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QI Analyst 8.

0 Software
for Real-time Statistical Process Control & Analysis

PRODUCT HIGHLIGHTS Improve Product Quality,


Decrease Costs, Accelerate Profits
■ Complete range of real-time and historical SPC charts
and alarms Combining ease of use, powerful statistical techniques,
■ Broad connectivity to plant data sources real-time communications and data source openness,
■ Integration to Industrial Application Server data Wonderware’s QI Analyst 8.0 software provides a
sources NEW! complete real-time SPC software system that empowers
■ Enhanced access to data in the InTouch HMI and every member of your quality team — from operators to
Wonderware Historian quality professionals to decision-makers. The software’s
■ Rapid system and chart configuration real-time SPC analysis gives your production team the
■ User-configurable SPC rules quality information it needs to adjust process parameters
■ Versatile ActiveX SPC chart control for integration into on the fly — lowering costs and improving product
the InTouch HMI, the Visual Basic development system, quality. Traditional off-line SPC systems use historical
Internet Explorer browser and other applications process data and don’t allow real-time corrections of
■ Powerful background monitoring of process data and process excursions.
alarms NEW!
■ ActiveX alarm status and dashboard control NEW! The QI Analyst software’s comprehensive, real-time SPC
■ Rapid setup support for large numbers of products monitoring capability keeps you informed, in real time,
and parts NEW! of developing product quality problems. Armed with
■ Multilingual support NEW! the right process information, you can make the right
■ FDA 21 CFR Part 11 Ready NEW! changes to your process, at the right time.
■ Designed for enterprise–wide implementations
■ Powerful system administration functionality The results — such as improved product quality,
increased productivity and reduced costs — can be
dramatic. And they all can lead to higher profits!
Proactively Manage Product Quality When a rule violation occurs, QI Analyst software
to Improve Plant Performance immediately charts the point in red. In addition,
customizable alarms alert you whenever key data goes
QI Analyst software gives manufacturers the ability to out of specification; so you can start solving quality
proactively monitor real-time process variation — an problems immediately. For example, if a rule violation
important indicator of product quality. Using powerful occurs, the software can call your pager or send
real-time SPC analysis techniques, operators and plant you an email. QI Analyst software is also integrated
decision-makers can make immediate online adjustments with Wonderware’s InTouch HMI and the Industrial
to ensure production quality and consistency. Application Server’s alarm management features. So,
if an SPC rule is violated, the QI Analyst software
In addition, QI Analyst software can leverage can serve alarm information to these important plant
historical data from most data sources within the plant, information systems.
empowering manufacturers to transform common
process data into actionable process information. The You’re never more than a glance or an alarm away from
software can quickly analyze data, plot variations and critical information. A large library of statistics can be
provide information about the performance of your displayed for the overall process, or for any individual
critical plant processes. What’s more, the data source process parameter — aiding in continuous improvement
does not matter — whether it’s Wonderware’s InTouch efforts. Limit sets allow for the easy comparison of two
HMI; the Wonderware Historian [formerly known as the sets of data, accelerating process analysis efforts. Lastly,
IndustrialSQL Server (InSQL) historian]; the Industrial save charts and workspaces as HTML files for easy
Application Server; or any ODBC or OLE DB-supported posting within Web-based applications.
data source, real-time or historical.
All standard SPC charts are included in QI Analyst
Enjoy Rich Features, Whether You Are a Quality software:
Engineer or a Plant-Floor Operator
Variable Charts
QI Analyst 8.0 consists of: ■ X-bar and Range or Sigma
■ QI Analyst 8.0 Controller — A full-featured ■ X-individual and Moving Range
desktop application enables all basic SPC activities ■ Moving Average and Range or Sigma
(data entry, charting, statistical calculations, rule ■ Cusum of Means or Individuals
evaluations and alarming), as well as complete setup, ■ EWMA of Means or Individuals
configuration and administration capabilities. At least
one Controller is required for each QI Analyst net Attribute Charts
work. The Controllers are recommended for Power ■ p
Users, Quality Engineers and Administrators. The ■ np
Controller can run on a specific device (PC) on a ■ c
concurrent basis or on a Terminal Services Server. ■ u
■ Defects Per Million Opportunities (DPMO)
■ QI Analyst 8.0 Workstation — Typically used
on the plant floor, the Workstation enables basic Special Charts and Analysis Tools
SPC activities like data entry, charting, statistical ■ Run
calculations, rule evaluations and alarming. The ■ Histogram (view the data distribution)
Workstation can run on a specific device (PC), on a ■ Scatterplot (view the correlation between
concurrent basis or on a Terminal Services Server. characteristics)
■ Paretos of Nonconformities, Causes, Actions
Maximize Your Processes with a or Rule Violations
Comprehensive SPC Software Solution
Tailor Statistical Rule Sets
Offering a comprehensive selection of SPC charts and to Fit Your Unique Application
powerful statistical tools, QI Analyst software enables
you to pinpoint excessive process variations immediately. A number of industry-specific rule sets are delivered with
It also helps you to be proactive at keeping your lines QI Analyst software, including Western Electric, AIAG,
running smoothly. QI Analyst software automatically tests Juran, Hughes, and Gitlow & Duncan. These rule sets
real-time process data against statistical rules to detect automatically detect process excursions for a host of
trends, runs, patterns and outliers. different industries.
QI Analyst software also facilitates the modification of View SPC Charts from Anywhere in the Plant
supplied rule sets — or you can design your own rule
sets to achieve the most precise statistical analysis of
your unique processes.

