Avics 1

ORDER NO.
AVIC-S1/XZ/EW5 CRT3791
AVIC-S1 PDA Maintenance
Contents
1. Product Introduction ----------------------------------------------------------------------------------------------- 3
1.1 System Overview ------------------------------------------------------------------------------------------------------------------ 3

1.2 Product Specification ------------------------------------------------------------------------------------------------------------- 5
2. Software Upgrade --------------------------------------------------------------------------------------------------- 7
2.1 Uboot Upgrade --------------------------------------------------------------------------------------------------------------------- 7

2.2 Image Upgrade --------------------------------------------------------------------------------------------------------------------- 17
3. Service Diagnostics and Trouble Shooting -------------------------------------------------------------------- 26
3.1 Power On Test ---------------------------------------------------------------------------------------------------------------------- 27

3.2 Drop Down Test -------------------------------------------------------------------------------------------------------------------- 31
3.3 Mini USB Test ---------------------------------------------------------------------------------------------------------------------- 32
3.4 D.M. Test ---------------------------------------------------------------------------------------------------------------------------- 34
4. System View & Disassembly -------------------------------------------------------------------------------------- 58
4.1 Tools Introduction ----------------------------------------------------------------------------------------------------------------- 58

4.2 System View ------------------------------------------------------------------------------------------------------------------------ 60
4.3 System Disassembly --------------------------------------------------------------------------------------------------------------- 63
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Contents
5. Location of Major Connectors ----------------------------------------------------------------------------------- 72
5.1 Main Board – Side A -------------------------------------------------------------------------------------------------------------- 72

5.2 Main Board – Side B -------------------------------------------------------------------------------------------------------------- 73
5.3 Key Pad Board --------------------------------------------------------------------------------------------------------------------- 74
6. Technical FAQ ------------------------------------------------------------------------------------------------------ 75
7. Recommend Spare Parts List ------------------------------------------------------------------------------------ 77
8. System Exploded Views ------------------------------------------------------------------------------------------- 80
9. Service Parts List ------------------------------------------------------------------------------------------------- 81
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1. Product Introduction
1.1 System Overview
This document describes the electrical functionality of AVIC-S1, which is a Personal Navigation Device (PND)
based on Samsung S3C2440A, 400MHz SOC and Microsoft Windows® CE.Net 4.2 core version OS. (Figure 1-1)
Figure 1-1 AVIC-S1 overview
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AVIC-S1 has the following specifications:
¾ S3C2440A, 400MHz SOC x 1
¾ 2GB NAND flash x 1
¾ 3.5”, 64K-color, 320x240 TFT LCD with touch panel x 1
¾ 28mm loudspeaker x 1
¾ Embedded microphone x 1
¾ Mini-B USB connector, USB 1.1 compliant x 1
¾ SD/MMC card slot x 1
¾ Embedded GPS module and antenna x 1
¾ Embedded Bluetooth module and antenna, Bluetooth 1.2 compliant x 1
¾ Navi-wheel (navigation wheel) x 1
¾ Input buttons/switches
¾ LED indicators for charger, Bluetooth, and keypad
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1.2 Product Specification (1)
Function Specification
CPU Samsung S3C2440A SOC, 400MHz
Video Display 3.5” Color TFT LCD, LED Backlight, Hitachi
Resolution 320 x 240, 64K colors, QVGA resolution, Landscape
Memory ROM 2GB NAND Flash
RAM 64MB SDRAM
GPS IC SiRFStar III
Antenna Embedded patch antenna with extended antenna jack, 15mm x 15mm
An external antenna jack is also present
Bluetooth IC CSR BC4-ROM, Bluetooth 1.2 compliant
Antenna Embedded pifa antenna
USB IC CPU, USB 1.1 client
USB Connector Mini-B USB, for USB and AC adaptor
User Touch Panel Resistive type Touch panel
Input/Output Speaker Built-in loudspeaker x 1 (0.9W), 28mm
Microphone One Omni microphone to be located in the main unit.
Button/Switch Power On/Off
Navigation Menu (Destination), current position or cancel
Cold-boot switch
Reset
Navigation Wheel Navi-wheel (up/down/enter)
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1.2 Product Specification (2)
Function Specification
Car Kit Connector (EW model only) 18-pin connector for power and TMC
SD / MMC Slot For SD and compatible with MMC cards
LED Indicator Charger LED (dual-color): amber-battery charging; green-battery full
Bluetooth LED: blue
Keypad LED: blue
Battery Type Un-swappable rechargeable Lithium-Ion battery cell, 1200 mAH
Active 4 hours (GPS with default backlight)
Suspension 21 days (fully charged main battery)
Charging AC charging: under 4 hours (system off)
AC charging: under 5 hours (system on)
AC to DC Input 100~240V AC
Adapter Output 5V DC, 1A
Connector Mini-B USB
Car Charger Input 10 ~ 30V, 1.3A max.
(CLA) Output 5V DC, 1A
Connector Mini-B USB
USB Cable Connector A and Mini-B
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2. Software Upgrade
2.1 Uboot Upgrade
2.1.1 By USB Cable
¾ Tools:
Hardware: 1. Computer 2. Mini USB cable
Software: 1. USB driver 2. Dnw5.0.exe 3. Uboot file
1. Setup the USB drive in the computer.

