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III-2

IMPLEMENT HYDRAULIC SYSTEM

PILOT SYSTEM MAIN SYSTEM COOLING SYSTEM

IMPLEMENT OIL COOLING PUMP PILOT CONTROL VALVE


PILOT FILTER
PILOT RELIEF VALVE
PILOT PUMP
IMPLEMENT PUMPS
MAIN RELIEF VALVES
MAIN CONTROL VALVES

TILT
CYLINDERS

IMPLEMENT COOLING LIFT IMPLEMENT


OIL COOLERS OIL FILTER CYLINDERS OIL TANK
III-3

IMPLEMENT PILOT SYSTEM

PILOT RELIEF PILOT CONTROL


VALVE VALVES

CHECK
VALVE TILT LIFT

CHECK TO LIFT
PILOT VALVE CONTROL
FILTER VALVES

TO TILT
CONTROL
VALVES

PILOT FROM
PUMP LIFT CYLINDERS
SELECTOR AND PRESSURE
CONTROL VALVE

IMPLEMENT
HYDRAULIC TANK
III-4

PILOT RELIEF VALVE

RETURN TO PILOT VALVE PILOT RETURN CAP ADJUSTER


COOLING CIRCUIT SPRING TO TANK

FROM
PILOT
PUMP

RETURN TO RELIEF RELIEF VALVE RETURN LOCKNUT


COOLING CIRCUIT VALVE SPRING CHAMBER TO TANK
III-5

SELECTOR AND PRESSURE CONTROL VALVE

TO CHECK VALVE

VALVE SPOOL
ORIFICE

FROM LIFT
CYLINDERS

SPRING

DRAIN SHIMS
PASSAGE
III-6
PILOT CONTROL VALVE
HOLD POSITION

LIFT TILT
RAISE TILT BACK
HOLD HOLD
LOWER DUMP
FLOAT

FROM
MAKEUP VALVE

TO TANK

TO LIFT TO TILT
CONTROL VALVE CONTROL VALVE

FROM
PUMP
III-7

PILOT CONTROL VALVE


TILT BACK

RAISE TILT BACK


HOLD HOLD
LOWER DUMP
FLOAT

FROM
MAKEUP VALVE

THROTTLING SLOT

TO TANK
FROM TILT
CONTROL VALVE
TO LIFT THROTTLING SLOTS
CONTROL VALVE
TO TILT
CONTROL VALVE

FROM
PUMP
III-8

PILOT CONTROL VALVE


LOWER

RAISE TILT BACK


HOLD HOLD
LOWER DUMP
FLOAT

FROM
MAKEUP VALVE

TO TANK

TO TILT
CONTROL VALVE
FROM LIFT
CONTROL VALVE

FROM
PUMP
III-9

PILOT CONTROL VALVE


FLOAT

RAISE TILT BACK


HOLD HOLD
LOWER DUMP
FLOAT

FROM
MAKEUP VALVE

TO TANK

TO LIFT TO TILT
CONTROL VALVE CONTROL VALVE

FROM
PUMP
III-10

IMPLEMENT HYDRAULIC SYSTEM

RELIEF
VALVE

RIGHT
IMPLEMENT
PUMP

RELIEF
VALVE

CENTER
IMPLEMENT
PUMP

RELIEF
VALVE

LEFT MAIN RIGHT MAIN


CONTROL VALVE CONTROL VALVE
LEFT
IMPLEMENT
PUMP

IMPLEMENT
HYDRAULIC TANK
III-11
994 WHEEL LOADER
MAIN CONTROL VALVE
HOLD

FROM PUMP

ATTACHMENT

LOAD CHECK VALVE


FROM PUMP

FROM PILOT
FROM PILOT CONTROL VALVE
TILT DUMP
CONTROL VALVE

HEAD END ROD END


FROM PILOT
FROM PILOT LOWER LIFT CONTROL VALVE
CONTROL VALVE

ROD END HEAD END

VALVE SPRINGS

TO TANK
III-12

LINE RELIEF AND MAKEUP VALVE

FROM PUMP
LINE RELIEF MAKEUP
FUNCTION FUNCTION

PILOT
VALVE
FROM
PUMP DUMP TILT

ORIFICE
LOWER LIFT

ROD HEAD CYLINDER


END CYLINDER
END OIL OIL

ROD END HEAD END VALVE

TO TANK FROM TANK


TO TANK
III-13

MAKEUP AND VENT VALVE

FROM PUMP

TO PILOT CONTROL
VALVE

FROM
PUMP
DUMP TILT

LOWER LIFT

ROD END HEAD END

CYLINDER CYLINDER
OIL OIL
ROD END HEAD END

