2010

Productline.Components.
ROTARY VALVES
DIVERTER VALVES
GATE VALVES
SPECIAL COMPONENTS

>compounding & extrusion >materials handling >service

02 >>
>PLASTICS
KEY COMPONENTS, DEVELOPED AND PRODUCED IN HOUSE
Components from Coperion prove their high functionality
worldwide in a large number of bulk handling plants.
The experience in the field flows straight into the develop-
ment of our components. Therefore it is guaranteed, that
optimized components at the highest technical level are
available for the demanding applications of our customers.
Even plastics, chemical products, food or minerals - we have
for every application the suitable solution:
Bulk Material Components.
>CHEMICAL PRODUCTS >FOOD
ROTARY VALVES
For feeding bulk materials into pneumatic conveying
systems and discharging out of hoppers and silos.
Coperion has worldwide the largest product range.
We are able to fulfil all requirements of a modern bulk
handling plant in all sizes and pressure ranges.
DIVERTER VALVES
Bulk flow has to be distributed an collected. For that
diverter valves with the highest demand on functionality
and operational safety are used. For product pureness
deposit-free and CIP capable diverter valves are indis-
pensable. Their maintenance-free operation is a deciding
factor for the profitability of the plant. Diverter valves
from Coperion fulfil these numerous requirements even
at high pressure and temperature ranges.
<<03
>MINERALS
SHUT OFF VALVES
Shut-off valves for bulk materials must close trouble-free in
the flowing bulk material and in the product column. The
slide gate should not jam or block, and the bulk material
should not be squeezed. Slide gates from Coperion fulfil
exactly these requirements.
SPECIAL COMPONENTS
Blending, heating, cooling, deflecting,...
all these terms can be fulfilled economically.
04 >> INDEX | ROTARY VALVES | DIVERTER VALVES | SPECIAL COMPONENTS Coperion Components. <<05
THE COMPLETE PRODUCT LINE FOR EFFICIENT PLANTS.

ROTARY VALVES FOR POWDERS ROTARY VALVES FOR PELLETS DIVERTER VALVES GATE VALVES

6 ZXQ ROTARY VALVE 3.5 BAR 18 ZVH ROTARY VALVE 3.5 BAR 36 WEK TWO-WAY-DIVERTER VALVE 56 FUH UNIVERSAL GATE VALVE 3.5 BARG
Blow-through valve Discharge and metering valve for pneumatic Single channel diverter valve for Shut-off gate valve for silo and
for pneumatic conveying conveying, especially for slow motion conveying pneumatic conveying of pellets hopper outlets

10 ZAQ ROTARY VALVE 3.5 BAR 20 ZVB ROTARY VALVE 1.5 BAR 38 WET TWO-WAY-DIVERTER VALVE 58 FUS UNIVERSAL GATE VALVE 1.5 BARG
Discharge and metering valve Discharge and metering valve for Single channel diverter valve for Shut-off gate valve for silo and
for universal application universal applications pneumatic conveying of pellets hopper outlets

12 ZXD ROTARY VALVE 1.5 BAR 22 ZVD ROTARY VALVE 1.5 BAR 40 WYK TWO-WAY-DIVERTER VALVE
Blow-through valve Discharge and metering valve for Single channel diverter valve
for pneumatic conveying universal applications for pneumatic conveying SPECIAL COMPONENTS

14 ZRD ROTARY VALVE 1.5 BAR 24 ZGM ROTARY VALVE 1.5 BAR 42 WRK TWO-WAY-DIVERTER VALVE 62 CFB COMBIFLOW®-BLENDER
Discharge and metering valve Metering valve for pellets Pipe diverter valve for pneumatic Silo cone blender for pellets
for universal applications conveying

16 ZKD ROTARY VALVE 1.5 BAR 44 WZK TWO-WAY-DIVERTER VALVE 64 FCB FLUIDCONE-BLENDER
Discharge and metering valve OPTIONS AND Dual channel diverter valve Silo cone blender for powders
for universal applications ACCESSORIES FOR ROTARY VALVES for pneumatic conveying

26 VERSIONS 46 WHK TWO-WAY-DIVERTER VALVE 66 LMR-X AIR VOLUME CONTROL UNIT

Materials and Options Single channel diverter valve For pneumatic conveying
for pneumatic conveying

28 HYGIENIC COMPONENTS 48 WHT TWO-WAY-DIVERTER VALVE 68 BULK-X-CHANGE®

Rotary valves and diverter valves Single channel diverter valve Heat exchanger for bulk materials
for pneumatic conveying

30 DUROPROTECT®–WEAR RESISTANT COMPONENTS 50 WGV TWO-WAY-DIVERTER VALVE 70 GAB GAMMA-BEND®

Rotary valves and diverter valves Diverter valve for gravity pipes Pipe bend for dilute phase conveying of
pellets for prevention of angel hair

32 ACCESSORIES 52 DWR MULTI-WAY DIVERTER VALVE 72 PN 80 SAMPLER

Leakage gas collector, feeding shoe, Diverter valve for pneumatic For taking samples out of hoppers
Rotorconveyor®, extraction device conveying or gravity pipes
06 >> PROGRAM OVERVIEW Rotary Valves. <<07
THE COMPLETE SPECTRUM FOR EACH APPLICATION.

Powders < 1 mm Pellets 1-10 mm

ZXQ ZAQ ZXD ZRD ZKD ZVH ZVB ZVD ZGM

Pressure [bar] 3.5 3.5 1.5 1.5 1.5 3.5 1.5 1.5 1.5

Plastics

General Chemicals

Minerals

Food COPERION ROTARY VALVES COME WITH THE ASSURANCE OF DECADES OF

EXPERIENCE, KNOW-HOW AND PROPRIETARY DEVELOPMENT,
AND MANUFACTURING WITH TOP QUALITY MATERIALS.

ROTARY VALVES FOR POWDERS

The advantages of application know-how – Large inlet.
Restriction free product flow. High filling efficiency.

ROTARY VALVES FOR PELLETS

The advantages of Coperion valves for pellets – Patented anti-chopping
inlet geometry. Safe starting under full product load.

OPTIONS AND ACCESSORIES FOR ROTARY VALVES

Optional execution of the valve for the individual application
to ensure reliability.

TYPE CODE, FOR ROTARY VALVES

ZRD 400.1 – 42 - SS

Material
Rotor volume
Execution
Size
Rotor type
Housing type
08 >> ROTARY VALVE FOR POWDERS | ZXQ Rotary Valve ZXQ. <<09

PRESSURE RANGE 3.5 bar (51 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Chamfered blades
LOW MAINTENANCE Open end high pressure rotor with 14 pockets without additional sealing system _ Suitable for Ex-zones (ATEX)
LARGE INLET Without restriction of the cross section for the highest capacity _ Heated housing by steam or thermo-oil up to max. 220°C
OUTBOARD BEARINGS Separated from product by purged seal arrangement and product drop out opening _ Chain drive/direct drive
BLOW-THROUGH CHANNEL Optimal pocket sweeping at low pressure drop _ Leakage gas collector

Cast housing in double wall execution

Large inlet without restriction

D Labyrinth ring
U
ØA Purge connection

E Shaft seal

Outboard bearing
H

Drop out opening

J

O-Ring
V

Y
ØW C

P N T

Conveying direction High pressure Q-Rotor open end, 14 pockets Side covers with upswept blow through channel
(patented) for optimal pocket sweeping
Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

Powder with bulk density 1000 kg/m3 and 0.3 mm < d50 < 0.6 mm, Δp = 2 bar (New, standard clearance 60°C, max. speed)
Powder with bulk density 1000 kg/m3 and 0.075 mm < d50 < 0.15 mm, Δp = 2 bar

20 40

ZXQ 700 ZXQ 700

Leakage gas rate without product

35

Leakage gas rate with product

Inlet* Blow through Mounting Other dimensions Weight*** ZXQ 600 15 30
channel pattern appr. kg
ZXQ 600
A (DIN) A (ANSI) ØA ØW J N P H C D E Y V T** U** SS AC 25

[m3/min]

[m3/min]
ZXQ 500
ZXQ 300 ND 300 12” 318 106 173 220 275 560 584 341 217 409 280 554 715 290 158
10 20
ZXQ 400 ZXQ 500
ZXQ 350 ND 350 14” 360 163 205 240 330 620 668 384 246 425 313 600 850 380 232
ZXQ 400 15
ZXQ 400 ND 400 16” 410 163 198 310 372 715 600 416 287 487 375 656 880 560 339
ZXQ 350
ZXQ 350
ZXQ 500 ND 500 20” 515 185 230 500 510 810 690 488 380 604 410 1020 990 876 / 5 10
ZXQ 300
ZXQ 600 ND 600 24” 610 209 280 655 540 955 810 558 405 669 470 1120 1115 1443 / ZXQ 300
5
ZXQ 700 ND 700 28” 710 230 319 730 670 1200 960 709 528 872 580 1300 1355 2770 /
0 0
0 50 100 150 200 250 0,5 1 1,5 2 2,5 3 3,5
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** Dimensions may vary depending on installed drive *** Without drive Capacity
Rotor Speed[t/h]
[rpm] Differential Pressure [bar]
10 >> ROTARY VALVE FOR POWDERS | ZAQ Rotary Valve ZAQ. <<11

PRESSURE RANGE 3.5 bar (51 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Chamfered blades
LOW MAINTENANCE Open end high pressure rotor with 14 pockets without additional sealing system _ Suitable for Ex-zones (ATEX)
LARGE INLET/OUTLET Largest cross section for highest product capacity at low leakage gas _ Heated housing with steam or thermo-oil up to max. 220°C
EXTERNAL BEARINGS Separated form product by purged seal arrangement and product drop out opening _ Chain drive/direct drive
_ Leakage gas collector
_ Feeding shoe

Cast housing in double wall execution

Large inlet

Labyrinth ring
ØA1
Purge connection

Shaft seal

M
Outboard bearing

H
H

Y
H/2

Drop out opening

O-Ring

A2 C
M
W

E
Large outlet

High pressure Q-Rotor open end, 14 pockets

Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

Powder with bulk density 1000 kg/m3 and 0.6 mm < d50 < 1.0 mm, Δp = 2 bar (New, standard clearance 60°C, max. speed)
Powder with bulk density 1000 kg/m3 and 0.15 mm < d50 < 0.3 mm, Δp = 2 bar
17,5 35
ZAQ 600

