has also been suc-
E-mail address: cheorun@cnu.ac.kr (C. Jo). cessfully applied in food processing but has limitations in batch

0956-7135/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.foodcont.2010.02.002
H. Yun et al. / Food Control 21 (2010) 1182–1186 1183

size processing and affects the quality of the product (Kruk et al., was uniformly and aseptically inoculated on the disposable plastic
2009). trays, aluminum foil, and paper cups, respectively. The samples
Plasma is an electrically energized state of matter and can be were sealed in a polyethylene bag and incubated at 10 °C for 1 h
generated by electrical discharge (Bogaerts, Neyts, Gijbels, & Mul- to facilitate the attachment of microorganisms to the samples.
len, 2002). Utilization of non-thermal plasma discharges at pres-
sures at or near 1 atm in the ambient condition makes the 2.3. Treatment by atmospheric pressure plasma (APP)
decontamination process practical and inexpensive. In addition,
the fact that the gas temperature in such discharges remains rela- The plasma generator used in the experiment was a capaci-
tively low makes their use suitable for heat-sensitive products. Re- tively-coupled large area system (dimensions: 110 mm  15 mm)
cently, atmospheric pressure plasma (APP) has been applied to the and consisted of a powered rod electrode covered by a dielectric
deposition, coating, synthesis, metallurgy, and etching of thin film material located in a grounded case, and a bottom ground elec-
etc. (Gomez et al., 2009). trode that was placed under the powered electrode and used as a
The highly reactive free radicals (OH, H2O) and H2O2 produced base for material treatment (Fig. 1). The electrode was powered
during APP process are known to play a major role in the inactiva- by a 13.56 MHz rf supply through an impedance matching net-
tion of bacteria (Gilliland & Speck, 1967; Gweon, Kim, Moon, & work. Helium gas with a fixed flow rate of 4 lpm (liter per minute)
Choe, 2009). Reactive oxygen species affect bacterial membrane was introduced for stable plasma generation. The input powers in
lipids by causing the formation of unsaturated fatty acid peroxides. this study were 75, 100, 125, and 150 W and the exposure times
Oxidation of amino acid and nucleic acids may also cause changes were 30, 60, 90, and 120 s. For plasma treatment, inoculated sam-
that result in microbial death or injury. Therefore, APP is intro- ples were placed on the bottom conductor and were in direct con-
duced as a new sanitizing technology in the field of food tact with the plasma at room temperature. The gap distance
processing. between the powered electrode and the treatment surface was
APP processing was effective to inactivate microorganisms in maintained at 6 mm. Inoculated samples without plasma treat-
hard solid foods including nuts and soft foods including apples ments were also prepared as a control. After plasma treatment,
and lettuce (Brendan & Joseph, 2008). Recently, Song et al. (2009) the samples were immediately stored at commercial storage con-
reported that APP was effective to inactivate L. monocytogenes inoc- ditions (25 °C) and microbial analysis was performed.
ulated on sliced ham and cheese. Moon et al. (2009) suggested that
APP of 4 mA conduction current and 60 °C gas temperature condi-
tion was obtained at input power 100 W using helium gas and that 2.4. Microbiological analysis
it could be safely applied to human skin without electrical and
thermal damages. However, evidence of effectiveness on inactiva- After APP treatment, samples were vortexed with sterile saline
tion of pathogens in different foods or food containers is still very solution (NaCl, 0.85%) for 5 min. The samples for the microbiolog-
limited. ical count were prepared in a series of decimal dilutions utilizing
The objective of this study was to investigate the inactivation sterile saline solution. The media used for L. monocytogenes was
effect of APP on L. monocytogenes inoculated on disposable plastic tryptic soy agar (Difco, Laboratories, Detroit, MI, USA). Each diluent
trays, aluminum foil, and paper cups, which are all commonly used (100 l) was spread in triplicate on each agar plate and the plates
for food preparation and serving. were incubated at 25 °C for 48 h, after which the colony formation
units (CFU) per gram were calculated.

