F1.

0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
Carbon Steel Piping per GKT-300-MP-7737-0000001 Rev. 06C, 05C, Job Specification – Piping Material Specification (as per DEP 31.38.01.15-Gen.)
Normal Fluid
11412GKT ASME 150 19.6 barg 0oC Hydrocarbons - Sweet Carbon Steel 10% Hydrotest 29.4 barg
Service
Normal Fluid
11412GKT ASME 150 19.6 barg 0oC Diesel Fuel (17) Carbon Steel Service / Lloyd’s 10% Hydrotest 29.4 barg
Class II (17)
11412AGKT Normal Fluid
ASME 150 19.6 barg 0oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 29.4 barg
DN 15 - 300 Service
11412AGKT Waterflood Deaerator Normal Fluid
ASME 150 4.0 barg 0oC Carbon Steel 10% Hydrotest 6.0 barg
DN 350 - 750 Tower Water Outlet Service
Normal Fluid
11422GKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11432GKT ASME 150 19.6 barg 0oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 29.4 barg
Service
Produced Water Surge Category M
11432GKT ASME 150 19.6 barg 0oC Carbon Steel 100% 100% Hydrotest 29.4 barg
Drum Gas Outlet (16) (Toxic) (16)
Normal Fluid
11440GKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11440AGKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11440BGKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11450GKT ASME 150 19.6 barg 0oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 29.4 barg
Service
Normal Fluid
11460AGKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11460BGKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
11460XGKT ASME 150 19.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
11472GKT Hydrocarbons – Sweet Normal Fluid Hydrotest
ASME 150 19.6 barg -50oC Carbon Steel 10% 29.4 barg
DN 15 – 300 Atmospheric Vent (22) Service (22)
11472GKT Normal Fluid
ASME 150 1.0 barg -50oC Atmospheric Vents Carbon Steel 10% Hydrotest 1.5 barg
DN 300 - 500 Service

Table D1 Page 1 of 11
F1.0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
11472GKT Normal Fluid
ASME 150 19.6 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 29.4 barg
DN 600 - 750 Service
Normal Fluid
11502GKT ASME 150 19.6 barg -50oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 29.4 barg
Service
Normal Fluid
31432GKT ASME 300 51.1 barg 0oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
31440GKT ASME 300 51.1 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 76.65 barg
Service
Normal Fluid
31450GKT ASME 300 50.1 barg 0oC Heat Media Carbon Steel 10% Hydrotest 75.15 barg
Service
Normal Fluid
31460GKT ASME 300 50.5 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 75.75 barg
Service
Normal Fluid
31492GKT ASME 300 51.1 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
31492AGKT ASME 300 51.1 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
31492BGKT ASME 300 51.1 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
31502GKT ASME 300 51.1 barg -50oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 76.65 barg
Service
Normal Fluid
31510GKT ASME 300 51.1 barg -50oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 76.65 barg
Service
Normal Fluid
31512GKT ASME 300 51.1 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
31512AGKT ASME 300 51.1 barg -50oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 76.65 barg
Service
Normal Fluid
61432GKT ASME 600 102.1 barg 0oC Hydrocarbons – Sweet Carbon Steel 10% Hydrotest 153.15 barg
Service
Normal Fluid
61440GKT ASME 600 99.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 149.40 barg
Service
Normal Fluid
61440AGKT ASME 600 99.6 barg 0oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 149.40 barg
Service
Normal Fluid
61502GKT ASME 600 99.6 barg -50oC Hydrocarbons – Sour Carbon Steel 10% 10% Hydrotest 149.40 barg
Service