15 30

Leakage gas rate without product

Leakage gas rate with product
ZAQ 600

12,5 25
ZAQ 500

[m3/min]

[m3/min]
10 20
ZAQ 500
Inlet*/Outlet* Other dimensions Weight***
7,5 15
appr. kg ZAQ 300
A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 H W** C** E Y M SS AC
5 10
ZAQ 300 ND 300 12” 315 290 560 840 580 287 430 302 280 180 ZAQ 300

ZAQ 500 ND 500 20” 515 490 800 1013 770 332 614 457 800 550 2,5 5

ZAQ 600 ND 600 24” 610 590 970 1115 960 403 715 535 1500 850
0
0 50 100 150 200 0,5 1 1,5 2 2,5 3 3,5
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** Dimensions may vary depending on installed drive *** Without drive Capacity [t/h]
Rotor Speed [rpm] Differential Pressure [bar]
12 >> ROTARY VALVE FOR POWDERS | ZXD Rotary Valve ZXD. <<13

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with extraction device
ATEX (OPTIONAL) Usable in Ex-Zones and flameproof ST2 (protection system) _ Chamfered blades
LARGE INLET Without restriction of the cross section for the highest capacity _ Scraper blades
OUTBOARD BEARINGS Separated from product by purged seal arrangement and drop out opening _ Wear protection
BLOW-THROUGH CHANNEL Optimal pocket sweeping at low pressure drop _ Hygienic version
_ Chain drive/direct drive
_ Leakage gas collector

Cast housing
Large inlet without restriction

extraction device extended)

Z (Required clearance with
Labyrinth ring
∅A
E

Shaft seal

Outboard bearing

D
H
J

Y
V

Drop out opening

O-Ring

P
W F
N C

D-Rotor, open end, 10 pockets Side covers with upswept blow through channel
(patented) for optimal pocket sweeping

Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

Powder with bulk density 1000 kg/m3 and 0.3 mm < d50 < 0.6 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)
Powder with bulk density 1000 kg/m3 and 0.075 mm < d50 < 0.15 mm, Δp = 0.8 bar
7 14

ZXD 500
6 ZXD 500 12

Leakage gas rate without product

Inlet* Blow through Mounting pattern Other dimensions Weight*** appr. kg

Leakage gas rate with product

channel ZXD 400 ZXD 400
5 ZXD 350 10
A (DIN) A (ANSI) ØA ØW J N P H C D E F** Y V U** Z** AC SS/GG
ZXD 350 ZXD 300
ZXD 150 ND 150 6” 162 71 128 112 130 350 366 216 143 515 270 181 522 681 30 54

[m3/min]

[m3/min]
4 8
ZXD 250
ZXD 200 ND 200 8” 210 84 134 154 180 405 420 244 170 561 300 194 639 755 47 83 ZXD 300
ZXD 200
ZXD 250 ND 250 10” 265 108 158 168 225 445 504 291 203 613 340 230.7 690 927 74 131 3 6
ZXD 250 ZXD 150
ZXD 300 ND 300 12” 316 133 193 220 275 560 580 333 242 549 410 287.5 824 1024 117 220
2 4
ZXD 350 ND 350 14” 360 163 205 240 330 620 660 366 268 612 450 313 905 1256 160 325 ZXD 200

ZXD 400 ND 400 16” 410 185 212 310 372 715 600 395 299 698 480 375 934 1325 241 507 1 2
ZXD 150
ZXD 500 ND 500 20” 515 185 230 415 447 810 710 457 350 770 614 410 1013 - - 750
0
0 50 100 150 200
0,5 1 1,5
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** Dimensions may vary depending on installed drive *** Without drive Capacity
Rotor Speed[t/h]
[rpm] Differential Pressure [bar]
14 >> ROTARY VALVE FOR POWDERS | ZRD Rotary Valve ZRD. <<15

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with _ Wear protection
ATEX (OPTIONAL) Usable in Ex-Zones and flameproof ST2 (protection system) extraction device _ Hygienic version
LARGE INLET/OUTLET Without restriction of the cross section for the highest capacity _ Chamfered blades _ Chain drive/direct drive
OUTBOARD BEARINGS Separated from product by purged seal and drop out opening _ Rotor with shallow pockets _ Leakage gas collector
_ Scraper blades _ Feeding shoe
_ X-rotor

Cast housing
Large inlet without restriction

W N P Labyrinth ring

ØA1 Purge connection

Shaft seal

Outboard bearing
V

Y
Drop out opening

ØA2

D-Rotor, open end, 10 pockets Large outlet

Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

Inlet*/Outlet* Other dimensions Weight*** appr. kg Powder with bulk density 1000 kg/m3 and 0.6 mm < d50 < 1.0 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)
Powder with bulk density 1000 kg/m3 and 0.15 mm < d50 < 0.3 mm, Δp = 0.8 bar
A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 H P** Y N V** W** Z SS/GG AC 15 30
ZPD 800
ZPD 800 14 28
ZRD 150 ND 150 6” 166 155 260 320 250 143 165 455 650 36 20
ZRD 700
13 26

Leakage gas rate without product

ZRD 200 ND 200 8” 210 200 340 350 290 170 180 565 681 53 30 ZRD 700 ZRD 630

Leakage gas rate with product

12 24
ZRD 630 ZRD 550
ZRD 250 ND 250 10” 265 250 400 476 350 203 200 640 755 80 40 11 22
ZRD 480
10 20
ZRD 320 ND 300 12” 316 300 500 520 390 242 235 685 932 140 60 ZRD 550
ZRD 400
9 18

[m3/min]

[m3/min]
ZRD 400 ND 350 14” 360 350 600 570 440 267 260 760 1034 260 120 ZRD 480 ZRD 320
8 16
ZRD 250
ZRD 480 ND 400 16” 410 400 750 680 510 300 310 940 1271 490 270 ZRD 400 7 14
ZRD 200
6 12
ZRD 550 ND 500 20” 500 480 800 850 590 350 310 1000 1345 690 370 ZRD 320 ZRD 150
5 10
ZRD 630 ND 600 24” 600 590 900 865 670 408 385 1110 / 1200 700 ZRD 250 4 8

ZRD 700 ND 700 28” 710 695 1000 1010 690 560 445 1260 / 1600 800 3 6
ZRD 200
2 4
ZRD 150 2
ZPD 800 ND 700 28” 700 680 1140 1175 800 756 417 1260 / 3010 1420 1
0
0 50 100 150 200 250 300
0,5 1 1,5
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** Dimensions may vary depending on installed drive *** Without drive Capacity
Rotor Speed[t/h]
[rpm] Differential Pressure [bar]
16 >> ROTARY VALVE FOR POWDERS | ZKD Rotary Valve ZKD. <<17

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with _ Wear protection
ATEX (OPTIONAL) Usable in Ex-Zones and flameproof ST2 (protection system) extraction device _ High temperature version
INLET/OUTLET Rectangular design: shape of housing corresponds to shape of rotor _ Chamfered blades (T) up to 250°C
OUTBOARD BEARINGS Separated from product by purged seal arrangement and product drop out opening _ Rotor with shallow pockets _ Chain drive/direct drive
_ Scraper blades _ Leakage gas collector
_ X-rotor _ Feeding shoe

Cast housing
Large rectangular inlet

extraction device extended)

Z (Required clearance with
B1 L1 Labyrinth ring
D
Purge connection

Shaft seal

Outboard bearing
H

Y
Drop out opening
E L2
B2
U M
F K C

D-Rotor, open end, 10 pockets Large rectangular outlet

Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

Powder with bulk density 1000 kg/m3 and 0.6 mm < d50 < 1.0 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)
Powder with bulk density 1000 kg/m3 and 0.15 mm < d50 < 0.3 mm, Δp = 0.8 bar
7,5 15

ZKD 630
6,5 ZKD 630 13

Leakage gas rate without product

Leakage gas rate with product
Inlet/Outlet Other dimensions Weight** appr. kg ZKD 550
ZKD 550
5,5 11
L1xB1 L2xB2 H C* Y* K D E F M* Z* U** AL SS/GG ZKD 480

ZKD 480 ZKD 400

ZKD 200 186x150 186x150 340 490 350 140 25 / 147 232 681 350 32 65 4,5 9

[m3/min]

[m3/min]
ZKD 320
ZKD 250 220x178 220x170 400 515 385 165 54 20 174 252 755 640 42 90 ZKD 400 3,5 7
ZKD 250
ZKD 320 280x208 280x200 475 635 425 205 72 40 222 300 923 685 67 148
ZKD 320 ZKD 200
2,5 5
ZKD 400 370x268 350x260 600 700 475 247.5 80 50 260 355 1034 760 126 260

ZKD 480 460x300 450x300 700 755 540 300 60 20 270 415 1271 940 280 495 ZKD 250 1,5 3

ZKD 550 500x320 490x320 800 785 590 330 100 30 330 470 1345 985 385 690
ZKD 200 0,5 1
ZKD 630 600x400 590x400 900 865 670 405 45 / 405 508 / 1045 700 1000
-1
0 50 100 150 0,1 0,5 1 1,5
Dimensions in mm * Dimensions may vary depending on installed drive and are not valid for high temperature executions *** Without drive Capacity
Rotor Speed [t/h]
[rpm] Differential Pressure [bar]
18 >> ROTARY VALVE FOR PELLETS | ZVH Rotary Valve ZVH. <<19

PRESSURE RANGE 3.5 bar (51 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with _ Heated housing with steam or
ATEX (OPTIONAL) Usable in Ex-Zones extraction device thermal-oil up to max. 250°C
INLET FOR PELLETS Anti-chopping inlet geometry (patented) for safe starting below full product column _ Rotor with shallow pockets _ Chain drive/direct drive
LOW LEAKAGE High pressure rotor with 12 pockets and axial seals _ ZG version (pellet deflection) _ Leakage gas hopper
PERFORMANCE High capacity due to product flow into vented pockets via housing vent _ Wear protection _ Feeding shoe for dilute or
_ High temperature version dense phase conveying
(T) bis 250°C

