Professional Documents
Culture Documents
TM 09204A/09205A-20&P/2
(4240-01-370-3821-SMALL)
(4240-01-370-3822-MEDIUM)
(4240-01-370-3823--LARGE)
(4240-01-413-4100-SMALL)
(4240-01-413-4101-MEDIUM)
(4240-01-413-4102--LARGE)
WARNING - This document contains export-controlled technical data whose export is restricted by the Army Export
Control Act (Title 22, U.S.S.S., Sec 2751 et seq.) or Executive order 12470. Violation of these export laws is subject to
severe criminal penalties.
DESTRUCTION NOTICE – Destroy by any method that will prevent disclosure of contents or reconstruction of the
document.
1 AUGUST 1998
• The mask will not be fully effective in confined spaces when the oxygen content of the air is too low. The CB mask
has only been tested and verified to protect against all known military agents.
• DO NOT touch your skin (or the soldier) with n-Amyl acetate (banana oil). It could irritate the skin. Wear rubber
gloves.
• DO NOT test mask assembly with n-Amyl acetate (banana oil) in a closed, poorly ventilated area. Test outdoors or in
a well-aired room, n-Amyl acetate may be toxic if inhaled in quantity.
• DO NOT wear contact lenses (soft or hard) while wearing CB Protective Masks. Inadequate oxygen supply to the
corneal surface, exposure to dust, dirt, and smoke/gas may cause serious vision loss or eye damage. Soldiers
requiring vision correction are provided optical inserts for their protective masks.
HEALTH/ENVIRONMENTAL HAZARD
• There are two Mask Filter Canisters, the C2 and the C2A1. The C2 canister contains Chromium VI and damaged or
unusable canisters are considered Hazardous Waste. (Chromium VI is a known carcinogen if inhaled or swallowed.)
• The C2A1 canister is chromium-free but must continue to be disposed of in accordance with State and Local
Environmental Laws.
• DO turn in damaged or unusable canisters to your hazardous waste management office or Defense Reutilization and
Marketing Office (DRMO).
FIRST AID
For first aid refers to FM 21-11.
FOR
(4240-01-370-3821--SMALL)
(4240-01-370-3822--MEDIUM)
(4240-01-370-3823--LARGE)
(4240-01-413-4100--SMALL)
(4240-01-413-4101--MEDIUM)
(4240-01-413-4102--LARGE)
You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us
know. Mail you letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2
located in the back of this manual direct to: Technical Director, U.S. Army, Edgewood Research, Development &
Engineering Center, ATTN: SCBRD-ENL-V, Aberdeen Proving Ground, MD 21010-5423.
Marine Corps Users - Submit NAVMC FORM 10772 directly to Commander, Marine Corps Logistics Base (Code 850), 814
Radford Blvd, AIbany, GA 31704-5000. In addition, a copy of the NAVMC 10772 or naval message should be sent to
MARCORSYSCOM (Code CSLENBC), 2033 Barnett Ave., Suite 315, Quantico, VA 22134-5010.
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TABLE OF CONTENTS
HOW TO USE THIS MANUAL .................................................................................................................. iii
SECTION I. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT........................... 2-3
INDEX....................................................................................................................................................... INDEX 1
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ORGANIZATION
Page ii has a table of contents to provide easy access to the manual. Pages are numbered consecutively within each
chapter; each page number is prefixed with a chapter number or appendix letter. For example, page 5 of Chapter 2 is
numbered 2-5 and page 3 of appendix B is numbered B-3.
This manual is divided into two chapters, four appendixes, and an alphabetical index. Chapter 2 has an index at the
beginning of the chapter to provide easy access to its content. Each chapter is divided into sections. Chapter 1 contains
general information pertaining to location of forms, destruction of Army material, how to store and ship the mask, procedures
for reporting any improvement recommendations you may have, as well as, corrosion prevention and control. Chapter 2
gives unit maintenance instructions and includes four types of maintenance activities. These are: Service Upon Receipt;
Troubleshooting or location of faults by symptoms you can detect; Preventive Maintenance Checks and Service (PMCS);
and Maintenance Procedures that are used to correct faults and replace failed parts. Within the Troubleshooting and
maintenance portions of this manual, you will find the material in functional group code order like the Maintenance Allocation
Chart in Appendix B of this TM. This allows the TM to be aligned with its applicable Repair Parts and Special Tools List
(RPSTL). For information on how to use the RPSTL, refer to the introduction in Appendix C.
Each section in this manual is further divided into three parts. The first addresses procedures which are the same regardless
of which mask you are using. The second part addresses those tasks which are peculiar to the M40A1 and the third
addresses those peculiar to the M42A2. Therefore, depending on which mask you are using, you must follow the
instructions in the general part and the part which is peculiar to your mask.
For instance, if you have the M40A1 mask, you must do the Before PMCS checks under COMMON and those checks listed
under M40A1 PECULIAR Those tasks listed under M42A2 PECULIAR are not required.
Those tasks which are considered to be COMMON and apply to either mask are illustrated using the M42A2.
However, the differences between the M40A1 and M42A2 do not impact on the task, and, in many cases, you will
not be able to tell from the illustration which mask is being illustrated.
If you are using the manual to perform repair or replacement of a part that you already know is bad, you would start by
locating the part to be replaced in the Alphabetical index located at the back of this manual. Look in the Alphabetical Index
for a key noun from the mask system or part nomenclature. The Alphabetical Index lists each task under one or more
headings also giving the location for the installation and removal of some part. For example, the procedure for CLEANING
AND SANITIZING would be listed under "C" for Cleaning.
Once you've located the correct procedure, read through it to determine if you have everything you need to perform the job.
Make sure all the Equipment Conditions have been met. Familiarize yourself with the potential hazards described by the
WARNINGS and CAUTIONS. You must familiarize yourself with the entire maintenance procedure before beginning the
maintenance task.
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TOOLS. Individual tools from your mechanic's tool kit will not be listed under this heading. If any tools from this kit are
required, the tool kit itself will be listed as the first item. Special tools, and tools from any other source will be listed with a
reference to a specific item and appendix number. The referenced appendix will provide you with the necessary information
to find or make the tool.
SUPPLIES. If any expendable or consumable supplies are needed to perform the task, they will be listed under this heading
along with the quantity in parentheses and a reference to a figure item and appendix in the back of the TM. The referenced
appendix will give you the detailed information necessary to requisition the supply if you don't have it on hand. Replacement
parts are not normally listed under this heading. The inspection steps in the removal or disassembly procedure will tell you
which parts to replace. Mandatory repair parts ( parts that are destroyed in disassembly or not normally reused, such as
gaskets and lock washers) are listed under this heading by their nomenclature only. Refer to Repair Parts and Special Tools
List (RPSTL), Appendix C for information you need on repair parts.
iv (v blank)
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M40A1
M42A2
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CHAPTER 1
INTRODUCTION
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M40A1 PECULIAR
The CB mask, M40A1, consists of a facepiece and filter canister.
M42A2 PECULIAR
The CB mask, M42A2, consists of a facepiece, canister carrier and hose assembly . The M42A2 masks has microphone
communication capability that can couple with on board communication systems, through the Combat Vehicle
Communications (CVC) helmet.
COMMON
a. FACE PIECE ASSEMBLY
• FACEPIECE (1). The following components are molded/assembled into the silicone rubber facepiece: buckle tabs,
facepiece openings for eyelens, nosecup, voicemitters, outlet valve, and filter canister/hose connectors.
• HEAD HARNESS (2). Constructed of elastic webbing sewn to a rectangular head pad and buckled to facepiece.
The ends of the head harness straps have metal strap end clips to prevent fraying of the elastic webbing. Ends of
the head harness straps pass through buckles at the two forehead, temple and cheek positions. Elastic webbing
connects the two forehead straps and holds them in proper alignment when the mask assembly is worn. Head
harness straps attached to buckles at the ends of the tabs permit adjustment to obtain proper fit of the mask
assembly.
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• NOSECUP ASSEMBLY (3). Made of soft rubber, fits over the soldier's nose and mouth. Diverts exhaled air toward
the outlet valve to reduce fogging of the eyelens.
• NOSECUP VALVE SEATS (4). Each of two nosecup valve seats holds silicone rubber NOSECUP VALVE DISK (5),
which allows filtered air to enter nosecup and prevent moist exhaled air from fogging the eyelens in cold weather.
• INTERNAL DRINK TUBE (6). Allows the soldier to drink while wearing the mask assembly.
• AIRFLOW DEFLECTOR (7), located inside the mask assembly, directs inhaled air over eyelens to reduce fogging.
The airflow deflector also supports the inlet valve disk and the inlet valve body.
• INLET VALVE BODY (8) and INLET VALVE DISK (9), fits into the airflow deflector, allows filtered air to enter the
mask assembly and prevent moist exhaled air from entering the filter canister.
• OUTLET VALVE COVER (10). Protects outlet valve disk and outlet valve housing from damage.
• OUTLET VALVE DISK (12) and OUTLET VALVE HOUSING (13). Located behind outlet valve cover; releases
exhaled air and closes on inhalation to prevent contaminated air from entering mask assembly.
• FRONT (14) AND SIDE VOICEMITTERS (15). Transmits the soldier's voice outside the mask assembly.
• EXTERNAL DRINK TUBE (16). The External Drink Tube is used to connect the mask assembly to the M1 Canteen
cap for drinking. It consists of a length of hose and a quick disconnect coupling half (17) that fits into the external
drink tube retainer.
• DURABILITY ENHANCEMENT BAND (18). Band placed around outlet valve housing to ensure seal is maintained.
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COMMON (CONT)
b. FILTER CANISTER (19) filters out CB agents and other particles from contaminated air.
