Professional Documents
Culture Documents
A
The
B O O K S E L L E R S A S S O C I AT I O N
of Great Britain & Ireland
tacklingreturns
U n i t e d K i n g d o m A u g u s t 1999
2 tacklingreturns
Participants at the Eynsham Hall Conference Establish the linkage between value,
actual return and authorisation at
beginning of the process
Currently value is only addressed once
goods have been dispatched to the
distributor, with the claim being raised
by the retailer as part of the physical
returns process, and the distributor
raising the credit either from scanning
goods received or rekeying paperwork
received with the books.
Inefficiencies in crediting overstocks
frequently lie in other parts of the
returns process:
■ The main cause of queries is different
views about the quantity returned (or
accepted for credit);
■ Queries about the value per unit are
The Bookseller particularly acute with some retailers,
may be tied to their costing systems,
stock returned is pulped (or if reshelved, and there may be no visibility to the
Project Findings distributor of the retailerÕs credit
the reuse rate is low). Retailers have to
There is a need to reengineer the pay for this activity (which includes claim;
authorisation process destickering or even sanding to restore ■ Debit notes/credit claims are used
The current process treats every tired product) - the price publishers inconsistently and non-transparently,
transaction as unique. Authorisation is extract to ÔcontrolÕ the destruction with different conventions for when
usually given by a sales rep to an process, and to retain the option to reuse to Ôtake the creditÕ;
individual buyer, resulting in low levels stock.
■ Substantial working capital is
of transaction consolidation. Returns ■ Destruction rates of returned stock consumed by Ôcredit awaitingÕ;
ÔagreementsÕ are ambiguous, complex, are extremely high and are frequently sporadic write-offs resolve old
and varied, and rarely part of an overall in the range of 65-95%; queries;
trading agreement.
■ Many academic publishers have a ■ At least 30% of lines authorised
Negotiations consume substantial time lower destruction rate, but their reuse change in the final credit;
and energy for key retail buyers and rate is unclear;
publishersÕ sales staff, but lack ■ Credits for overstocks get caught up
consistency. There is no formal link ■ The recovery rate of stock in the mass of small credit notes
with the rest of the returns transaction. unshrinkwrapped or broken from issued largely for Ônon-conformanceÕ
However there is little support for doing binders parcels is low; further complicating the credit
away with the need for an authorisation ■ Most remaindered stock has never reconciliation process.
process. been on a shop floor. The linkages between authorisation,
Maximise efficiency of sortation and These findings raise the following actual quantity received and the credit
handling questions: issued are unclear, as there is no
common referencing system, and the
Physical handling processes consume Should stock destined for destruction
■ Ôhand-offsÕ are manual and require
about two thirds of total process costs. follow the same returns route and rekeying at every stage. This leads to
Handling (picking, sorting, packing and procedures as stock required for delays and substantial lock up of
freight) is currently managed at a micro reuse? working capital in dead stock - the very
level, with authorisation by individual
thing that returns are meant to alleviate.
representatives for individual buying ■ Can ÔdestroyableÕ stock be identified
departments limiting the consolidation prior to its return? Continued on Page 8
that is possible. It also results in sub-
■ To what extent would destruction
optimal freight rates.
rates decrease if stock were ÔpulledÕ
A large proportion of handling activity is earlier in its lifecycle?
non-value adding since a majority of
3 tacklingreturns
Authorisation
Returns are currently subject to negotiation between sales rep and buyer, which covers This automated process is the building block for subsequent consolidation of phy
quantities, not value. Whilst an authorisation number or signature is needed before credit handling and credits, and for the targeted reduced cycle times.
is issued, there is no common reference linking the whole transaction, from authorisation
The cycle time of this process will be radically shortened. What currently takes
request to credit.
weeks will be achievable within a couple of days. The increased certainty provi
In the new process a standardised electronic returns request generated from the allow stock values to be managed more precisely, and physical handling of retur
wholesalerÕs or retailerÕs stock management systems will be sent to the distributor, not the efficiently.
rep. The distributor will process the request according to criteria agreed between publisher
The new process is technology dependent. Standard messages and a common in
and customer, codified and systematised in a set of rules (see Rulebook section overleaf).
need to be developed so that all players, large and small, can be included in the a
The distributor will transmit to the customer the quantity authorised, credit value, and process. However the communication methods used will depend on companiesÕ
disposal instructions (Ôred boxÕ/Õgreen boxÕ/other financial adjustments), again in preferences. The solution may build on one or more existing technologies, for ex
standardised electronic format. The retailer will check the response, both for quantity and using the EDI messages on existing VAN networks, a Ôreverse TeleorderingÕ, or
value, and action the return accordingly. developing Internet solutions, such as batch.co.uk or PubEasy. A paper based in
solution could also be considered.