Anti-chopping inlet geometry for safe

Cast housing starting below full product column

Axial seal cassette

ØA1
W C Locking gas

Shaft seal
G
Ø

Outboard bearing

M
(free of clearance)
°
45

Y
H/2

Drop out opening

ØA2

High pressure H-Version with axial seal, 12 pockets Large outlet

Version ZGH

Performance Diagram Leakage gas Diagram

PE/PP pellets with bulk density 520 kg/m3 and particle size 3 mm, Δp = 2 bar (New, standard clearance 60°C, max. speed)

45 22,5

ZVH 800
Inlet*/Outlet Other dimensions Weight*** appr. kg 40 20
ZVH 800
ZVH 630
A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 H C** Y** W M* Z* ØG AL SS 35 ZVH 630 17,5

Leakage gas rate [m3/min]

ZVH 200 ND 150 6” 162 150 360 490 380 226 245 681 48.3 65 105 ZVH 550
ZVH 550
30 15
ZVH 480
ZVH 250 ND 200 8” 210 200 450 515 415 278 273 755 60.3 100 163
ZVH 480 25 12,5
ZVH 400
ZVH 320 ND 250 10” 265 250 500 635 460 320 315 923 76.1 162 268
ZVH 400 ZVH 320
20 10
ZVH 400 ND 300 12” 316 300 600 698 500 394 356 1034 88.9 244 420
ZVH 250
ZVH 480 ND 350 14” 360 350 750 755 560 464 419 1271 88.9 381 653 ZVH 320 15 7,5
ZVH 200
ZVH 550 ND 400 16” 410 400 850 785 610 537 476 1345 108.0 480 920
ZVH 250 10 5

ZVH 630 ND 500 20” 500 480 970 840 710 590 530 1755 108.0 790 1250
ZVH 200 5 2,5
ZVH 800 ND 700 28” 700 680 1140 1380 880 756 610 / 168.3 1550 3050
0
0 50 100 150 0.5 1 1.5 2 2.5 3 3.5
* Drilled according to DIN PN 10 or ANSI 150 lbs
Dimensions in mm ** Dimensions may vary depending on installed drive and are not valid for high temperature executions *** Without drive Capacity [t/h]
Rotor Speed [rpm] Differential Pressure [bar]
20 >> ROTARY VALVE FOR PELLETS | ZVB Rotary Valve ZVB. <<21

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with _ High temperature version
ATEX (OPTIONAL) Usable in Ex-Zones extraction device (T) up to 250°C
INLET FOR PELLETS Anti-chopping inlet geometry (patented) for safe starting below full product column _ Rotor with shallow pockets _ Chain drive/direct drive
BODY VENT High filling efficiency by internal leakage gas venting _ ZG version (pellet deflection) _ Leakage gas hopper
_ Wear protection _ Feeding shoe

Anti-chopping inlet geometry for safe

Cast housing starting below full product column

extraction device extended)

Z (Required clearance with
W
G
Ø

A1

Shaft seal
°
45

Outboard bearing

M
H
H/2

Y
Drop out opening

A2
U
C

B-Rotor closed end for pellet applications, 10 pockets Large outlet

Version ZGB
Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

PE/PP pellets with bulk density 520 kg/m3 and particle size 3 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)

40

ZVB 800
Inlet*/Outlet* Other dimensions Weight*** appr. kg 35 ZVB 800
ZVB 630
A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 H C** Y** W M** Z** U** ØG AL SS/GG ZVB 630

Leakage gas rate [m3/min]

30
ZVB 200 ND 150 6” 162 150 360 490 350 226 212 681 350 48.3 42 75 ZVB 550
ZVB 550
25 ZVB 480
ZVB 250 ND 200 8” 210 200 450 515 385 278 235 755 640 60.3 65 122
ZVB 480
ZVB 400
ZVB 320 ND 250 10” 265 250 500 635 425 320 274 923 685 76.1 116 210 20
ZVB 400
ZVB 320
ZVB 400 ND 300 12” 316 300 600 700 475 394 325 1034 760 88.9 195 350
15 ZVB 250
ZVB 480 ND 350 14” 360 350 750 755 540 464 373 1271 940 88.9 320 550 ZVB 320
ZVB 200
ZVB 550 ND 400 16” 410 400 850 785 590 537 438 1345 985 108.0 435 730 10
ZVB 250
ZVB 630 ND 500 20” 500 480 970 840 670 590 508 1755 1045 108.0 660 1150
5
ZVB 200
ZVB 800 ND 700 28” 700 680 1140 960 760 755 561 / 1260 168.3 1350 2255
0
0 50 100 150 0,5 1 1,5
* Drilled according to DIN PN 10 or ANSI 150 lbs
Dimensions in mm ** Dimensions may vary depending on installed drive and are not valid for high temperature executions *** Without drive Capacity [t/h]
Rotor Speed [rpm] Differential Pressure [bar]
22 >> ROTARY VALVE FOR PELLETS | ZVD Rotary Valve ZVD. <<23

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure OPTIONS AND ACCESSORIES
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Quick coupling with _ High temperature version
ATEX (OPTIONAL) Usable in Ex-Zones and flameproof ST2 (protection system) extraction device (T) up to 250°C
INLET FOR PELLETS Anti-chopping inlet geometry (patented) for safe starting below full product column _ Rotor with shallow pockets _ Chain drive/direct drive
BODY VENT High filling efficiency by internal leakage gas venting _ ZG version (pellet deflection) _ Leakage gas hopper
_ Wear protection _ Feeding shoe

Anti-chopping inlet geometry for safe

Cast housing starting below full product column

Labyrinth ring

extraction device extended)

Z (Required clearance with
Purge connection
W
G

Shaft seal
Ø

A1

Outboard bearing
°
45

M
H
H/2

Y
Drop out opening

A2
U
C

D-Rotor, open end, 10 pockets Large outlet

Shown without drive Drive with parallel helical gear motor With chain drive

Performance Diagram Leakage gas Diagram

PE/PP pellets with bulk density 520 kg/m3 and particle size 3 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)

35
ZVD 800
Inlet*/Outlet* Other dimensions Weight*** appr. kg ZVD 800

30 ZVD 630
A1/A2 A1/A2 ØA1 ØA2 H C** Y** W M** Z** U** ØG AL SS/GG
ZVD 630
(DIN) (ANSI) ZVD 550

Leakage gas rate [m3/min]

ZVD 200 ND 150 6” 162 150 360 490 350 226 212 681 350 48.3 41 86 25
ZVD 550 ZVD 480

ZVD 250 ND 200 8” 210 200 450 515 385 278 235 755 640 60.3 65 140 ZVD 400
ZVD 480 20
ZVD 320 ND 250 10” 265 250 500 635 425 320 274 923 685 76.1 115 250 ZVD 320
ZVD 400
ZVD 400 ND 300 12” 316 300 600 700 475 394 325 1034 760 88.9 190 415 15 ZVD 250

ZVD 480 ND 350 14” 360 350 750 755 540 464 373 1271 940 88.9 315 650 ZVD 320 ZVD 200
10
ZVD 550 ND 400 16” 410 400 850 785 590 537 438 1345 985 108.0 425 860
ZVD 250
ZVD 630 ND 500 20” 500 480 970 840 670 590 508 1755 1045 108.0 650 1360 5
ZVD 200
ZVD 800 ND 700 28” 700 680 1140 960 760 755 561 / 1260 168.3 1360 2570
0
0 50 100 150 0,5 1 1,5
* Drilled according to DIN PN 10 or ANSI 150 lbs
Dimensions in mm ** Dimensions may vary depending on installed drive and are not valid for high temperature executions *** Without drive Capacity [t/h]
Rotor Speed [rpm] Differential Pressure [bar]
24 >> ROTARY VALVE FOR PELLETS | ZGM Rotary Valve ZGM. <<25

METERING VALVE Rotary valve for dosing pellets in a wide range and for smallest capacity OPTIONS AND ACCESSORIES
INLET FOR PELLETS Special inlet shape, ZG model in conjunction with metering rotor (Type M) _ Rotor with shallow pockets
for no chopping _ High temperature version (T) up to 250°C
PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure _ Chain drive/direct drive
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Feeding shoe

ZG-Inlet geometry for safe starting below full product column,

Cast housing assuring chopping free operation in its preferred application range

ØA1
W C
G

Shaft seal
Ø

M
Outboard bearing
45°

Y
H/2

Drop out opening

ØA2

Metering M-Rotor, closed end with Large outlet

central chamber, 10 pockets

Performance Diagram Leakage gas Diagram

PE/PP pellets with bulk density 520 kg/m3 and particle size 3 mm, Δp = 0.8 bar (New, standard clearance 60°C, max. speed)

14

12

ZGM 400

Leakage gas rate [m3/min]

10

ZGM 400
ZGM 320
8
ZGM 320
Inlet*/Outlet* Other dimensions Weight*** appr. kg
ZGM 250
A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 H C** Y W M Z ØG AL SS 6
ZGM 250 ZGM 200
ZGM 200 ND 150 6” 162 150 360 490 350 226 212 681 48.3 36 99
4
ZGM 250 ND 200 8” 210 200 450 515 385 278 235 755 60.3 45 139
ZGM 200
ZGM 320 ND 250 10” 265 250 500 635 425 320 274 923 76.1 70 231 2

ZGM 400 ND 300 12” 316 300 600 700 475 394 325 1034 88.9 145 415
0
0 10 20 30 0,5 1 1,5
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** Dimensions may vary depending on installed drive *** Without drive Capacity [t/h]
Rotor Speed [rpm] Differential Pressure [bar]
26 >> OPTIONS AND ACCESSORIES FOR ROTARY VALVES | VERSIONS Versions Rotary Valves. <<27

> MATERIALS OF CONSTRUCTION > OPERATING TEMPERATURE

AC Housing cast aluminum hard-coated Rotor stainless steel STANDARD VERSION -20°C up to 60°C
SS Housing stainless steel Rotor stainless steel OPTION 1 Up to 220°C
SC Housing stainless steel, bore hard chrome plated Rotor stainless steel OPTION 2** (HIGH TEMPERATURE) From 220°C
GG Housing cast iron Rotor mild steel
GC Housing cast iron, bore hard chrome plated Rotor mild steel ** Available for ZKD, ZVH, ZVB, ZVD, ZGM
CC Housing cast iron, inside hard chrome plated Rotor stainless steel
NN Housing cast iron, inside nickel plated Rotor stainless steel

