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Fig. 2. Proposed bidirectional dc-dc converter for fuel cell systems. The bridges are represented by HB1 (stands for half-bridge), HB2 and HB3 respectively.
simplicity. Moreover, the proposed converter draws continuous fuel cell, whose characteristic is already taken into account. This
current from the fuel cell and supercapacitor, which will be is detailed later.
favorable operating conditions. Detailed analysis and power
flow management are presented in the following sections. B. Principles of Operation
Fig. 3 shows the gate control signals for six power switches.
II. TOPOLOGY DESCRIPTION AND OPERATING PRINCIPLES HB1 is PWM-controlled. The variation of the supercapacitor
voltage is matched by the appropriate duty cycle of HB1:
A. Topology Description
Depending on applicable local standards, systems will often VDC − VSC
require isolation between the fuel cell generator and the load in D= (1)
VDC
domestic applications. The ac output, which feeds ac loads, e.g.
50 Hz, 230 V, normally requires a 400 V dc voltage to feed an
inverter, while fuel cell generators and supercapacitor cells are where VDC is the dc-link voltage and VSC is the voltage of the
low voltage. Serial connections are needed to obtain higher supercapacitor. HB2 and HB3 switch at 50% fixed duty cycle
voltage and voltage balancing is required if many cells are and their gate signals are shifted with respect to each other by an
connected in series. Hence, a transformer to boost the low fuel angle ϕ, which is positive when gate signal of HB3 is lagging
cell voltage to match a 400 V output voltage is desirable. In that of HB2. Each half-bridge is driven by a pair of
addition, the dc-ac stage (which is a part of the load, not shown complementary gate control signals. In addition, as shown in
in Fig. 2) operates in a manner where it expects a stiff dc input Fig. 3 the PWM carrier signal for HB1 and HB2 are shifted
voltage and extracts/injects a constant power. Thus the 180o; thus they are interleaved, which achieves a minimum
converter should be able to control the output dc voltage with a current ripple for the dc-link capacitors, C1 and C2. This
very fast dynamic response. benefits the design of dc-link capacitor from the viewpoint of
cost and size. A relatively small capacitance is needed.
Taking these requirements into account, as shown in Fig. 2,
the proposed converter consists of a boost-dual-half-bridge The power flow between the dc-link capacitor and the load is
(HB2 and HB3) and a bidirectional direct-connected switching controlled by the phase shift between the two half-bridges, HB2
cell (HB1) interfacing the supercapacitor. The isolation and HB3. The leakage inductance of the transformer, LS1 and
transformer links HB1 and HB2 with HB3. HB1 and HB2 are LS2, are acting as energy transfer elements. The power flowing to
linked together at the dc-link capacitor C1 and C2. The
transformer is multi-functional. It isolates the load and the
sources, and boosts the low dc-link voltage to high load side π
voltage. In addition to that, the leakage inductance is used as an variable S1
energy transfer element. The operation of HB1 can be divided duty
into two modes: boost mode and buck mode. In the buck mode cycle D HB1
S2
the supercapacitor sinks surplus power, whereas in the boost
mode power flows from the supercapacitor to the load. The S3
possible operation of the HB2 and HB3 is also bidirectional. The
power flow of the fuel cell, however, is not bidirectional and it is HB2
50% S4
preferable that the fuel cell always operates at maximum power duty
in order to achieve maximum utilization of the fuel. The low cycle S5
current ripple is achieved both for the fuel cell and the
supercapacitor due to the current source structure of this HB3
S6
converter. To make it clear, the circuit in Fig. 2 is a front-end ϕ ωt
converter. It does not need any additional stage to interface the
Fig. 3. Gate control signals for six power switches.
VLOAD i1
iS3
VDC = . (4)
n
C1 S5 iS5
S3 iS3 C3
LS iS6
LFC i t
FC i1 v1 v'2 CL RL ϕ
t1 t2 t3 t4
VFC ω
S4 C2 S6 iS6
Fuel iS4 C4
S5 S3 S6 S4
Cell
off off off off
HB2 HB3 Fig. 6. Idealized waveforms of the boost-dual-half-bridge converter with a
Fig. 4. Primary referred boost-dual-half-bridge converter. regenerative load (negative phase shift).
voltage must be regulated with a fast response. Simultaneously, C. Power Flow Management
the power or the current of the fuel cell should be controlled. In both control schemes, the power of the supercapacitor is
There are two variables that can be used as control inputs, not directly controlled. It sinks or sources the power difference
namely phase shift, ϕ, and duty cycle, D (indicated in Fig. 3). A between the load and the fuel cell. The deficiency or surplus is
number of control schemes can be realized. managed automatically by the proposed control schemes. For