Whilst automated authorisation may not capture all eventualities, and ÔnegotiationÕ may
still be appropriate between trading partners, the exceptions must not become the rule, and Pilot projects include the development of functional specifications and the refine
the vast majority of transactions should be processed automatically. Exceptions may be the processes as envisaged. A pilot is already underway between Macmillan Dis
mainly high value ÔproblemsÕ, which should be managed proactively. and James Thin from which much can be learned.
To be discounted
or credit &
RETAILER re-invoiced
YES
NO
NO 'Red box':
to be destroyed
DISTRIBUTOR
Authorisation Authorisation
Stock disposal Refused Given
Stock (Day 1)
parameters are set
Management
NO
YES
Is it within
Rulebook
parameters?
PUBLISHER
Stock management
Returns are initiated by a retailerÕs (or wholesalerÕs) stock management processes. Criteria include open to buy policies, should be published promptly and regularly.
slow moving title analysis, and simply manual checking of shelves. The new process envisages that systems will generate Some sales and buying time and operating co
reports of proposed returns, which buyers may choose to edit before a final list is produced. This list will then be transmitted particular to ensure that authorisation request
to the distributor as part of the authorisation process. Refinements to this part of the process could
Publishers will decide which titles they wish to recycle (Ôgreen boxÕ), and which can be destroyed (Ôred boxÕ). This may methods, e.g. additional discount.
depend upon timing within a productÕs lifecycle and the economics of reprinting versus recycling. Their decisions need to be
actionable by the distributor, who will translate into disposal instructions for the returns authorisation message. Wholesalers
will need permission from distributors to destroy customer returns before they authorise them.
The project identified the visibility of sales and stock information Ôvertically within the supply chainÕ (i.e. suppliers only
being able to see information about their own titles) as a key component of the partnership for sales and collaborative stock
management that the industry is developing. In addition, benchmark data about aggregate industry sales and returns levels
4 tacklingreturns
Physical handling
ysical The biggest benefits lie in the reduction of sortation and in-store handling c
BUREAU
process provides three routes for this.
Alternatives to physical return
several
Financial adjustments remain a viable option, and as do intra-chain stock tr
ided will
project to date. All require more proactive stock management to decide on
rns more STD Forms
Cred controls in credit processing.
it
Des
RETAILER patc
h
PUBLISHER Return to distributor for resale (Ôgreen boxÕ)
Auth (Exceptions)
orisa
nterface Req tion Returns authorisation will identify what titles are required back by the pub
uest
automated Generate VAN Cred Ôgreen boxÕ returns list (which would have been integrated into stock mana
Receive it
Internet Des
Õ Integrate Telereturns Auth
patc
h list with actual quantities returned. The stock would be returned to distribu
orisa
xample Req
tion Receive in reusable containers.
uest Send
DISTRIBUTOR Integrate Systems will raise the returns documentation, complete with authorisation
Apply '7' rules
nterim common reference will link the request, the authorisation and the despatch
BIC
(Standards) both for internal tracking purposes and to reduce complexity for the distrib
to the distributor, for both quantity and value on a line by line basis, books
ement of distributor for reuse.
stribution Advances in outward bound container tracking should be applied to returne
consignments.
HANDLING TRA
Generate Merchandise
pick list appropriately
Authorisation file is
updated by
the claim (qty)
Information flows
Credit handling
Credit matching and reconciliation will be greatly simplified by the use of an electronic reference co
ost savings should be reinvested in stock management processes and systems, in request to credit note, and maximising automation. The unit value part of the return will also be add
ts are electronic, and incorporate the appropriate ÔrulesÕ (see below). authorisation message, before any stock has been moved.
include publisher driven recalls, or retail requests for alternative disposal The burden of responsibility for the correct unit value of the return would lie with the distributor, bu
returned would lie with the retailer. Any adjustments to this rule would follow agreed query process
The retailerÕs despatch note would update the distributorÕs authorisation file, and a credit can be rais
through checking of quantity (and, where agreed, adjustments on quality criteria) would be clearly i
The consolidation of returns authorisation at the distributor level will reduce the number of credit cl
returns, reducing matching complexity and operating costs. Reduced cycle times from faster author
reduce the working capital tied up in credit awaiting.