CHAMFERED BLADES _ Reduction of the surface by relief grinding C-ROTOR _ Closed end rotor with wide end plates
_ Decrease of the friction with powders _ Axial fitted with a narrow gap
_ Used for abrasive products

SCRAPER BLADES _ Scraper blades for scraping of build-ups in the housing bore X–ROTOR _ Closed end rotor with additional blades on both sides
_ Used for adhesive and sticky products _ Used for fibrous products

SHALLOW POCKETS _ For better discharge performance or volume reduction STATIC KNIFE IN Installation at powder valves for:
(F-DESIGN) _ Used for adhesive and slightly cohesive products THE HOUSING _ Fibrous products and ground rigid materials
_ Special applications (e.g. reactor discharge PE/PP)

SEAL PURGE _ Gas purged labyrinth rings to protect the shaft seal
at open end rotors (ZXQ, ZAQ, ZXD, ZRD, ZKD, ZVD)
for powder application
QUICK CLEANING _ Compared to the standard execution .1 the rotor can be dismantled
at the quick cleaning execution without any adjustment
.2 EXECUTION* _ Single sided coupling at the rotor shaft
_ Side cover and rotor can be dismantled as unit
.3 EXECUTION ** _ Double sided coupling at the rotor shaft
_ Side cover and rotor can be dismantled as single parts

* for ZXD up to size 400 available, for ZRD, ZKD and ZVD up to size 480 available,
for ZVB and ZVH up to size 550 available
** for ZXD up to size 350 and for ZRD up to size 400 available
28 >> COMPONENTS FOR THE HIGHEST REQUIREMENTS IN HYGIENIC AND CLEANING Hygienic components. <<29

FULL ACCESS SYSTEM (FXS) CIP EXECUTION (CLEANING IN PLACE)

_ Available for the rotary valve types ZXD, ZRD, ZVD, and ZKD sizes 150 to 300/320
_ FXS single-sided: Rotor single-sided with quick coupling and extraction device
_ FXS double-sided: additional swing-open side cover plate
_ Detachable rotor (at .3 execution)
_ With fixed tool on the rotary valve (option)
_ For CIP applications the bore of the housing can be closed with a separate side cover (accessory)
_ Components for the full automatic and residue-free cleaning
_ EHEDG tested and validated cleaning process
_ World wide the first EHEDG certificated components for the CIP application
_ WYK-CIP distinguished with the Innovation Award 2007

INNOVATION AWARD 2007

ZRD HYGIENIC WITH FULL ACCESS SYSTEM (FXS), DOUBLE SIDED (Option) WYK CIP ZRD CIP
Shown ZRD in .3 execution

Swing open extraction device

Polished surface

Pulled out rotor Swing open side cover plate For more details to the diverter valve see chapter WYK For more details to the rotary valve see chapter ZRD

HYGIENIC EXECUTION WYK CIP:

Designed for hygienic applications with polished surfaces and easy cleaning option Pneumatic conveying CIP cleaning – rotor lifted up

VALVES TYPES ZRD size: 150-400, ZXD size: 150-350

MATERIAL Stainless steel 1.4308 (304)/1.4404 (316L)
MAX. OPERATING PRESSURE 1.5 bar (15 psi)
SURFACES Product contact surfaces polished stainless steel Ra=0.8 µm
ROTOR With round pockets, polished, without stiffening plates,
chamfered blades
OUTBOARD BEARING Separated from product by purged seal arrangement and
product drop out opening
SHAFT SEAL FDA-conforming

Drainage of the cleaning liquid

30 >> COMPONENTS FOR ABRASIVE PRODUCTS DuroProtect®. <<31

DUROPROTECT® DIVERTER VALVE FOR WEAR APPLICATIONS

_ Wear resistance concept in 5 levels for rotary valve types ZRD, ZKD, ZXD and ZVD (powder) _ WRK
_ Wear resistance concept in 2 levels for rotary valve types ZVB and ZVH (pellets) _ WZK in wear resistance execution with pipe inserts in
_ Fitted to the product wear resistant material
_ High economic efficiency through long lifetime
Usable for Dilute phase conveying Dense phase conveying

WRK yes no

WZK yes yes

Thick walled cast iron housing

Wear resistance through product layer

Housing DuroKera Wear resistance

Shown: ZRC For more details to the diverter valve see chapter WRK
Inserted ring of ceramics, DuroKera,
to protect the sealing surface

ROTARY VALVE FOR POWDER DUROPROTECT® LEVEL FOR ROTARY VALVES

Lime stone

Coal dust

Dolomite
Alumina

Cement
Level Rotor Housing Application

Fly ash
Selection Selection

Chalk

meal
according according
Standard D-rotor mild steel ST 37 GG not abrasive
Mohs’hardness product
DuroProtect® 1 D-rotor mild steel ST 52 DuroChrom 50 slightly abrasive
DuroProtect 5 DuroProtect 5
DuroProtect® 2 D-rotor mild steel ST 52 DuroChrom 100 low abrasive

Increasing differential pressure

DuroProtect 3
®
C-rotor DuroDox DuroChrom 200 abrasive
DuroProtect 4 DuroProtect 4
DuroProtect® 4 C-rotor DuroKarb DuroChrom 400 very abrasive

DuroProtect® 5 C-rotor DuroKarb DuroKera high abrasive DuroProtect 3 DuroProtect 3

ROTARY VALVE FOR PELLETS DuroProtect 2 DuroProtect 2

Standard B/H rotor in stainless steel Stainless steel Pellets filled with minerals
DuroProtect 1 DuroProtect 1
DuroProtect® 2 B/H rotor in stainless steel with stellit DuroChrom 100 Pellets filled with glass fibers

DuroProtect® 4 B/H rotor in stainless steel with DuroKarb DuroChrom 400 Pellets filled with glass fibers Standard Standard

1 2 3 4 5 6 7 8 9

Mohs’hardness
32 >> OPTIONS AND ACCESSORIES FOR ROTARY VALVES | ACCESSORIES Accessories. <<33
Product
Leakage gas
LEAKAGE GAS COLLECTOR EXTRACTION DEVICE
_ Compact design for effective venting of the leakage gas for ROTARY VALVE TYPES For all types which are available in quick cleaning
powder rotary valves execution
_ Allows high conveying capacity even with long silo outlet AZV Device on rails for quick, precise extractions of
gravity pipes or reduced inlet cross-section the rotor without lifting
_ Avalaible for valve types ZRD, ZXD, ZXQ, ZAQ and in FXS Swing-open extraction device for the optimal access
two-part execution for ZKD (see hygienic components)

FEEDING STATION FOR DILUTE COPERION ROTORCONVEYOR® RCG

PHASE CONVEYING FFZ

Leakage gas collector Compensator Rotary valve

Rotary valve

Gas purge

Speed monitor

Feeding shoe
Feeding shoe
Butterfly valve

Support stand Support stand

Conveying direction Conveying direction Shown with options

Shown with options

DENSE PHASE CONVEYING DILUTE PHASE CONVEYING FEEDING SHOE FOR DILUTE PHASE CONVEYING STATION HEATED VALVE

Product Product
_ Guarantees optimal feed of bulk solids into the _ For heating the rotary valve at product
conveying pipe temperatures higher than 120°C

Conveying gas
_ Pressure range up to 1.5 bar/3.5 bar _ Heated with steam or circulated thermo-oil
_ Material of construction: stainless steel _ Minimizes gas leakage
Conveying gas _ Available for all valve types
_ Different connecting nominal diameter are available per size
_ Optional connecting flange at conveying pipe
_ Connecting flanges drilled according to DIN PN 10 SPEED MONITOR
or ANSI 150 Ibs
Pneumatic
conveying _ For sensing valve operating
Pneumatic
conveying and speed monitoring
34 >> PROGRAM OVERVIEW Diverter Valves. <<35
THE COMPLETE SPECTRUM FOR EACH APPLICATION.

Pellets Pellets and Powders

WEK WET WYK WRK WZK WHK WHT WGV DWR

Pressure [bar] 6 6 5 4 5/2 3 3 1 1

Plastics

General Chemicals

Minerals

Food COPERION DIVERTER VALVES COME WITH THE ASSURANCE OF DECADES OF

EXPERIENCE, KNOW-HOW AND PROPRIETARY DEVELOPMENT,
AND MANUFACTURING WITH TOP QUALITY MATERIALS.

T-EXECUTION
Rectangular design with 90° angle for silo filling.

K-EXECUTION
Asymetric design with 35° to 45° angle
for branching of conveying pipes.