2. Push the “Cold Boot” switch to “ON” (n) status and press the “Menu” button (o) to enter the “Uboot” interface.
(Figure 2-1)
n
o
Figure 2-1 Enter the “Uboot” interface

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3. Please connect the AVIC-S1 to the computer by mini USB cable.
4. Select “1=UBOOT Upgrade” item in “GS_UT_R3.03.201.06012GB” menu, then select “0=UBOOT by USB”
item in “UBOOT Upgrade” menu and press the key to act. (Figure 2-2)
GS_UT_R3.03.201.06012GB UBOOT Upgrade
0=WINCE Upgrade 0=UBOOT by USB

1=UBOOT Upgrade 1=UBOOT by SD/MMC
2=BT Test 2=Exit
3=Other Tools Choice: 0
Choice: 1
UpgradeTool Upgrade
downAddr : 32A0000
Waiting for download…
Cable not connected.
Figure 2-2 Select “0=UBOOT by USB” item
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5. If the computer detects the new hardware, please according to the cue to setup the drive (secbulk.inf).
(Figure 2-3)
Figure 2-3 Setup the driver
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6. If the driver setup OK at the computer side, the AVIC-S1 will display “USB cable connected”. (Figure 2-4)
UBOOT Upgrade
0=UBOOT by USB
1=UBOOT by SD/MMC
2=Exit
Choice: 0
UpgradeTool Upgrade
downAddr : 32A0000
USB Cable connected.
Figure 2-4 USB cable is connected
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7. Execute the file named “dnw5.0.exe” at computer side, and click “USB Port” Æ “Transmit” item, then select the
Uboot file. (Figure 2-5)
Figure 2-5 Select the Uboot file
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8. Waiting for seconds to download the Uboot file. (Figure 2-6)
UBOOT Upgrade
0=UBOOT by USB
1=UBOOT by SD/MMC
2=Exit
Choice: 0
UpgradeTool Upgrade
downAddr : 32A0000
Received 58%
Figure 2-6 The Uboot upgrade process
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9. After the menu of “UBOOT Upgrade” show “Upgrade OK”, restart the device. (Figure 2-7)
UBOOT Upgrade
0=UBOOT by USB
1=UBOOT by SD/MMC
2=Exit
Choice: 0
UpgradeTool Upgrade
downAddr : 32A0000
Download OK.
cs: 000079C8
Writing UT image…
Upgrade OK.
Restart your device.
Figure 2-7 The image upgrade OK
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2.1.2 By SD/MMC Card
¾ Tools:
Hardware: SD/MMC Card
Software: Uboot files
1. Please copy the Uboot files renamed as “Uboot.bin” and “Uboot.cks” to the SD/MMC card, then put the card
into the AVIC-S1.
2. Push the “Cold Boot” switch to “ON” status and press the “Menu” button to enter the “Uboot” interface.
(Refer to figure 2-1)
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3. Select “1=UBOOT Upgrade” item in “GS_UT_R3.03.201.06012GB” menu, then select “1=UBOOT by SD/MMC”
item in “UBOOT Upgrade” menu and press the key to act. (Figure 2-8)
GS_UT_R3.03.201.06012GB UBOOT Upgrade
0=WINCE Upgrade 0=UBOOT by USB

1=UBOOT Upgrade 1=UBOOT by SD/MMC
2=BT Test 2=Exit
3=Other Tools Choice: 1
Choice: 1
Figure 2-8 Select “1=UBOOT by SD/MMC” item
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4. After the menu of “UBOOT Upgrade” show “ROM Upgrade OK”, restart the device. (Figure 2-9)
UBOOT Upgrade UBOOT Upgrade

0=UBOOT by USB 0=UBOOT by USB
1=UBOOT by SD/MMC 1=UBOOT by SD/MMC
2=Exit 2=Exit
Choice: 1 Choice: 1
Waiting!!
MountDisk SUCCESS!
Open UTimage …
Checksum: 0x1f379c8
Waiting!! Writing UT image…
MountDisk SUCCESS! ROM Upgrade OK.
Open UTimage … Restart your device.
Figure 2-9 The Uboot upgrade OK
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2.2 Image Upgrade
2.2.1 By USB Cable
¾ Tools:
Hardware: 1. Computer 2. Mini USB cable
Software: 1. USB Driver 2. Dnw5.0.exe 3. Image file
1. Setup the USB drive in the computer.