Table D1 Page 2 of 11
F1.0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
91440GKT Normal Fluid
ASME 900 142.7 barg 0oC Hydrocarbons - Sour Carbon Steel 10% 10% Hydrotest 214.05 barg
DN 15 – 250 Service
91440GKT Normal Fluid
ASME 900 139.6 barg 0oC Hydrocarbons - Sour Carbon Steel 10% 10% Hydrotest 209.40 barg
DN 300 - 600 Service
91502GKT 153 Normal Fluid 229.50
ASME 900 -50oC Hydrocarbons - Sour Carbon Steel 10% 10% Hydrotest
DN 15 – 250 142.7 barg Service 214.05 barg
91502GKT Normal Fluid
ASME 900 139.6 barg -50oC Hydrocarbons - Sour Carbon Steel 10% 10% Hydrotest 209.40 barg
DN 300 - 600 Service
Normal Fluid
91510GKT ASME 900 92.8 barg -50oC Hydrocarbons - Sour Carbon Steel 10% 10% Hydrotest 139.20 barg
Service
Normal Fluid
151412GKT ASME 1500 254.3 barg 0oC Hydrocarbons - Sweet Carbon Steel 10% 100% Hydrotest 381.45 barg
Service
Normal Fluid
151440GKT ASME 1500 219.5 barg 0oC Hydrocarbons - Sour Carbon Steel 10% 100% 10% Hydrotest 329.25 barg
Service
Normal Fluid
151502GKT ASME 1500 219.5 barg -50oC Hydrocarbons - Sour Carbon Steel 10% 100% 10% Hydrotest 329.25 barg
Service
Normal Fluid
151510GKT ASME 1500 139.5 barg -50oC Hydrocarbons - Sour Carbon Steel 10% 100% 10% Hydrotest 209.25 barg
Service
Normal Fluid
251432GKT ASME 2500 425.5 barg 0oC Waterflood Injection Carbon Steel 10% 100% Hydrotest 638.25 barg
Service
411.3 Normal Fluid 616.95
251502GKT ASME 2500 -40 -50 oC Hydrocarbons - Sour Carbon Steel 10% 100% 10% Hydrotest
410.0 barg Service 615.0 barg
255.45 Oil Pipeline Riser – ASME B31.4 100% Hydrotest 357.63
15GKOR ASME 1500 0oC Carbon Steel 100%
241.4 barg Sweet (12) and API 1104 (13) (19) 301.75 barg
413.7 Gas Re-injection Riser ASME B31.8 100% Hydrotest 579.18
25GKGR ASME 2500 -50oC Carbon Steel 100% 10%
410.0 barg – Sour (12) and API 1104 (13) (20) 574.0 barg
413.7 H.P. Gas Comp 3rd Normal Fluid 517.25
25GKHT ASME 2500 -50oC Carbon Steel 100% 100% 10% Hydrotest
410.0 barg Stg Disch. – Sour Service 615.0 barg
Waterflood Injection ASME B31.4 100% Hydrotest 579.18
25GKWR ASME 2500 413.7 barg 0oC Carbon Steel 100%
Riser (12) and API 1104 (13) (19) 517.13 barg
Production Flowline ASME B31.4 100% Hydrotest 579.18
50GKPR API 5000 344.7 barg -50oC Carbon Steel 100% 10%
Riser – Sour (12) and API 1104 (13) (19) 430.88 barg
Stainless Steel Piping Classes per GKT-300-MP-7737-0000001 Rev. 06C, 05C, Job Specification – Piping Material Specification (as per DEP 31.38.01.15-Gen.)