NOTE
The soldier may be issued either the one piece hood OR the quick doff hood and
second skin OR universal second skin and quick doff hood or hooded over-
garment OR the universal second skin (USMC) and hooded overgarment. They
are identical in function and effectiveness. However, the one piece hood may not
be removed during decon operations.
c. ONE PIECE HOOD (20). Provides protection to the head and neck against liquid toxic chemical agents encountered
in field operations. Made of lightweight butyl rubber-coated fabric. It is attached to the mask assembly during use
and stowed in mask carrier.
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• QUICK DOFF HOOD (21). Is made of butyl rubber-coated fabric, which protects area of neck and head that is not
covered by mask assembly against CB agents, toxins, and radioactive fallout particles.
• ELASTIC AROUND OPENING (22). Attaches quick doff hood to the second skin. It enables easy removal of the
quick doff hood.
• ELASTIC AROUND NECK (23). Draws quick doff hood close to the neck to protect from CB agents.
• UNDERARM STRAPS (24). Retain quick doff hood on the shoulders. Plastic fasteners (25) are used to attach the
straps.
e. UNIVERSAL SECOND SKIN (26). Is made of butyl rubber and covers the mask assembly. It provides additional
protection against liquid agents. (Rubber catches and ridges are no longer needed because the universal second
skin is now larger.)
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COMMON (CONT)
• SECOND SKIN (27). Is made of butyl rubber, and covers the mask assembly. It provides additional protection
against liquid agents.
• RUBBER CATCHES (28). Used to retain the quick doff hood on the mask assembly.
• The RIDGE (29) is also used to retain the quick doff hood.
g. UNIVERSAL SECOND SKIN (USMC only) (30). Is made of butyl rubber and covers the facepiece. It provides
additional protection against liquid agents. (Rubber catches and ridges are no longer needed because the universal
second skin is now larger.)
h. Outserts have RUBBER RINGS (31) that fit over mask assembly eyelens rings to secure outserts to mask
assembly. The CLEAR OUTSERTS (32) and NEUTRAL GRAY OUTSERTS (33) prevent scratching of eyelens
from scratches and reduce fogging of eyelens in cold weather. The neutral gray outserts are used to reduce sun
glare.
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i. M1 WATERPROOF BAG (34). The folded waterproof bag and a small envelope containing the RUBBER BANDS
(35) are packed in carrier. The waterproof bag keeps the mask dry when required by climate and mission.
Instructions for use are printed on the waterproof bag.
j. FACEFORM(36)
• Holds mask assembly in proper shape when stored longer than 30 days.
M40A1 PECULIAR
NOTE
The soldier may be issued either mask carrier. Major differences
are size and accessory stowage locations.
k. Mask Carrier is made of mildew-resistant, water-repellant fabric. It has adjustable straps. It is closed with a flap held
by hook and pile material.
• IMPROVED FIELD MASK CARRIER (37) is designed to serve the field mask only. It has a larger velcro closing
surface, the AQD opening has been eliminated, the ID area is now camouflaged, the stiffeners have been removed,
it is wider and not as deep, and the interior pockets are larger.
• FIELD MASK CARRIER (38) was designed to serve field and combat vehicle masks.
1-7
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M42A2 PECULIAR
NOTE
You may have been issued the original canister carrier or the
product improved model of the canister carrier. They are
interchangeable.
• The IMPROVED CANISTER CARRIER (40) is larger and interfaces with the a C2/C2A1 filter canisters, as well as, a
variety of North Atlantic Treaty Organization (NATO) filter canisters. The cover now screws on rather than attaching
with lug bolts, there is now a slip ring within the cover and the AQD is detachable and rotates.
• The ORIGINAL CANISTER CARRIER (41) interfaces with the C2/C2AI filter canisters only.
• ARMOR QUICK DISCONNECT (42). Attached to the canister cover (43) and permits the filter canister to be coupled
to a vehicle's Gas Particulate Filter Unit (GPFU).
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c. HOSE ASSEMBLY (44). The hose assembly connects the filter canister and canister carrier to the mask assembly.
• M42A2 - The hose assembly is attached to the mask assembly with the STAR KNOB (45). The hose assembly is
removable and can be relocated on left or right side of the mask assembly.
NOTE
The soldier may be issued either mask carrier. Major differences
are size and accessory stowage locations.
d. Mask Carrier is made of mildew-resistant, water-repellant fabric. It has adjustable straps. It is closed with a flap held
by hook and pile material.
• COMBAT VEHICLE MASK CARRIER (46). This mask carrier has been redesigned. It is now shaped to aid in
stowing the filter canister and hose, the velcro closing area has been enlarged to prevent dirt from entering the
mask carrier, the exterior pouch has been removed, the ID area is now camouflaged, the stiffeners have been
removed and the interior pockets are larger. It was designed to serve the combat vehicle mask only.
• FIELD MASK CARRIER (47) was designed to serve field and combat vehicle masks.
1-9
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M40A1 M42A2
Facepiece X X
Hood (One-Piece) X X
Second Skin X X
Clear/Neutral Outserts X X
Operation Capabilities:
Combat Vehicle X X
1-10
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Dimensions:
M40A1 mask Mask with carrier...12 x 14 x4.5 in. (30.5 x 35.6 x 11.4 cm.)
M42A2 mask Mask with carrier...12x 14 x4.5 in. (30.5 x 35.6 x 11.4 cm.)
Shipping and Storage Data is identical for the M40A1 and M42A2 masks.
Number and type of pack: 10 per fiberboard container, 1 per fiberboard box.
Fiberboard container:
1-11
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(1). Air enters the FILTER CANISTER (1), which is screwed into the side of the mask. The filter canister filters out CB
agents, toxins, and radioactive fallout particles from contaminated air. Air then passes over the AIRFLOW
DEFLECTOR (2) which is located inside the facepiece and on the same side as the filter canister. The air then
moves into the eye area of the facepiece.
(2). From the eye area, air enters the NOSECUP (3) through NOSECUP VALVES (4). Filtered air from the nosecup is
inhaled by the soldier. Exhaled air is passed through the nosecup area and out through the OUTLET VALVE (5).
The OUTLET VALVE COVER (6) protects the outlet valve from contamination and damage, and provides a retainer
for the external drink tube.
1-12
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(1). Air enters the filter canister, which is held in the CANISTER CARRIER (7). The filter canister filters out CB agents,
toxins, and radioactive fallout particles from contaminated air. Air then passes through the HOSE (8) and
DEFLECTOR (9) which is located inside the mask assembly and on the same side as the hose assembly. The air
then moves into the eye area of the mask assembly.
(2). From the eye area, air enters the NOSECUP (10) through NOSECUP VALVES (11). Filtered air from the nosecup is
inhaled by the soldier. Exhaled air is passed through the nosecup area and out through the OUTLET VALVE (12).
The OUTLET VALVE COVER (13) protects the outlet valve from contamination and damage, and provides a
retainer for the external drink tube.
Para. Page
SECTION I. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT............... 2-3
2-1. COMMON TOOLS AND EQUIPMENT ................................................................................................................... 2-3
2-2. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT ...................................................................................... 2-3
2-3. REPAIR PARTS..................................................................................................................................................... 2-3
2-1
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Table of Contents
Para Page
COMMON TASKS
2-17. INTERNAL DRINK TUBE ................................................................................................................................... 2-54
2-18. QUICK DISCONNECT COUPLING, EXTERNAL DRINKTUBE ........................................................................... 2-56
2-19. HEAD HARNESS ............................................................................................................................................... 2-57
2-20. NOSECUP VALVE DISKS.................................................................................................................................. 2-58
2-21. AIRFLOW DEFLECTOR, INLET VALVE, AND VALVE BODY ............................................................................ 2-59
2-22. OUTLET VALVE COVER AND OUTLET VALVE DISK ....................................................................................... 2-63
2-23. SIDE VOICEMITTER, VOICEMITTER RETAINER, AND GASKET ..................................................................... 2-65
2-24. INTERNAL DRINKTUBE NIPPLE....................................................................................................................... 2-66
2-25. OPTICAL INSERT KIT ....................................................................................................................................... 2-68
2-2
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CHAPTER 2
UNIT MAINTENANCE INSTRUCTIONS
• For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment
(MTOE) applicable to your unit.
• Special tools, TMDE, and support equipment required are listed in Appendix C-Repair Parts and Special Tools
List (RPSTL) and Appendix B-Maintenance Allocation Chart (MAC).
• This section contains instructions and procedures for services to be performed upon receipt of a new mask.
These services include unpacking and checking the mask.
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NOTE
Second skin is packaged on top of
the facepiece in the facepiece/
second skin or universal second
skin assembly.
NOTE
Masks stored more than 30 days
shall be stored with faceform in
facepiece. Keep all faceforms. Do
Not Discard.
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2-5
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UNPACKING (CONT c. Poly-bag Mask Carrier Take improved field mask carrier
(16) out of bag and discard bag.
Take field mask carrier (17) out of
bag and discard bag.
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PREPARINGTO STOW a. Universal second skin or Install universal second skin (3) or
THE MASK CARRIER second skin second skin (4) on facepiece (see
Operator's Manual).
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2-8
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2-9
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UNPACKING WARNING
After removing the top of a wood
1. OUTERBOX, Flaps (fiberboard box) or box, remove nails or bend nails to
FIBERBOARD OR top (wood box) prevent injury.
WOOD, AS
APPLICABLE NOTE
If possible, retain some shipping
boxes for possible future turn-ins.
Open box by cutting tape and
banding on fiberboard boxes or
remove top by cutting banding
and prying open top of wood
boxes. Remove nails or bend
nails over to prevent injury.