2. Materials and methods


2.5. Statistical analysis
2.1. Samples preparation
Three independent trials were conducted with two samples for
treatment combination per each trial in the experiment. One-way
Disposable plastic trays (polystyrene), aluminum foil, and paper
Analysis of Variance (ANOVA) was performed, and when signifi-
cups (pulp) were purchased from a local market located in Daej-
cant differences were detected the differences among the mean
eon, Korea in November 2008. The samples were cut into dimen-
values were identified by Duncan‘s multiple range test using SAS
sions (length x width) of 60  6 mm, then packed into a
software with a confidence level of P < 0.05 (SAS, Release 8.01,
polyethylene pouch. To sterilize the samples, 35 kGy of gamma
SAS Institute Inc., Cary, NC). Mean values and standard errors of
irradiation (AECL, IR-79, MDS Nordion International Co. Ltd., Otta-
the mean are reported.
wa, ON, Canada) was applied at the Advanced Radiation Technol-
ogy Institute, Jeongeup, Korea. The source strength was
approximately 320 kCi with a dose rate of 20 kGy/h at 10 ± 0.5 °C.

Dielectric Powered
2.2. Inoculation
electrode
Three strains of L. monocytogenes (ATCC 19114, 19115, and
19111) were obtained from a Korean Culture Center of Microor-
ganisms (KCCM, Seoul, Korea). Each strain was cultured in a tryptic
soy broth (Difco, Laboratories, Detroit, MI, USA) at 25 °C for 24 h. At
RF
the stationary-phase, a culture of three strains of L. monocytogenes
were transferred aseptically to a 50 ml centrifuge tube and were
source
vortexed for 10 s to ensure a homogenous cocktail. Then, L. mono-
cytogenes were centrifuged (1950g for 10 min at 4 °C) in a refriger-
ated centrifuge (VS-5500, Vision Scientific Co., Seoul, Korea). The
pellet was washed twice with sterile saline (0.85%), and suspended Plasma Sample
in saline to a final concentration of approximately 109 CFU/ml of
the stock cocktail inoculum. The test culture suspension (100 ll) Fig. 1. Diagrammatic representation of plasma generator.
1184 H. Yun et al. / Food Control 21 (2010) 1182–1186