V-EXECUTION
Symmetric design with 50° angle for gravity lines.
36 >> DIVERTER VALVE | WEK Two way diverter Valve WEK. <<37

PRESSURE RANGE 6 bar (87 psi), system and differential pressure _ Suitable for fluidgroup 1 and 2 according PED
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Applicable in Ex-zones with additional accessories
OPERATION TEMPERATURE -20°C up to 100°C _ Cross seal between the outlets*
APPLICATION For distribution or collection in pneumatic conveying _ Product wetted parts, hard coated or out of stainless steel*
systems and in gravity pipes for pellets products _ Quick-clean design
DESIGN One channel diverter with spherical rotor _ Switchable with product*
SEAL CONFIGURATION Seal free, tight clearance between rotor and housing _ Higher temperature execution*
MATERIAL OF CONSTRUCTION Cast aluminium, for product contact parts next page _ Actuator on the left-hand side (right-hand side*)

* Option

Shown with actuator on left-handed-side

F

A
Ø
ØA

N
K

Housing cover
L
45°

Rotor

O
J

Housing

Actuator

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight

A (DIN) A (ANSI) ØA F H J K L M N O S appr. kg

WEK 108 ND 100 4” 102/108 390 103 287 40 203 306 378 139 414 40

WEK 134 ND 125 5” 127/134 430 116 314 43 222 338 390 156 454 50

WEK 150/162 ND 150 6” 150/162 500 144 356 48 252 395 429 170 505 70

WEK 187 ND 175 7” 187 600 170 430 58 304 474 460 205 617 110

WEK 200/213 ND 200 8” 200/213 600 170 430 58 304 474 460 205 617 100

WEK 250/265 ND 250 10” 250/265 700 194 506 68 358 552 548 255 735 170

WEK 300/316 ND 300 12” 300/316 800 205 595 85 421 626 622 280 860 250

WEK 350 ND 350 14” 350 900 220 680 95 480 701 642 300 975 350

WEK 400 ND 400 16” 400 1050 284 766 100 542 826 868 318 1084 490

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs

38 >> DIVERTER VALVE | WET Two way diverter Valve WET. <<39

PRESSURE RANGE 6 bar (87 psi), system and differential pressure _ Suitable for fluidgroup 1 and 2 according PED
PRESSURE SURGE PROOF 10 bar (145 psi), due to heavy duty design _ Applicable in Ex-zones with additional accessories
OPERATION TEMPERATURE -20°C up to 100°C _ Cross seal between the outlets*
APPLICATION Suitable for distribution in pneumatic conveying systems _ Product wetted parts, hard coated or out of stainless steel*
to charge silos for pellets products _ Quick-clean design
DESIGN One channel diverter with spherical rotor _ Switchable with product*
SEAL CONFIGURATION Seal free, tight clearance between rotor and housing _ Higher temperature execution*
MATERIAL OF CONSTRUCTION Cast aluminium, for product wetted parts next page _ Actuator on the left-hand side (right-hand side*)

* Option

Shown with actuator on left-handed-side

A
Ø
ØA

N
K

Housing cover
K

S
L

K
Rotor

O
M
Housing

Actuator

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight

A (DIN) A (ANSI) ØA F K L M N O S appr. kg

WET 150/162 ND 150 6” 150/162 500 48 288 308 405 170 440 70

WET 187 ND 175 7” 187 600 58 348 368 428 205 540 110

WET 200/213 ND 200 8” 200/213 600 58 348 368 428 205 540 100

WET 250/265 ND 250 10” 250/265 700 68 408 428 548 255 640 170

WET 300/316 ND 300 12” 300/316 800 85 475 495 590 280 740 250

WET 350 ND 350 14” 350 900 95 545 545 610 300 850 350

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs

40 >> DIVERTER VALVE | WYK Two way diverter Valve WYK. <<41

PRESSURE RANGE 5 bar (73 psi), system and differential pressure _ Pipe sockets, flanges or thread for diary coupling*
OPERATION TEMPERATURE -20°C up to 100°C _ Suitable for fluid group 2 according PED
APPLICATION For distribution or collection in pneumatic conveying systems _ Applicable in EX zones (additional accessories required)
DESIGN One channel diverter in cone design _ Product wetted surfaces Ra = 3.2 µm, option Ra = 0.8 µm
SEAL CONFIGURATION Elastomer seal, tight clearances betwen Rotor and housing at _ CIP version, cleaning without dismantling (cleaning in place), EHEDG certified
CIP execution
MATERIAL OF CONSTRUCTION Stainless steel

L
Cast housing
100 100
Ø pipe

B C

Sealing
Ø pipe

E
Rotor
22.5°

Sealing
C

45°

Support
10
0

Connection variants
Actuator Lateral seal (option)
pe
pi
Ø

Df
or
CO
P
F(
fo r
CIP
exe
c uti Signal box
on
)

Short Long Pipe Thread for dairy Flange

stub ends Sockets coupling according DIN
Shown with long pipe sockets (option) (Standard) (Option) DIN 11851 (Option) (Option)

Straight through: Diverted:

Inlet/Outlet Other dimensions Weight kg

A (DIN) A (ANSI) ØA Øpipe B C D E F L WYK WYK-CIP

WYK 65 ND 65 2 1/2” 66 70x2 40 290 700 300 880 530 30 35

WYK 80 ND 80 3” 81 85x2 50 335 750 300 930 585 35 40

WYK 100 ND 100 4” 100 104x2 50 370 800 300 1000 620 40 50

WYK 125 ND 125 5” 125 129x2 60 450 950 350 1200 710 80 90

Dimensions in mm
42 >> DIVERTER VALVE | WRK Two Way diverter Valve WRK. <<43

PRESSURE RANGE 4 bar (58 psi), system and differential pressure _ Suitable for fluid group 2 according PED
OPERATION TEMPERATURE -20°C up to 100°C _ Applicable in Ex-zones with additional accessories
APPLICATION For distribution in pneumatic conveying systems and in _ Second inspection cover*
gravity pipes for abrasive products _ Switching in the product *(has to be double checked)
DESIGN Solid cast diverter valve _ Higher temperature execution*
SEAL CONFIGURATION Rotor with elastomer seal _ Actuator on the left-hand side (right-hand side*)
MATERIAL OF CONSTRUCTION Cast iron with wear protection rings made of ceramics
* Option

Seal

Rotor
Shown with actuator on left-handed-side
Shaft
F
N
H
ØA

Inspection cover

R
Actuating shaft
Actuator and
P
K

Signal box
45°
J

Solid cast housing

L
O

Inserted ring made of ceramic to

protect the sealing surface

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight

A (DIN) A (ANSI) ØA F G H J K L N O P R appr. kg

WRK 100 100 4” 100 520 515 132 388 274 114 492 270 470 656 120

WRK 125 125 5” 125 600 592 147 453 320 133 505 290 537 682 150

WRK 150 150 6” 150 700 702 202 498 352 146 557 320 595 752 180

WRK 200 200 8” 200 770 762 242 528 373 240 584 370 666 805 230

WRK 250 250 10” 250 900 914 292 608 430 178 653 430 777 900 330

* Drilled according to DIN PN 10 and outlet with metric thread

Dimensions in mm or ANSI 150 lbs and outlet with thread in inch
44 >> DIVERTER VALVE | WZK Dual Channel Diverter Valve WZK. <<45

PRESSURE RANGE 2/5 bar (29/58 psi), system and differential pressure (size 50-150=5bar/186-265=2bar) _ Suitable for fluid group 2 according to PED (fluid group 1*)
PRESSURE SURGE PROOF 4/10 bar (58/145 psi), due to heavy duty design (size 50-150=10bar/186-265=4bar) _ Applicable in Ex-zones with additional accessories*
OPERATION TEMPERATURE -20°C up to 100°C _ Reinforced actuator*
APPLICATION For distribution or collection in pneumatic conveying systems and in gravity pipes _ Wear protection*
DESIGN Dual channel diverter in cylindrical design _ Various seal materials
SEAL CONFIGURATION Pressure assisted seal at each part _ Signal box on right-hand-side or left-hand-side* (WZK 50-150)
MATERIAL OF CONSTRUCTION Cast aluminium with stainless steel pipe insert _ Actuator on right-hand-side or left-hand-side* (WZK 186-265)
_ Quick cleaning
_ High temperature execution* * Option

T
R S F G F G
O-ring
O O

Housing

Q
Side cover

Q
ØA
ØB

Actuator
M
N

Rotor
P

O-ring
Pressure assisted seal

Shown with signal box Shown with signal box

on right-hand-side on right-hand-side Drive side cover
Pressure assisted seal
Size 50-150 Size 186–265

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight**

A (DIN) A (ANSI) ØA ØB ØB (option) F G M N O P Q R S T Y appr. kg

WZK 50 ND 50 2” 55.1 50.3 108 163 35 33.5° 185 232 127.5 69 301 604 166 28

WZK 65 ND 65 2.5” 70.9 68.1 121 176 42.5 36.7° 215 276 135 87 343 662 205 33

WZK 80 ND 80 3” 83.7 80.9 127 182 48.5 36.6° 240 308 154 93 387 705 231 38

WZK 100 ND 100 4” 109.1 101.7 146 201 60.8 35.4° 270 360 199 80 460 782 267 58

WZK 125 ND 125 5” 133.7 125.5 165.5 220 74 35.5° 320 424 235 89 551 862 320 89

WZK 150 ND 150 6” 162.3 154 185 220 88.5 36° 360 485 268 88 632 989 372 121

WZK 186 ND 175 7” 186 180 200 337 99 36° 425 557 286 120 730 1175 429 232

WZK 212 ND 200 8” 212 209 220 356 115 34.8° 500 635 350 133 867 1270 495 340

WZK 265 ND 250 10” 265 257 244 381 140 35.4° 600 767 400 161 1039 1371 602 410

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs ** With drive

46 >> DIVERTER VALVE | WHK Two Way diverter valve WHK. <<47

PRESSURE RANGE 3 bar (43 psi), system and differential pressure _ Suitable for fluid group 2 according to PED (fluid group 1*)
OPERATION TEMPERATURE -20°C up to 100°C _ Applicable in Ex-zones with additional accessories*
APPLICATION For distribution or collection in pneumatic conveying _ Actuator on the left-hand or right-hand side
systems and in gravity pipes _ Quick cleaning
DESIGN One channel diverter in cylindrical design _ High temperature execution*
SEAL CONFIGURATION Endless wrap-around seal _ Special execution for PTA/CTA application*
MATERIAL OF CONSTRUCTION Housing: stainless steel, rotor: stainless steel
* Option

Endless wrap-around seal

F
G H ØA2
J
ØA1

M
Side cover
K

45°

Rotor
3
A
H

L
Ø

Left-hand Right-hand
Actuator Housing

Actuator

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight kg

A1/A2/A3 (DIN) A1/A2/A3 (ANSI) ØA1 ØA2 ØA3 F G H J K L M SS

WHK 150 ND 150 6” 162 162 162 460 220 240 109 46 152 453 100

WHK 200 ND 200 8” 212 212 212 530 250 280 112 57 180 529 165

WHK 250 ND 250 10” 265 265 265 680 340 340 161 74 216 630 220

WHK 300 ND 300 12” 316 316 316 750 355 395 150 85 250 657 348

WHK 350 ND 350 14” 350 355 355 800 380 420 151 95 271 713 450

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs

48 >> DIVERTER VALVE | WHT Two way diverter valve WHT. <<49

PRESSURE RANGE 3 bar (43 psi), system and differential pressure _ Suitable for fluid group 2 according to PED (fluid group 1*)
OPERATION TEMPERATURE -20°C up to 100°C _ Applicable in Ex-zones with additional accessories*
APPLICATION Suitable for distribution in pneumatic conveying systems _ Hard coated housing*
to charge silos _ Actuator on the left-hand or right-hand side
DESIGN One channel diverter in cylindrical design _ Quick cleaning
SEAL CONFIGURATION Endless wrap-around seal _ High temperature execution*
MATERIAL OF CONSTRUCTION Housing: cast aluminium, rotor: stainless steel
* Option