Remove inner fiberboard boxes.
Remove barrier bar around
facepiece folder.
NOTE
Second skin, or universal second
skin is packaged on top of the
facepiece in the facepiece holder.
2. INNER FIBER- a. Facepiece fiberboard Take clear (1) and neutral gray (2)
BOARD BOX folder, outserts, and second outserts out of bags and discard
skin or universal second bags.
skin.
2-10
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UNPACKING (CONT)
NOTE
Masks stored more than 30 days
2. INNER FIBER- a. Facepiece fiberboard shall be stored with faceform in
BOARDBOX (CONT) folder, outserts, and second mask assembly. Keep all
skin, or universal second faceforms. Do Not Discard.
skin. (Cont)
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UNPACKING (CONT) d. Mask Carrier. Take field mask carrier (14) out of
bag and discard bag.
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2-13
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PREPARING TO STOW a. Universal second skin or Install universal second skin (5)
THE MASK CARRIER second skin (see Operator's Manual) or
second skin (6) (see Operator's
Manual) on facepiece.
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STOWING THE
COMBAT VEHICLE a. Waterproof bag Store waterproof bag (20) in right
MASK CARRIER pocket.
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Each unit will devise its own code to ensure operational security. Take care not to include any designations that may identify
the parent organization.
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INITIAL SETUP:
Personnel Required:
NBC NCO or other trained person
Soldier to be fitted
Applicable Configurations:
M40A1/M42A2
Materials/Parts:
M41 Protection Assessment Test System (If Available)
OR
n-Amyl acetate (banana oil) (item 11, app D)
OR
Stannic Chloride (tube smoke) (item 16, app D)
References:
TC 3-41
WARNING
Before putting on and adjusting mask assembly, soldiers shall
remove all hairpins, combs, hair knots, buns, or braids that will
interfere with mask assembly seal. Soldiers must be clean
shaven to prevent mask assembly leaks.
NOTE
Initial mask assembly fitting should be performed by the unit NBC NCO or other trained person.
There is no special tool for sizing with the M40A1/M42A2 masks. You will have to use your
judgement and the guidelines found in this paragraph on size selection. Initial fitting is done
without the hood installed.
The protective mask fit may be checked by the following equipment/tests. The order of preference
for mask fitting and testing is the M41 Protection Assessment Test System (PATS) if available, n-
Amyl acetate (banana oil), or stannic chloride (tube smoke).
Detailed instructions for checking the fit with the M41 PATS is found in the M41 operator's
manual and in TC 3-41. Detailed instructions for checking the fit with banana oil is in para 2-8 of
this manual.
After initial fitting of soldier's mask, determine if soldier fires from right or left. Convert mask
accordingly (para 2-13). Determine if soldier requires vision correction and install as required
(para 2-25).
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WARNING
Edges of open can are sharp.
1. Use attached key (1) to open canister can (2) and remove filter canister (3).
NOTE
Optical inserts should be installed, if required.
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6. (NBC NCO) Place finger or thumb under buckle (16) of temple strap (17) and adjust temple strap until buckle feels
snug against finger. Repeat adjustment on other temple strap.
CAUTION
Improperly adjusted internal drink tube may irritate lips if it
touches them while wearing mask assembly.
7. Ask if internal drink tube touches soldier's lips. Adjust length of internal drink tube if necessary (para 2-17).
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WARNING
Soldier's safety depends on proper fitting mask assembly.
NOTE
When doffing mask, only loosen the cheek straps.
1. Edge of mask assembly (9) comes up on forehead but not into hairline and within 1 in. (2.5 cm) of ear.
2 Temple straps (17) and cheek straps (15) do not cut into ears.
3. Soldier's pupils are within the center one-third area (vertical) (18) of the eyelens (19). Adjust optical inserts if
required (para 2-25).
4. Mask assembly does not press flesh so tightly that eyes are partly closed.
5. Bottom of mask assembly does not cut into throat.
6. Skin in front of ear is not wrinkled.
7. Nosecup (20) does not obscure vision.
8 If mask assembly still does not meet above standards, try another size mask.
NOTE
FOLLOW-ON MAINTENANCE: Check the mask assembly for Proper Function. (para 2-8).
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INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
Personnel Required:
NBC NCO or other trained person
Soldier to be tested
Materials/Parts:
M41 PATS
Applicator (item 1, app D)
n-Amyl acetate (banana oil) (item 11, app D)
Rubber gloves (item 8, app D)
References:
TM 3-4240-346- 10/TM09204A/09205A-10/1.
TC 3-41
Commercial Manual (M41)
NOTE
PMCS should be conducted and verified prior to proper function testing.
The order of preference for mask fitting and testing is the M41 Protection Assessment Test
system (PATS) if available, n-Amyl acetate (banana oil), or stannic chloride (tube smoke).
COMMON
2. Refer to TC 3-41 and Commercial Manual for instructions on the use of the M41 PATS.
2-23
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
b. TESTING MASK ASSEMBLY WITH N-AMYL ACETATE
WARNING
N-amyl acetate is flammable. DO NOT touch skin (or the soldier)
with n-Amyl acetate. It could irritate the skin. Wear rubber
gloves. DO NOT smoke around n-Amyl acetate. Keep n-Amyl
acetate away from an open flame. DO test mask assembly in a
well-ventilated room. N-Amyl acetate may be toxic if inhaled in
quantity.
NOTE
Soldier should breathe deeply through nose only. If soldier smells n-Amyl acetate just before
masking, test results will be inaccurate.
2. Move applicator approximately 1 to 2 in. (2.5 or 5.1 cm) from mask assembly as follows:
a. Have soldier turn head to left and move applicator completely around outer edge of mask assembly.
b. Have soldier turn head to the right, again move applicator around outer edge of mask assembly.
2-24
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
c. Have soldier tilt head upward and turn head from side to side, move applicator under chin around outer edge of
mask assembly.
d. Have soldier tilt head forward, move applicator around outer edge of mask assembly.
2-25
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
M40A1 PECULIAR
e. Have soldier smile and frown while looking straight ahead. Move applicator around both eyelenses (1), front
voicemitter (2), side voicemitter (3), filter canister (4) and outlet valve cover (5).
f. Instruct soldier to press palms firmly over filter canister, but not so firmly that mask assembly is distorted and
loses its seal. Have soldier breathe in, creating a vacuum and collapsing mask assembly. Move applicator
around outer edge of mask assembly before having soldier breathe out.
M42A2 PECULIAR
g. Have soldier smile and frown while looking straight ahead. Move applicator around both eyelenses (1), front
voicemitter (2), side voicemitter (3), star knob (6), and outlet valve cover (5).
h. To test seal integrity for the connector at each end of the hose assembly, check the clamp cover (7) on each
end of the hose (8).
i. Move applicator around the canister carrier (9).
j. Instruct soldier to press palm firmly over Armor Quick Disconnect Opening (10). Have soldier breathe in,
creating a vacuum and collapsing mask assembly. Move applicator around outer edge of mask assembly before
having soldier breathe out.
2-26
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
NOTE
If soldier being tested smells n-Amyl acetate (banana oil) during initial fitting and testing,
a 5-7 minute odor sensitivity recovery period is required before retesting.
4. If soldier can smell n-Amyl acetate, readjust head harness to improve fit (para 2-7) and repeat above check.
5. If soldier cannot smell n-Amyl acetate, have him unmask and smell the applicator to be sure that his sense of smell
is not impaired. If soldier's sense of smell is impaired, the mask assembly must be tested in a CS (irritant) chamber
or using a smoke tube (item 16, app D) and an aspirator bulb (item 4, app D) containing stannic chloride, which
produces an irritating acid smoke. The smoke tube test should be conducted in still air in an area that can be
ventilated.
NOTE
FOLLOW-ON MAINTENANCE: Remove mask assembly and stow in carrier in accordance
with TM 3-4240-346-10/TM 09204A/09205A-10.
2-27
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-9. CHECKING DRINKING SYSTEM FOR PROPER FUNCTION
THIS TASK COVERS: Testing Drinking System
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
Personnel Required:
NBC NCO or other trained person
Soldier (mask wearer)
TESTING DRINKING SYSTEM
a. Steady mask assembly (1), withdraw quick disconnect coupling half (2) from retainer (3) and let it hang freely.
2-28
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON
M140A1 PECULIAR
M42A2 PECULIAR
2-29
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON
2-30
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
M40A1 PECULIAR
2-31
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-32
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-33
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/
2-34
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
M42A2 PECULIAR
2-35
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-36
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-37
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-38
TM 34240-346-20&P
TM 09204A/09205A - 20&P/2
NOTE
Conduct an initial and annual fit test of all assigned masks using the Protection
Assessment Test System (PATS M41), if available, banana oil, or stannic chloride.
NOTE
All PMCS tasks are common to both the M40A1 and the M42A2. Therefore, all PMCS
tasks must be performed regardless of which mask you have. Please note that all tasks
are illustrated with the M42A2 mask, however, the procedures indicated are common.
2-39
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-12. PMCS PROCEDURES (CONT)
Table 2-3. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
ITEM INTERVAL ITEM TO BE PROCEDURE NOT FULLY
NO. CHECKED OR MISSION
SERVICED CAPABLE IF:
COMMON CAUTION
DO NOT use a high pressure hose to
clean mask. It may damage
components.
NOTE
Sanitizing will be done prior to reissue
to another soldier or prior to turn-in as
excess.
2-40
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-12. PMCS PROCEDURES
c. Pull head harness (3) over front of The black silicon has any
mask. cuts or tears.
Pull chin flap (4) forward so you can
see under it. Look around the two
holes (5) in the chin cup (6) for cuts
or tears.