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3. Please connect the AVIC-S1 to the computer by mini USB cable.
4. Select “0=WINCE Upgrade” item in “GS_UT_R2.01.201.06012GB” menu, then select “0=WINCE by USB”
item in “WINCE Upgrade” menu and press the key to act. (Figure 2-10)
GS_UT_R3.03.201.06012GB WINCE Upgrade
0=WINCE Upgrade 0=WINCE by USB

1=UBOOT Upgrade 1=WINCE by USB (format)
2=BT Test 2=WINCE by SD/MMC
3=Other Tools 3=WINCE by SD/MMC (format)
Choice: 0 4=Exit
WINCE Upgrade
downAddr : 32A0000
Figure 2-10 Select “0=WINCE by USB” item
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5. If the computer finds the new hardware, please according to the cue to setup the drive (secbulk.inf).
6. If the driver setup OK at the computer side, the AVIC-S1 will display “USB cable connected”. (Figure 2-11)
WINCE Upgrade
0=WINCE by USB
1=WINCE by USB (Format)
2=WINCE by SD/MMC
3=WINCE by SD/MMC (Format)
4=Exit
WINCE Upgrade
downAddr : 32A0000
Figure 2-11 USB cable is connected
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7. Execute the file named “dnw5.0.exe” at computer side, and click “USB Port” Æ “Transmit” item, then select the
image file. (Figure 2-12)
Figure 2-12 Select the image file
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8. Waiting for seconds in image upgrade process. (Figure 2-13)
WINCE Upgrade
0=WINCE by USB
1=WINCE by USB (format)
2=WINCE by SD/MMC
3=WINCE bt SD/MMC (format)
4=Exit
WINCE Upgrade
downAddr : 32A0000
Received 58%
Figure 2-13 The image upgrade process
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9. After the menu of “WINCE Upgrade” show “Upgrade OK”, restart the device. (Figure 2-14)
WINCE Upgrade
0=WINCE by USB
1=WINCE by USB (format)
2=WINCE by SD/MMC
3=WINCE by SD/MMC (format)
4=Exit
WINCE Upgrade
Download OK.
cs: 0000E58B
Writing CE image…
BINFS img
LaunchAddr : 8C001000
Upgrade OK.
Restart your device.
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2.2.2 By SD/MMC Card
¾ Tools:
Hardware: SD/MMC Card
Software: Image files
1. Please copy the image files renamed as “winceimg.bin” and “winceimg.cks” to the SD/MMC card, then put the
card into the AVIC-S1.
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“
3. Select “0=WINCE Upgrade” item in “GS_UT_R2.01.201.06012GB” menu, then select 2=WINCE by SD/MMC
tem in “ WINCE Upgrade” menu and press key to act. (Figure 2-15)
GS_UT_R3.03.201.06012GB WINCE Upgrade
0=WINCE Upgrade 0=WINCE by USB

1=UBOOT Upgrade 1=WINCE by USB (format)
2=BT Test 2=WINCE by SD/MMC
3=Other Tools 3=WINCE by SD/MMC (format)
Choice: 0 4=Exit
Figure 2-15 Select “2=WINCE by SD/MMC ” item
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4. After the menu of “WINCE Upgrade” show “ROM Upgrade OK”, restart the device. (Figure 2-16)
WINCE Upgrade WINCE Upgrade
0=WINCE by USB 0=WINCE by USB

1=WINCE by USB (format) 1=WINCE by USB (format)
2=WINCE by SD/MMC 2=WINCE by SD/MMC
3=WINCE by SD/MMC (format) 3=WINCE by SD/MMC (format)
4=Exit 4=Exit
Foramt FLASH for BINFS

Open CEimage…
Checksume: 0x60fee58b
Writing CE image…
Please wating…
Please wating…
Waiting!! BINFS img
MountDisk SUCCESS! LaunchAddr : 8C001000
Open CEimage … ROM Upgrade OK.
Read progress: 75% Restart your device.
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3. Service Diagnostics and Trouble Shooting

Test device:
Device name Quantity

Earphone 1
SD/MMC Card 1
PC 1
AC Adapter 1
Mini USB Cable 1
Test Program:
1. SD/MMC Card: GS_DM.exe
2. PC: Windows 2000; Activesync4.0.exe
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3.1 Power On Test

Please Press the “Power” button, if display abnormal, refer the next page trouble shooting. (Figure 3-1)
Figure 3-1 Home screen picture
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3.1.1 No Power
When the power button is pressed, nothing happens, no Key board backlight.
No Power
Please affirm No Charging the battery or

the battery is ok? replace the faulty battery
Yes
Please affirm No
the adapter is ok? Replace the faulty adapter
Yes
Please affirm the No