Endless wrap-around seal

F H G
F/2

Side cover
ØA2

ØA1
L
K

Left-hand Right-hand
Actuator
ØA3
Housing

Actuator

Straight through: Diverted:

Inlet*/Outlet* Other dimensions Weight appr. kg

A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 ØA3 F G H K L AI SS

WHT 150 ND 150 6” 162 162 151 400 300 428 200 40 60 130

WHT 200 ND 200 8” 212 212 212 500 360 468 250 49 80 170

WHT 250 ND 250 10” 268 262 262 630 450 558 314 61 140 300

WHT 300 ND 300 12” 316 312 316 750 460 591 362 68 160 350

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs

50 >> DIVERTER VALVE | WGV Two-Way-Diverter-Valve WGV. <<51

PRESSURE RANGE 1 bar (15 psi), system pressure _ Suitable for fluid group 2 according to PED (fluid group 1*)
OPERATION TEMPERATURE -20°C up to 100°C _ Applicable in Ex-zones with additional accessories*
APPLICATION Suitable for distribution in gravity pipes _ Hard coated*
DESIGN One channel diverter in cylindrical design _ Quick cleaning
SEAL CONFIGURATION Cross seals on rotor between the outlets _ High temperature execution*
MATERIAL OF CONSTRUCTION Cast aluminium
* Option

H F O-rings
ØA1
Cross seal
K

Side cover
M

Rotor
25°

ØA 2
2 ØA

P
Housing
L

Actuator

Flow capacity without counter current Diverted left: Diverted right:

WGV 300

WGV 250

WGV 200
Inlet*/Outlet* Other dimensions Weight

A1/A2 (DIN) A1/A2 (ANSI) ØA1 ØA2 F H K L M P R appr. kg

WGV 150
WGV 150 ND 150 6” 150 150 155 372 185 52 200 522 405 45

WGV 200 ND 200 8” 200 200 180 415 220 52 260 622 506 64 0
50 100 150 200 250 300 350 400 [m3/h]
WGV 250 ND 250 10” 250 250 210 506 260 52 320 733 613 94
Freely flowing, without extraction device
WGV 300 ND 300 12” 315 300 238 529 335 65 400 890 772 142
Medium fine, with intermitted fluidizing
Fine, with permanent fluidizing
Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs
52 >> DIVERTER VALVE | DWR Multi way diverter valve DWR. <<53

PRESSURE RANGE 1 bar (15 psi), system and differential pressure _ Suitable for fluid group 2 according to PED
OPERATION TEMPERATURE -20°C up to 100°C _ Reinforced execution for 4 bar (58 psi), system and
APPLICATION For distribution or collection in pneumatic conveying systems differential pressure (only DWR 11 up to ND 150)*
and in gravity pipes _ ATEX execution for zone 22*
DESIGN Multi way diverter valve with rotary disc
* Option
SEAL CONFIGURATION Inserted and pressure assisted seal at each part
MATERIAL OF CONSTRUCTION Stainless steel

Possible installation position

ØL B5
Safety shell
D
ØM
B C

Rotary disc
E

V1 Base plate

ØA
Pneumatic pressure hose
ØA
X

F
Actuator

V3
Pipe sockets

Inlet/Outlet Other dimensions Weight

Function: Detail pneumatic
A (DIN) A (ANSI) A No. of pipes B C D E F M L X appr. kg pressure hose:
DWR 9 ND 50 2” 55 3-8 600 1085 1685 570 100 450 900 1060 310
DWR 9 ND 65 2.5” 71 3-8 600 1085 1685 570 100 450 900 1060 310
DWR 9 ND 80 3” 83 3-8 600 1085 1685 570 100 450 900 1060 310
DWR 9 ND 100 4” 109 3-8 600 1115 1715 570 100 450 900 1060 310
Pressure
DWR 9 ND 125 5” 134 3-6 600 1115 1715 570 100 450 900 1060 310
DWR 11 ND 50 2” 55 9-13 600 1180 1780 663 100 620 1100 1290 380
DWR 11 ND 65 2.5” 71 9-13 600 1180 1780 663 100 620 1100 1290 380
DWR 11 ND 80 3” 83 9-12 600 1180 1780 663 100 620 1100 1290 380
DWR 11 ND 100 4” 109 9-11 600 1210 1810 663 100 620 1100 1290 380
DWR 11 ND 125 5” 134 7-9 600 1210 1810 663 100 620 1100 1290 380
Seal
DWR 11 ND 150 6” 162 3-8 600 1210 1810 663 100 620 1100 1290 380
DWR 11 ND 200 8” 213 3-6 600 1205 1805 663 100 620 1100 1290 380 Pipe sockets

Dimensions in mm
54 >> PROGRAM OVERVIEW Gate Valves. <<55

Powders and Pellets

FUH FUS

Pressure [bar] 3.5 1.5

Plastics

General Chemicals

Minerals

Food COPERION GATE VALVES COME WITH THE ASSURANCE OF

DECADES OF EXPERIENCE, KNOW-HOW AND PROPRIETARY DEVELOPMENT,
AND MANUFACTURING WITH TOP QUALITY MATERIALS.

Slide gate valve for both, powders and pellets.

Pneumatic and manual operated versions available.
56 >> GATE VALVE | FUH Universal Gate Valve FUH. <<57

PRESSURE RANGE 3.5 bar (51 psi), system and differential pressure _ Suitable for fluid group 2 according to PED
OPERATION TEMPERATURE -20°C up to 100°C _ Small construction height
APPLICATION Suitable for silos and hoppers for universal application _ Manual or pneumatic version available
DESIGN Gate for installation between two flanges _ Large cross section in the drop through opening
SEAL CONFIGURATION Seal in the drop through opening _ Suitable for all bulk materials with d10>10µm and d90<6mm
Gland sealed to the outside _ Installation position up to 30° to the horizontal
MATERIAL OF CONSTRUCTION Stainless steel _ Pressure tight support frame (5bar, 73psi)*

* Option

A1
Actuator
ØG1

E
H

ØG2

Limit switch inside Gland seal

(not shown)
A2
Pressure tight
Support frame support frame (option)

ØC
B
Gate blade

Housing

Gate seal Seal

Application example:
Flange* Other dimensions Manual Weight Pneumatic Weight
drive drive
G (DIN) G (ANSI) ØG1 ØG2 B E H A2 ØC kg A1 appr. kg

FUH 100 ND 100 4” 100 110 187 104 51 562 203 20 725 28

FUH 150 ND 150 6” 150 162 240 104 57 652 260 27 870 35

FUH 200 ND 200 8” 200 213 290 104 70 737 260 37 1015 45

FUH 250 ND 250 10” 250 267 345 104 70 847 260 57 1165 65

FUH 300 ND 300 12” 300 318 400 104 76 955 340 74 1313 82

FUH 350 ND 350 14” 350 355 450 104 76 1060 340 87 1460 95

FUH 400 ND 400 16” 400 406 500 109 89 1170 340 112 1644 140

FUH 500 ND 500 20” 500 508 601 118 114 1380 406 230 2014 290

FUH 600 ND 600 24” 600 609 707 118 114 1590 406 310 2385 370

Dimensions in mm * Drilled according to DIN PN 10 with metric thread or ANSI 150 lbs with thread in inch
58 >> GATE VALVE | FUS Universal Gate Valve FUS. <<59

PRESSURE RANGE 1.5 bar (21 psi), system and differential pressure _ Suitable for fluid group 2 according to PED
OPERATION TEMPERATURE -20°C up to 100°C _ Small construction height
APPLICATION Suitable for silos and hoppers for universal application _ Manual or pneumatic version available
DESIGN Gate for installation between two flanges _ Large cross section in the drop through opening
SEAL CONFIGURATION Seal in the drop through opening _ Suitable for all bulk materials with d10>10µm and d90<6mm
Gland sealed to the outside _ Installation position up to 30° to the horizontal
MATERIAL OF CONSTRUCTION Stainless steel _ Pressure tight support frame (2.5bar, 36 psi)*

* Option

A1
Actuator
ØG1

E
H

ØG2

Limit switch inside Gland seal

(not shown)
A2
Pressure tight
Support frame support frame (option)

ØC
B
Gate blade

Housing

Gate seal Seal

Application example:
Flange* Other dimensions Manual Weight Pneumatic Weight
drive drive
G (DIN) G (ANSI) ØG1 ØG2 B E H A2 ØC kg A1 appr. kg

FUS 100 ND 100 4” 100 110 187 104 51 562 203 20 725 28

FUS 150 ND 150 6” 150 162 240 104 57 652 260 27 870 35

FUS 200 ND 200 8” 200 213 290 104 70 737 260 37 1015 45

FUS 250 ND 250 10” 250 267 345 104 70 847 260 57 1165 65

FUS 300 ND 300 12” 300 318 400 104 76 955 340 74 1313 82

FUS 350 ND 350 14” 350 355 450 104 76 1060 340 87 1460 95

FUS 400 ND 400 16” 400 406 500 109 89 1170 340 112 1644 140

FUS 500 ND 500 20” 500 508 601 118 114 1380 406 230 2014 290

FUS 600 ND 600 24” 600 609 707 118 114 1590 406 310 2385 370

Dimensions in mm * Drilled according to DIN PN 10 with metric thread or ANSI 150 lbs with thread in inch
60 >> PROGRAM OVERVIEW Special Components. <<61
THE COMPLETE SPECTRUM FOR EACH APPLICATION.