COLLABORATION
Put Your Product Quality and Process
Capabilities in Context

QI Analyst 8.0 software is an important component


of Wonderware’s strategy to deliver functionally
rich software solutions for integrated production and
performance management.

The tighter integration of QI Analyst 8.0 software with


Wonderware’s Industrial Application Server and the
Integrate real-time SPC charts into operational displays.
state-of-the-art ArchestrA environment enhances your
system visualization capabilities. QI Analyst software can
Version 8.0’s new ChartService, a Microsoft Windows
also relate production and process-quality information
service, automatically monitors your process data and
to traceability, equipment performance and overall
reports on alarm status via a new alarm dashboard
manufacturing success.
ActiveX control. This control can be embedded in an
HMI like Wonderware’s InTouch HMI, an industrial
This integration of production information enables
Web portal or a customized industrial application
improved documentation and improved production
to automatically communicate SPC alarm status. It
processes. Ultimately, you will provide better products to
can accommodate a large number of critical process
your customers. So, in essence, QI Analyst 8.0 software
parameters and send information to a wide range of
facilitates improvements in operational excellence and
plant personnel.
brand integrity, and fosters an integrated approach to
production and performance management.
Operators and plant decision-makers can keep tabs on
key process parameters, enabling them to proactively
Get Your First Line of Defense into the Game
manage product quality and plant performance. The
alarm dashboard control can be configured to meet each
Operators are a plant’s first line of defense when if
user’s unique information needs.
comes to product quality. However, operators demand
software solutions that do not adversely affect their
activities. QI Analyst 8.0 software can be easily Make Consistent, Real-Time Decisions
configured to provide the real-time SPC information Organization-Wide
operators need to visualize and “steer” real-time product
quality. SPC information can be tailored to each user’s Manufacturing high-quality products at a competitive
individualized needs, so there is less to learn and less price requires a team effort. QI Analyst software
resistance when implementing a real-time SPC system. provides a versatile tool for collaborative decision-
The bottom line is that QI Analyst 8.0 software can give making. QI Analyst software connects your entire quality
operators the quality information they need in real time, team with real-time SPC information, enabling everyone
to positively affect product quality and plant profitability. to proactively reduce excessive process variations
—instead of reacting to them after a problem occurs. In
fact, with real-time SPC data, QI Analyst software can
help you “predict” problems, before they cost you time
and money!
Wonderware’s QI Analyst software offers a rich selection Manufacturers that offer many products can use the
of communication options, giving each member of your new Products/Parts function to quickly set up quality
team immediate access to the same information — for parameters, such as specification and control limits, with
consistent decision-making throughout the organization. minimum effort. Therefore, QI Analyst software can
Customizable alarms can immediately alert key plant monitor a wider range of production parameters, helping
personnel regarding important quality issues (e.g., to maximize application ROI and standardize how SPC
by sending dynamic messages to a pager). The new information is used for plant decision-making.
ChartService and alarm dashboard control provide
operators and management personnel with a visual tool Establish Connections between the Widest
for tracking quality parameters across the entire plant. Range of Open Data Sources