example, in the case that the load asks more power than the fuel
A. Indirect Voltage-Mode Control cell can supply, the dc-link voltage attempts to drop.
Fig. 8 shows the voltage-mode control. In this scheme, both Consequently, by the regulation of the controller, the duty cycle
VLOAD and VDC are regulated and the fuel cell power is controlled D attempts to become larger. As a result, a current will be
indirectly via the dc-link voltage. The output voltage is assumed extracted from the supercapacitor to charge the dc-link capacitor
to be regulated by a PID controller by the adjustment of the in order to maintain the dc-link voltage. Hence, the power
phase shift. A higher demand of the load leads to a larger phase deficiency is supplied by the supercapacitor automatically. In
shift. The dc-link voltage VDC is regulated by the duty cycle of the case of excess power, the supercapacitor is charged. This is
HB1. The dc-link voltage is designed in such a way that VDC is an autonomous system matching the load variations while the
twice that of the fuel cell terminal voltage at nominal load power of the fuel cell is kept at the same level. In addition, the
(normally it is the maximum power of the fuel cell). Thus by supercapacitor voltage is varying very slowly depending on the
imposing a fuel cell terminal voltage, which is equal to half of load profile. The control circuit also automatically adjusts the
VDC, the power drawn from the fuel cell is controlled. This is duty cycle to match this change according to (1). A detail that
further explained by the modeled characteristic of a 500 W should be pointed out here is that the supercapacitor voltage
polymer electrolyte membrane (PEM) fuel cell demonstrated in should be limited. In the case that the supercapacitor is
Fig. 10. This figure illustrates the P-V and I-V curve with the over-charged/-discharged, by slightly adjusting the fuel cell
terminal voltage of the fuel cell as control variable. In addition, current reference level I*FC as shown in Fig. 9, the control circuit
Fig. 12 shows the equivalent dynamic circuit model of the PEM is also be capable of charging or discharging the supercapacitor
fuel cell [16]. The power/current drawn from the fuel cell is a with an average current:
nonlinear function of the terminal voltage. Thus it is possible to
control the power of a fuel cell indirectly by controlling the I SC = ( PFC
*
− PLOAD ) / VSC . (9)
dc-link voltage VDC.
In both above control schemes the voltages on both sides,
B. Direct Current-Mode Control
VLOAD and VDC, are regulated. This would be an excellent
Fig. 9 shows another control scheme, which is referred to as operating condition for the DAB converter, where a stable
current-mode control. The fuel cell current is regulated directly equalized primary-referred voltage is required in order to realize
by a PID controller and the output of the current regulator is the ZVS over entire phase shift region and minimize the peak
VLOAD
_
+ ϕ
V*LOAD Σ PID Hybrid
Limiter Bidirectional
Converter
+ + D
I*FC Σ PID Σ PID
_ _
VDC
IFC
Fig. 9. Control scheme: fuel cell direct current-mode control. V*LOAD and I*FC are the reference signals for VLOAD and IFC, respectively.
20 400
Description Parameter Value Unit
P-V curve Fuel cell voltage VFC 20 ~ 40 V
Load dc voltage VLOAD 400 V
Current (A)
Power (W)
15 300
I-V curve
Supercapacitor voltage VSC 20 ~ 35 V
dc-link voltage VDC 40 V
10 200 Fuel cell power PFC 500 W
Load power PLOAD 0 ~ 1000 W
5 100
Switching frequency fS 100 kHz
Transformer turns ratio n 10
LFC 10 µH
0
15 20 25 30 35
0
40
Inductance LSC 10 µH
Voltage (V) LS 0.5 µH
Fig. 10. Characteristic of the 500 W PEM fuel cell: P-V curve and I-V curve. The output voltage is regulated to a constant value, 400 V, while
50 500
the power delivered by the fuel cells remains unchanged at its
nominal value, 500 W. The currents of the fuel cell, the load and
the supercapacitor are shown in Fig. 14 during the transitions.
40
V-I curve P-I curve
400
They are representative for power since the voltage at each
terminal remains unchanged. Clearly, the controller is capable
of managing the power flow and it also shows a very fast
Voltage (V)
Power (W)
30 300
Rp Rs
0.23Ω 0.55Ω
Cdl
EFC 47V
270mF
Fig. 12. Equivalent dynamic circuit model of the 500 W PEM fuel cell. Fig. 13. Simulation results (note that waveforms are scaled and offset).
iSC iFC
i1
(a)
(a)
iFC
iLOAD
vS2
iSC
iSC
(b)
Fig. 14. Simulation results: (a) A step change in the load (from 500 W to 1000
W at 2.5 ms and then goes back to 500 W at 5 ms) while energy delivered by the (b)
fuel cell maintains constant. (b) A supercapacitor charging process while the
output load remains unchanged. The fuel cell power steps from 400 W to 500 W Fig. 15. Measurement results: (a) voltages across the transformer terminals and
from 3 ms to 5 ms, charging the supercapacitor with an average power of 100 current waveforms at a time base of 10µs/div. Trace 1: v1 (25 V/div), Trace 2: v2
W. Note that the load side current is scaled. (250 V/div), Trace 3: iFC (4 A/div), Trace 4: i1 (2 A/div measured at the
secondary side), and (b) Trace 1: drain to source voltage of S2 vS2 (25 V/div),
Measurement results of key waveforms are shown in Fig. 15. Trace 3: iSC (5 A/div).
Fig. 16 illustrates the response to a 35% step change in the load.
It is clear that iFC remains constant and the supercapacitor
supplies the deficiency of the power. Good correlation is found
between theoretical analysis, simulation, and experimental iFC
results.
VI. DISCUSSION
iLOAD
The converter concept in this paper can be further developed
to a general topology for the multi-port dc-dc converters. The
combination of the dc-link and magnetic-coupling method can
connect more sources, where loads and storage can be viewed as
sources as well. Fig. 17 illustrates the extended topology. Such a
iSC
multi-port converter integrates diverse sources together and
would be capable of managing the power flow and other
functionality by a centralized sophisticated control strategy. By
means of magnetic-coupling, power flow is controlled by phase
shift, whereas by means of dc-link connection, power flow can
be regulated by duty cycle, while one master module on the Fig. 16. Response to a step change in the load: Trace 2: iFC (10 A/div), Trace 3:
iLOAD (0.5 A/div, Trace 4: iSC (10 A/div).
dc-link side should operate at 50% fixed duty cycle in order to [5] F. Z. Peng, H. Li, Gui-Jia Su, and J. S. Lawler, “A new ZVS bidirectional
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VII. CONCLUSION
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