2-41
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON
g. Fold back nosecup (10) so view of Mask has any holes, cuts
area around sideport is clear. or tears.
Inspect area around sideport for
holes, cuts or tears. For
replacement see para 2-26, M40A1
or para 2-27, M42A2.
2-42
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
WARNING
Do nut push up hard on side voicemitter
retainer. The retainer could cut the
facepiece and cause leaks.
2-43
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
2-12. PMCS PROCEDURES (CONT)
Table 2-3. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CONT)
ITEM INTERVAL ITEM TO BE PROCEDURE NOT FULLY
NO. CHECKED OR MISSION
SERVICED CAPABLE IF:
COMMON
2-44
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
CAUTION
Be careful when disconnecting buttons. The mask assembly may
be damaged if care is not exercised.
3. Disconnect the airflow deflector (4) from mask assembly (5) by carefully pulling the silicon rubber housing (6) away
from the airflow deflector buttons (7).
2-45
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
4. Grasp a tab (8) on inlet valve body (9) and pull toward center of inlet valve body until unsealed from sideport (10).
5. Tuck unseated portion of inlet valve body into the mask assembly. Remove airflow deflector from mask assembly.
6. Remove side voicemitter retainer (11) by unscrewing counterclockwise using the D-ring (12) on the mask carrier.
2-46
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
7. Remove side voicemitter (13) from mask assembly by pressing from inside of mask assembly (5). Remove gasket
(14) from sideport (10) housing on mask exterior.
WARNING
Be sure the inlet valve body is installed on the post of the airflow
deflector with the tabs of the inlet valve body away from the inlet
valve disk. If it is installed improperly, the mask will leak.
8. Check that inlet valve body (9) is installed on the post of the airflow deflector with the tabs (8) of the inlet valve body
away from the airflow deflector (4).
2-47
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
CAUTION
DO NOT pull on spokes of valve body while installing. This will break the spokes
and require replacement of the valve body.
10. With one hand push inlet valve body (9) through sideport (10). With other hand pull on thick outer rim (15) of valve
body until valve body is completely through sideport.
11. Push buttons (7) on sides of airflow deflector (4) into button holes (16) in mask assembly pocket.
12. Press lightly around thick outer rim of valve body until the valve body seats in the sideport.
2-48
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
WARNING
Be sure the side voicemitter is installed with the flange and four
beads facing out. If installed incorrectly it could cause the mask
assembly to leak.
16. Install side voicemitter (13) with four beads (17) facing out..
2-49
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
18. Tighten voicemitter retainer (11) by turning clockwise with the D-ring (12) on the mask carrier strap.
2-50
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1
Equipment condition:
Materials/Parts:
Detachable Microphone
Hose Assembly
Canister Carrier
Combat Vehicle Mask Carrier
CONVERSION INSTRUCTIONS
2-51
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INTIALSETUP:
Applicable Configurations:
M42A2
Equipment condition:
Materials/Parts:
CONVERSION INSTRUCTIONS
2-52
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
b. This section is divided into those tasks which are common to the M40A1 and the M42A2, those tasks which
are peculiar to the M40A 1, and those tasks which are peculiar to the M42A2. Common tasks are illustrated
with the M42A2.
c. This section contains detailed instructions for replacing the following components.
Para. Page
COMMON TASKS
2-53
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
Materials/Parts:
Shears (item 14, app D)
a.REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
NOTE
There are two types of internal drink tubes. The original drink
tube and a revised drink tube which is used only when the drink
tube nipple has been replaced. Both are illustrated.
2. Grasp internal drink tube (2) at drink tube coupling (3) and pull internal drink tube away from coupling.
b.INSTALLATION
2. Install internal drink tube on drink tube coupling and press internal drink tube until it bottoms fully against drink tube
coupling.
2-54
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
NOTE
Slight pressure on the top of the outlet valve body should
enable the internal drink tube to be grasped by the soldier's
lips.
1. Have soldier put on mask assembly and check to see if internal drink tube touches lips.
2. If internal drink tube (2) touches soldier's lips while wearing mask assembly (1), adjust length of internal drink tube
as follows:
CAUTION
DO NOT remove the last barb, as this is needed for proper function.
2-55
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. REMOVAL
b.INSTALLATION
NOTE
Quick disconnect tube connection may be moistened with water
to aid in coupling it with the rubber tubing.
2-56
TM 3-4240-346-20&P
TM 09204A/09205A 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
b. INSTALLATION
NOTE
Elastic webbing that joins the two forehead straps must be on
outside to avoid hot spots on head.
1. Position head harness (3) in mask assembly (4) with head harness straps next to buckles and tab (5) down.
2. Work head harness straps into buckles and pull through approximately 1 in. (2.5 cm) so that head harness strap
ends are outside.
3. Stretch head harness away from mask assembly and check that buckles hold head harness straps tightly.
4. Perform Initial Fitting Procedures. (para 2-7)
2-57
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/
COMMON (CONT)
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
To avoid tears, do not stretch rubber more than necessary to remove or install
parts.
b. INSTALLATION
NOTE
It may be necessary to pull on nosecup valve disk stem from
outside of nosecup while pressing it into the nosecup valve seat
from inside of nosecup.
1. Press nosecup valve disk into nosecup valve seat from inside of nosecup until nosecup valve disk is flat against
nosecup valve seat and the stem (6) slips completely through the hole (7) in the nosecup valve body.
2. Gently rotate nosecup valve disk to make sure it is completely seated.
3. Repeat steps 1. and 2. to install remaining nosecup valve disk.
4. Return head harness to its original position.
2-58
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
Equipment Condition:
Hose removed (M40A1/M42A2)
Canister carrier removed (M40A1/M42A2)
Quick Doff Hood Removed (M40A1/M42A2)
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
1. Disconnect the airflow deflector (1) from mask assembly (2) by carefully pulling the silicon rubber housing away
from the airflow deflector buttons (3).
2. Grasp a tab (4) on inlet valve body (5) and pull toward center of inlet valve body until unseated from sideport (6).
2-59
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
2-21. AIRFLOW DEFLECTOR, INLET VALVE, AND INLET VALVE BODY (Cont)
a. REMOVAL (Cont)
3. Tuck unseated portion of inlet valve body (5) into the mask assembly. Remove airflow deflector (1) from mask
assembly (2).
4. Grasp inlet valve body with thumb under two spokes (7). Pull and peel off airflow deflector post (8).
2-60
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
b. INSTALLATION
WARNING
Be sure the inlet valve body is installed on the post of the airflow
deflector with the tabs of the inlet valve body away from the inlet
valve disk. If it is install improperly, the mask will leak.
NOTE
There are two sizes of deflectors. Ensure that the deflector size
matches the mask size.
1. Position inlet valve disk (9) on lower groove (10) of airflow deflector post (8).
2. Position the inlet valve body (5) on the airflow deflector post. Be sure that the tabs (4) of the inlet valve body face
away from the inlet valve disk.
3. Position airflow deflector (1) in pocket on side of mask assembly.
CAUTION
DO NOT pull on spokes of inlet valve body while installing. This will break the
spokes and require replacement of the inlet valve body.
4. With one hand push inlet valve body through sideport (6). With other hand pull on thick outer rim (11) of inlet valve
body until inlet valve body is completely through sideport.
2-61
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
2-21. AIRFLOW DEFLECTOR, INLET VALVE, AND INLET VALVE BODY (Cont)
b. INSTALLATION (Cont)
5. Push buttons (3) on sides of airflow deflector (1) into button holes (12) in mask assembly pocket.
6. Press lightly around thick outer rim (11) of inlet valve body (5) until the inlet valve body seats in the sideport
housing.
2-62
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
1. Pull quick disconnect coupling (1) out of retainer (2) on outlet valve cover (3).
2. Pull up on drink tube retainer (4) on bottom of outlet valve cover until outlet valve cover is disengaged from outlet
valve body (5).
3. Remove outlet valve cover from flanges (6) on top of outlet valve body.
4. Pull outlet valve disk (7) out of outlet valve body and discard.
2-63
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
CAUTION
Do not use any tools or instruments to install outlet valve disk. Damage to valve seat may
occur which would cause leakage.
NOTE
Moisten stem of outlet valve disk with water to aid installing
outlet valve disk into outlet valve body.
1. Start stem (8) of outlet valve disk (7) through hole (9) in middle of outlet valve body (5).
2. Press outlet valve disk in while pulling on the inside stem of the outlet valve disk until shoulder of stem slips through
hole in outlet valve body.
3. Check that outlet valve disk lies flat and smooth and has continuous contact with outlet valve seat
4. Rotate outlet valve disk with finger to make sure it is properly seated.
5. Install outlet valve cover (3) on flanges (6) on top of outlet valve body.
6. Using drink tube retainer (4) on bottom of outlet valve cover, pull outlet valve cover over face of outlet valve body.
Made sure outlet valve cover snaps in place around outlet valve body.
7. Install quick disconnect coupling (1) securely in retainer (2). Fasten external drink tube (10) to drink tube retainer.
8. Check for Proper Function (para 2-8).
2-64
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
1. Remove side voicemitter retainer (1) by unscrewing counterclockwise using the D-ring (2) on the mask carrier strap.
2. Remove the side voicemitter (3) and gasket (4) by pushing from inside of mask out of the side port (5).
b. INSTALLATION
WARNING
Be sure the side voicemitter is installed with the flange and four
beads facing out. If installed incorrectly it could cause the mask
assembly to leak.
2-65
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
a. VERIFICATION
NOTE
This procedure can only be performed if the internal drink tube
nipple on the mask has already been replaced
2. If the mask has the original drink tube nipple (1), the internal drink tube nipple cannot be replaced. Turn in the
facepiece.
