product

Information on gas burner

Precision as standard
Weishaupt monarch® Gas burner WM-G10
Advanced technology starts from tradition
The new monarch® gas burner

The Monarch® logo has represented performance and quality in burner industry for over 50 years

For over five decades, Weishaupt monarch® series burners have

been used at various heating and industrial process applications.
Over this period of time, they have built an excellent reputation for
Weishaupt.

With the new WM-G10 gas burner, this success story is con-
tinued. The most modern technology combines with a compact
design allows this high performance burner to be universally
utilized in various applications.

2
Digital.
The digital combustion manage-
ment system results in an eco-
nomical and safe burner opera-
tion. The controls are easy to use.
Compact.
The streamlined shape of the
burner casing and the specially
designed air ducting make it
possible to achieve high capac-
ity with compact size.
Quiet.
Thanks to the newly designed
blower unit, the new Monarch
burners operate with lower sound
levels.
3
Digital
Digital combustion management
means: optimum combustion val-
ues, always repeatable operating
points and easy handling.
Weishaupt gas burners of WM-G10
series are equipped with electronic fuel
air ratio controller and digital combus-
tion manager as standard. Modern
heating applications require precise and
always repeatable correct mixture of
fuel and air. Only this way, optimum
combustion values can be guaranteed
for a long period of time.
Simple operation
The programming of burner function is
performed via the Display and Control
unit. The unit is connected to the com-
bustion manager via a BUS system.
This way, adjustment of the burner is
user friendly.
Flexible communication possibilities
The integrated interface makes it possi-
ble to receive and send all required in-
formation and control commands from
and to the BMS system. If required, a
modem can be installed so that remote
monitoring and remote diagnostic func-
tion can be activated.
Communication with external sys-
tems
The system supports several communi-
cation protocols for connecting to BMS
system if data has to be exchanged
between burners and other heating sys-
tems with PLC devices.
For control and management functions,
Weishaupt offers ProGraf NT - a
software product that provides a real
time solution to meet all requirements.
Advantages of new technology
Digital combustion management makes
burner operation user friendly and safe.
The most important benefits are:
• No additional burner controls are re-
quired since this function is already
taken care by the combustion man-
ager. Fuses and eventually mains dis-
connect switch are the only addi-
tional items required.
• Less installation work means less er-
rors: the burners are tested as a
complete unit at the factory.
• Commissioning and service work take
less time. The initial presetting of the
burner is carried out at the factory. On
site, only the site specific operating
points have to be adjusted.

System overview
Digital Combustion management W-FM 50 W-FM 100 W-FM 200
Combustion manager for intermittent operation l l l
Combustion manager for continuous operation l l
Flame sensor for intermittent operation ION/QRC/QRB ION/QRI/QRB ION/QRI/QRB
Flame sensor for continuous operation ION/QRI ION/QRI
Number of actuator (max.) 2 pcs 4 pcs 6 pcs
Servomotors with stepping motors l l l
Compatible with Variable Speed Drive operation l l
O2-Trim (optional) l
Single fuel operation l l l
Dual fuel operation l l
Integrated self tuning PID-Controller for
Optional l
Temperature or Pressure

Control unit (max. distance) 65 ft (20 m) 325 ft (100 m) 325 ft (100 m)

Fuel meter interface l1) l
Combustion efficiency display (w/ optional sensors) l
eBUS / Modbus interface l l l
PC-supported commissioning l l l

1) Not in conjunction with variable speed drive operation

4
 Air damper
stepping motor

Gas butterfly
stepping motor

Landline or
wireless

Remote communi-
cation modem
W-FKM

Combustion Display and BMS/ PLC Visualization via HMI

manager W-FM 50 control unit
or W-FM 100/200
Example of connection schematic with W-FM 50 (Future model)

