30RB060-390

30XA080-500, 30XW325-400
Dual Chiller Thermistor Accessory

Installation Instructions
Part No. 00EFN900044000A
SAFETY CONSIDERATIONS additional chilled water sensors (one for each chiller) must be
installed in the common leaving water piping. The accessory
Installing, starting up, and servicing air-conditioning kit contains the required thermistors, wells, and wiring connec-
equipment can be hazardous due to system pressures, electrical
tors. This accessory is not required for chillers piped in series.
components, and equipment location.
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment. INSTALLATION
Untrained personnel can perform basic maintenance func- To prepare the chillers for parallel operation, perform the
tions such as cleaning coils. All other operations should be following procedure:
performed by trained service personnel.
When working on the equipment, observe precautions in the 1. Shut off the chiller and lock out power.
literature and on tags, stickers, and labels attached to the 2. Determine the location for the thermistor wells. The well
equipment. locations must be in the common leaving water header.
• Follow all safety codes. See Fig 1. DO NOT relocate the chiller’s leaving water
• Wear safety glasses and work gloves. thermistors. They must remain in place for the unit to op-
• Use care in handling and installing this accessory. erate properly.
3. Install the thermistor wells. The thermistor well is a 1/4 in.
WARNING NPT fitting. See Fig. 2. Select a location that will allow
for removal of the thermistor without any restrictions. In-
Electrical shock can cause personal injury and death. Shut stallation method will depend on the type of piping.
off all power to this equipment during installation. There 4. Insert the thermistors into the wells until the o-rings on
may be more than one disconnect switch. Tag all discon- the thermistors reach the well body. Use the nut on the
nect locations to alert others not to restore power until work thermistors to secure the thermistors in place.
is completed.
5. Once the thermistors are in place, it is recommended that
a wire loop be made and secured with a wire tie to the
PACKAGE CONTENTS chilled water pipe. This will provide strain relief. See
Fig. 3.
ITEM PART NO. QUANTITY
Thermistor 00PPG000008106A 2
6. The wiring connector (part no. HY06AM016) comes at-
tached to the thermistor lead. Run connector wiring to the
Well 00PPG000008000A 2
chiller control box or the master and slave chillers. Plug
Connector* HY06AM016 2 the connectors into MBB-J6 CH-3 on the main base
*Connector comes wired to the thermistor. board. See Fig. 4.
NOTE: For 30RB315-390 units, as well as all units using the
GENERAL dual chiller algorithm, a Carrier Comfort Network® (CCN) bus
must be connected between the two modules.
These instructions cover installation of the dual chiller ther-
mistor accessory. If two chillers are installed in parallel,

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300032-01 Printed in U.S.A. Form 30-9SI Pg 1 3-09 Replaces: New
 MASTER CHILLER
CONTROL
BOX

PUMP AND CHECK VALVE

OR ISOLATION VALVE

SLAVE CHILLER

PUMP AND CHECK VALVE

OR ISOLATION VALVE
DUAL CHILLER
LWT SENSORS
AND WELLS

LEGEND
LWT — Leaving Water (Fluid) Temperature
Field Wiring
Field Communication Wiring
NOTE: This is a simplified piping diagram — not all hydronic specialties are shown.
Fig. 1 — Accessory Thermistor Location (30RB Units Shown)

5/8 in. HEX 1/4-18 NPT

6" MINIMUM
1.188 in.
CLEARANCE FOR
THERMISTOR 2.315 in.
REMOVAL

Fig. 2 — Accessory Leaving Water Thermistor Well

2
 INSERT THERMISTOR UNTIL
O-RING MEETS THE
THERMISTOR WELL BODY.

WIRE TIE

LOOP
THERMISTOR WIRE
AND SECURE
TO CHILLED WATER PIPE

Fig. 3 — Accessory Leaving Water Thermistor

SIO
(LEN) + G – + G – + G –
STATUS

J10 J13 J9D

19 J12 + G -

CH9
221 221

J7D
J9C J9B
221 221 J9A

PRESSURES

J7C

CH8
CCN

CH7
J7B

CH6
J7A

CH5
THERMISTORS

CH4
CONNECTOR
CH3
J6

INSTALLATION
LOCATION
CH2

D15
J1A TR1 TR2 TR3 TR4 TR5 K1 K2
12/11 12/11

CH1

MOV1 195
195
DISCRETE
C41 C42 C43 195 195 INPUTS
195
J15 C32 C33 C34 C35 RELAY 195 J5A
J2A J2B J2C OUTPUTS ANALOG J8 11 195
C16 J5B J5C
J3 INPUTS J4

CH C C
15B 16A CH16B CH17 CH18
CH19 CH20 CH21 CH22 CH23 CH24 CH25 CH26 CH10 CH11 CH12 CH13 CH14 CH C
15A

Fig. 4 — Chiller Main Base Board

a30-4721

3
Copyright 2009 Carrier Corporation

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300032-01 Printed in U.S.A. Form 30-9SI Pg 4 3-09 Replaces: New