3. If the mask has the revised internal drink tube nipple (2), the internal drink tube nipple can be replaced. Proceed to
the REMOVAL section of this task.
2-66
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
b. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
• Use the allen wrench to remove the revised internal drink tube nipple by turning counterclockwise.
c. INSTALLATION
1. Position the revised internal drink tube nipple and screw in by hand.
2. Use the alien wrench to tighten the revised internal drink tube nipple.
2-67
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
INITIAL SETUP:
Applicable Configurations:
M40A1/M42A2
Tools:
Screwdriver (item 13, app D)
REMOVAL
Grasp center of wire frame (1) and pull from mask assembly (2).
INSTALLATION
NOTE
Remove neutral gray protective outserts prior to installing or
adjusting optical insert.
Remove hood and pull head harness over the front of the mask.
1. Place wire optical inserts (3) in mask assembly with tips of upper portion (4) of wire frame pointing toward you.
2. Insert lower portion (5) of wire frame into bottom of lens cavities.
NOTE
If tips of upper portion of the wire frame protrude into the line of
sight, bend out of vision field as required.
2-68
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
NOTE
There are four retainers in each lens opening, one on each side,
one at the top and one at the bottom.
4. Locate the four retainers (6) within each lens opening (External view of mask lens opening is provided for clarity).
5. Ensure that wire frame is seated behind the four retainers in each lens opening.
REMOVAL
a. Fold one lens up and loosen lens carrier set screw (7).
b. Fold other lens up and loosen second lens carrier set screw (8).
c. Remove lens carrier (9) from mount frame (10) by sliding up.
d. Grasp the mount frame at the center (11) and pull to remove.
2-69
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
REMOVAL (Cont)
Grasp the lens carrier (9) and pull from the mask. If the lens carrier separates from the mount frame (10), grasp the
center (11) of the mount frame and pull to remove.
INSTALLATION
NOTE
Remove neutral gray protective outserts prior to installing or
adjusting optical insert. Remove hood and pull head harness
over the front the mask.
Some masks have smaller lens wells and will require extra effort
in aligning and connecting the hoop ends.
2. Position the center block between the mask lenses, and press into place on bridge of mask.
2-70
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
NOTE
There are four retainers in each lens opening, one on each side,
one at the top and one at the bottom.
3. Locate the four retainers (6) within each lens opening (External view of mask lens opening is provided for clarity).
4. Ensure that mount frame is seated behind the four retainers in each lens opening.
6. Turn mask over and do the next step looking through the eyelens.
7. Spread apart the top and bottom of the hoops until the ends of the mount hoops lock into place.
NOTE
Before attempting to install the prescription lens carrier, loosen
the set screws until the points are flush with the surface of the
mount block.
8. The lens carrier (9) is installed by alining the carrier's mounting block (13) with the groove (14) of the mount frame
(10) and sliding the carrier into place.
2-71
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
COMMON (CONT)
ADJUSTMENT
1. The vertical height of the lens carrier (9) can be adjusted by sliding the carrier upward or downward.
CAUTION
Do not over tighten the set screws or the lens carrier will pop out during use.
2. Following adjustment, secure the lens carrier by tightening the set screws until contact is made with the mount
frame(10).
a. Fold the lens carrier to one side and tighten the set screw (7).
b. Fold the lens carrier to the other side and tighten the second set screw (8).
2-72
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TM 09204A/09205A - 20&P/2
M40A1 PECULIAR
INITIAL SETUP:
Applicable Configurations:
M40A1
Equipment Condition:
None
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
4. Remove and save the quick doff hood (see Operator's Manual).
5. Remove and save the universal second skin (see Operator's Manual).
b. INSTALLATION
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
2-73
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
M42A2 PECULIAR
INITIAL SETUP:
Applicable Configurations:
M42A2
Equipment Condition:
None
a. REMOVAL
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
3. Remove and save hose assembly and filter canister (see Operator's Manual).
6. Remove and save the quick doff hood (see Operator's Manual).
b. INSTALLATION
CAUTION
Do not scratch plastic eyelens while performing maintenance procedures.
2-74
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M42A2
a. REMOVAL
1. Pull up on flange of clamp cover (1) and work clamp cover free from hose (2).
2. Work clamp cover off end of hose.
b. INSTALLATION
1. Work clamp cover over end of hose.
2. Pull up on flange of clamp cover and position clamp cover over hose. Make sure that clamp cover fully covers end
of hose.
2-75
TM 3-4240-346-20&P
TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M42A2
a. REMOVAL
b. INSTALLATION
1. Install gasket in hose end. Make sure gasket is fully seated in hose end.
2-76
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INITIAL SETUP:
Applicable Configurations:
M40A1
References:
TM 3-4240-346-10
Materials/Parts:
Cheesecloth (item 7, app D)
Gloves (item 8, app D)
Isopropyl alcohol (item 9, app D)
Lens brush (item 2, app D)
Optical lens cleaning compound (item 6, app D)
Pail (item 12, app D)
Scrub brush (item 3, app D)
Soap (item 15, app D)
CAUTION
DO NOT use hot or boiling water to clean the mask. Damage to
the mask may result. Use warm (comfortable to the touch)
water.
NOTE
Masks are to be cleaned as often as is required. However,
MASK MUST BE CLEANED AND SANITIZED BEFORE
TRANSFERG TO ANOTHER SOLDIER.
2-77
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TM 09204A/09205A - 20&P/2
4. Remove greasy or oily substances from mask assembly (1) with isopropyl alcohol (item 9, app D) on a cheesecloth
(item 7, app D).
5. There are two methods of cleaning. The first is for light cleaning after normal operations; the second is for heavy
cleaning after extensive use.
a. Light cleaning
(1) Dip cheesecloth (item 7, app D) in warm soapy water and wring cloth almost dry. Lens brush may also be
used. Clean mask assembly, universal second skin (2), quick doff hood (3), or second skin (4) or universal
second skin (USMC only) (5), outlet valve cover (6), outlet valve disk (7) and one-piece hood (8) inside and
out with the cheesecloth (item 7, app D).
(2) Rinse by wiping with cheesecloth (item 7, app D) that has been dipped in warm clear water and wrung
almost dry.
b. Heavy cleaning
(1) Remove head harness (9) (para 2-17).
(2) The NBC NCO will provide a pail (item 12, app D) with warm (comfortable to the touch) water for cleaning
mask components. (If the NBC NCO feels it is necessary, a pail with soap and water may be provided for
cleaning and a pail of water will be provided for rinsing the mask components.)
2-78
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TM 09204A/09205A - 20&P/2
(3) Immerse the facepiece (10), outlet valve cover (6), outlet valve disk (7), universal second skin (2), quick
doff hood (3), or second skin (4), or universal second skin (USMC only) (5), or the one-piece hood (8) and
agitate until all sand and dirt has been removed.
(4) Rinse in clear, warm water.
6. Dry facepiece (10), universal second skin (2), quick doff hood (3), or second skin (4) or universal second skin
(USMC only) (5), outlet valve cover (6), outlet valve disk (7) and one-piece hood (8) with cheesecloth (item 7,
app D) or allow to air dry.
7. Clean eyelens (11) and outserts (12) with soap (item 15, app D) and water or optical lens cleaning compound
(item 6, app D).
8. Clean the drinking system. Fill the canteen (13) with water, loosen the M1 canteen cap (14), connect the external
drink tube (15) to the M1 canteen cap, hold the mask upside down with the internal drink tube (16) facing away
from the mask and allow water to flow through the drinking system. Repeat the process twice.
NOTE
If you are sanitizing the mask, DO NOT reinstall any
components. Go to paragraph 2-31, Sanitizing M40A1.
9. Install universal second skin (2) and quick doff hood (3) (See Operator's Manual) or second skin (4) (see
Operator's Manual) or universal second skin (USMC only) (5) (see Operator's Manual) when used with hooded
overgarment.
10. Install clear outserts (See Operator's Manual).
11. Install outlet valve cover and outlet valve disk (para 2-22).
12. Install filter canister (See Operator's Manual).
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CAUTION
Do not use hot water, bleach, or detergents, or soak or immerse
mask carrier to clean it.
1. Empty pockets and contents from improved field mask carrier (17) or field mask carrier (18).
2. Shake improved field mask carrier or field mask carrier upside down to remove dirt and foreign matter.
3. The field mask carrier cannot be turned inside out. Reach into the carrier with a dry brush (item 3, app D) to
remove as much loose dirt, sand, and foreign matter as possible.
4. Turn the improved field mask carrier inside out. Use a dry brush (item 3, app D) to clean dirt, sand, and foreign
matter from the inside of the improved field mask carrier. Make sure you clean the pockets an seams.
5. Turn the improved field mask carrier right side out.
6. Use a dry brush (item 3, app D) to remove excess dirt, sand, and foreign matter from the exterior of the improved
field mask carrier or the field mask carrier.
7. Soak brush (item 3, app D) in pail (item 12, app D) of cool water.
8. Shake brush (item 3, app D) to remove excess water.
9. Clean improved field mask carrier or field mask carrier with brush (item 3, app D) and cool water.
NOTE
If you are sanitizing the mask, DO NOT repack the mask carrier.
10. Insure improved field mask carrier or field mask carrier and mask components are completely dry before repacking
mask.
2-80
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INITIAL SETUP:
Applicable Configurations:
M40A1
References:
TM 3-4240-346-10
Materials/Parts:
Head Harness
Internal Drink Tube
Outlet Valve Disk
Calcium Hypochlorite (item 5, app D)
Cheesecloth (item 7, app D)
Gloves (item 8, app D)
Pail (item 12, app D)
WARNING
Wear gloves to protect hands.