You Don’t Have to Be a Statistics Expert


to Use QI Analyst Software

Wonderware’s QI Analyst 8.0 software was created with


ease of use as a primary goal, resulting in a product that
is intuitive and is very easy to configure and use. Based
on the Microsoft Windows operating system, QI Analyst
software usually offers more than one way to accomplish
the same task — minimizing training time.

Users across the globe rave about the QI Analyst


software’s ease of configuration and use. You don’t
need to be an expert in statistics to use the product. Set
up functional charts in minutes. The new Products/Parts
feature empowers you to configure charts for hundreds of
your products quickly and efficiently. Help is always just
New alarm dash board ActiveX control allows operators
a click away, and an online tutorial and glossary helps
to quickly identify processes out of control
to accelerate results.
Wonderware consistently advocates the use of open
INTEGRATION systems and standards, and builds products based
on this philosophy. QI Analyst software in particular
Decrease Your Ownership Costs with Easy connects to the widest range of open data sources.
Configuration and Maintenance Systems can be configured to collect process data from
multiple data sources. QI Analyst software can enable
Wonderware recognizes that most of today’s plant IT the creation of a new central process database to
departments are stretched thin. That’s why our QI Analyst enhance system performance. Or, it can be configured
software provides a single configuration database along to merely connect to remote and/or legacy process data
with system configuration and maintenance tools that sources to minimize data redundancy. Either way, QI
can be accessed from any workstation on the network Analyst software provides the data-source connectivity
— making configuration and routine maintenance easy required in today’s highly decentralized IT environments.
and efficient.
QI Analyst can easily access:
Any QI Analyst Controller node can be given rights ■ Real-time InTouch tag server data
to modify and build the system configuration. As a ■ Historical process data within the Wonderware
result, one or more system administrators can quickly Historian (formerly known as the IndustrialSQL Server
build or maintain the application. The flexible security or InSQL historian) and Industrial Application Server
features also give IT professionals more control. ■ Any ODBC or OLE DB data source (QI Analyst is an
Tailored access ensures that each user will get the OPC client)
functionality s/he needs. ■ Process data stored in Microsoft SQL Server, Oracle®
and Microsoft Access databases
The QI Analyst software’s Data Entry Assistant provides Integrate QI Analyst Software with Your IT System
a very simple interface for secure, manual data entry. The robust nature of the QI Analyst 8.0 software’s
Wonderware’s FactorySuite® Gateway also facilitates architecture also makes implementation easier than
access to process data associated with the Industrial ever before. You can integrate the software with
Application Server. your IT system using centralized setup and security
features, with the extra benefit of flexibility for system
Achieve Enterprise-Level Scalability with One, customization.
Consistent SPC Solution
Wonderware’s QI Analyst software is designed for
QI Analyst’s architecture can integrate with your organizations with large and varied data sets, a
current IT setup, enabling enterprise-level scalability. complex IT structure, and a need for flexible system
As a result, all of your plants can use the same SPC management.
solution, minimizing long-term ownership costs. The
distributed architecture of Version 8.0 can place real- FDA 21 CFR PART 11 READY
time information at the fingertips of every person in
your organization — without disrupting your current IT Use QI Analyst Software When Keeping
infrastructure. Records in Regulated Industries