5
Compact and quiet
The new Weishaupt monarch®
WM-G10 gas burner is compact,
powerful and quiet. It is the result of
further development of the leg-
endary monarch® series.
Advanced fan technology
Right from the earliest developmental
stages of this new burner generation,
particular emphasis was placed on a
compact, aerodynamic construction and
low noise levels.
To realize this goal, completely new air
intake and air damper control were de-
veloped. The special casing design in
conjunction with the new air intake and
air damper technology result in an in-
creased fan pressure and therefore
more power from a compact design.
The air damper control is responsible for
a linear characteristic even in the low
firing rate. And in conjunction with the
standard air intake sound absorber, this
ensures quieter burner operation.
Quick commissioning, easy mainte-
nance
All WM-G10 burners are shipped out
with an adjustable mixing head. Final
adjustment is to be performed via com-
missioning program in the combustion
manager.
All components such as mixing head, air
damper and combustion manager are
easily accessible. Therefore mainte-
nance and service work can be per-
formed easily and quickly. The standard
hinged flange allows an ideal service
position for the burner.
Matching to various combustion cham-
ber geometries can be performed di-
rectly on the burner. The flame and the
ignition process can be observed via
the integrated viewing port.
6
Flexible control capability
All WM-G10 burners are available as
sliding two stage/ modulating versions.
This allows flexible control possibilities,
which make the burner universally
adaptable to various applications. With
modulating operation, burner output
can be matched automatically to the re-
quired heat demand within its operating
range.
Low NOx operation
NOx emissions are even lower than
those from burners with standard mixing
head. This is achieved by a higher de-
gree of recirculation of the combustion
gases in combustion chamber.
Essential for low NOx emission is the
combustion chamber dimensions, the
combustion chamber loading and type of
combustion system (3 pass or reverse
flame)
Fuel
Natural gas
Propane
Application areas
Weishaupt gas burner WM-G10 is
compatible for:
• installation on heat exchanger
• hot water boiler
• low and high pressure steam boiler
• intermittent and continuous operation
• installation on hot air generator
The combustion air must be free from
any aggressive chemical substances
(Halogen, Chloride, Fluoride, etc) and
contamination (dust, building materials,
steam, etc). For many cases an external
air ducting to the burner is recom-
mended as an option.
Permissible environmental condi-
tions:
• Operation temperature
-15 to +40°C (5 to 104F)
• Air humidity: max. 80% relative
humidity, no condensation
• Operation indoor only
• For installation in unheated rooms un-
der some circumstances special solu-
tions are required (contact weishaupt)
Any discrepancy from the above de-
scribed applications requires written
confirmation from Weishaupt Corpora-
tion. The maintenance interval may be
shortened according to conditions
where the burners are installed.
Approvals
The burner is in compliance with most
European and North American applica-
ble standards.
Summary of the most important
benefits:
• Digital combustion manager for all fir-
ing rates
• More compact design in comparison
with burners in the same rating class
• Quiet operation due to air inlet
equipped with sound absorbing mate-
rial
• High performance blower due to spe-
cially designed blower geometry and
air damper control system
• All WM-G10 Burners are equipped
with adjustable flame tube
• Protection class IP 54 as standard
• Easy access to all components, such
as: mixing assembly, air damper and
combustion manager
• Safe operation due to standard sliding
two stage or modulating operation
• Computer aided function test of each
individual burner in factory
• Excellent price to performance ratio
• Worldwide service network
Outstanding design
Burner motor Digital Combustion manager and burner
Making quality visible has been our phi- mounted control and operating unit
losophy since the company was founded
by Max Weishaupt. Electronic ignition unit

This highest standard is applied in all ar- Burner casing can be hinged
eas of Weishaupt’s business; in its archi- opened to left or right
tecture, its design and its products.
Mixing assembly
Numerous design prizes document our
success. The monarch WM10 burner Flame sensor
has received the reddot award for its ex-
cellent product design.

Actuator for
gas butterfly

Cable entry

Actuator for air

damper control

Air damper

Noise dampened
inlet casing

Protection grid

Blower wheel

7
Burner selection gas burner
WM-G10 version ZM
Version ZM
[ “WC ] Burner model WM-G10/1-A ZM [ “WC ] Burner model WM-G10/2-A ZM
Flame tube G1/2a, 115-95K Flame tube G3/2a, 133-100K
Firing rate MBH Natural gas 136 – 1,360 Firing rate MBH Natural gas 220 – 2,200
Propane 185 – 1,360 Propane 260 – 2,200
2 3

1.5 2.5
2
1
1.5
0.5 1

0 0.5
0
-0.5
-0.5
-1 -1
[MBH] 0 150 300 450 600 750 900 1,050 1,200 1,350 1,500 [MBH] 0 250 500 750 1,000 1,250 1,500 1,750 2,000 2,250 2,500

[ “WC ] Burner model WM-G10/3-A ZM [ “WC ] Burner model WM-G10/4-A ZM

Flame tube G5/1a, 173-100K Flame tube G5/2a, 173-115K
Firing rate MBH Natural gas 375 – 3,400 Firing rate MBH Natural gas 410 – 4,250
Propane 480 – 3,400 Propane 680 – 4,250
5 5

4 4

3 3

2 2
1 1

0 0

-1 -1

-2 -2
[MBH] 0 500 1,000 1,500 2,000 2,500 3,000 3,500 [MBH] 0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000

The ratings given are based on fuel with low calorific Natural gas firing rate with flame tube Propane firing rate with flame
tube
value, an air temperature of 68F (20°C) and an installation Closed Closed
altitude of 0 ft. (0 m). Capacity reduction of approx. 1% per Open Open
325 ft (100 m) above sea level must be taken into
consideration.