NOTE
WHEN YOU SANITIZE A MASK, USE ONLY POTABLE
WATER.
2. Remove airflow deflector, inlet valve disk and inlet valve body (para 2-21)
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NOTE
DO NOT remove internal drink tube if mask is to be
retained by the same soldier. Sanitize installed internal
drink tube using steps 7 through 20. Remove and
discard the internal drink tube only if the mask is to be
reissued to another soldier.
NOTE
Prepare enough sanitizing solution to cover facepiece.
6. Add level 1/2 teaspoon of calcium hypochlorite (item 5, app D) to each gallon of clean water in a utility pail (item
12, app D).
WARNING
Assure that calcium hypochlorite if fully dissolved.
Drinking system can be damaged resulting in leaks and
hazard to personnel.
8. Remove M1 canteen cap (1) and fill canteen (2) with this solution and put M1 canteen cap on canteen.
9. Save the rest of the solution for sanitizing the facepiece (3).
12. Invert canteen above facepiece. Squeeze canteen to force the sanitizing solution through the quick disconnect
coupling .
13. Lower canteen to upright position or squeeze sides to vent canteen. Use entire contents and rinse twice with clear
water in the same manner.
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14. Immerse facepiece (3), outserts (5), airflow deflector (6), outlet valve cover (7), one piece hood (8), quick doff
hood (9), second skin (10) or universal second skin (11) or universal second skin (USMC only) (12) and agitate for
5 minutes in sanitizing solution.
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15. Rinse twice in clear warm water, agitating 2 or 3 minutes each time.
16. Connect Ml canteen cap (I) to the quick disconnect coupling (4) to drain excess water.
17. Dry all parts with cheesecloth (item 7, app D) or allow to air dry.
NOTE
Discard head harness, outlet valve disks, and internal
drink tube and replace with new parts.
CAUTION
Insure all the mask components are completely dry
before reassembling mask.
19. Install inlet valve disk, inlet valve body, and airflow deflector (para 2-21).
23. Install remaining items on mask and repack mask carrier (Operator's Manual).
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INTIAL SETUP:
Applicable Configurations:
M42A2
References:
TM 3-4240-346- 10
Materials/Parts:
Cheesecloth (item 7, app D)
Gloves (item 8, app D)
Isopropyl alcohol (item 9, app D)
Lens brush (item 2, app D)
Optical lens cleaning compound (item 6, app D)
Pail (item 12, app D)
Scrub brush (item 3, app D)
Soap (item 15, app D)
CAUTION
DO NOT use hot or boiling water to clean the mask.
Damage to the mask may result. Use warm (comfortable
to the touch) water.
NOTE
Masks are to be cleaned as often as is required.
However, MASK MUST BE CLEANED AND SANITIZED
BEFORE TRANSFERRINGTO ANOTHER SOLDIER.
2-85
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2. Remove canister carrier, hose, quick doff hood, universal second skin, and outserts (see Operator's Manual) or
second skin (see Operator's Manual), or universal second skin (USMC only) (see Operator's Manual).
3. Remove detachable microphone (see Operator's Manual) outlet valve cover and outlet valve disk (para 2-22).
4. Remove greasy or oily substances from mask assembly (1) with isopropyl alcohol on a cheesecloth (item 7, app
D).
5. There are two methods of cleaning. The first is for light cleaning after normal operations; the second is for heavy
cleaning after extensive use.
a. Light cleaning
(1) Dip cheesecloth in warm soapy water and wring cloth almost dry. Lens brush may also be used. Clean
mask assembly, universal second skin (2), quick doff hood (3) or second skin (4) or universal second skin
(USMC only) (5), outlet valve cover (6), outlet valve disk (7), improved canister carrier (8), detachable
microphone (9), and one piece hood (10) inside and out with the cheesecloth (item 7, app D).
(2) Rinse by wiping with cheesecloth (item 7, app D) that has been dipped in warm clear water and wrung
almost dry.
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b. Heavy cleaning
(2) The NBC NCO will provide a pail with warm (comfortable to the touch) water for cleaning mask
components. (If the NBC NCO feels it is necessary, a pail (item 3, app D), with soap and water may be
provided for cleaning and a pail of water will be provided for rinsing the mask components.)
(3) Dip cheesecloth (item 7, app D) in warm soapy water and wring cloth almost dry. Lens brush may also be
used. Clean head harness (10) and detachable microphone (9).
(4) Immerse the facepiece (11), universal second skin (2), quick doff hood (3) or second skin (4) or universal
second skin (USMC only) (5), outlet valve cover (6), outlet valve disk (7), improved canister carrier (8) or
one-piece hood (10) and agitate until all dirt, sand, and foreign matter has been removed.
6. Dry facepiece (11), head harness ( 12), universal second skin (2), quick doff hood (3) or second skin (4) or
universal second skin (USMC only) (5), outlet valve cover (6), outlet valve disk (7), improved canister carrier (8),
detachable microphone (9), and one piece hood (10) with cheesecloth (item 7, app D) or allow to air dry.
2-87
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7. Wipe outside of hose (12) with isopropyl alcohol (item 9, App D) on a cheesecloth.
8. Clean eyelens (13) and outserts (14) with soap (item 15, app D) and water or optical lens cleaning compound
(item 6, app D).
9. Clean the drinking system. Fill the canteen (15) with water, loosen the M1 canteen cap (16), connect the external
drink tube (17) to the M1 canteen cap, hold the mask upside down with the internal drink tube (18) facing away
from the mask and allow water to flow through the drinking system. Repeat the process twice.
2-88
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NOTE
If you are sanitizing the mask. DO NOT reinstall any
components. Go to paragraph 2-33, Sanitizing M42A2.
10. Install universal second skin (2) and quick doff hood (3) (See Operator's Manual) or universal second skin (4) (see
Operator's Manual) or universal second skin (USMC only) (5) (see Operator's Manual) when used with hooded
overgarment.
12. Install outlet valve cover, and outlet valve disk (para 2-22).
13. Install universal second skin (3), or second skin (4), or universal second skin (USMC only) (5) and quick doff hood
(3) (See Operator's Manual).
14. Install improved canister carrier and hose assembly (See Operator's Manual).
2-89
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TM 09204A/09205A - 20&P/2
CAUTION
Do not use hot water, bleach, or detergents, or soak or
immerse mask carrier to clean it.
1. Empty pockets and contents from combat vehicle mask carrier (19) or field mask carrier (20).
2. Shake combat vehicle mask carrier or field mask carrier upside down to remove dirt and foreign matter.
3. The field mask carrier cannot be turned inside out. Reach into the carrier with a dry brush (item 3, app D) to
remove as much loose dirt, sand, and foreign matter as possible.
4. Turn the combat vehicle mask carrier inside out. Use a dry brush (item 3, app D) to clean dirt, sand, and foreign
matter from the inside of the combat vehicle mask carrier. Make sure you clean the pockets and seams.
5. Turn the combat vehicle mask carrier right side out.
6. Use a dry brush (item 3, app D) to remove excess dirt, sand, and foreign matter from the exterior of the combat
vehicle mask carrier or the field mask carrier.
7. Soak brush (item 3, app D) in pail (item 12, app D) of cool water.
8. Shake brush (item 3, app D) to remove excess water.
9. Clean combat vehicle mask carrier or field mask carrier with brush (item 3, app D) and cool water.
NOTE
If you are sanitizing the mask, do not repack the mask
carrier.
10. Insure combat vehicle mask carrier or field mask carrier and mask components are completely dry before
repacking
2-90
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TM 09204A/09205A - 20&P/2
INITIAL SETUP:
Applicable Configurations:
M42A2
References:
TM 3-4240-346- 10
Materials/Parts:
Head Harness
Internal Drink Tube
Outlet Valve Disk
Calcium Hypochlorite (item 5, app D)
Cheesecloth (item 7, app D)
Gloves (item 8, app D)
Pail (item 12, app D)
WARNING
Wear gloves to protect hands.
NOTE
WHEN YOU SANITIZE A MASK, USE ONLY POTABLE
WATER.
2. Remove airflow deflector, inlet valve disk and inlet valve body (para 2-21)
2-91
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TM 09204A/09205A - 20&P/2
NOTE
DO NOT remove internal drink tube if mask is to be
retained by the same soldier. Sanitize installed internal
drink tube using steps 7 through 20. Remove and
discard the internal drink tube only if the mask is to be
reissued to another soldier.
CAUTION
Set detachable microphone aside so that it does not get
wet or damaged.
7. Add level 1/2 teaspoon of calcium hypochlorite (item 5, app D) to each gallon of clean water in a utility pail (item
12, app D).
WARNING
Assure that calcium hypochlorite is fully dissolved.
Drinking system can be damaged resulting in leaks and
hazard to personnel.
9. Remove M1 canteen cap (1) and fill canteen (2) with this solution and put M1 canteen cap on canteen.
10. Save the rest of the solution for sanitizing the facepiece (3).
2-92
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TM 09204A/09205A - 20&P/2
13. Invert canteen above facepiece. Squeeze canteen to force the sanitizing solution through the quick disconnect
coupling.
14. Lower canteen to upright position or squeeze sides to vent canteen. Use entire contents and rinse twice with clear
water in the same manner.
15. Immerse facepiece (3), outserts (5), airflow deflector (6), outlet valve cover (7), quick doff hood (8), universal
second skin (9) or second skin (10) or universal second skin (USMC only) (11), or one-piece hood (12) and agitate
for 5 minutes in sanitizing solution.
2-93
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16. Rinse twice in clear warm water, agitating 2 or 3 minutes each time.
