Data Sheet

Eqpt: W.H.Boiler Makers nr.

CLIENT VENDOR DATA

UNITS
REQUIRMENT

5.2. PERFORMANCE 100% Load

Gas / Tube Side
3
Volume Flowrate, (Stream 2, See Note 1) Nm /h 293,502
Bypass installed Yes Yes, by others
3
Bypass flowrate (Stream 3, See Note 1) Nm /h 18,565 (5.95%)
0
Temperature - Inlet, (Stream 2) C 1048
0
- Exit (Stream 4, beforemixing) C 386
0
- Exit (Stream 5, after mixing) C 428
0
Mean Specific heat Kj/Kg- C 1.08
Inlet pressure, Clean / Dirty Plant Conditions mm WC 4197
Pressure drop, (Flange to Flange including
360
inlet/outlet Nozzles, ferrules,) mm WC
Velocity at tube inlet mps 56
2 o
Fouling resistance m - C /w 0.000172
2 o
Overall U, Kw/m - C 0.08

Thermal:
Gas Q, (See Note 2) MW 85.0
External heat loss % 1.0
Net Q MW 84.15
(Note: Net Q = Gas Q - Ext. Heat Loss)
Heat flux @ hot tube sheet Kw/m2 67.6

PERFORMANCE (Turn down) 50%

5.3.
Load
Gas / Tube Side

3
Volume Flowrate, (Stream 2, See Note 1) Nm /h 137,885
Bypass installed Yes Yes, by others
3
Bypass flowrate (Stream 3, See Note 1) Nm /h 18,149(11.63%)
0
Temperature - Inlet, (Stream 2) C 1048
0
- Exit (Stream 4,before mixing) C 340
0
- Exit (Stream 5, after mixing) C 428

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 Data Sheet

Eqpt: W.H.Boiler Makers nr.

CLIENT VENDOR DATA

UNITS
REQUIRMENT
0
Mean Specific heat Kj/Kg- C 1.08
Inlet pressure, Clean / Dirty Plant Conditions mm WC 4197
Pressure drop, (Flange to Flange including
105
inlet/outlet Nozzles, ferrules,) mm WC
Velocity at tube inlet mps 27
2 o
Fouling resistance m - C /w 0.000172
2 o
Overall U, Kw/m - C 0.05
Thermal:
Gas Q, (See Note 2) MW 42.5
External heat loss % 1.0
Net Q MW 42.075
(Note: Net Q = Gas Q - Ext. Heat Loss)
2
Heat flux at hot tube sheet Kw/m 41.5
Note 1: See Fig.1. The Gas bypass is installed. The Stream 2 is equal to 95% of Stream 1.
The 5% flow which is bypassed, is caused by bypass valve leakage when close.
Note 2: Total duty, it is expected that there will be 2 shells connected to 1 steam drum

6 STEAM AND FEED WATER

Fouling resistance m2- oC /w 0.000172
Solids in Drum Water (TDS) PPM W Pre-Requisite 100
Steam Quality Guaranteed
> Conductivity µs/cm < 0.20
> Iron PPB W < 20
> Copper PPB W < 3
> Silica as SiO2 PPB W < 20
> Na + K PPB W < 10
> Chlorides PPB W < 10
> Dissolved Oxygen (O2) PPB W < 5
> Sulphites and Sulphates PPB W < 20
> Purity, TDS PPM W < 0.05
> Dryness fraction % 99.95

110 % Case:
Steam generated with losses kg/h 217,400
Steam operating pressure, bar,g 64.50

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 Data Sheet

Eqpt: W.H.Boiler Makers nr.

CLIENT VENDOR DATA

UNITS
REQUIRMENT
0
Feed water inlet temperature, C 281.3
Estimated steam in feed water % Weight 1.1
Circulation ratio --- 15 to 1 MIN
Estimated continuous blowdown, % 2%
0
LMTD C 340

100 % Case:
Steam generated kg/h 197,720
Steam operating pressure, bar,g 64.50
0
Feed water inlet temperature, C 281.3
Estimated steam in feed water % Weight 1.1
Circulation ratio --- 15 to 1 MIN
Estimated continuous blowdown, % 2
0
LMTD C 333
50 % Case:
Steam generated kg/h 98,860
Steam operating pressure bar,g 64.50
0
Feed water inlet temperature C 281.3
Estimated steam in feed water % Weight 1.1
Circulation ratio --- 15 to 1 MIN
Estimated continuous blowdown % 2
0
LMTD C 276
7 Design Data
Gas design pressure mm WC 9000
0
Gas design temperature for refractory C 1370
0
Inlet channel design temperature C 300
0
Outlet channel design temperature C 425
0
Tube design temperature C 371
Steam design pressure for Boiler bar,g 72.00 + FV
Steam design pressure for Steam Drum bar,g 72.00 + FV
0
Steam side design Temperature C 343
Steam at Drum inlet for mechanical Design % Weight 5

8 Steam Drum:
Inside diameter mm 3000

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