3. Results and discussion 3.2. Effects of APP on L. monocytogenes during storage

3.1. Effects of APP input power on L. monocytogenes survival Table 2 shows the reduction of L. monocytogenes inoculated on
disposable plastic trays, aluminum foil, and paper cups with differ-
The sensitivity of APP treatment of L. monocytogenes inoculated ent input power (W) and exposure time (s) during storage at 25 °C.
on the surface of disposable plastic trays, aluminum foil, and paper Results show that the higher input power of APP was more effec-
cups are shown in Table 1. Calculated D10 values, the exposure tive in inactivation of L. monocytogenes at even shorter exposure
time required to inactivate 90% of a population from the survival times. Inactivation of L. monocytogenes was influenced more by
curves, demonstrated a decreasing trend with the increased input power (W) than by exposure time (s) on disposable plastic trays.
power in all of the materials tested. Initially, the highest D10 values The input power of 75 W resulted in only two decimal reductions
with input power of 75 W were observed on paper cups followed of L. monocytogenes after 120 s, but 150 W resulted in elimination
by aluminum foil and disposable plastic trays (Table 1). The in- of the pathogen (Table 2). APP treatment with 125 W for 60 s or
creased input power from 75 to 100 W reduced the D10 values from longer showed approximately a two decimal reduction, but after
49.3 and 133 s to 47.6 and 111 s on the plastic trays and aluminum storage for 3 days at 25 °C the viable cell number decreased to
foil, respectively, and from 526 to 65.8 s on the paper cups. When undetected levels. After 6 days, the viable cells were reduced be-
the input power was further raised to 150 W the D10 values for dis- low the detection limit with APP treatment of 100 W for 90 s (data
posable plastic trays, aluminum foil and paper cups were reduced not shown). This may be accounted for by the presence of a post-
to 18.0, 31.6, and 41.7 s, respectively. These results clearly suggest treatment effect wherein the APP damaged cells could not recover.
that the efficiency of plasma treatment on L. monocytogenes is The L. monocytogenes inoculated on aluminum foil and paper
highly dependant on surface characteristics of the serving/storage cups showed more resistance by APP treatment in this study. In
material. Kayes et al. (2007) reported that one atmosphere uniform aluminum foil, APP treatment with up to 100 W resulted in only
glow discharge plasma (OAUGDP) treatment resulted in D10 values one decimal reduction, and the decrease of the viable cell number
of 22, 22, and 51 s in S. flexneri, V. parahaemolyticus, and E. coli was very limited after 3 days (Table 2), and even after 6 days (data
O157:H7 at pH 7.0 agar, respectively. However, in agar with pH not shown). APP treatment of aluminum foil with 150 W for 120 s
5.0, D10 values were 19 and 31 s in V. parahaemolyticus and S. ente- showed three decimal reductions in L. monocytogenes.
ritidis, respectively. Ben Gadri et al. (2000) observed D10 values for In the case of paper cups, 2–3 decimal reductions were achieved
E. coli K12 at 6, 33, and 70 s on polypropylene, glass, and agar, by APP at 100, 125, and 150 W for 150 s. However, APP treatment
respectively. It seems that D10 values for these incubated agar with 75 W was not effective for inactivation of microorganisms.
plates depended strongly on pH among other surface characteris- Generally, the inactivation trend of paper cups was similar to alu-
tics. A longer plasma exposure time was also required to achieve minum foil. During the plasma process, the formation of an oxygen
the same inactivation level for dried cultures or cultures embedded functional group occurs at the surface of treated materials through
within agar plugs (Ben Gadri et al., 2000). Bacteria in agar require a the interaction between the active species from the plasma and the
longer penetration time for the antimicrobial active species to dif- surface atoms (Guruvenket, Mohan Rao, Komath, & Raichur, 2004).
fuse to them in the porous medium (Montie, Kelly-Winternberg, & In plasma-solid interactions, the surface of material may be chem-
Roth, 2000). Recently Song et al. (2009) also pointed out the signif- ically and physically modified by plasma processing (Pykonen
icantly different effect in inactivation of L. monocytogenes that were et al., 2008). The membrane surface can be changed by different
inoculated in ham and cheese. The authors indicated that it is pos- functional groups. In particular the groups responsible for surface
sibly due to the sliced ham surface being a little rough compared hydrophilicity such as peroxide, carboxylic acid, ketone/aldehyde
with the smooth surface of the sliced cheese, so the intricate web- and ester groups can be generated and activated by plasma on
bing on the surface of sliced ham provided numerous sites for L. the surfaces (Lai et al., 2006; Weibel, Vilani, Habert, & Achetee,
monocytogenes to attach and potentially evade antimicrobial treat- 2006). Guruvenket et al. (2004) reported that plasma-treated poly-
ment. Park et al. (2008) reported that microwave-induced argon styrene increased ion density and transformed to a hydrophilic
plasma treatment completely sterilized in less than 7 s the silk fab- state through an increase of plasma power (Guruvenket et al.,
rics inoculated with various strains of either bacteria or fungi. 2004). Polystyrene, the major material ingredient in disposable
Bacillus subtilis, Aspergillus niger, Bacillus stearothermophilus, and plastic trays, comprises of saturated hydrocarbons and can be eas-
Saccharomyces cerevisiae with an initial spore density of ily attacked by the reactive species in the plasma (Araya, Yuji,
2.0  104 CFU/cm2 can easily be inactivated within less than one Watanabe, Kashihara, & Sumida, 2007). Wang, Wu, and Li (2008)
second of plasma treatment without forming dangerous or even reported that the inactivation efficiency of microorganisms in poly-
toxic products that would contaminate the food packaging mate- styrene decreased with the addition of sodium carbonate, whereas
rial, polyethylene terephthalate (PET) foils (Feichtinger, Schulz, it increased with the addition of ferrous sulfate. The carbonate pig-
Walker, & Schumacher, 2003). ment coated on paper cups may be one of the reasons for the lower
efficiency of inactivation of L. monocytogenes inoculated on paper
cups by APP.
Recently, the inactivation of food-borne microorganisms by
Table 1 plasma treatment has been reported. Deng, Ruan, Mok, Huang,
Calculated D10 valuesa (s) for Listeria monocytogenes inoculated on different food
and Chen (2007) showed that the number of E. coli 12955 on al-
containers by atmospheric pressure plasma.
monds was reduced by log 5 after 30 s of non-thermal plasma at
Input power (W) D10 value 30 kV and 2 kHz. Critzer, Kelly-Wintenberg, South, and Golden
Disposable plastic tray Aluminum foil Paper cup (2007) reported that reductions of 2–5 log were obtained in
75 49.3 133 526
OAUGDP treatment of 2–5 min in E. coli O157:H7, Salmonella enter-
100 47.6 111 65.8 iridis, and L. monocytogenes on Red Delicious apples. Cold atmo-
125 36.2 76.9 51.8 spheric plasma treatment (12 kV) reduced the number of Pantoea
150 18.0 31.6 41.7 agglomerans and Gluconacetobacter liquefaciens on mango and mel-
a
D10 value is described as the time necessary to reduce the population of cells on to below the detection limit after 2.5 s. However, E. coli required
one log or 90%. The values were determined from plots of the number of survivors 5 s to reach the same level of inactivation and Saccharomyces cere-
versus time (s). visiae was the most resistant and required 10 and 30 s in mango
H. Yun et al. / Food Control 21 (2010) 1182–1186 1185