5 tacklingreturns
costs, and of freight costs. The new authorisation Wholesalers would need to know what stock needs to be returned to the distributor before they authorise returns from their
own customers. This would maximise their efficiency as some have secure destruction facilities.
The consolidation available from authorisation by distributor, rather than by rep, will reduce sortation complexity and
ransfers, although have not been a focus of the freight costs. For example, improved speed of authorisation will allow for more batching to ensure economic freight costs.
n the fate of individual situations, and adequate Destruction in most economic manner (Ôred boxÕ)
The returns authorisation will indicate what titles can be destroyed. The retailer will batch up all Ôred boxÕ returns
authorised over a period and pick in one simple exercise. Picking and sorting by publisher would not be required, but
lisher. Books will be picked from the authorised merely a scanning of the titles as they are placed into containers.
agement systems), and scanning will update this This would remove a large amount of time devoted to in-store returns sortation. For example, there would be no price de-
utors in the most cost effective manner - possibly stickering or other preparation required as quality of stock is not an issue.
The scanning exercise would again be required to adjust the quantities actually dispatched and automatically raise the claim
code and accurate consignee details. The against the relevant distributor in the manner described above. One or several third parties would be tasked with destroying
h note/claim which is now raised by the retailer, the stock, and addressing the growing waste management/environmental issues. There are a number of options for this
butor. The retailer sends the claim electronically which are to be explored further in one of the pilots.
s are returned, and reshelved quickly by the These processes must be transparent and auditable, both to provide a royalty audit trail, and a guarantee that stock has been
destroyed. The visibility of stock levels at a retailer would contribute to this and help foster the trust that is required for this
ed containers, particularly to reduce split process to be successful. The audit requirement could provide an application for radio frequency tagging.
ANSPORTATION DISPOSAL (3 - 10 DAYS) CREDIT PROCESSING & RECONCILIATION (Within agreed credit period)
Claim
settled
YES
NO
Query
Process
ode, which follows the return from Credits for overstock returns should have their own credit period equivalent to that prevailing for invoices. Debit notes need not be
dressed as part of the returns issued, provided that distributors process the claim within an appropriate period, probably seven days from receipt of claim/goods.
Claims for non-conforming stock continue to be deductible from the relevant invoice.
ut the burden for the actual quantity The need to address credit value per unit before the return is made has implications for the central finance departments at retailers and
ses. wholesalers, and may impact costing systems. The application of the Rulebook has implications for credit handling (for example
matching tolerance levels). However improved matching levels will provide opportunity for more value adding activity by finance staff
sed automatically. Any adjustments
at all players.
dentified.
laims and notes issued for overstock
risation and simplified matching will
6 tacklingreturns
The ‘rulebook’
Reject
The ÔrulebookÕ is key to accessing the
benefits available from the
FAIL
simplification and automation of the
returns process. Criteria for allowing the Rule Rule Rule Rule Rule Rule Rule
return and giving the credit need to be 1 2 3 4 5 6 7
Returns Physical
codified in computer systems so Request
Format Sales Window: Credit Credit Logistics
Process Volume CAP Process
distributors can authorise returns. standard category x and y calculation period
?
The proposal is to apply seven ÔrulesÕ to
a request for an overstock return.