Table D1 Page 3 of 11
F1.0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
Normal Fluid
13411GKT ASME 150 19.0 barg -30oC Hydrocarbons – Sweet 316LSS 10% 10% 10% Hydrotest 28.50 barg
Service
Normal Fluid
13411GKT ASME 150 19.0 barg -30oC Lube Oil 316LSS 10% 10% 10% Hydrotest 28.50 barg
Service
Normal Fluid
13411GKT ASME 150 19.0 barg -30oC Chemicals 316LSS 10% 10% 10% Hydrotest 28.50 barg
Service
Normal Fluid
13411GKT ASME 150 19.0 barg -30oC Potable Water 316LSS 10% 10% 10% Hydrotest 28.50 barg
Service
Normal Fluid
Instrument Air and
13411GKT ASME 150 19.0 barg -30oC 316LSS Service / Lloyd’s 10% 10% 10% Hydrotest 28.50 barg
Start Air (17)
Class III (17)
Utility Air and Normal Fluid
13411GKT ASME 150 19.0 barg -30oC 316LSS 10% 10% 10% Hydrotest 28.50 barg
Nitrogen Service
Normal Fluid
13421GKT ASME 150 19.0 barg -20oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 28.50 barg
Service
18.9 Normal Fluid 28.35
13470GKT ASME 150 -101oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest
8.6 barg Service 12.9 barg
Normal Fluid
13832GKT ASME 150 20.0 barg -20oC Hydrocarbons - Sour Duplex SS 10% 10% 10% 10% Hydrotest 30.0 barg
Service
Glycol Flash Vessel Category M
13832GKT ASME 150 20.0 barg -20oC Duplex SS 100% 10% 100% 10% Hydrotest 30.0 barg
Gas Outlet (16) (Toxic) (16)
Super Normal Fluid
13835GKT ASME 150 20.0 barg -20oC Hydrocarbons - Sweet 10% 10% 10% 10% Hydrotest 30.0 barg
Duplex Service
Normal Fluid
33411GKT ASME 300 49.6 barg -20oC Washwater 316LSS 10% 10% 10% Hydrotest 74.40 barg
Service
Normal Fluid
33421GKT ASME 300 49.6 barg -20oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 74.4 barg
Service
Normal Fluid
33451GKT ASME 300 49.6 barg -101oC Hydrocarbons - Sweet 316LSS 10% 10% 10% Hydrotest 74.40 barg
Service
Normal Fluid
33470GKT ASME 300 49.6 barg -101oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 74.40 barg
Service
Normal Fluid
33470AGKT ASME 300 49.6 barg -101oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 74.40 barg
Service
Normal Fluid
33470BGKT ASME 300 49.6 barg -101oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 74.4 barg
Service

Table D1 Page 4 of 11
F1.0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
Normal Fluid
33832GKT ASME 300 51.7 barg -20oC Hydrocarbons - Sour Duplex SS 10% 10% 10% 10% Hydrotest 77.6 barg
Service
Normal Fluid
63421GKT ASME 600 99.3 barg -29oC Hydrocarbons - Sour 316LSS 10% 10% 10% Hydrotest 148.8 barg
Service
Normal Fluid
63832GKT ASME 600 99.6 barg -25oC Hydrocarbons - Sour Duplex SS 10% 10% 10% 10% Hydrotest 149.4 barg
Service
Normal Fluid
93421GKT ASME 900 147.9 barg -35oC Hydrocarbons – Sour 316LSS 10% 10% 10% Hydrotest 221.9 barg
Service
Normal Fluid
93461GKT ASME 900 147.9 barg -73 -101oC Hydrocarbons – Sour 316LSS 10% 10% 10% Hydrotest 221.9 barg
Service
Normal Fluid
153461GKT ASME 1500 219.5 barg -73oC Hydrocarbons – Sour 316LSS 100% 100% 10% Hydrotest 329.25 barg
Service
Normal Fluid
153470GKT ASME 1500 219.5 barg -101oC Hydrocarbons – Sour 316LSS 100% 100% 10% Hydrotest 329.25 barg
Service
Normal Fluid
253411GKT ASME 2500 425.0 barg -20oC Methanol and LDHI 316LSS 100% 100% 100% Hydrotest 637.5 barg
Service
Normal Fluid
253470GKT ASME 2500 410.0 barg -101oC Hydrocarbons – Sour 316LSS 100% 100% 100% Hydrotest 615.0 barg
Service
Normal Fluid Hydrotest
1GKFLR ASME 150 8.6 barg -101oC Hydrocarbons – Sour 316LSS 10% 10% 100% 12.90 barg
Service (21)
Framo Hydraulic
1GKFRM --- 16 barg By Framo 316LSS (18) 10% 10% 10% Hydrotest 24.0 barg
Returns (18)
Framo Hydraulic
15GKFRM --- 320 barg By Framo Supply and Pilots Lines Duplex SS (18) 100% 100% 100% Hydrotest 480.0 barg
(18)
413.7 Normal Fluid 620.55
25GKLT ASME 2500 -101oC Hydrocarbons - Sour 316LSS 100% 100% 100% Hydrotest
410.0 barg Service 615.0 barg
Swagelok
Subsea Chemicals and Chater IX –
GKSSTS 10,000 psig 689.6 barg -10oC SAF 2507 100% 100% 100% Hydrotest 1034.4 barg
Hydraulics High Pressure
Welded Tbg.
Copper-Nickel Piping Classes per GKT-300-MP-7737-0000001 Rev. 06C, 05C, Job Specification – Piping Material Specification (as per DEP 31.38.01.15-Gen.)
17.2 Copper- Normal Fluid 20.7
15020GKT ASME 150 0oC Seawater (7) 10% Hydrotest
16.0 barg Nickel Service 24.0 barg
Dissimilar Metal Weldments