Pellets Powders Pellets and Powders Pellets Pellets and

Powders
CFB FCB LMR-X BULK-X- GAB PN 80
CHANGE®

Pressure [bar] – – up to 5 - 1.5/4 0.2

Plastics

General Chemicals

Minerals

Food COPERION SPECIAL COMPONENTS COME WITH THE ASSURANCE OF

DECADES OF EXPERIENCE, KNOW-HOW AND PROPRIETARY DEVELOPMENT,
AND MANUFACTURING WITH TOP QUALITY MATERIALS.

Special challenges require special solutions,

and special components from the sytem integrator.
 62 >> SPECIAL COMPONENTS | CFB Combiflow®-Blender CFB. <<63

APPLICATION Blending and homogenizing of pellets and free flowing bulk solids _ Usable in combination with standard silo
TYPE Silo cone blender (60° cone) _ Retrofit, rebuilding storage silo into a blend silo
FUNCTION Static blender with 6 flow zones at different velocities _ For continuous or recycle operation
STRUCTURAL DESIGN Dimensioned for massflow with bulk density of 600 or 1000 kg/m3 _ Easy to clean
MATERIAL OF CONSTRUCTION Stainless steel _ Washing device*
_ Degassing device*
_ Self draining

* Option
Washing device Degassing device

Blending quality

100
White
Silo
Black

H (compact blender)
80
ØD5
1 1–6 Flow zones

Concentration (%)
ØD1
60
2 3
Flange
6 4 6
5 40

Combiflow®-Blender
H3

20

60°
H5

0
Combiflow®-Blender 1 2 3 4
Number of product circulations
H2

Discharge cone
ØD8 K compact blender
Flange drilled according to F execution with flange
ØD2 DIN PN10 or ANSI 150 lbs S weld-on execution
M modular design
Execution with flange F ØD7

Silo Silo Dimensions Weight appr. Starting Blending stages Completly

diameter Volume conditions homogenized
ØD m3 ØD1 ØD2* ØD5 ØD7 ØD8 H H2* H3 H5 kg Type 6** kg Type 10***

CFB-K 900 900 3.5 168.3 – 356 – 168.3 6220 – 1620 – – 670

CFB-K 1200 1200 6 168.3 – 356 – 168.3 6220 – 1620 – – a.A.

CFB-K 1500 1500 10 219.1 – 508 – 219.1 a.A. – a.A. – – a.A.

CFB-F/S 2000 1800-2100 9-27 193.7 ND 250 700 ND 1400 ND 350 8000 227 2143 1020 340 395

CFB-F/S 2400 2200-2600 17-48 219.1 ND 250 800 ND 1600 ND 400 9600 290 2447 1149 510 595

CFB-F/S 3000 2700-3200 31-90 273 ND 300 1000 ND 2000 ND 500 12000 350 2888 1415 750 855

CFB-F/S/M 3500 3300-3700 56-150 323.9 ND 350 1200 ND 2200 ND 600 14000 400 3231 1509 910 1040

CFB-F/S/M 4200 3800-4600 86-250 400 ND 350 1400 ND 2400 ND 800 16600 620 3757 1514 1560 1780

CFB-F/S/M 5500 4700-6000 163-560 450 ND 350 1800 ND 3600 ND 800 22000 620 5148 2568 3170 3360

CFB-F/S/M 7000 6100-7500 357-1000 508 ND 350 2300 ND 4000 ND 800 25000 620 6240 2925 5400 6170

* The outlet diameter D2 can be adapted to the required diameter. ** Designed for bulk density 600 kg/m3
Dimensions in mm The height H2 changes correspondingly. Please contact your sales staff. *** Designed for bulk density 1000 kg/m3
a.A. on request
64 >> SPECIAL COMPONENTS | FCB Fluidcone-Blender FCB. <<65

APPLICATION Blending and homogenizing of free flowing and slightly cohesive powder _ Usable in combination with standard silo
FUNCTION Static blender with 5 flow zones at different velocities _ Retrofit, rebuilding storage silo into a blend silo (cone blender)
TYPE Compact blender for smaller sizes _ For continuous or recycle operation
Cone blender for silo for larger silos _ Easy to clean
STRUCTURAL DESIGN Designed for funnel flow and a bulk density of 600 or 1000 kg/m3 _ Self draining
MATERIAL OF CONSTRUCTION Stainless steel _ Discharge aid (Option)

Silo

1–5 Flow zones

4 1
3

2 5
Discharge aid
(optional)
Flange connection
Fluidcone-Blender

Blending stages

Silo volume min. m3 Silo volume max. m3 Silo diameter min. Silo diameter max. Version

FCB-K 960 2 2 960 960 compact blender

FCB-K 1200 3 5 1200 1200 compact blender

FCB-K 1440 5.5 8.5 1440 1440 compact blender

FCB-K 1680 9 14 1680 1680 compact blender

FCB-K 2160 17 29 2160 2160 compact blender

FCB-F 2000 / / 1800 2100 cone blender

FCB-F 2400 / / 2200 2600 cone blender

FCB-F 3000 / / 2700 3200 cone blender

FCB-F 3500 / / 3300 3700 cone blender

FCB-F 4200 / / 3800 4600 cone blender

Dimensions in mm
66 >> SPECIAL COMPONENTS | LMR-X Air Volume Control Unit LMR-X. <<67

PRESSURE RANGE 5 bar (73 psi), system pressure _ Activation by a linear I/P positionner with 4-20 mA
APPLICATION Air volume control unit for pneumatic conveying with a _ Compressor or net version available
continuously variable air volume _ Contact manometer, pressure transmitter*
FUNCTION Laval nozzle with an adjustable conical needle including shut off _ Safety valve*
STEEL GRADE Housing and neddle in stainless steel, Laval nozzle in aluminium _ Ex-protection available (ATEX)

* Option

L1 Closed
L A

N1

Valve disc

Laval nozzle
H

Positioned
N2
B
Conical needle
Drive

Terminal box Pressure

regulator
PC

N4
Pneumatic Control air
Full open
controller

GC

Model size N1/N2 Air volume depending on the compressor/net pressure in Nm3/h*
Flange* Other dimensions Weight
2 bar min. 2 bar max. 3 bar min. 3 bar max. 3.5 bar min. 3.5 bar max. 4 bar min. 4 bar max. 5 bar min. 5 bar max.
N1 N2 L L1 H A B appr. kg (29 psi) (29 psi) (43 psi) (43 psi) (51 psi) (51 psi) (58 psi) (58 psi) (73 psi) (73 psi)
ND 50/80 ND 50 ND 80 660 1270 150 310 240 54 ND 50/80 37 471 50 628 56 707 62 785 75 942

ND 80/100 ND 80 ND 100 760 1430 200 320 250 65 ND 80/100 94 1019 126 1359 141 1528 157 1698 188 2038

ND 80/150 ND 80 ND 150 900 1710 220 350 275 105 ND 80/150 131 1467 174 1956 196 2201 218 2445 262 2934

ND 100/200 ND 100 ND 200 1050 1950 250 370 310 155 ND 100/200 215 2608 287 3478 323 3912 359 4347 430 5217

Dimensions in mm * Drilled according to DIN PN 10 or ANSI 150 lbs * Min. values: with smallest diameter of the Laval nozzle, max. values: with largest diameter of the Laval nozzle
68 >> SPECIAL COMPONENTS | BULK-X-CHANGE® Heat Exchanger BULK-X-CHANGE®. <<69

APPLICATION Cooling and heating of free flowing bulk solids _ Patented distributor plate at product inlet
PRESSURE RANGE To customer demands (individual design) _ Applicable for free flowing bulk solids such as plastics, minerals, nutrients, foodstuffs ...
FUNCTION Tubular heat exchanger with vertical mass flow of bulk _ Compact design without moving parts and without additional equipment
solids through pipes, cooling/heating medium at shell side _ Controlled discharge at outlet with metering devices (e.g. Rotary valve)
MATERIAL OF CONSTRUCTION Stainless steel _ Special application such as cristallisation or degassing (with additional equipment)
SIZES Individual sizes according thermic calculation

Product
ND

LT
m
ax
.
LS m
in
.
TT LS Cooling
water Cooling
out water

TT
h

ØD
Cooling
water TT
Cooling
in water
FI

TT

LS TT

ND M

Product

Discharge BULK-X-CHANGE®; (View to the product distributor plate)

Size (priority size*) Size (priority size*)

D h H D h H
300 1500/2000/3000/6000 ** 1500 2000/3000/6000 **

500 1500/2000/3000/6000 ** 1700 3000/6000 **

700 1500/2000/3000/6000 ** 1900 3000/6000 **

900 1500/2000/3000/6000 ** 2100 6000 **

1100 2000/3000/6000 ** 2300 6000 **

1300 2000/3000/6000 ** 2500 6000 **

** Result out of height BULK-X-CHANGE® and diameter; * Intermediate size according to heat capacity calculation possible
Dimensions in mm Connecting diameter ND for product in-/outlet are individually designed Covered with product Empty
70 >> PIPING | GAB Gamma-Bend® GAB. <<71

PRESSURE RANGE 1.5 (21 psi) up to 4 bar (58 psi), dependent on the size _ Efficient prevention of angel hair
TEMPERATURE RANGE -20°C up to 80°C _ Reduction of dust
FUNCTION Deflection of product on product _ Small installation space required
APPLICATION Gentle handling of pelletized material _ Low pressure drop
MATERIAL OF CONSTRUCTION Stainless steel _ Precise dimensions

Type 1: Type 2: Type 3:

Creation of angel hair

Example: Test with LDPE pellets
25
ØD1

20

B3
B2

Angel hair [PPM]

10 D bend
15
A2 A3
B1

10

Gamma-Bend® GAB 90° bend

0
5 10 15 20 25 30 35 40
A1
Air velocity [m/s]

ØD1

Dimensions* Weight Dimmensions* Weight

DIN D1 ØD1 A1 A2 A3 B1 B2 B3 kg Type 1 kg Type 2 kg Type 3 (ANSI) ØD1 A1 A2 A3 B1 B2 B3 kg Type 1 kg Type 2 kg Type 3
GAB 50 ND 50 60.0 293 238 / 277 224 / 3 7.4 / GAB 2” 2” 60.3 293 257 / 277 241 / 3 7.4 /