Burner nomenclature
WM – G 10 /3 –A / ZM – LN (LowNox)
Sliding two stage/ modulating
Construction type
Capacity
Burner size
G = Gas
Weishaupt Burner monarch® series

8
Burner selection gas burner
WM-G10 version ZM-LN
Version ZM-LN
[ “WC ] Burner model WM-G10/1-A ZM-LN [ “WC ] Burner model WM-G10/2-A ZM-LN
Flame tube WM10/1-3a, 105x36 Flame tube WM10/2-3a, 120x41
Firing rate MBH Natural gas 185 – 1,195 Firing rate MBH Natural gas 220 – 2,200
Propane 255 – 1,195 Propane 260 – 2,200
2 3

1.5 2.5
2
1
1.5
0.5 1

0 0.5
0
-0.5
-0.5
-1 -1
[MBH] 0 150 300 450 600 750 900 1,050 1,200 1,350 1,500 [MBH] 0 250 500 750 1,000 1,250 1,500 1,750 2,000 2,250 2,500

[ “WC ] Burner model WM-G10/3-A ZM-LN The ratings given are based on fuel with low calorific
Flame tube G5/3a, 162x50
Firing rate MBH Natural gas 425 – 3,050
value, an air temperature of 68F (20°C) and an installation
altitude of 0 ft. (0 m). Capacity reduction of approx. 1% per
5 325 ft (100 m) above sea level must be taken into
4 consideration.
3

2
1

0
-1
-2
[MBH] 0 500 1,000 1,500 2,000 2,500 3,000 3,500

Natural gas firing rate with flame tube Propane firing rate with flame
tube
Closed Closed
Open Open

9
Technical Data
Scope of delivery
Technical Data
Burner model WM - G10/1-A / ZM WM - G10/2-A / ZM WM - G10/3-A / ZM WM - G10/4-A / ZM
Burner motor Weishaupt D90/50-2/1 D90/50-2/1 D90/90-2/1 D90/90-2/1
Motor horsepower HP (kW) 1.14 (0.85) 1.14 (0.85) 2.1 (1.6) 2.1 (1.6)
FLA A 2.3 (460 V) 2.3 (460 V) 3.4 (460 V) 3.4 (460 V)
Motor fusing (NEC) - external* A (@ 208 - 575 V) 10 - 4 10 - 4 15 - 5 15 - 5
Speed (60 Hz) rpm 3,400 3,400 3,360 3,360
Combustion manager Model W-FM 50 W-FM 50 W-FM 50 W-FM 50
Air actuator Model STE 50 STE 50 STE 50 STE 50
Gas actuator Model STE 50 STE 50 STE 50 STE 50
Approximate weight lb (kg) 125 (56) 125 (56) 125 (56) 125 (56)

Burner model WM - G10/1-A / ZM-LN WM - G10/2-A / ZM-LN WM - G10/3-A / ZM-LN

Burner motor Weishaupt D90/50-2/1 D90/50-2/1 D90/90-2/1
Motor horsepower HP (kW) 1.14 (0.85) 1.14 (0.85) 2.1 (1.6)
FLA A 2.3 (460 V) 2.3 (460 V) 3.4 (460 V)
Motor fusing (NEC) - external* A (@ 208 - 575 V) 10 - 4 10 - 4 15 - 5
Speed (60 Hz) rpm 3,400 3,400 3,360
Combustion manager Model W-FM 50 W-FM 50 W-FM 50
Air actuator Model STE 50 STE 50 STE 50
Gas actuator Model STE 50 STE 50 STE 50
Approximate weight lb (kg) 125 (56) 125 (56) 125 (56)

Voltages and frequencies: Standard burner motor:

As standard, the burners are suitable for three phase alternating current with Isolation class F, IP54 protection
voltages available between 208 - 600V, 60Hz. Different voltages and frequency
available on request.