Table D1 Page 5 of 11
F1.0
Table D1.0
Inspection and Testing Requirements Summary for Piping Class Specifications (1)
Minimum Weld NDE
Design Pressure Testing
Pressure Design Fluid Service (3) (4) (5) (6)
Piping Class Minimum Primary Fluid Materials
Class Pressure Category (2) RT or MT or Hard- Ferrite
Temperature Type Pressure
UT (7) PT (8) ness (9) No. (10)
100%
All All --- --- --- --- --- 100% --- ---
PT
Non-Metallic Piping Classes per GKT-300-MP-7737-0000001 Rev. 06C, 05C, Job Specification – Piping Material Specification (as per DEP 31.38.01.15-Gen.)
Normal Fluid
17122GKT Firewater – Wet 28.50
ASME 150 18.0 barg 0oC GRP Service / Lloyd’s N/A Hydrotest
DN 25 – 450 System (17) 27.0 barg
Class II (17)
Normal Fluid
17122GKT Firewater – Wet
ASME 150 16.0 barg 0oC GRP Service / Lloyd’s N/A Hydrotest 24.0 barg
DN 500 - 600 System (17)
Class II (17)
Category D /
17122GKT Firewater – Wet
ASME 150 10.0 barg 0oC GRP Lloyd’s Class II N/A Hydrotest 15.0 barg
DN 650 - 750 System (17)
(17)
Utility Seawater, Normal Fluid 28.5
17122GKT ASME 150 18.0 barg 0oC GRP N/A Hydrotest
Waterflood Service 27.0 barg
17122GKT ASME 150 1 barg 0oC Open Drains GRP Category D N/A Leak (15)
Normal Fluid
17122GKT ASME 150 10.34 barg 0oC Sodium Hypochlorite GRP N/A Hydrotest 15.5 barg
Service
Normal Fluid
Firewater – Dry
1GKFIR ASME 150 13.8 barg 0oC GRP Service / Lloyd’s N/A Hydrotest 20.7 barg
System (17)
Class II (17)
1GKPVC ASME 150 1 barg 60 0oC Black & Gray Water PVC DWV Category D N/A Leak (15)
Sodium Hypochlorite,
1GKPVC ASME 150 10.34 barg 60 0oC PVC Category D N/A Hydrotest 15.51 barg
Utility Seawater

Table D1 Page 6 of 11
F1.0

Notes for Table D1.0:

1. The minimum inspection requirements specified herein are in accordance with DEP 31.38.01.31-Gen., Appendix 4 – Inspection Classes for Piping.
2. All piping classes are in accordance with ASME B31.3 unless specified otherwise. The Fluid Service Categories are defined in ASME B31.3, Section 300.2. The
identification of piping systems subject to Severe Cyclic Conditions (as defined in ASME B31.3) for Contractor’s implementation shall be the responsibility of the
Design Contractor (if different from the Construction Contractor). The industry code (ASME B31.4, etc) is identified for those systems not conforming to ASME
B31.3.
3. 100% visual examination of the completed weld is required for all metallic and non-metallic piping. Note: The 100% visual examination is more stringent than the
requirements in Appendix 4 of DEP 31.38.01.31, where no visual examination is specified for ASME Class 900 piping systems and lower.
4. Radiography is specified for butt-welds and when checking the gap (a nominal 1 - 2 mm gap) in the socket weld fittings between the butt end of the pipe and the
recessed shoulder of the fitting.
5. In addition to the Piping Classes listed in Table D1.0, use 100% radiography on welds as specified in this Appendix, Section D4.2.
6. The grading and acceptance criteria for radiography of welds shall be in accordance with ASME B31.3, Table 341.3.2A, unless specified otherwise herein.
7. Ultrasonic examination (UT) shall not be used in lieu of radiography (RT) unless approved by the Principal’s Representative. UT examinations shall be in accordance
with DEP 31.38.01.31 Section 4.3.4 and Appendix 4.
8. Liquid Penetrant (PT) or Magnetic Particle (MT) examinations shall apply only to branch-to-run pipe welds on branch connections, fillet welds of support clips, shoes,
bracings and attachments. PT and MT examinations shall be in accordance with DEP 31.38.01.31 Section 4.3.5 and Appendix 4.
9. Hardness testing shall apply to sour, wet hydrogen sulphide, very toxic services, and to severe cyclic conditions. Hardness examinations shall be in accordance with
Appendix E, and DEP 31.38.01.31 Section 4.4 and Appendix 4.
10. Ferrite Number (FN) examinations shall apply only to duplex, super-duplex and austenitic stainless steels. FN examinations shall be in accordance with DEP
31.38.01.31 Section 4.3.6 and Appendix 4.
11. Impact testing of welds shall be in accordance with this Appendix D, Section D8.0, and Appendix C for special services and alloys.
12. The grading and acceptance criteria for radiography of welds shall be in accordance with API 1104.
13. Applicable only to the topsides platform segments of the risers.
14. Pneumatic testing in accordance with Section 14.6 herein may be used for instrument air and start air systems to prevent contamination with water.
15. Leak testing shall use a static head of water. The Principal’s Representative shall specify the static head on a case-by-case basis.
16. The gas outlet piping (400 PG47111-11432GKT-WST) on the Produced Water Surge Drum (V-4711), the Glycol Flash Vessel (V-4212) and the Glycol Reflux
Condenser (ES-4211) may contain hydrogen sulphide at levels exceeding 500 ppm if the field sours. This finding was presented in SIEP’s Hydrogen Sulphide
Partitioning Study, GKA-300-PX-7180-0000005, Rev. 01R. and subsequent studies by the topsides design contractor. Since this fluid can be toxic, Category M Fluid
Service (toxic) must be applied to that piping system.
17. The fire water (Lloyd’s Piping Class II), instrument air (Lloyd’s Piping Class III), start air (Lloyd’s Piping Class III) and diesel fuel (Lloyd’s Piping Class II) systems are
subject to classification by the Class Society Lloyd’s Register. The inspection and testing of those systems shall be in accordance with the Lloyd’s Register requirements
as specified in their “Rules and Regulations for the Classification of a Floating Offshore Installation at a Fixed Location, 1999 Edition”. These shall include but not be
limited to Part 5, Chapter 11 – Piping Design Requirements, Section 8 – Hydraulic tests on pipes and fittings and Part 5, Chapter 16 - Requirements for Fusion Welding
of Pressure Vessels and Piping, Section 10 Welded pressure pipes. The requirements specified in ASME B31.3 and herein meet or exceed those of the Class Society;
therefore no additional inspection and testing are required. The Lloyd’s Inspector / Surveyor shall have access to classified piping systems.
Table D1 Page 7 of 11
F1.0
18. Framo hydraulic piping systems conform to DIN specifications. The inspection and testing of those systems shall be in accordance with the Framo requirements as
specified in Framo Catalogue No. 1401-0041-4 "Hydraulic Piping Fabrication and Installation" (ASSAI Document No. GKA-222651-H02-00014). The requirements
specified in ASME B31.3 and herein meet or exceed those of Framo; therefore no additional inspection and testing are required. The Framo representative shall have
access to the Framo piping systems.
19. Pressure testing of the topsides segments of the following services and piping systems shall be in accordance with ASME B31.4, Chapter IX - Offshore Liquid Pipeline Formatted: Bullets and Numbering
Systems, Section A437 - Testing and Chapter VI - Inspection and Testing, Section 437 - Testing: The test pressure shall be a minimum of 1.25 times the maximum
allowable operating pressure (the Design Pressure) and shall be held for a minimum of four consecutive hours at or above the specified pressure.
a. subsea production flowline risers and associated pig launchers / receivers (typical 6) (Piping Class 50GKPR)
b. oil pipeline riser and associated pig launcher (Piping Class 15GKOR)
c. waterflood injection risers (typical 2) (Piping Class 25GKWR)
20. Pressure testing of the topsides segment of the gas re-injection riser (Piping Class 25GKGR) shall be in accordance with ASME B31.8, Chapter VIII - Offshore Gas
Transmission, Section A847 – Testing. The test pressure shall be a minimum of 1.4 times the maximum allowable operating pressure (the Design Pressure) and shall be
held for a minimum of eight consecutive hours at or above the specified pressure.
21. The flare tower piping may be pressure tested in segments on the deck per ASME B31.3, Section 345.2.3 – Special Provisions for Testing, in lieu of an in-place pressure
test when approved by the Principal’s Representative.
22. Piping in Atmospheric Vent service may be pressure tested at 1.5 barg when approved by the Principal’s Representative. A pneumatic test may be used if approved by
the Principal’s Representative.