Correct it
AVIC-S1 assembled ok?
Yes
Replace the main board
End
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3.1.2 System No Display
When the power is ok but the system no any active.
System No Display
Please affirm No
the AVIC-S1 assembly ok? Correct it
Yes
Check relative connect with

No LCD or replace the faulty.
LCD is ok?
The LCD detailed Please
Refer LCD Failure Chapter
Yes
End
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3.1.3 LCD Failure
The LCD shows nothing or abnormal picture.
LCD Failure
Please affirm No
Yes
Try another No
known good LCD panel Replace the
is ok? faulty LCD panel
Yes
End
30
3.2 Drop Down Test
Press the “Reset” switch, then drop down the machine from 90°, repeat 3 times. (Figure 3-2)
Figure 3-2 Drop down test
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3.3 Mini USB Test
Connect the AVIC-S1 to PC with Mini USB cable, execute the Activesync.exe at PC side. If the icon in PC side is
from black to green and can transfer data, the test is pass; otherwise, refer the next page trouble shooting. (Figure 3-3)
Figure 3-3 Transfer the data between AVIC-S1 and PC
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3.3.1 Mini USB Test Failure
AVIC-S1 can’t connect with computer at the USB driver was installed.
Mini USB
Test Failure
Please affirm No
Yes
Check the No
Replace the faulty cable
USB cable is ok?
Yes
No
Check the USB driver Correct it
is ok?
Yes
End
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3.4 D.M. Test
Please push the “Cold Boot” to “ON”, then press the “Enter” and “Menu” buttons at the same time. Select “Yes” to
enter the “WINCE”. Copy the D.M. file to the SD/MMC card and insert it to the AVIC-S1, then click the “Windows
Explore” to enter “My Computer” to open the “Storage Card” file to execute the file. (Figure 3-4)
Figure 3-4 Execute the D.M. file 34

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3.4.1 Touch Screen
Select “a Touch screen”, then follow the cue to finish the test. (Figure 3-5, 3-6)
Figure 3-5 Select “a Touch screen” Figure 3-6 Point the center of cross
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3.4.2 Display
Select “b Display”, will enter “black Æ white Æ red Æ green Æ blue” five pictures. Check whether any color
abnormal or bright/black dots over the range in these pictures. (Figure 3-7 ~ 3-9)
Figure 3-7 Select “b Display” Figure 3-8 Display picture: Black
37
Figure 3-9 Display pictures: White Æ Red Æ Green Æ Blue

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3.4.3 Draw Line
Select “c Draw Line”, draw “田” and “8” words on the gray white picture. If lineation deflexion, “8” line
discontinuity, calibration touch panel and test the “Draw Line” item again. (Figure 3-10, 3-11)
Figure 3-10 Select “c Draw Line” Figure 3-11 Draw lines
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3.4.4 Brightness
Select “d Brightness”, check the screen if changes from bright to dark. (Figure 3-12, 3-13)
Figure 3-12 Select “d Brightness” Figure 3-13 Answer the question
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3.4.5 Buttons
Select “e Buttons”, press each button to finish the test. (Figure 3-14, 3-15)
Note: Test the every keystoke, should go with the keystoke voice and backlight light. The keystoke should has
good flexibility.
Figure 3-14 Select “e Buttons” Figure 3-15 Press the buttons
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3.4.6 Button/Switch/Connector Test Failure
There is not response when press the button, switch or cable connect to the connector.
Button/Switch/Connector
Test Failure
Please affirm the No

AVIC-S1 assembly ok? Correct it
Yes
Try another good Yes

Replace the faulty button
button, test ok?
Dis/assembly course, please refer to the Chapter 4.
No
No
Check the cold solder Re-soldering it
is ok?
Button/Switch/Connector location,
Yes please refer to the Chapter 5.
End
42
3.4.7 Speaker Audio
Select “f Speaker Audio”, check whether any noise, low voice, not voice problem. (Figure 3-16, 3-17)
Figure 3-16 Select “f Speaker Audio” Figure 3-17 Answer the question
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3.4.8 Channel Audio
Select “g Channel Audio”, check whether any noise, low voice, not voice problem of “1,2” channel; if not, insert
earphone, check whether any noise, low voice, not voice, “1,2” phonate at the same time, or earphone and speaker
phonate at the same time. (Figure 3-18, 3-19)
Figure 3-18 Select “g Channel Audio” Figure 3-19 Answer the question
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3.4.9 Audio Test Failure
No sound from speaker or sound abnormal after audio function is installed.
Audio Test Failure
Please affirm No
AVIC-S1 assembly ok? Correct it
Yes
Yes
Check the volume Correct it
is mute?
No
Try another good Yes

