Sl. No.

Description Notation Value Units

INPUT
1 Load Applied P 1100.00 N
2 Resultant Force at x-axis Fx 4100.00 N
3 Resultant Force at y-axis Fy 4660.00 N
4 Force at angle θ Fθ 3550.70 N
5 Pin Dia dP 11.00 mm
6 Area of Pin AP 95.03 mm2
7 Link length L=Le 152.00 mm
8 Link Width h 26.00 mm
9 Link Thickness b 3.00 mm
10 Area of Link Al 78.00 mm2
11 Screw Rod Root Dia dS 10.00 mm
12 Area of Screw As 78.54 mm2
13 Bending Stress Induced on Gear tooth σg 129.00 Mpa
14 Normal anlge θ 30.00 °

OUTPUT
σx 4× F x
Stress on the screw at x-axis 208.81 Mpa σ x=
As
Stress on the screw at y-axis σy 237.33 Mpa
Normal Stress at any anlge σθ 215.94 Mpa

Moment of Inertia of link I=bh3/12 4394.00 mm4

Radius of gyration k 7.51 mm k  I A
Slenderness Ratio Le/k 20.25
ec
Eccentricity ratio Er 0.20 From table E R 
k 2
Secant formula, C40 steel P/A 293.62 Mpa
P y
Critical Load on Link, C40 Pcr 22902.18 N 
A   P  
Secant formula, SAE 2340 P/A 355.99 Mpa 1  E r sec Le 
Critical Load on Link, SAE 2340 Pcr 27767.33 N   k 4 EA  
 
Secant formula, SAE 3240 P/A 499.05 Mpa
Critical Load on Link, SAE 3240 Pcr 38926.16 N
Secant formula, SS P/A 257.83 Mpa
Critical Load on Link, SS Pcr 20110.51 N
Moment of Inertia of link 2 I2=hb3/12 58.50 mm4
Radius of gyration 2 k 0.87 mm
Slenderness Ratio Le/k 175.51
Slenderness Ratio, Tangency, C40 SrD 108.36
Slenderness Ratio, Tangency, SAE 2340 SrD 97.71 2E
Sr D  
Slenderness Ratio, Tangency, SAE 3240 SrD 82.52 s
Slenderness Ratio, Tangency, SS(12%) SrD 112.85
Critical buckling load, C40 Pcr 797684.80  2
EI
P cr  2
Critical buckling load, SAE 2340 Pcr 786289.31 L e

Critical buckling load, SAE 3240 Pcr 786289.31

Critical buckling load, SS(12%) Pcr 759699.81

Pin cross-sectional area Ap 95.03 mm2

Pin Bearing Area Ab 33.00 mm2
Stress On pin bearing area σb 141.21 Mpa
Shear stress on pin τp 49.04 Mpa

Bending strength on gear σg 129.00 Mpa Given

Factor of Safety calculation

FOS of lead screw, C40 1.69

FOS of leadscrew, SAE 2340 2.05
FOS of lead screw, SAE 3240 2.87
FOS of lead screw, SS (.12%C) 1.48

FOS of buckling in link, C40 steel 6.45

FOS of buckling in link, SAE 2340 7.82
FOS of buckling in link, SAE 3240 10.96
FOS of buckling in link, SS 430(.12%C) 5.66

FOS bearing stress in pin, C40 2.50

FOS bearing stress in pin, SAE 2340 3.03
FOS bearing stress in pin, SAE 3240 4.25
FOS bearing stress in pin, SS 2.20

FOS Pin Shear stress, C40 3.60

FOS Pin Shear stress, SAE 2340 4.36
FOS Pin Shear stress, SAE 3240 6.12
FOS Pin Shear stress, SS 3.16

FOS gear strength, C40 2.74

FOS gear strength, SAE 2340 3.32
FOS gear strength, SAE 3240 4.65
FOS gear strength, SS 2.40
 Material Properties
Material Youngs Modulus (E) Yeild Strength (σs)
Mpa Mpa
C40 Steel (AISI 1040) 210000 353
SAE 2340 oil quenched 207000 428
SAE 3240 oil quenched 207000 600
Stainless Steel (.12%C) 200000 310

k  I A

y
 Le P  
 E r sec 
 k 4 EA  