Table D1 Page 8 of 11
F1.0

APPENDIX E - HARDNESS TESTING

E1.0 Scope
Hardness testing shall be performed in accordance with DEP 31.38.01.31, Section 4.4 –
Hardness Testing, ISO 15156, ASME B31.3, Table 331.1.1 and as specified herein.
In the event of conflicts, the more stringent of the requirements shall be used.
Note: The requirements in DEP 31.38.01.31, Section 4.4 have been included herein in their
entirety for the convenience of the users.
Hardness testing shall be performed in all Sour Service applications and on the following
materials in all services.
a. AISI 4130 and 4140
b. API 60K and 75K materials used for API 6A flanges
Hardness testing shall be conducted on base materials, production welds and for weld procedure
qualifications.
E2.0 Hardness Testing
E2.1 General
Hardness testing shall be performed to assure adequate material toughness or materials conform
to the piping code requirements, suitability for the designated service conditions and to verify
satisfactory heat treatment.
The hardness shall not exceed 248 HV10 unless ASME B31.3 table 331.1.1 specifies a lower
hardness limit. Brinell hardness limits in ASME B31.3 may be converted to Vickers hardness
using ASTM E140.
E2.2 Base Materials
Hardness testing shall be performed on, or documented for, 100% of the raw stock. Given that
hardness testing and documentation is normally available from suppliers when specified, the
Contractor shall pay all costs associated with hardness testing of raw stock, including
replacements as required, but excluding materials provided by the Principal.
Contractor should expect the Principal’s Inspector to conduct 5% minimum random hardness
tests on each lot of pipe to be used for Sour Service.
E2.3 Weld Procedure Qualifications
Macro-hardness traverse testing shall be conducted on a test specimen from the Welding
Procedure Qualification test, except as noted in Section 2 of this Appendix to fulfil the
requirements of ISO 15156. The hardness tests shall be conducted using the Rockwell B or C
scale, in accordance with ASTM E-18, Rockwell Hardness and Rockwell Superficial Hardness of
Metallic Materials.
The macro-hardness tests shall consist of a minimum of readings at locations specified in ISO
15156-2:2003, Section 7.3.3, Welds, Figures 2, 3 and 4 therein.
E2.4 Production Welds
Appendix D, Table D1.0 specifies the percentage of production welds to be hardness tested.
Those welds shall be hardness tested as follows:
 At least one reading per weld shall be taken on piping of size DN 100 and smaller
 At least two readings per weld shall be taken on piping of size DN 125 through DN 300