Scope of delivery
Description WM-G10/1-A / ZM WM-G10/2-A / ZM WM-G10/3-A / ZM WM-G10/4-A / ZM
WM-G10/1-A / ZM-LN WM-G10/2-A / ZM-LN WM-G10/3-A / ZM-LN
Burner casing, Hinge flange, Burner cover, Weishaupt l l l l
Burner motor, Inlet casing, Blower wheel, Flame tube,
Ignition unit, Ignition cable, Ignition electrodes, Combustion
manager with control unit, Flame sensor, Actuators, Flange
gasket, Limit switch on burner flange, Mounting bolts.
Combustion manager W-FM 50 l l l l
Double gas valves l l l l
Gas butterfly valve l l l l
Air pressure switch l l l l
High/ Low gas pressure switches l l l l
Adjustable flame tube l l l l
Actuators for air damper and gas butterfly valve l l l l
* Each installation has to be engineered according to local codes and standards to the satisfaction of the Authorities Having Jurisdiction

10
Part numbers, Accessories
Gas train arrangement
Burner part numbers
Burner model Version Part-Nr. Burner model Version Part-Nr.
WM - G10/1-A ZM 217 110 10 WM - G10/1-A ZM-LN 217 110 11

WM - G10/2-A ZM 217 110 20 WM - G10/2-A ZM-LN 217 110 21

WM - G10/3-A ZM 217 110 30 WM - G10/3-A ZM-LN 217 110 31

WM - G10/4-A ZM 217 110 40

Accessories
Special accessories WM - G10/2-A / ZM WM - G10/3-A / ZM WM - G10/4-A / ZM WM - G10/2-A / ZM-LN WM - G10/3-A / ZM-LN
Flame tube extension 4” (100 mm) 250 030 03 250 030 06 250 030 09 250 030 15 250 030 18
8” (200 mm) 250 030 04 250 030 07 250 030 10 250 030 16 250 030 19
12” (300 mm) 250 030 05 250 030 08 250 030 11 250 030 17 250 030 20
Flange for inlet air ducting 250 030 24 250 030 24 250 030 24 250 030 24 250 030 24
Solenoid valve for continuous 250 030 21 250 030 21 250 030 21 250 030 21 250 030 21
operation
W-FM 100 in lieu of W-FM 50 250 030 74 250 030 74 250 030 74 250 030 74 250 030 74
W-FM 200 in lieu of W-FM 50 with
integrated modulating controller,
VSD module and interface for
fuel meter 250 030 75 250 030 75 250 030 75 250 030 75 250 030 75

Gas train arrangement

9 Low gas pressure switch
Prevents burner operation under low gas pressure conditions.

Gas pressure regulator

Compensates for possible gas pressure fluctuations in the
gas supply line. The gas regulator is responsible for a constant
gas pressure and consistent gas throughput. The required
setting pressure/ manifold pressure is to be
adjusted using this device.

High gas pressure switch

P P Prevents burner operation under high gas pressure conditions.

Gas butterfly valve

2 3 4 1 5 8 The butterfly valve controls the amount of gas corresponded
1 Isolating valve to the gas pressure.
2 Gas pressure regulator
3 Low gas pressure switch
4 Double gas valves
5 High gas pressure switch
8 Integrated gas butterfly valve
9 Burner
This gas train configuration is for reference only. Actual gas train configuration may vary depending on applicable codes/ regulations

11
Dimensions
Dimensions given are approximate values. We reserve the right to make changes in line with future developments.

d1

h1

h3
h2
l4

Burner Dimensions in inches and (mm)

Model l1 l2 l3 l4 b1 b2 b3 b4 b5 h1 h2 h3 h4 r1 r2

WM-G10/1 ZM 31.5 8.1 4.4 – 5.0 3.5 10.9 12.1 10.6 12.3 8.4 17.5 6.6 12.3 5.1 28.3 26.9
(799) (205) (113 – 128) (88) (276) (307) (270) (312) (214) (445) (167) (313) (130) (718) (682)

WM-G10/2 ZM 32.0 8.1 6.5 – 6.9 3.9 10.9 12.1 10.6 12.3 9.1 17.5 6.6 12.3 5.5 28.3 26.9
(813) (205) (164 – 176) (98) (276) (307) (270) (312) (232) (445) (167) (313) (140) (718) (682)

WM-G10/3 ZM 32.8 8.1 7.8 – 8.8 4.3 10.9 12.1 10.6 12.3 9.1 17.5 6.6 12.3 6.4 28.3 26.9
(833) (205) (199 – 224) (108) (276) (307) (270) (312) (240) (445) (167) (313) (162) (718) (682)

