Professional Documents
Culture Documents
Quality Management
Benjamin Disraeli
Speech [June 24, 1872]
Capture the
Stay inbusiness
market with better
quality and lower
price
"So simple!"
(Deming)
Why?
“Back to basics”?
Folklore:
Quality and productivity have an inverse relationship.
Outmoded Relationship
Quality
Quantity
Less rework
Quality Productivity
Improvement of process
Other benefits:
Hmmmm.
11.4
11.2
11
10.8
10.6
10.4
10.2
10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
5.4
5.2
4.8
4.6
4.4
4.2
4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Quality is up
Production of good product is up 6%
Capacity is up 6%
Cost per unit of good product is lower
Profits are up
Customer is happier
Everybody is happier
INPUTS OUTPUTS TO
CUSTOMERS
Suppliers
machines Quality
material Activity Cost
methods responsiveness
environment
measurement
Defect Detection
Rework
Inspection (loss)
Product
Customer
(profit)
Action is on the
cause system
Key: understand variation.
PLAN
DO
CHECK
ACT
Inhibitors to training:
• It’s for my people, not for me.
• It’s for manufacturing, not for me.
• Our problems are different here.
• We rely on our experience.
• Hope for instant pudding.
• People learn in different ways.
Management cannot intelligently change company systems
without an understanding of statistical thinking.
I am afraid that I may lose my job because the company will go out of
business.
I have a feeling that Dave (higher up) may move to another company.
If he does, what will happen to me?
I am afraid that I may not always have an answer when my boss asks
me something.
My boss believes in fear. How can he manage his people if they don’t
hold him in awe? Management is punitive.
Deming says quite bluntly that if the boss of every staff area
perceives (or indeed is told) that his objective is to maximize
his department's profits then the company will fail.
It cannot be both.
Deming:
x +y + [xy] = 8