Table D1 Pa
F1.0

 At least one reading every 400 mm of weld length shall be taken on piping over size DN300
Each check shall consist of one hardness point in the weld metal and one in each HAZ. A
hardness point will consist of the number of indentations per test recommended by the
instrument manufacturer.
The Principal’s Inspector will select welds to be hardness checked using the following criteria:
If a hardness point fails to meet the specified criteria, two additional tests may be made adjacent
to the failing checkpoint and, if both pass, no further action is necessary.
Testing shall be performed on unpainted metal surfaces after all required heat treatments.
Hardness testing shall be 100% in lethal gas service (e.g., >500 ppm H2S) and any weld exposed
to vibration from any reciprocating equipment (e.g., pumps, compressors, or other high
vibration source).
The highest hardness for each weld shall be recorded on the spool sheets for the Principal's
review and record.
E2.5 Hardness measurement method
Hardness measurements for welding procedure qualification shall be performed by the Vickers
method, with hardness traverses in accordance with EN 1043-1. The series of readings shall
extend from unaffected base material on one side, across the weld to unaffected base metal on
the other side. Three traverses shall be made: one 2 mm below the outer surface, one 2 mm
below the inner surface and one across the centre. The distance between measurements across
the weld shall not exceed 2 mm.
Transverse weld hardness testing of production welds shall be carried out by means of a portable
Vickers or Rockwell tester in accordance with ASTM E 110 or, if approved by the Principal, by
another method capable of detecting a hard HAZ in a reliable and repeatable manner. Hardness
tests shall be made on properly ground surfaces. For each set of hardness measurements
required, the average and maximum of three measurements on the weld and on each HAZ shall
be reported.
Hardness measurements shall be carried out after PWHT (if any).
E2.6 Testing Equipment
Testing shall be performed using any non-destructive, non-stress inducing hardness test
verifiable and certifiable per ASTM E-18 and E-110 and acceptable to the Principal’s
Representative [Note: Weight, hydraulic, Equotip, and (Break) Pin-Brinell type testers are
acceptable; New Age testers are being considered; Telebrinellers are not acceptable].
E2.7 Failure to Pass Tests
If the hardness tests fail to meet the specified criteria, then the raw stock shall be retested. As
applicable, the raw stock will then be rejected or all welding between failing hardness checks will
be removed and repaired. In either case, progressive examination shall apply. Repairs shall be
performed as indicated by the Principal’s Inspector for repair welding. The Contractor shall pay
for hardness testing or retesting for defective welds.

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F1.0

APPENDIX F - RECOMMENDED PRACTICE FOR RADIOGRPAHY

Recommended Practice for Radiography

Nominal Pipe Size Wall Thickness Recommendation
2 elliptical exposures 90o apart at a minimum of
DN 40 and smaller All
380 mm source to film distance
2 elliptical exposures 90o apart at a minimum of
DN 50 and 65 All
405 mm source to film distance
2 elliptical exposures 90o apart at minimum of
DN 80 and 90 Schedule 80 and Below 535 mm source to film distance or 3 contact
shots
Schedule 80 to 160 4 Contact shots

XX Strong 6 Contact shots

DN 100 Schedule 80 and Below 3 Contact shots
Schedule 120 and 160 4 Contact shots
XX Strong 6 Contact shots
DN 150 Schedule 120 and Below 3 Contact shots
Above Schedule 120 4 Contact shots

DN 200 Schedule 120 and Below 3 Contact shots

Schedule 140 and Above 4 Contact shots
DN 250 – 600 19 mm Wall and Below 3 Contact shots or 1 panoramic exposure
Above 19 mm Wall 4 Contact shots or 1 panoramic exposure
Above DN 600 All 4 Contact shots or 1 panoramic exposure
Note:
1. The above recommendations are based upon ASME BPVC Section V, Paragraphs T-271.1 and
T-271.2, Geometric Unsharpness Limitations
2. Film selection shall be in accordance with Contractor’s specification GKH-100-QA-6180-
0000039, AFC Radiographic Examination Procedure (Piping) and as specified herein. Formatted
3. The following approved films (per ASTM E-94) film shall be used for all RT procedures unless
specified or approved otherwise by the Principal’s Representative: Formatted
 Type 1 - AGFA Geveart D4, Kodak MX-25, orand Fuji LX-50 or LX-80; or Formatted
 Type 2 - AGFA Gevaert D7, Kodak AA and Fuji LX-100 Formatted: Bullets and Numbering
Formatted

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