Table 2
Effects of atmospheric pressure plasma on Listeria monocytogenes (log CFU/g) inoculated on disposable plastic trays, aluminum foil and paper cups during storage at 25 °C.

Input power (W) Exposure time (s) Disposable plastic tray Aluminum foil Paper cup
Storage (day)
0 3 SEMe 0 3 SEMe 0 3 SEMe
aw bx x x
75 0 6.79 5.28 0.146 7.13 6.54 0.220 6.51 6.04 0.228
30 6.07ax 5.11bxy 0.084 6.97ax 6.21bxy 0.162 6.50 6.32 0.124
60 5.26ay 4.58by 0.195 6.86axy 5.92byz 0.076 6.31a 5.34b 0.060
90 4.49z 4.63yz 0.099 6.47ayz 5.74bz 0.092 6.43a 5.21b 0.087
120 4.54z 4.47z 0.156 6.26az 5.61bz 0.045 6.23 5.28 0.263
SEMf 0.165 0.132 0.125 0.092 0.291 0.310
100 0 6.79aw 5.28bw 0.146 7.13w 6.54x 0.220 6.51x 6.04x 0.228
30 5.40ax 4.12bxy 0.088 6.58x 6.16xy 0.134 6.02x 5.92x 0.201
60 4.76ay 4.31ax 0.156 6.19ay 5.71byz 0.087 5.77x 5.41xy 0.296
90 4.38az 3.67byz 0.152 6.09ayz 5.60bz 0.022 5.72x 5.46xy 0.143
120 4.16az 3.50bz 0.231 6.02az 5.51bz 0.042 4.46y 4.72y 0.361
SEMf 0.100 0.148 0.039 0.133 0.276 0.263
125 0 6.79ax 5.28bx 0.146 7.13w 6.54x 0.220 6.51ax 6.04ax 0.228
30 4.93ay 3.58by 0.079 6.56ax 5.62by 0.170 6.11axy 5.36bxy 0.092
60 4.37ay NDbz 0.005 6.02ay 5.54by 0.060 5.36y 5.13y 0.045
90 3.57az NDbz 0.145 5.66az 4.75bz 0.072 4.50y 4.25z 0.420
120 3.33az NDbz 0.122 5.53az 4.49bz 0.162 4.31y 4.19z 0.074
SEMf 0.173 0.030 0.063 0.144 0.292 0.181
150 0 6.79aw 5.28bx 0.146 7.13w 6.54x 0.220 6.51ax 6.04ax 0.228
30 4.41ax NDby 0.022 4.89x 4.38y 0.190 6.02axy 5.15by 0.180
60 3.46ay NDby 0.125 4.77ax 4.31byz 0.090 5.20axy 3.41bz 0.215
90 NDz NDy – 4.51ay 4.13byz 0.110 4.32ay 2.89az 0.632
120 NDz NDy – 4.04z 3.73z 0.120 3.66ay 2.15az 0.634
SEMf 0.042 0.020 0.069 0.158 0.476 0.372

Values with different superscripts (a–d) within the same row and for the same material differ significantly (P < 0.05), values with different superscripts (w–z) within the same
column for the same material differ significantly (P < 0.05), eStandard errors of the mean (n = 6), f(n = 15), ND = viable cells were not detected with a detection limit
at < 101 CFU/g.

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