Replace the faulty earphone
earphone, test ok?
No
Replace main board
End
45
3.4.10 CPU
Select “h CPU”, check whether show “ARM920” on status column. (Figure 3-20, 3-21)
Figure 3-20 Select “h CPU” Figure 3-21 Display the CPU type
46
3.4.11 VR
Select “i VR”, check whether any flicker of the picture. (Figure 3-22, 3-23)
Figure 3-22 Select “i VR” Figure 3-23 Check the picture
47
3.4.12 GrayScale
Select “j Grayscale”, check whether abnormal of the pictures. (Figure 3-24 ~ 3-26)
Figure 3-24 Select “j Grayscale” Figure 3-25 Check the picture
48
Figure 3-26 Check the pictures

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3.4.13 SD/MMC
Select “k SD/MMC”, check the capacity of SD/MMC card. (Figure 3-27, 3-28)
Figure 3-27 Select “k SD/MMC” Figure 3-28 Answer the question
50
3.4.14 My Flash Disk
Select “l My Flash Disk”, check the capacity of My Flash Disk. (Figure 3-29, 3-30)
Figure 3-29 Select “l My Flash Disk” Figure 3-30 Answer the question
51
3.4.15 RTC
Select “m RTC”, check the “RTC” function. (Figure 3-31, 3-32)
Figure 3-31 Select “m RTC” Figure 3-32 Test pass
52
3.4.16 Hpattern
Select “n Hpattern”, check whether any abnormal picture or system hang up or other failures. (Figure 3-33, 3-34)
Figure 3-33 Select “n Hpattern” Figure 3-34 Check the picture
53
3.4.17 Panel
Select “o Panel”, check whether any color abnormal or bright/black dots over the range in the picture.
(Figure 3-35, 3-36)
Figure 3-35 Select “o Panel” Figure 3-36 Check the picture
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3.4.18 RAM
Select “p RAM”, perform “RAM” check. (Figure 3-37, 3-38)
Figure 3-37 Select “p RAM” Figure 3-38 Test pass
55
3.4.19 Battery
Select “q Battery”, check the battery status. (Figure 3-39, 3-40)
Figure 3-39 Select “q Battery” Figure 3-40 Answer the question
56
3.4.20 DC Adapter
Select “r DC adapter”, it is right that test pass with the DC adapter, test fail without DC adapter. (Figure 3-41, 3-42)
Figure 3-41 Select “r DC adapter” Figure 3-42 Test pass
57
3.4.21 Record
Select “v Record”, check if the playing is same as the recording. (Figure 3-43, 3-44)
Figure 3-43 Select “v Record” Figure 3-44 Answer the question
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4. System View & Disassembly

4.1 Tools Introduction
1. During assembly & disassembly, please use ESD wrist strap or a pair of ESD protective gloves in your hand.
2. Flat-head and Phillips-head screw driver with bit size 2 mm for AVIC-S1 assembly & disassembly.
2 mm
2 mm
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3. Auto screw driver for AVIC-S1 assembly & disassembly.
Bit Size
#0
Screw Size Tooling Tor. Bit Size

1. M2.0 Auto-Screw driver 2.0-2.5 kg/cm2 #0
60
4.2 System View
4.2.1 Front View

n Bluetooth Indicator n
o Charge Indicator o
p Map Button
q VOL/SEL/Push Enter Button
r Menu Button
p q r
4.2.2 Bottom View

n Mini USB & Power Connector
o Cradle Connector
p Microphone
n o p
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4.2.3 Left-Side View
4.2.4 Right-Side View

n Reset Switch
o SD/MMC Card Connector
n o
62
4.2.5 Top View
n Power Button
4.2.6 Rear View