Returns for damaged and incorrect Query
deliveries (Ônon-conformanceÕ credits) Process
1 Format standard Standard authorisation request Electronic with standard Option for interim paper based version
message required for message format required; BIC to facilitate standards
automation
2 Sales category Category must be defined e.g. Firm sale is firm sale NB link to Rule 5 (‘Capping’)
as returnable or not
3 Returns Window: To radically simplify the Return automatically May need adjustment for wholesalers;
X and Y parameters governing allowable between not intended to distort current
return of overstocks 3 months after publication terms of trade, only to simplify
(‘X’) and 15 months
after despatch (‘Y’)
4 Volume To ensure no credit for To operate at chain not Chain level allows for inter-branch
restrictions product not sourced branch level transfers
from that supplier
5 CAP on returns To ensure that returns do Default to 100% (i.e. rules Needs to operate in conjunction with
not exceed a returns cap do not require a cap, but if other rules and within terms of trade
where that is in place present rules can accommodate)
6 Credit calculation Standard and transparent Ideal is ‘cascade’ back from Value per unit to be identified by
method for the calculation latest invoice price, but need distributor in returns authorisation
of the credit value which is to understand financial
fair, equitable and implications of alternatives
transparent further
7 Credit period Setting of the working Overstock credits to be taken NB. Non-compliance credits to be
capital implications of the according to standard payment terms deducted from relevant invoice and
returns credit balance settled within terms of that
invoice
7 tacklingreturns
Project Findings
continued from Page 3
There is benefit in further information sharing, although its stock is returned as part of seasonal stock reductions, which
major opportunity lies in better planning and forecasting of results in waste and potentially lost sales.
new titles Stock management is thus intrinsic to the overall returns
The largest element in the overall cost of returns is that of the process. Much of the process redesign envisaged throws
stock destroyed by distributors (N.B. not treated in this study as additional burden (as well as freed up resource) on to stock
part of the returns processing cost). Stock management policies management. Sharing sales and stock information ÔverticallyÕ
are a key driver of this cost. in the supply chain is central to proactive and collaborative
stock management, but the greatest impact on the cost of
Some returns are the price of maintaining display levels and destroyed stock comes from better forecasting and planning.
range; some retailersÕ replenishment policies create returns by
requiring too much buffer stock; and some returns result from
poor stock control processes. There is evidence that ÔcoreÕ
About two thirds of resources consumed in the processing of returns lie in physical handling (sortation and freight).
Retailers bear nearly two thirds of the process costs.
Stock
Management Authorisation Handling Credit
Publisher
0-1% 2-9% 0% <1%
3-11%
Source: KPMG analysis of participating company data. These cost estimates are indicative, and exclude outward bound logistics costs and the production cost
of stock returned (both more heavily skewed to suppliers), as well as working capital charges.
Concerns & timing adjustment, until new processes quality is not an issue for Ôred boxÕ
outstanding issues settle down. However: automated stock; improved Ôgreen boxÕ processes
authorisation can provide improved can improve the state of returned stock
Will distributor involvement in monitoring and control over returns (which can be monitored for retrieval
authorisation increase costs ? (e.g. spotting stock reduction trends rates by customer); and a greater reality
Capital costs of system development faster); freed sales and buying resource check of what returned stock can really
could be significant. To avoid more staff can be invested in collaborative stock be ÔmintÕ is needed.
activity returns requests need to be management (e.g. in using sales and
stock information) to address problems Retailer based destruction of stock has
received electronically, requiring not worked before
commitment from a critical mass of earlier; confidence needs to be
retailers to use the system. A technology established in the reliability of the This is not necessarily implied by the
solution applicable for all is needed. ÔrulebookÕ; and it is a further incentive proposals. Audit controls (e.g. Ôred
Publisher-distributor role demarcation not to ÔpushÕ stock inappropriately. boxÕ/Ôgreen boxÕ compliance) will be
needs to be addressed, particularly for What about the quality of stock required, and it is a key part of the
3rd party distributors. returned? pilots to demonstrate that appropriate
trust is warranted.
Will taking away rep returns This policy issue is unresolved, though
authorisation open a floodgate? it is the main reason for credit claim
Undoubtedly a risk, though it may be a adjustments and queries. However,
8 tacklingreturns
Benefits
Participants are confident in the business case for pursuing the proposals further. Many of the technology building blocks are in
place, a model for the authorisation process exists at MDL, and the logic of the new process is compelling. The proposals provide
opportunities for substantial operating cost reduction and performance improvement. Benefits include the following:
Rules Improved transparency, simplicity and Removes uncertainties and many Improved transparency, simplicity
certainty in returns arrangements. qualitative judgements. and certainty in returns
Reduces surprises, and provides ability to Clarification of distributors’ role. arrangements.
manage exceptions proactively. Explicit acknowledgement of wholesalers’ Opportunity for proactive exception
time ‘lags’. management.
Stock Buyer time released to proactively manage Growing role as provider of stock Resource freed for proactive and
management stock and invest in ‘partnership for sales’. management tools. collaborative stock management and
Opportunity to improve stock management Wholesalers can enhance retail systems investment in ‘partnership for sales’.
systems. through integration of new processes. Information visibility facilitates trust,
Greater certainty and greatly reduced cycle audit control and improves stock
times improve management of cash management and reprint decisions.
invested in stock.
