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FMCG and PC&IS Capabilities

Solutions for the FMCG industry

The fast growing, multi-billion dollar FMCG industry is agile, marketing
savvy and innovative in terms of its products today. Customers’
increasing demand towards product sophistication, cost-consciousness
and technical advancements have propelled companies to adopt
newer strategies before engineering their products and automating
product lines. Companies have also adopted aggressive market
penetration strategies suited to their geographies & cultures.
The dynamic nature of the FMCG business makes organizations
constantly challenge norms, innovate for consumer benefits, and
be proactive towards changing market demands. A competitive
FMCG organization not only needs to be quick to gain the
first-mover advantage, but also mend new ways of automating the
processing cycle and cut production costs by reducing operational
and material costs.
QuEST Global understands the need to change Engineering and
Automation methods, and also the requirement of sophistication in
process, packing and product lines. QuEST Global deploys great
support to the market through its unique ‘local-global’ concept, to
help customers go that extra mile and emerge the winner in highly
volatile times.

Solution #1 Solution #2 Solution #3

Size Change Part Equipment Design KBE
Design
• Equipment design • Standardization of
• Change part design product using
and BtP for liquids • Equipment knowledge based
and dry laundry standardization engineering
• Equipment approach
• Fabrication
management / sustenance • Virtual performance
support for size • Line sustenance and reliability
change part across prediction
the globe • Line Integration

Solution #4 Solution #5 Solution #6

M&S Support PC&IS Support Site Engineering
• Package stability • Control and • Retro Engineering of
analysis automation systems equipment / line
design
• Size change part • Line design &
design validation • Motion & positioning standardization
systems
• FMEA and • Equipment
optimization of • Control logic dev. up-gradation
equipments PLCs
• Line up-gradation
• Optimization of • PC&IS sustenance
Distribution Systems support
Our PC&IS Support Capabilities
Control & Instrumentation Engineering Line Event Digitization System (LEDS)

Control, Automation, Motion Maple Upgradation

and Positioning Systems
Design • Cause Model Updation
• Version Upgrade & Validation
PLCs • Line Linking
• Selection, Panel Design,
Programming Proficy Upgradation

• System Engineering - Field • Similar Support as Maple

Bus, Integration & Data
Collection PLC Programming
DCS • Program PLC
Rockwell/Mitsubishi/Siemens
• Work Station Config; Process Proficy
Logic and Graphic SCADA & HMI
Development
• Work Station Config.
• Integration with PLC
• Graphic, Cabinet Design and
SERVO & VFD Integration with PLC
• VFD Selection, Panel Design, • Alarm Handling and Event
Application Design & Logging
Integration
PC&IS Sustenance
• Control PLC Programming
(Single & Multi Axis) • Downtime accuracy, Failure
Mode Analysis
• Electronic Operator Interfaces
• Virtual Emulation
• Troubleshooting

Case Brief: LEDS Upgradation Support

Pre-Work PLC Programming / Data Collection Configuration & Line Linking Virtual Emulation & Online Validation

Standardization of LEDS Platform across the Globe

Pre-Work PLC Update / Configuration & Line Validation

• Alarm List Preparation
Programming Linking Virtual
• Change Machine Numbers, • Cause Model • Study PLC Programs,
• Preparation of Function Change PLC Cause Numbers Configuration -
Block Diagrams Layout & Line Logic
in CM Equipment (Line-
• Machine Boundaries, Machine) • Map I/O Tags for Line C9
• Modify PLC - Rockwell/
Grouping Mitsubishi/Siemens • Products (Lines, • Validation for Using
• Cause Model Brandcodes, Target RSLogix Emulate 5000
• Capture and Analyze Rates, Ideal Rates etc.)
Development Downtime (Failures, Blocked, Online
• Preparation of Line- Starved) • OPC Download
Functionality, • Accuracy - Downtime
Machine-Signal • Production Counting (Source, Data (Timestamps,
Diagrams if required
EOL) Lengths etc.), Production
• Line-Workstation Config. & Scrap, Line Rate, PR &
• Actual Line Rate MTBF Measures
• Line Linking Flowcharts
• RS Linx OPC Topics/Item • Maple Reports vs. Reality
Creation • Line Linking Rules Checks, DMS-Scorecards
• Maple.INI File Creation/ • Rules Configuration in • Micro-stops, Fake Stops
Updates Green Maple Admin. Tool Elimination

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Madrid : +34 679 654 537
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