n Cold Boot Switch o
o Car Antenna Connector p

p Speaker
63
4.3 System Disassembly
The section discusses at length each major component for disassembly/reassembly and show corresponding illustrations.
Use the chart below to determine the disassembly sequence for removing components from the AVIC-S1.
NOTE : Before you start to install/replace these modules, disconnect all peripheral devices and make sure AVIC-S1 is
turned off and disconnected to AC Adaptor.
4.3.1 Rear Cover ASSY
4.3.2 Battery Pack
Main Modular Components 4.3.3 Main Board
4.3.4 LCM Module
4.3.5 Key Pad Board
64
4.3.1 Rear Cover ASSY
Disassembly
1. Carefully put the AVIC-S1 upside down, push the “Cold Boot Switch” to the “OFF ” position (n). (Figure 4-1)
2. Remove the SD/MMC card, if connect to the AVIC-S1.
3. Remove four screws that secure the rear cover ASSY. (Figure 4-1)
4. Disconnect the speaker cable from the main board and lift up the rear cover ASSY. (Figure 4-2)
Figure 4-1 Cold Boot the switch and Figure 4-2 Disconnect the speaker cable
remove four screws
65
5. Remove two screws that secure the speaker, then desperate the speaker. (Figure 4-3)
Figure 4-3 Remove two screws
Reassembly
1. Replace the speaker and secure with two screws.
2. Reconnect the speaker cable to the main board.
3. Make sure the rear cover ASSY is assembly correctly, and secure with four screws.
4. Insert the SD/MMC card back.
66
4.3.2 Battery Pack
Disassembly
1. Remove the rear cover ASSY. (Refer to section 4.3.1 Disassembly)
2. Disconnect the battery pack cable from the main board (n) and lift up the battery pack (o). (Figure 4-4)
Figure 4-4 Remove the battery pack
Reassembly
1. Replace the battery pack into the compartment and reconnect the cable to the main board.
2. Replace the rear cover. (Refer to section 4.3.1 Reassembly)
67
4.3.3 Main Board
Disassembly
1. Remove the rear cover ASSY and battery pack. (Refer to sections 4.3.1 ~ 4.3.2 Disassembly)
2. Disconnect the LCM’s cable from the main board (n). (Figure 4-5)
3. Remove two screws that secure the main board. (Figure 4-5)
4. Remove one screw that secure the antenna board. (Figure 4-6)
Figure 4-5 Disconnect the cable and Figure 4-6 Remove one screw
remove two screws
68
5. Carefully remove the main board. (Figure 4-7)
Figure 4-7 Separate the MB
Reassembly
1. Replace the main board and secure with two screws.

2. Replace the antenna board and secure with one screw.
3. Carefully connect the LCM module’s cable to the main board.
4. Replace the battery pack and rear cover ASSY. (Refer to sections 4.3.2 ~ 4.3.1 Disassembly)
69
4.3.4 LCM Module
Disassembly
1. Remove the rear cover ASSY, battery pack and main board. (Refer to sections 4.3.1 ~ 4.3.3 Disassembly)
2. Remove four screws that secure the LCM module. (Figure 4-8)
3. Remove the SD guide (n), and separate two locks (o) that fasten the LCM module. (Figure 4-9)
Figure 4-8 Remove four screws Figure 4-9 Separate the SD guide
70
4. Slightly lift up the LCM module. (Figure 4-10)
Figure 4-10 Separate the LCM module
Reassembly
1. Carefully replace the LCM module to the MID frame and secure with two locks well.
2. Reconnect the SD guide to the MID frame, and secure with four screws.
3. Reassembly the main board, battery pack and rear cover ASSY. (Refer to section 4.3.3 ~ 4.3.1 Reassembly)
71
4.3.5 Key Pad Board
Disassembly
1. Remove the rear cover ASSY, battery pack, main board and LCM module. (Refer to sections 4.3.1 ~ 4.3.4
Disassembly)
2. Remove two screws that secure the key pad board. (Figure 4-11)
3. Lift up the key pad board. (Figure 4-12)
Figure 4-11 Remove two screws Figure 4-12 Remove the key pad board
Reassembly
1. Replace the key pad board and secure with two screws.
2. Reassembly the LCM module, main board, battery pack and rear cover ASSY. (Refer to section 4.3.4 ~ 4.3.1
Reassembly)
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5. Location of Major Connectors

5.1 Main Board -- Side A
SW5
J14 : SD/MMC Card Connector
J33 : Main Board to Key Pad board Convert Connector
J14 SW4 : Reset Switch
SW5 : Power Switch
SW4
J33
73
5.2 Main Board -- Side B
J5 : Mini USB & Power Connector
J24 : Battery Connector
J25 : LCM Connector
J28 : Speaker Connector
J31 : Cradle Connector
SW6 : Cold Boot Switch

J25 J28
SW6
J24
J5
J31
74
5.3 Key Pad Board
Side A
SW1 : VOL/SEL/Push Enter Switch
SW1 SW3 : Menu Switch

SW3 SW4
SW4 : Map Switch
Side B
J2 : Key Pad Board to Main Board Convert Connector

J2
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6. Technical FAQ
1. Question 1: What is GPS?
Answer 1: The Global Positioning System (GPS) is a satellite-based navigation system made up of a network
of 24 satellites placed into orbit by the U.S. Department of Defense. GPS was originally intended for military
applications, but in the 1980s, the government made the system available for civilian use. GPS works in any
weather conditions, anywhere in the world, 24 hours a day. There are no subscription fees or setup charges to
use GPS.
2. Question 2: Do we have to pay for GPS?

Answer 2: AVIC-S1 GPS just receives the signals, not includes sending signals, so it is free.
3. Question 3: Why the GPS can not determine the position?