17. Connect M1 canteen cap (1) to the quick disconnect coupling (4) to drain excess water.
18. Dry all parts with cheesecloth (item 7, app D) or allow to air dry.
NOTE
Discard head harness, outlet valve disks, and internal
drink tube and replace with new parts.
CAUTION
Insure all the mask components are completely dry
before reassembling mask.
20. Install inlet valve disk, inlet valve body, and airflow deflector (para 2-21).
24. Install remaining items on mask and repack mask carrier (Operator's Manual).
2-94
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TM 09204A/09205A - 20&P/2
CAUTION
Store masks in a cool dry place. Heat and moisture will
damage the mask and the filter material.
a. Preparation for storage or shipment instructions are identical for the M40A1 and the M42A2, except for paragraph
references. The appropriate references for cleaning or performing other functions are identified by mask.
b. Storage by Using Unit. Use either the fiberboard boxes or the plywood boxes for unit storage by stacking them on
their sides to form a bank of storage cells. Fiberboard boxes should not be stacked more than three high.
c. Faceform. Replace interior plastic faceform packaging support if mask will be stowed longer than 30 days.
1. Hang the carrier either by the shoulder strap or by the D-ring on the short strap on top of the carrier.
2. Stow straps as directed by the local unit SOP. Both straps may be hooked to the D-ring by their snap
hooks.
WARNING
HEALTH/ENVIRONMENTAL HAZARD
• There are two Mask Filter Canisters, the C2 and the
C2A1.
• The C2 canister contains Chromium VI and damaged
or unusable canisters are considered Hazardous
Waste. (Chromium VI is a known carcinogen if
inhaled or swallowed.)
• The C2A1 canister is chromium-free but must
continue to be disposed of in accordance with State
and Local Environmental Laws.
• DO NOT throw away damaged or unusable canisters
as ordinary trash.
• DO turn in damaged or unusable canisters to your
hazardous waste management office or Defense
Reutilization and Marketing Office (DRMO).
CAUTION
Package mask carefully to prevent damage during
shipment.
f. Shipment of facepiece.
CAUTION
Package mask carefully to prevent damage during
shipment.
2-96
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APPENDIX A
REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, technical manuals, and miscellaneous publications referenced in this manual.
A-2. FORMS
DA Form 2028 .................................................................................. Recommended Changes to Publications and
Blank Forms
DA Form 2028-2 ............................................................................... Recommended Changes to Equipment Technical
Publications
DA Form 2404 .................................................................................. Equipment Inspection and Maintenance
Worksheet
DD Form 314 .................................................................................... Preventive Maintenance Schedule and Record
NAVMC Form 10772......................................................................... Recommended Change to
Publications/Logistics-Maintenance Data Coding
SF 364.............................................................................................. Report of Discrepancy (ROD)
SF 368.............................................................................................. Product Quality Deficiency Report
A-1
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TM 09204A/09205A-20 & P/2
A-6. MISCELLANEOUS
A-2
TM 3-4240-346-20 & P
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APPENDIX B
MAINTENANCE ALLOCATION CHART (MAC)
SECTION I. INTRODUCTION
B-1. THE MAINTENANCE SYSTEM MAC.
a. Parts of the MAC of the M40A1 differ from the MAC of the M42A2. In order to stop any confusion, two separate MACs
are provided. One for the M40A1 and one for the M42A2.
b. This introduction (Section I) provides a general explanation of all maintenance and repair functions authorized at
various maintenance levels under the standard Maintenance System concept.
c. The Maintenance Allocation Chart (MAC) in Section II designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component The application of the maintenance
functions to the end item or component will be consistent with the capacities and capabilities of the designated
maintenance levels, which are shown on the MAC in column (4) as:
Unit - includes two subcolumns, C (operator/crew) and O (unit) maintenance.
Direct Support - includes an F subcolumn.
General Support - includes an H subcolumn.
Depot - includes a D subcolumn.
d. Section III lists the tools and test equipment (both special tools and common tool sets) required for each maintenance
function as referenced from Section II.
e. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function.
B-1
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TM 09204A/09205A-20 & P/2
C .......................................................................Operator or Crew
O .......................................................................Unit Maintenance
F .......................................................................Direct Support Maintenance
H .......................................................................General Support Maintenance
L .......................................................................Specialized Repair Activity (SRA) (USMC - Equipment
Surveillance Unit (ESU))
D .......................................................................Depot Maintenance
e. Tools and Equipment. (Column (5)). Specifies, by code, those common tool sets (not individual tools), and special
tools, TMDE, and support equipment required to perform the designated function.
f. Remarks. (Column(6)). This column shall when applicable, contain a letter code, in alphabetic order, which shall be
keyed to the remarks contained in Section IV.
B-2
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B-4. EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS SECTION III.
a. The tool and test equipment requirements provided in this section are identical for the M40A1 and the M42A2 masks.
b. Reference Code (Column (1)). The tool and test equipment reference code correlates with a code used in the MAC,
Section II, Column (5).
c. Maintenance Level (Column (2)). The lowest level of maintenance authorized to use the tool or test equipment.
d. Nomenclature (Column (3)). Name or identification of the tool or test equipment.
e. National Stock Number. (Column (4)). National Stock Number of the tool or test equipment.
f. Tool Number. (Column (5)). The manufacturer's part number.
B-3
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B-4
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APPENDIX C
SECTION I. INTRODUCTION
C-1. SCOPE.
This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for performance of Unit maintenance of the M40A1 and
the M42A2 Masks. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as
indicated by the source, maintenance and recoverability (SMR) codes.
C-2. GENERAL.
NOTE: Due to Government procurement methods, the appearance of the part you receive may differ from
the illustrations in this TM.
This Repair Parts and Special Tools List is divided into the following sections:
a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of
maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are
composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending
figure and item number sequence. Bulk materials are listed by item name in FIG. BULK at the end of the Section. Items
listed are shown on the associated illustration.
b. Section III. Special Tools List. Not applicable.
c. Section IV. Cross-Reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National
Stock Numbers (NSN) appearing in the listings, followed by a separate list in alphanumeric sequence of all part numbers
appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and
item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and
cross-references NSN, CAGEC and part numbers.
1st two
positions
XX XX X
How you get an item Who can Who can do Who determined disposition
replace, or use the complete repair* action on an unserviceable item
item on the item
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the
“Repair” function in a use/user environment in order to restore serviceability to a failed item.
C-1
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
Code Explanation
Explanation
AO-(Assembled by Unit/AVUM level) Items with these codes are not to be requested/requisi-
AF-(Assembled by DS/AVIM level) tioned individually. The parts that make up the
AH-(Assembled at GS level) assembled item must be requisitioned or fabricated and
AL-(Assembled by SRA) assembled at the level of maintenance indicated by the
AD-(Assembled by Depot) source code. If the 3d position code of the SMR code
authorizes you to replace the item, but the source code
indicates it is assembled at a higher level, order the item
from the higher level of maintenance.
XA-Do not requisition an "XA" coded item. Order its next higher assembly. (Also, refer to the NOTE below.)
XB-If an "XB" coded item is not available from salvage, order it using the CAGEC and part number given.
XC-Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturer's part number.
XD-Item is not stocked. Order an "XD" coded item through normal supply channels using the CAGEC and part number
given, if no NSN is available.
NOTE: Cannibalization or controlled exchange, when authorized, maybe used as a source of supply for items with the
above source codes, except for those source coded "XA" or those aircraft support items restricted by requirements of AR
750-1.
(2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR
support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as follows:
C-2
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
Code Application/Explanation
(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and
identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair
functions). (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the
Maintenance Allocation Chart (MAC) and SMR codes). This position will contain one of the following maintenance codes.
Code Application/Explanation
O -Unit or Aviation Unit is the lowest level that can do complete repair of the item.
F -Direct support or Aviation Intermediate is the lowest level that can do complete repair of the item.
H -General support is the lowest level that can do complete repair of the item.
L -Specialized repair activity (designate the specialized repair activity) is the lowest level that can do complete
repair of the item (USMC - Equipment Surveillance Unit (ESU)).
D -Depot is the lowest level that can do complete repair of the item.
Z -Nonreparable. No repair is authorized.
B -No repair is authorized. (No parts or special tools are authorized for the maintenance of a "B" coded item).
However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
(3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is entered in the fifth position of the SMR Code as follows:
Code Application/Explanation
Z -Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown
in 3d position of SMR code.
O -Reparable item. When uneconomically reparable, condemn and dispose of the item at the Unit or Aviation Unit
level.
F -Reparable item. When uneconomically reparable, condemn and dispose of the item at the Direct support or
Aviation Intermediate level.
H -Reparable item. When uneconomically reparable, condemn and dispose of the item at the General support
level.
D -Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item
not authorized below Depot level.
L -Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity (SRA) (USMC -
Equipment Surveillance Unit (ESU)).
A -Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal
content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for
specific instructions.
c. CAGEC (Column (3)). The Commercial and Government Entity Code (CAGEC) is a 5-digit code which is used to
identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
C-3
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C-4
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TM 09204A/09205A-20 & P/2
Code Used On
Y73 M40A1FieldMask(Sm.)
7Y3 M40A1 Field Mask (Med.)
73Y M40A1 Field Mask (Lg.)
213 M42A2 Combat Vehicle Mask (Sm.)
21M M42A2 Combat Vehicle Mask (Med.)
21L M42A2 Combat Vehicle Mask (Lg.)