GAB 65 ND 65 76.1 310 256 / 298 243 / 4.1 9.3 / GAB 2 1/2” 2 1/2” 76.1 311 281 / 298 268 / 4.1 9.3 /

GAB 80 ND 80 88.9 367 316 / 341 291 / 6.7 12.9 / GAB 3” 3” 88.9 367 337 / 341 311 / 6.7 12.9 /

GAB 100 ND 100 108.0/114.3 434/431 386/383 / 402/405 354/357 / 8.5 16.3 / GAB 4” 4” 114.3 434 407 / 405 382 / 8.5 16.3 /

GAB 125 ND 125 133/139.7 486/484 / 446/443 452 / 411/415 11.7 / 15.5 GAB 5” 5” 139.7 483 / 443 452 / 415 11.7 / 15.5

GAB 150 ND 150 159/168.3 588/583 / 548/543 527/532 / 487/492 18.1 / 23 GAB 6” 6” 168.3 583 / 543 532 / 492 18.1 / 23

GAB 175 ND 200 193.7 570 / 530 544 / 505 18.4 / 24 GAB 8” 7” 193.7 570 / 530 545 / 505 18.4 / 24

GAB 200 ND 200 193.7/219.1 570/686 / 530/646 545/632 / 505/593 18.4/27 / 25/33 GAB 8” 8” 219.1 686 / 646 633 / 593 27 / 33

GAB 250 ND 250 267/273 786 / 759/756 736 / 703/706 37/38 / 46/47 GAB 10” 10” 273.0 786 / 756 736 / 706 38 / 47

GAB 300 ND 300 306/323.9 850 / 850 848 / 818 52 / 64 GAB 12” 12” 323.9 850 / 850 848 / 818 52 / 64

Dimensions in mm * Drilled according to DIN PN 10 Dimensions in mm * Drilled according to ANSI 150 lbs
72 >> SPECIAL COMPONENTS | PN 80 Sampler PN 80. <<73 Fax: +49.(0)751.408.556 Inquiry sheet.
PRESSURE RANGE +/- 0.2 bar (2.9psi) , system and differential pressure _ Pellet and powder version PROJECT
OPERATION TEMPERATURE -20° up to 80°C _ Piston for abrasive or sticky products COMPANY
APPLICATION To take a defined sample out of hopper cone or gravity pipe _ Housing in stainless steel*
CONTACT PERSON Mr/Mrs
DESIGN Double piston with 0.2l volume activated by a pneumatic cylinder _ Food execution (quick cleaning only with S2 piston)*
Street
INSTALLATION POSITION Horizontal, up to 30° inclined _ Applicable in ex-zones with additional accessories*
MATERIAL OF CONSTRUCTION Cast aluminum or stainless steel housing, piston in stainless steel _ Control unit* ZIP City
Phone Fax
* Option
E-Mail

PN 80-P PN 80-G PN 80-P Food execution (option) COMPONENT Rotary valve Gate valve FCB Bulk-X-Change® Sampler
powder pellets
(number) Diverter valve CFB LMR Gamma-Bend®
D Miscellaneous
L
X
ØM A
PRODUCT Name

ØA
Y Bulk density [kg/m3] min. max. ø
Particle size distribution [mm] min. max. ø

G
Housing
Actuator Temperature [°C] min. max. ø
A
DIN ANSI E F Characteristic flowing sticky abrasive
H Piston Specialties
A-A A-A Y Pellet bushing

K SYSTEM Capacity [kg/h] min. max. ø

Ambient temperature [°C] min. max. ø

B-B Flange connection ND DIN ANSI

B B B B Part in front of component

Part after component
ØB ØB
Rotary valve
Application Discharge Metering Conveying

TYPES OF PISTON Closed Sampling Discharge Product flow into valve Pre metered Under product column
Pressure [barg] Above below
Drive unit Direct drive Chain drive
Electric AC DC
Voltage V Hz
Piston S0 Piston S1 Piston S2 Installation sample
For free flowing non For abrasive products For sticky products ATEX zone inside outside
abrasive products

MISCELLANEOUS
Flange* Other dimensions Pellet inlet

Execution A (DIN) A (ANSI) A B D E F G H K L M

Powder ND 80 3” 89 76 26 88 74.5 162 462 150 – –

Pellets ND 80 3” 89 76 26 88 74.5 162 462 150 58 30

Dimensions in mm * Drilled according to DIN PN10

 >compounding & extrusion
>materials
YOUR CONTACT FOR COMPONENTS
Coperion GmbH
Competence Center
Compounding & Extrusion
Theodorstraße 10
70469 Stuttgart, Deutschland
Tel.: +49 (0) 711 897-2206
Fax: +49 (0) 711 897-3920
info.cc-ce@coperion.com
Coperion GmbH
Competence Center
Materials Handling
Niederbieger Straße 9
88250 Weingarten, Deutschland
Tel.: +49 (0) 751 408-0
Fax: +49 (0) 751 408-200
info.cc-mh@coperion.com
Coperion GmbH
Competence Center
Service
Theodorstraße 10
70469 Stuttgart, Deutschland
Tel.: +49 (0) 711 897-2206
Fax: +49 (0) 711 897-3920
info.cc-se@coperion.com
info@coperion.com
www.coperion.com
Fernando Ricart Jochen Sprung Martin Stephan
Chemistry and minerals Food Product management
Tel.: +49 (0) 751 408-455 Tel.: +49 (0) 751 408-584 Tel.: +49 (0) 751 408-398
e-mail: fernando.ricart@coperion.com e-mail: jochen.sprung@coperion.com e-mail: martin.stephan@coperion.com
Coperion GmbH
Competence Center Materials Handling
Niederbieger Straße 9, 88250 Weingarten, Germany
Tel.: +49 (0) 751 408-0, Fax: +49 (0) 751 408-556
info.cc-mh@coperion.com, www.coperion.com
>service
handling
>Europe
Germany
Coperion GmbH
Offenbach Office
Heinrich-Krumm-Straße 6
63073 Offenbach, Germany
Tel.: +49 (0) 69 829775-0
Fax: +49 (0) 69 829775-50
Coperion GmbH
Germany West Office
Industriestraße 71a
50389 Wesseling, Germany
Tel.: +49 (0) 2232 20700-10
Fax: +49 (0) 2232 20700-11
Belgium, Luxembourg, Netherlands
Coperion N.V.
Industrieweg 2, 2845 Niel, Belgium
Tel.: +32 3 870-5100
Fax: +32 3 877-0710
Sweden, Denmark,
Finland, Norway
Coperion AB
Sjödalsvägen 42
14124 Huddinge, Sweden
Tel.: +46 8 608-1818
Fax: +46 8 608-0868
France
Coperion Sarl
20 chemin Louis Chirpaz
Bâtiment C
69130 Ecully, France
Tel.: +33 469 848190
Fax: +33 469 848199
United Kingdom
Coperion Ltd.
Victoria House, 19–21 Ack Lane East
Bramhall, Cheshire, SK7 2BE
United Kingdom
Tel.: +44 161 925-6910
Fax: +44 161 925-6911
Italy
Coperion S.r.l.
Via Calvino 32
44100 Ferrara, Italy
Tel.: +39 0532 7799-11
Fax: +39 0532 7799-80
Coperion S.r.l.
Milan Office
Via Milanese 20
20099 Sesto San Giovanni (MI)
Italy
Tel.: +39 02 241049-01
Fax: +39 02 241049-22
Spain, Portugal
Coperion, S.L.
Balmes, 73, pral.
08007 Barcelona, Spain
Tel.: +34 93 45173-37
Fax: +34 93 45175-32
Russian Federation, CIS
Coperion OOO
ul. Krasnoproletarskaya, 16
127473 Moscow
Russian Federation
Tel.: +7 495 79508-14
Fax: +7 495 79508-14
>Asia
China
Coperion (Nanjing)
Machinery Co. Ltd.
No. 59, West Tianyuan Road
Jiangning District
Nanjing, 211100, PR China
Tel.: +86 25 5278-6288
Fax: +86 25 5261-1 1 88
Coperion International
Trading (Shanghai) Co. Ltd.
Coperion Machinery &
Systems (Shanghai) Co. Ltd.
Bldg. No. A2, 155 Dong She Road
Song Jiang Industrial Zone
(Dong Jing Branch)
Dong Jing Town, Songjiang District
Shanghai 201619, PR China
Tel.: +86 21 6767-9505
Fax: +86 21 6767-9198
Singapore
Coperion Pte. Ltd.
150 Beach Road
#08-01/04 Gateway West
Singapore 189720
Tel.: +65 641 88-200
Fax: +65 641 88-204
Taiwan
Coperion Pte. Ltd.
Taiwan Branch Office
9F-2 No. 30 Chung San
North Road, Sec. 3
Taipei, Taiwan
Tel.: +886 225 9150-51
Fax: +886 225 9153-04
Japan
Coperion K.K.
Kotobuki-Bldg.-9F
3-18, Kanda-Nishikicho, Chiyoda-Ku
Tokyo 101-0054, Japan
Tel.: +81 3 5217-1050
Fax: +81 3 5217-1055
India
Coperion Ideal Pvt. Ltd.
Ideal House, A-35, Sector 64
201307 Noida (U.P.), India
Tel.: +91 120 24016-86
Fax: +91 120 24016-91
0210_US Subject to change without notice.
>America
USA, Canada, Mexico, NAFTA
Coperion Corporation
663 East Crescent Avenue
Ramsey, NJ 07446, USA
Tel.: +1 201 327-6300
Fax: +1 201 825-6494
Coperion Corporation
Wytheville Office
285 Stafford Umberger Drive
P.O. Drawer 775
Wytheville, VA 24382, USA
Tel.: +1 276 228-7717
Fax: +1 276 228-7682
Coperion Corporation
Houston Office
3955 World Houston Parkway
Suite 190
Houston, TX 77032, USA
Tel.: +1 281 449-9944
Fax: +1 281 449-4599
South America
Coperion Ltda.
R. Dona Germaine Buchard 418
05002-062 São Paulo-SP
Brazil
Tel.: +55 11 3874-2740
Fax: +55 11 3874-2757
For more information about
the worldwide Coperion network,
visit www.coperion.com