Answer 3: A GPS receiver must be locked on to the signal of at least three satellites to calculate a 2D position
(latitude and longitude) and track movement. Some reasons cause the signals can not be received.
c In the city, the tall building affect the quality of received signals.
d In the tunnel, under the viaduct and indoors will affect the quality of received signals.
e If you take the GPS receiver in the car, some kinds of heat-insulation films will affect the quality of received
signals.
4. Question 4: What is the difference of determining the position in the city, suburb and freeway?
Answer 4: In the city, the high building and viaducts affect the quality of signals, totally the city is worse, the
suburb is butter, the freeway is the best.
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5. Question 5: How to transfer data to AVIC-S1?
Answer 5: Please transfer data by setting up the activesync.exe file at PC side, then through mini USB cable to
connect AVIC-S1 and PC. Or copy the materials to SD/MMC card by card reader.
6. Question 6: How long is the standby time on the battery?

Answer 6: The battery of AVIC-S1 is adopted Un-swappable rechargeable Lithium battery 1200 mAh. So the
system can continue 4 hours with backlight on GPS function, can continue 21 days with suspension when main
battery is fully charged.
7. Question 8: Must PC side setup USB drive to find AVIC-S1?

Answer 7: Yes, PC side must setup USB drive, otherwise, it can not find the AVIC-S1.
77
7. Recommend Spare Parts List
Category Part Number Description

PDA KIT 441160900001 TF-MAIN BD ASSY;SERVICE,GUITAR-SHARK
441160900002 TF-KEY PAD BD ASSY;SERVICE,GUITAR-SHARK
340160900100 TF-FRONT COVER ASSY;BLACK,GUITAR
344160900200 TF-FRONT BEZEL;IMF,BLACK,GUITAR-
344160900500 TF-SD GUIDE;PC+ABS,BLACK,GUITAR-
340160900400 TF-MAP KEY;BLACK,GUITAR-SHARK
340160900500 TF-MENU KEY;BLACK,GUITAR-SHARK
344160900700 TF-BATTERY KNOB;BLACK,GUITAR-SHA
340160900200 TF-REAR COVER ASSY;BLACK,GUITAR-
422148900200 TF-SPEAKER ASSY;28MM DS-2801-2L-
413000020701 TF-LCD;TX09D83VM3CEA,HITACHI,REV
313002000157 TF-ANTENNA;PATCH,DIRECTIONAL,-1d
338937010092 TF-BATTERY PACK;LITHIUM-ION,1200
Option KIT 442279760027 TF-CAR CHARGER;ATPI-68HT0501-NC5
442132100001 TF-AC ADPT ASSY;100~240V/ 50,60H
P/N: 526216090001
78
Service Parts List
Option Parts
1 2 No. Part Number Description

5
1 344146300023 TF-ROUND DISK;ABS,85 MM,ALU FLEX
2 422145700004 TF-CABLE ASSY;MINI USB B(5P) TO
3 340160900800 TF-CAR HOLDER ASSY;W/LABEL,GUITA
4 344146400066 TF-GOOSENECK NEW SWIVEL;ABS,200M
4 3 8 5 340161100700 TF-STYLUS ASSY;W/LABEL,BLACK,PNA
6 344160100001 TF-SD DUMMY CARD;NO MIO LOGO,BLA

7 220161000001 TF-CARRYING BAG;PIONEER
AVIC-S1/XZ/EW5
6 7
9 No. Part Number Description
8-1 332810000290 TF-PWR CORD;UK,230V,UK
8-2 332810000289 TF-PWR CORD;EU,220V,EU
9 452160900001 TF-DOCUMENT KIT;EU,GUITAR-SHARK
12
AVIC-S1/XZ/UC
No. Part Number Description
8 332810000291 TF-PWR CORD;US,110V,US
9 452160900002 TF-DOCUMENT KIT;USA,GUITAR-SHARK
11 13 Packing Parts