WM-G10/4 ZM 32.8 8.1 7.7 – 8.7 4.3 10.9 12.1 10.6 12.3 9.1 17.5 6.6 12.3 6.4 28.3 26.9
(833) (205) (195 – 220) (108) (276) (307) (270) (312) (240) (445) (167) (313) (162) (718) (682)

WM-G10/1 ZM-LN 32.8 8.1 5.1 – 5.7 3.5 10.9 12.1 10.6 12.3 8.4 17.5 6.6 12.3 5.1 28.3 26.9
(833) (205) (129 – 144) (88) (276) (307) (270) (312) (214) (445) (167) (313) (130) (718) (682)

WM-G10/2 ZM-LN 32.8 8.1 5.2 – 5.6 3.9 10.9 12.1 10.6 12.3 9.1 17.5 6.6 12.3 5.5 28.3 26.9
(833) (205) (132 – 143) (98) (276) (307) (270) (312) (232) (445) (167) (313) (140) (718) (682)

WM-G10/3 ZM-LN 32.8 8.1 7.0 – 7.8 4.3 10.9 12.1 10.6 12.3 9.1 17.5 6.6 12.3 6.4 28.3 26.9
(833) (205) (177 – 197) (108) (276) (307) (270) (312) (240) (445) (167) (313) (162) (718) (682)

Burner Dimensions in inches and (mm) Drilling dimensions for appliance

Model d1 d2 d3 d4 d5 d6
d3
WM-G10/1 ZM 5.1 7.7 M10 5.3 6.3 - 6.7 DN25
(130) (195) (135) (160 - 170)

WM-G10/2 ZM 6.3 8.3 M10 6.5 7.3 DN40

(160) (212) (165) (186)

WM-G10/3 ZM 7.9 10.2 M10 8.3 9.3 DN50

(200) (260) (210) (235)

WM-G10/4 ZM 8.5 10.2 M10 8.7 9.3 DN50

(215) (260) (220) (235)
d4
WM-G10/1 ZM-LN 5.0 7.7 M10 5.3 6.3 - 6.7 DN25
(127) (195) (135) (160 - 170) d5

WM-G10/2 ZM-LN 6.3 8.3 M10 6.5 7.3 DN40

(160) (212) (165) (186)

WM-G10/3 ZM-LN 7.9 10.2 M10 8.3 9.3 DN50

(200) (260) (210) (235)

12
That is not a Facade. Weishaupt has been one of the leading
company in heating and combustion industry since years
with headquarter in Schwendi and branches all over the
world. That is Reliability.
Weishaupt is Trustworthy, quality,
Reliability. good customer service,
The family business in innovation and experi-
Schwendi was estab- ence are values on
lished by Max which the Pioneer Max
Weishaupt in 1932. Weishaupt established
Represented in 55 his company. All this
countries by branch of- combined in a word is
fices and subsidiaries reliability.
Weishaupt is interna-
tional leader in the ar- Therefore stands
eas of combustion tech- Weishaupt today.
nology and heating
applications.

13
That is not an Imagination. Continuous research
and development at Weishaupt guarantee clean
and efficient burners.
That is Reliability.

14
Developing improvement.
Weishaupt recognizes the signs of time
and researches perpetually to get more
efficient and environmental friendly
burner systems.

This way not only Weishaupt prevents

largely unnecessary energy cost but
also actively contributes in conserving
the environment.

15
 Weishaupt Corporation
6280 Danville Road
Mississauga, ON L5T 2H7, Canada
Ph: (905) 564 0946
Fax: (905) 564 0949
www.weishaupt-corp.com

Weishaupt America Inc.

2587 Millenium Drive, Unit A
Elgin, IL 60124, USA
Ph: (847) 531 5800
Fax: (847) 531 5855
www.weishaupt-america.com

Print No. 83206316, March 2009

Printed in Germany. All rights reserved.

Regular maintenance reduces heating Weishaupt customer service is there for

costs and environmental pollution. Only a you all year round. Whenever you need
properly adjusted burner can save energy help, be it the supply of spare parts,
and be environmentally friendly. Behind technical advice or a site visit. We are there
each Weishaupt burner stands the whole when you need us.
Weishaupt customer service organization.
The outstanding efforts made in mainte-
nance and service justify the enormous
trust placed in Weishaupt’s burners, for at
Weishaupt, product and customer service
belong together.