Authorisation Reduces time to process. Control over process provides information Sales force time consumed in
Control over timing and value of for cash planning. authorising returns eliminated
authorisation requests. Weeds out activity expended on non valid providing more selling time.
Rep-buyer time focused on value added returns. New ways to monitor returns and
activities. manage proactively.
Physical Sorting and freight costs reduced from Reduced handling costs through prior Knock on benefits from lower
handling a.) consolidation of authorisation at separation of ‘red box’ stock and less distributor costs.
distributors. ‘returned returns’ activity. Improved ‘green box’ processes
b). simpler handling and lower freight costs Ability to capacity plan returns area could increase ‘recovery rate’ and
for ‘red box’ stock. through control of authorisation and restocking speed of required stock.
c). freight savings from consolidation to electronic receipt of credit claim.
fewer end points. New options for waste management
Reduced ‘returned returns’. (environmental issue of ‘landfill’).
Wholesalers to utilise existing destruction
facilities.
Credit Reduced volume of credits, greater average Reduced processing cost from lower Knock on benefit from reduced
handling credit value. volume of credit notes, and higher average distributor costs.
Reduced credit awaiting and reconciliation value. Earlier quantification of returns
costs through reduced cycle times and Fewer queries. impact possible for sales reporting
greater auto matching from common Reduced working capital tied up in and cash management.
referencing system. unresolved queries/fewer write off.
Simplified dispute resolution.
9 tacklingreturns
Pilot projects
A series of seven pilots are currently being planned and scoped which will test the proposals and commence the implementation
the Tackling Returns project. Each project has a ÔchampionÕ from one of the companies involved in the project to date, and a
number of companies who have agreed to take part. The priority project will be the demonstration of Ôproof of conceptÕ for the
ÔRulebookÕ. These pilots will be integrated and driven forward through overall programme and project management.
1 Testing the ‘Rulebook’. The rulebook is the bedrock of the automated process. This pilot will demonstrate that rules are fair,
function as planned, and sensitivities and implications are clearly understood.
2 Developing an authorisation process Automated authorisation is the process change on which other benefits rest. This pilot will refine
and system(s) for industry-wide details of the transaction process, and result in a functional requirements specification for a
adoption. technology solution which uses hybrid technologies to ensure inclusiveness and minimise
exceptions.
3 Testing the separation of ‘red box’/ Pilot will demonstrate that separation of stock required for reuse (‘green’) from stock destined from
‘green box’ stock in store. destruction (‘red’) is both feasible, auditable, and will provide benefits for retailers and distributors.
4 Investigating the options for alternative Pilot will review alternatives and prepare options for treatment of ‘red box’ stock, in particular role of
disposal methods and channels. ‘trusted third parties’, requirements for audit controls and environmental alternatives to land-fill.
5 Integrating credit handling process with Pilot will demonstrate how authorisation and credit transactions are to be linked, how a single
automated authorisation, and linking transaction reference benefits credit reconciliation, and how the new process will be used for non-
with credit for non-conformance stock. conformance and other credit claims.
6 Taking forward the vertical sharing of This pilot will explore further the mechanics and benefits of making visible stock and sales
sales and stock information. information vertically within the supply chain. It will also develop the recommendation that sales
and returns benchmark data be made available rapidly and regularly.
7 Co-ordination of the technology and This project will ensure that all technology and standards implications are clearly understood, and
standards implications of all pilots. that resulting issues are addressed to ensure successful and speedy implementation of the projects.
Next steps
In the past barriers to change have arisen because players have only thought of their own processes, not how they fit into those of
their trading partners. Tackling Returns has demonstrated that this restriction can be overcome, and that solutions are possible
from which all can benefit. Participants in the project and the Supply Chain Committee have concluded that the changes here
proposed are realistic, and that all have much to benefit from them. They have committed themselves to further investment of time
and money to implement the recommendations.
Nevertheless, the changes envisaged are still complex, and will require continued co-operation and openness, as some of the
changes in responsibility and policy are substantial. For progress to be maintained, and implementation to be successful, the
Steering Committee is recommending continued strong project management, and the continued public demonstration of progress
and success through the pilot projects.
10 tacklingreturns