11 221160950101 TF-PARTITION;EPE,GUITAR-SHARK
12 222146020002 TF-PE BAG;PE,115*200*0.05MM,MD 2
13 221160940102 TF-BOX;AK,GUITAR-SHARK
AVIC-S1/XZ/EW5
14 Carton Box 15 16 No. Part Number Description
14 221160940103 TF-BOX;EU,GUITAR-SHARK
15 242160900004 TF-LABEL;DEVICE PANEL,GUITAR-SHA
AVIC-S1/XZ/UC
14 221160940101 TF-BOX;USA,GUITAR-SHARK
16 222141730002 TF-PE FILM;84*64*0.02MM,CAPRICOR
81
Service Parts List
Main Board & Key Board
MAIN BOARD 1 294011200308 TF-LED;GREEN/ORANGE,19-22SOVGC/T
2 291000000512 TF-CON;USB,MINI B,5P,1SLOT,WHITE
1 8 5 3 291000410605 TF-CON;WAFER,6P,MA,1.25MM,R/A,38
4 291000155010 TF-CON;FPC/FFC,50P,0.5MM,R/A,ZIF
5 291000000220 TF-CON;ANTENNA,2P,2.0MM,ST,GOLD,
4 6 6 291000020235 TF-CON;HDR,2P,FM,1.0MM,R/A,SINGL
7 291000511807 TF-CON;B/B,18P,0.5MM,FM,ST,TIN,1
8 8 297100150037 TF-SW;TACT,SIDE,SPST,12V/50mA,DC
3 9 297150200019 TF-SW;SLIDE,TOP,DPDT,12V/100mA,R
9
10 291000512026 TF-CON;B/B,20P,0.5MM,FM,ST,AU,0.
2
7 11 339115000087 TF-MICROPHONE;ELECTRET CONDENSER
10 11
12 291000512025 TF-CON;B/B,20P,0.5MM,MA,ST,AU,0.
SIDE A SIDE B 13 297040102014 TF-SW;PUSH BUTTON,TOP,SPST,1MM,1
14 297150200025 TF-SW;SLIDE,TOP,DPDT,5V/1mA,Q66-
KEY BOARD
13 12
13
14
SIDE A SIDE B
Other parts
15 16
15 242146100006 TF-LABEL;WATER-MELTED SECURITY,M
16 346147400001 TF-TAPE;28X36MM,MDPNA2000
*two sided-tape for sticking the battery
82

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1. Product Introduction ----------------------------------------------------------------------------------------------- 3

1.1 System Overview ------------------------------------------------------------------------------------------------------------------ 3

2. Software Upgrade --------------------------------------------------------------------------------------------------- 7

2.1 Uboot Upgrade --------------------------------------------------------------------------------------------------------------------- 7

3. Service Diagnostics and Trouble Shooting -------------------------------------------------------------------- 26

3.1 Power On Test ---------------------------------------------------------------------------------------------------------------------- 27

4. System View & Disassembly -------------------------------------------------------------------------------------- 58

4.1 Tools Introduction ----------------------------------------------------------------------------------------------------------------- 58

5. Location of Major Connectors ----------------------------------------------------------------------------------- 72

5.1 Main Board – Side A -------------------------------------------------------------------------------------------------------------- 72

6. Technical FAQ ------------------------------------------------------------------------------------------------------ 75

7. Recommend Spare Parts List ------------------------------------------------------------------------------------ 77

8. System Exploded Views ------------------------------------------------------------------------------------------- 80

9. Service Parts List ------------------------------------------------------------------------------------------------- 81

Figure 1-1 AVIC-S1 overview

1. Setup the USB drive in the computer.

Figure 2-1 Enter the “Uboot” interface

GS_UT_R3.03.201.06012GB UBOOT Upgrade

0=WINCE Upgrade 0=UBOOT by USB

Figure 2-2 Select “0=UBOOT by USB” item

Figure 2-3 Setup the driver

Figure 2-4 USB cable is connected

Figure 2-5 Select the Uboot file

Figure 2-6 The Uboot upgrade process

Figure 2-7 The image upgrade OK

GS_UT_R3.03.201.06012GB UBOOT Upgrade

0=WINCE Upgrade 0=UBOOT by USB

Figure 2-8 Select “1=UBOOT by SD/MMC” item

UBOOT Upgrade UBOOT Upgrade

Figure 2-9 The Uboot upgrade OK

2.2 Image Upgrade

2.2.1 By USB Cable

1. Setup the USB drive in the computer.

GS_UT_R3.03.201.06012GB WINCE Upgrade

0=WINCE Upgrade 0=WINCE by USB

Figure 2-10 Select “0=WINCE by USB” item

Figure 2-11 USB cable is connected

Figure 2-12 Select the image file

Figure 2-13 The image upgrade process

Figure 2-14 The image upgrade OK

GS_UT_R3.03.201.06012GB WINCE Upgrade

0=WINCE Upgrade 0=WINCE by USB

Figure 2-15 Select “2=WINCE by SD/MMC ” item

WINCE Upgrade WINCE Upgrade

0=WINCE by USB 0=WINCE by USB

Foramt FLASH for BINFS

Figure 2-16 The image upgrade OK

3. Service Diagnostics and Trouble Shooting

Device name Quantity

1. SD/MMC Card: GS_DM.exe

2. PC: Windows 2000; Activesync4.0.exe

3.1 Power On Test

Figure 3-1 Home screen picture

Please affirm No Charging the battery or

Please affirm the No

Replace the main board

Check relative connect with

Replace the main board

Replace the main board

Figure 3-2 Drop down test

Figure 3-3 Transfer the data between AVIC-S1 and PC