C-5
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SECTION II
END OF FIGURE
C-1-1
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SECTION II
END OF FIGURE
C-2-1
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SECTION II
SECTION II
(1) (2) (3) (4) (5) (6)
ITEM SMR PART
NO. CODE CAGEC NUMBER DESCRIPTION AND USABLE CODES (UOC) QTY
C-3-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION II
SECTION II
(1) (2) (3) (4) (5) (6)
ITEM SMR PART
NO. CODE CAGEC NUMBER DESCRIPTION AND USABLE CODES (UOC) QTY
END OF FIGURE
C-4-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION II
END OF FIGURE
C-5-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION II
END OF FIGURE
C-6-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
C-7-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION IV
CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG ITEM
I-1
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION IV
CROSS-REFERENCE INDEXES
PART NUMBER INDEX
CAGEC PART NUMBER STOCK NUMBER FIG. ITEM
I-2
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION IV
CROSS-REFERENCE INDEXES
PART NUMBER INDEX
CAGEC PART NUMBER STOCK NUMBER FIG. ITEM
81361 5-1-2707-1 4240-01-376-0471 C-1 10
C-3 12
81361 5-1-2707-2 4240-01-381-1568 C-1 10
C-3 12
81361 5-1-2774 4240-01-399-3350 C-3 5
81361 5-1-2775 4240-01-260-8698 C-1 4
81361 D5-2-1661 4240-01-223-7313 C-2 3
C-4 3
81361 5-1-3321-10 4240-01-413-1540 C-1 9
C-3 13
81361 5-1-3321-20 4240-01-413-1543 C-1 9
C-3 13
81361 5-1-3339 5965-01-414-2257 C-3 2
81361 5-3-1520 4240-01-361-1319 C-1 5
C-3 6
I-3
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION IV
CROSS-REFERENCE INDEXES
FIGURE AND ITEM NUMBER INDEX
FIG ITEM STOCK NUMBER CAGEC PART NUMBER
I-4
TM 3-4240-346-20 & P
TM 09204A/09205A - 20&P/2
SECTION IV
CROSS-REFERENCE INDEXES
FIGURE AND ITEM NUMBER INDEX
FIG ITEM STOCK NUMBER CAGEC PART NUMBER
C-4 1 4820-01-260-8703 81361 5-1-1081
C-4 2 4240-01-260-8711 81361 5-1-1085
C-4 3 81361 5-1-2796
C-4 4 4240-01-267-8161 81361 5-1-1050-10
C-4 4 4240-01-268-0392 81361 5-1-1050-20
C-4 5 4820-01-260-8710 81361 5-1-1055
C-4 6 4820-01-226-7005 81361 5-1-1054
C-4 7 4730-01-391-8461 81361 5-1-1086
C-4 8 4820-01-260-8709 81361 5-1-1057
C-4 9 4240-01-260-8699 81361 5-1-1009
C-4 10 5365-01-260-8700 81361 5-1-1059
C-4 11 5965-01-260-8701 81361 5-1-1047
C-4 12 5330-01-260-8702 81361 5-1-1060
C-5 1 4730-01-392-2173 81361 5-1-1960-10
C-5 1 5330-01-231-3877 81361 5-1-1522
C-6 2 4240-01-260-8696 81361 5-1-1524
APPENDIX D
SECTION I. INTRODUCTION
D-1. SCOPE
The expendable/durable supplies and materials list is identical for the M40A1 and the M42A2 masks. This appendix lists
expendable and durable items that you will need to operate and maintain the M42/M42A1/M42A2 Masks. This listing is for
informational purposes only and is not authority to requisition the listed items. These items are authorized to you by CTA
50-970, Expendable/Durable Items (except medical, Class V, repair parts, and heraldic items), or CTA 8-100, Army
Medical Department Expendable/Durable Items.
b. Column 2-Level. This column identifies the lowest level of maintenance that requires the listed item (C-
Operator/Crew, O-Unit Maintenance, F- Direct Support Maintenance).
c. Column 3-National Stock Number. This is the National stock number assigned to the item which you can use to
requisition it.
d. Column 4-Description. Indicates the item name, description, (CAGEC) and part number. This provides the other
information you need to identify the item.
e. Column 5-Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon
(GL), each (EA), dozen (DZ), gross (GZ), etc. If the unit of measure differs from the unit of issue, requisition the lowest unit
of issue that will satisfy your requirements.
D-1
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
D-2
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
C
Checking Drinking System for Proper Function.......................................................................................................... 2-28
Checking the Mask Assembly for Proper Function ..................................................................................................... 2-23
Testing Mask Assembly with a-Amyl Acetate....................................................................................................... 2-24
Testing Mask Assembly with M41 PATS (M40A1) ............................................................................................... 2-23
Testing Mask Assembly with M41 PATS (M42A2) ............................................................................................... 2-23
Checking for Leaks.................................................................................................................................................... 2-28
Clamp Cover ............................................................................................................................................................. 2-75
Installation .......................................................................................................................................................... 2-75
Removal ............................................................................................................................................................. 2-75
Cleaning and Sanitizing............................................................................................................................................. 2-77
Cleaning Carrier (M40A1) ................................................................................................................................... 2-80
Cleaning Carrier (M42A2) .................................................................................................................................. 2-90
Cleaning Mask Assembly (M40A1)..................................................................................................................... 2-77
Cleaning Mask Assembly (M42A2)...................................................................................................................... 2-85
Sanitizing Mask Assembly (M40A1) .................................................................................................................... 2-81
Sanitizing Mask Assembly (M42A2 ) ................................................................................................................... 2-91
Common Tools and Equipment ................................................................................................................................. 2-3
Corrosion Prevention and Control (CPC) .................................................................................................................. 1-1
D
Destruction of Army Materiel to Prevent Enemy Use.................................................................................................. 1-1
Differences Between Models .................................................................................................................................... 1-10
E
(EIR), Reporting Equipment Improvement Recommendations.................................................................................... 1-1
Equipment Characteristics, Capabilities, and Features............................................................................................... 1-2
Equipment Data ........................................................................................................................................................ 1-11
Equipment/User Fitting Instructions ........................................................................................................................... 2-19
Expendable Durable Supplies and Materials List ....................................................................................................... D-1
F
Figure and Item Number Index ................................................................................................................................ I-4
H
Head Harness ........................................................................................................................................................... 2-57
Installation .......................................................................................................................................................... 2-57
Removal ............................................................................................................................................................. 2-57
How to Use This Manual ........................................................................................................................................... iii
Index 1
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
INDEX
SUBJECT PAGE
O
Optical Insert Kit, Plastic............................................................................................................................................ 2-68
Adjustment.......................................................................................................................................................... 2-72
Installation .......................................................................................................................................................... 2-70
Removal ............................................................................................................................................................. 2-69
Optical Insert Kit, Wire............................................................................................................................................... 2-68
Installation .......................................................................................................................................................... 2-68
Removal ............................................................................................................................................................. 2-68
Outlet Valve Cover and Outlet Valve Disk.................................................................................................................. 2-63
Installation .......................................................................................................................................................... 2-64
Removal ............................................................................................................................................................. 2-63
P
Port Gasket ............................................................................................................................................................... 2-76
Installation .......................................................................................................................................................... 2-76
Removal ............................................................................................................................................................. 2-76
Preparation for Storage or Shipment ......................................................................................................................... 2-95
Preventative Maintenance Checks and Services (PMCS) .......................................................................................... 2-39
Principles of Operation .............................................................................................................................................. 1-12
Putting on Mask Assembly ........................................................................................................................................ 2-20
Q
Quick Disconnect Coupling, External Drink Tube ....................................................................................................... 2-56
Installation .......................................................................................................................................................... 2-56
Removal ............................................................................................................................................................. 2-56
Index 2
TM 3-4240-346-20 & P
TM 09204A/09205A-20 & P/2
INDEX
SUBJECT PAGE
References................................................................................................................................................................ A-1
Repair Parts and Special Tools List (RPSTL)............................................................................................................. C-1
Repair Parts, Special Tools, TMDE and Support Equipment ...................................................................................... 2-3
Reporting Equipment Improvement Recommendations (EIR) .................................................................................... 1-1
Reporting Errors and Recommending Improvements................................................................................................. i
S
Sanitizing M40A1 ...................................................................................................................................................... 2-81
Sanitizing M42A2 ...................................................................................................................................................... 2-91
Service Upon Receipt................................................................................................................................................ 2-3
Service Upon Receipt of Materiel .............................................................................................................................. 2-3
Side Voicemitter, Voicemitter Retainer, and Gasket................................................................................................... 2-65
Installation .......................................................................................................................................................... 2-65
Removal ............................................................................................................................................................. 2-65
Storage or Shipment, Preparation for ........................................................................................................................ 2-95
Supplies and Materials List, Expendable/Durable ...................................................................................................... D-1
Part Number Index .................................................................................................................................................... I-2
Symptom Index ......................................................................................................................................................... 2-29
T
Table of Contents...................................................................................................................................................... ii
Tools and Equipment, Common ................................................................................................................................ 2-3
Tool and Test Equipment Requirements.................................................................................................................... 2-3
Troubleshooting ........................................................................................................................................................ 2-29
U
Unit Maintenance Repair Parts and Special Tools List ............................................................................................... C-1
Unit Maintenance Instructions (See Individual Procedure) ......................................................................................... 2-53
V
Voicemitter, Side, Voicemitter Retainer and Gasket................................................................................................... 2-65
Installation .......................................................................................................................................................... 2-65
Removal ............................................................................................................................................................. 2-65
DENNIS J. REIMER
Official: General United States Army
Chief of Staff
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
05239
DISTRIBUTION:
To be distributed in accordance with the Initial Distribution Number (IDN) 280848 , requirements for TM
3-4240-346-20&P
M. K. HAYDEN
Colonel, USMC
Director, Program Support
Marine Corps Systems Command
PIN: 076904-000