TO TANK TO TANK FROM TANK


III-14
IMPLEMENT HYDRAULIC SYSTEM
HOLD

PILOT CONTROLVALVE

TILT LIFT

TILT LIFT

SELECTOR AND
PRESSURE CONTROL
VALVE

MAIN CONTROL VALVE


FLUID MAIN CONTROL VALVE
SAMPLING
PILOT AUX
RELIEF MAIN
VALVE RELIEF
COOLER BYPASS VALVES AUX
RELIEF VALVE
MAIN
PUMPS

TILT
COOLING
FILTER PUMP
TILT

LIFT
OIL
COOLERS

LIFT

COOLER BYPASS
VALVE
III-15
IMPLEMENT HYDRAULIC SYSTEM
TILT BACK

PILOT CONTROLVALVE

LIFT
TILT

LIFT
TILT

SELECTOR AND
PRESSURE REDUCING
VALVE

MAIN CONTROL VALVE


MAIN CONTROL VALVE

PILOT AUX AUX


RELIEF
MAIN
VALVE
RELIEF
COOLER BYPASS VALVES
RELIEF VALVE
MAIN
PUMPS

COOLING TILT TILT


PUMP
FILTER

LIFT LIFT
OIL COOLERS

COOLER BYPASS
VALVE
III-16
IMPLEMENT HYDRAULIC SYSTEM
BUCKET LOWER

PILOT CONTROLVALVE

LIFT
TILT

TILT LIFT

SELECTOR AND
PRESSURE REDUCING
VALVE

MAIN CONTROL VALVE MAIN CONTROL VALVE

PILOT AUX AUX


RELIEF MAIN
VALVE RELIEF
COOLER BYPASS VALVES
RELIEF VALVE
MAIN
PUMPS

TILT TILT
COOLING
FILTER PUMP

LIFT LIFT

OIL COOLERS

COOLER BYPASS
VALVE
III-17
IMPLEMENT HYDRAULIC SYSTEM
BUCKET FLOAT

PILOT CONTROLVALVE

TILT LIFT

TILT LIFT

AUX

SELECTOR AND
PRESSURE REDUCING
VALVE

MAIN CONTROL VALVE MAIN CONTROL VALVE

PILOT AUX
RELIEF
VALVE MAIN
RELIEF
COOLER BYPASS VALVES
RELIEF VALVE
MAIN
PUMPS

COOLING TILT TILT


PUMP

LIFT LIFT

COOLER BYPASS
ALVE
III-18
IMPLEMENT HYDRAULIC SYSTEM
LOWER ENGINE OFF

PILOT CONTROLVALVE

LIFT
TILT

TILT LIFT

SELECTOR AND
PRESSURE REDUCING
VALVE

MAIN CONTROL VALVE MAIN CONTROL VALVE

AUX AUX
PILOT
RELIEF MAIN
COOLER BYPASS VALVE RELIEF
RELIEF VALVE VALVES
MAIN
PUMPS

TILT
COOLING TILT
FILTER PUMP

LIFT LIFT
OIL
COOLERS

COOLER BYPASS
VALVE
III-19
IMPLEMENT OIL COOLING SYSTEM FROM PILOT
RELIEF VALVE
COOLER BYPASS
RELIEF VALVE

COOLING
PUMP

FILTER

OIL
COOLERS

TANK
COOLER BYPASS
VALVE
III-20

COOLING OIL FILTER STEERING OIL FILTER

BRAKE COOLING STEERING AND BRAKE


OIL TANK OIL TANK
III-21

BUCKET KICKOUT INDICATORS

GREEN - POWER TO SWITCH


AMBER - POWER TO SOLENOID

TILT CONTROL
LEVER

24 V

PILOT CONTROL
VALVE

BUCKET KICKOUT
SOLENOID
START
C OFF

BUCKET KICKOUT
B ST
S ON

SWITCH SWITCH
105 762
MAGNET
R

762
2
128 2
1 1
200
3
306
1
KICKOUT 200 INDICATORS
CONTROL 2
762
3 TO LIFT
761 KICKOUT
4 SOLENOID
24 V 10 A
III-22

INDICATORS

GREEN - POWER TO SWITCH


LIFT KICKOUT AMBER - POWER TO SOLENOID

LIFT CONTROL
LEVER

24 V

PILOT CONTROL
VALVE

LIFT KICKOUT
START SOLENOID LIFT KICKOUT
C OFF

B ST
S ON

SWITCH SWITCH
MAGNET
105 761
R

761
3
128
2
200
1
306
1
KICKOUT 200 INDICATORS
CONTROL 2
762
3 TO BUCKET
761 KICKOUT
4

24 V 10 A

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