Power Users and System Operators Product quality is a key manufacturing concern
Can Access SPC Information in today’s regulated industries such as the
The QI Analyst Controller assists power users to Pharmaceuticals industry. Regulated industries have
create a broad range of SPC charts, and to perform special recordkeeping requirements that must be
many types of statistical analysis. The Controller also built into a SPC tool to allow for validating SPC
enables setup and maintenance capabilities. The QI applications.
Analyst Workstation helps less technical users like
system operators get access to real-time SPC charts and Therefore, QI Analyst 8.0 software provides audit trails
alarms, enabling them to act on process issues before for changes in parameters, alarms and data. Version
they get out of control. 8.0 also supports Windows Integrated Security, making
QI Analyst 8.0 software a good fit for your plant’s
Connect to Legacy Data Sources existing user security model.
Virtually any open process database that’s accessible
on your plant or enterprise network can be used as That’s why Wonderware’s QI Analyst 8.0 software is
a data source by QI Analyst software. As a result, FDA 21 CFR Part 11 Ready. It simplifies and lowers the
the majority of your plant’s legacy plant sources can costs of creating SPC systems in regulated industries
be tapped for valuable SPC monitoring and analysis. such as Pharmaceuticals, Food and Beverage, Power-
Plant performance monitoring efforts can therefore be Generation and others.
increased — driving greater awareness of real-time
product quality and plant performance.

Use QI Analyst Software throughout Multinational


Manufacturing Enterprises
QI Analyst software has been localized in many major
languages so that applications can be used throughout
modern multi-national manufacturing enterprises.

Bridge the Skill-Level Gap


Wonderware’s QI Analyst software can empower your
entire team by enabling immediate communication
between multiple users at a variety of skill levels, via
one accessible interface.
A VARIETY OF PLANT PERSONNEL CAN Quality Personnel
BENEFIT FROM QI ANALYST SOFTWARE
The QI Analyst Workstation enables Quality Personnel
QI Analyst 8.0 software is designed to enhance today’s to take measurements, enter data automatically through
most powerful enterprise-wide manufacturing systems. It their gages, or enter data manually to verify that the
therefore benefits a wide range of functional groups. variables or attributes entered yield a process that is
stable and in control. Custom SPC reports using Microsoft
Quality Managers Excel spreadsheet software or Word can be created and
distributed to plant personnel.
Using the QI Analyst Controller, Quality Managers can
set up data tables (logical groupings of variables and/or IT Managers
attributes to be collected and analyzed), charts, statistical
rules, and alarms to maintain real-time control of online Using QI Analyst Controller, IT Managers can use QI
manufacturing processes. They can also analyze “old” Analyst software to manage all user accounts. The
process data off-line, manipulating limits and probing the Manager can set rights, define log-on profiles, and
data for useful process improvement information. maintain the QI Analyst network through a few, intuitive,
Plant-Floor Operators easy-to-use dialog boxes. The flexible security model is
easy-to-use. Plus , because all the administrative data is
Using the QI Analyst Workstation, Plant-Floor Operators maintained in one database, one person should be able
can watch the various process charts, enter data to easily manage the QI Analyst network, regardless of
— manually or automatically — and receive alarm how large it gets.
notification if any of the charts they are monitoring violate
statistical rules. User workspaces can be set up for each Corporate Personnel
operator so that, upon login, the software automatically
pulls up that operator’s charts, re-establishes data links, Corporate Personnel can use QI Analyst charts, alarms
and begins charting and alarming. Alarm dashboards and tables to analyze real-time SPC information when
linked to the new Alarm Status Service can be configured making decisions about valuable plant assets and how
to enable quick verifications of SPC alarm status via to increase profitably. QI Analyst software can be
green/red-light displays. embedded in the plant information Web portal, which
can be set to refresh either automatically or manually.

Wonderware • 26561 Rancho Parkway South, Lake Forest, CA 92630 • Tel: (949) 727-3200 • Fax: (949) 727-3270
www.wonderware.com

Contact Wonderware or your local Wonderware Distributor for more information about industrial automation and information software solutions.

© 2007 Invensys Systems, Inc. All rights reserved. No part of the material protected by this copyright may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying, recording, broadcasting, or by any information storage and retrieval system,
without permission in writing from Invensys Systems, Inc.

Invensys, Wonderware, ArchestrA, QI Analyst, InTouch, IndustrialSQL Server, InSQL, and FactorySuite are trademarks of Invensys plc, its subsid-
iaries and affiliated companies. Microsoft, Windows, Microsoft Windows, ActiveX, Visual Basic, Internet Explorer, and Excel are trademarks or
registered trademarks of Microsoft Corporation. All other brands and product names may be the trademarks or service marks of their respective
owners.

PN 15-0177 Rev 2/07

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