Name: Entry No: 17.

___________________ chamber die casting process is analogous to injection

MEL 120 – Manufacturing Practices molding process for plastics.
18. In a 100 ton die casting machine the tonnage refers to _____________________.
Time: 40 minutes Minor Examination I Max Marks: 90
19. _________________________ is a process which uses wax patterns and gives
There is no negative marking parts with good surface finish.
20. In _________________ process small diameter steel/ceramic balls made to
Fill in the blanks with most appropriate answers [ 26 ]
impinge on cast part for cleaning the casting.
1. China’s improved wealth creating activity in recent years is attributed to high share 21. With increase in carbon content formability of plain carbon steels _____________.
of ___________________________ in GDP. 22. Ingots and molten metal are often converted into slabs, billets and _____________
2. Three stages which have been identified in the new product design process are before they are processed by other manufacturing operations.
conceptual design, _________________________ design and detail design.
Referring to Stress-Strain Diagram shown below write down what
3. Manufacturing is derived from Latin word manu factus meaning ______________. mechanical properties do they refer in the figure. [8]
4. Term ________________________ refers to variation in material properties from
one direction to another, whereas the term _________________________ refers
to variation in material properties from one place to another.
5. Bronze is an alloy with primary alloying elements Copper and ________________. E
Brass is an alloy with primary alloying elements Copper and _________________. C
B
6. Polytetrafluoroethylene is commonly known as _____________________ and
Nylon is a commonly used name for _______________________. A
7. ________________________ is an allotropic form of Carbon and often used as a
solid lubricant.
8. 6066 Aluminium is an Aluminium Magnesium Silicon Alloy containing
__________% of Aluminium.
9. SAE 2515 is a plain carbon steel containing _________________ % of Carbon.
10. _______________ is a second largest alloying element in stainless steel after Iron.
D
11. Titanium changes its crystal structure from _______________ to ______________
0
above 882 Celsius.
0.2%
12. Diamond is a crystalline form of Carbon whereas Coal is an _________________
of the same.
13. _______________________ is the property of casting sands to allow hot air gases Point A is referred as _________________________
from the molten metal to pass through voids in sand. Point B is referred as _________________________
14. _______________________ are the supports used in sand casting process to hold Stress corresponding to Point B ___________________________
core in its position, and which come in contact with the molten metal to become a Stress corresponding to Point C ___________________________
part of casting. Slope of Line D is _________________________
15. In sand casting ___________________ are used to provide extra molten material Strain range corresponding to points B and E _________________________
for compensating for shrinkage. Area under the curve upto point B _________________________
16. ____________________ allowance is provided on sand casting patterns for easy Area under the complete curve _________________________
withdrawal of patterns from molds.
Match the following with most appropriate option [5] Fill the blanks with most appropriate manufacturing Process. [5]

Magnesium [ ] 1. Ferrous Alloy 1. _________________ is a continuous bending operation in which a long strip of metal
Molybdenum [ ] 2. Light Metal is passed through consecutive sets of rolls, each performing incremental bending.
Palladium [ ] 3. Rare Earth Metal 2. Manufacturing of tubular products by rolling and pushing the metal through mandrel
Yttrium [ ] 4. Refractory Material is commonly known as _____________________
Stainless Steel [ [ 5. Precious Metal
3. _________________ is a metal forming process for the reduction of cross-sections
For each of the following processes write YES or NO with regard to where many split dies perform small, high frequency, simultaneous radial movements.
application of heat and force/pressure. [ 10 ] 4. _________________ is a rolling operation used to produce threaded fasteners.
5. _________________ is a form of extrusion which uses a fluid hydrostatic pressure
Process Application of Heat Application of Pressure/Load
instead of a mechanical ram to shape an object.
Die casting ________________ ________________
Squeeze casting ________________ ________________ For each of the following sentences comparing hot forging with cold forging
Wire drawing ________________ ________________ write TRUE or FALSE whichever is most appropriate [5]
Hydrostatic extrusion ________________ ________________
Spot Welding ________________ ________________ _________ Hot forging is always carried out after heating the material.
_________ Forces required to form an object is less compared to cold forging
Match the following with most appropriate option [5]
_________ Loss of material is more as compared to cold forging
Young’s Modulus [ ] 1. Physical Property _________ Surface Finish of the component is better in hot forging.
Density [ ] 2. Thermal Property _________ Hot forging produces parts with higher strength
Flammability [ ] 3. Electrical Property
Dielectric constant [ ] 4. Environmental Property
Name any six Casting Defects [6]
Specific Heat [ ] 5. Mechanical Property
1___________________ 2___________________ 3___________________

Fill the blanks with ↑ for increases and ↓ for decreases. [5] 4___________________ 5___________________ 6___________________

Ductility of metal in general For following processes write down if the state of stress is [Tensile] or
[Compressive] or [Both] which ever is most appropriate. [5]
____ with increase in plastic work.
____ with increase in temperature
Wire Drawing ____________________
____ with strain rate
Rolling ____________________
____ with hydrostatic loading
Open Die Forging ____________________
____ with grain size
Extrusion ____________________
Match the following with most appropriate option [4] Hydrostatic Extrusion ____________________

Low Carbon Steels
Medium Carbon Steels
High Carbon Steels
Cast Iron
Write down six commonly used Nondestructive testing [NDT] methods for part
[ ] 1. High toughness inspection [6]
[ ] 2. High Strength
[ ] 3. High ductility 1___________________ 2___________________ 3___________________
[ ] 4. High material damping property
4___________________ 5___________________ 6___________________