Professional Documents
Culture Documents
CONTENTS PAGE
1. SAFETY INSTRUCTIONS
2. MAINTENANCE INSTRUCTIONS
3. OPERATING INSTRUCTIONS
4. THE HARSHLUBE
5. PROBLEM SOLVING
10. HARSH WARRANTY FORM (for completion and return upon receiving your
Underfloor gear)
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Please read before operating your Harsh Product: -
2. The Operative should read the warning labels displayed in the vehicle cab before using
the equipment.
3. The Operative should always be in a position of control whilst tipping. Remaining in the
cab whilst tipping and ensure cab doors are closed.
4. Before tipping, check for overhead obstructions (such as electrical power lines over head
gantries/beams and do not allow bucket grabs of any kind in the back of the body) and
make sure that no other persons are in the vicinity of the vehicle.
5. Ensure the sheet has been removed/opened, the tail door is released and there is sufficient
room at the rear of the vehicle for discharge.
6. Always check the conditions of the area where tipping i.e. do not tip when there is: Wet
or unstable ground which may collapse or in high winds
7. Always tip with the vehicle at rest with the handbrake applied. Do not shunt the vehicle
whilst tipping. If you need to move, lower the body first when in a suitable stationary
position tip again. If the vehicle becomes unstable lower the body immediately.
8. After tipping always lower the body fully before driving off. (The body up warning is
now effective)
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
9. Do not drive off if the warning light (situated on the tipper control or PTO switch) is on.
This indicates that the PTO is still engaged. Always ensure the PTO is disengaged as
bulbs can fail.
10. Before driving away ensure the body is fully lowered and tail door is secure. Place the
tipper lever in hold position.
WHILST TIPPING
Always check the conditions of the area where you are tipping i.e. do not tip when there is:
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Please read before operating your Harsh Product: -
MAINTENANCE INSTRUCTIONS
Periodic maintenance and inspections will increase the working life of the tipping gear. Follow
the routine checklist and set out below every 50 tips or twice weekly, which ever comes first, to
ensure the efficiency and safety of the tipping gear.
1. Ensure all grease points are well greased. Check both the stabiliser frame and the tipper
hinge.
2. Check all hoses and hose connectors for oil leaks, chafing and ensure all pipes are
secured.
3. Check oil level in the hydraulic tank with the tipping gear at rest. This should be up the
mesh basket (40mm from the top).
4. Check fixing bolts for tightness. Replace any damaged/worn bolts with new bolts of an
equivalent or higher grade.
5. Check vehicle for any form of damage. (e.g. broken spring leaves/tipper hinge will affect
the stability of a tipper).
6. Check hydraulic pipes and air pipes for tightness. Ensure all are free from knots and
kinks.
7. Check Harsh rams for oil leaks, ensure gland nuts are tight (visible threads could indicate
the gland nuts are becoming loose).
8. Ensure all recommended checks are observed making sure all the maintenance
procedures are carried out. The PTO/Pump mounting bolts should be checked after a
maximum of 1500km. (It may be necessary to re-check the backlash between the PTO
and Gearbox).
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Please read before operating your Harsh Product: -
OPERATING INSTRUCTIONS
UNDERFLOOR TIPPING GEARS
ELECTRO HYDRAULIC POWER PACK (A5, A6, B10, C20 MODELS ONLY)
4. Release the switch or button to stop the tipping gear in the hold position.
7. Never allow the body to bounce or jerk when stopping tipping movement.
NOTE: KEEP THE ENGINE RUNNING WHILE TIPPING TO CHARGE THE BATTERY.
PTO/PUMP OPERATION – DOUBLE ACTING GEARS (B10, C20, D40, E50, E55, F60, G70,
H80, H80[N] MODELS ONLY)
5. Engage clutch
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
6. To raise the body, select the tip position on the valve control lever. (Suggested engine
speed 1,000/1,200rpm).
7. To lower the body, select the lower position on the valve control lever. Do not disengage
the PTO as the tipping gear is powered down. (Failure to follow this instruction will
result in air entering the system possibly causing the oil tank to overflow).
8. To stop the body when tipping or lowering, select the neutral/hold position on the valve
control lever. (Take care when lowering a body on to body props).
9. When the body is down, select the neutral/hold position on the valve control lever.
11. Disengage PTO control lever. (Do not drive off with PTO engaged).
NOTE: THIS CAB CONTROL WILL AUTOMATICALLY RETURN TO THE HOLD POSITION
WHEN RELEASED.
PTO/PUMP OPERATION – SINGLE ACTING GEARS (J100, J100[N], K110, K110[N], L120,
L125, M130 MODELS ONLY)
5. Engage clutch.
6. To raise the body, select the tip position on the valve control lever. (Suggested engine
speed 1,000/1,200 rpm).
7. To lower the body, select the lower position on the valve control lever. The PTO should
preferably be disengaged.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
8. To stop the body when tipping or lowering, select the neutral/hold position on the valve
control lever. (Take care when lowering a body on to body props).
9. When the body is down, select the neutral/hold position on the valve control lever.
10. Ensure the PTO control lever is disengaged before driving off. (Do not drive off with
PTO engaged).
NOTE: THIS CAB CONTROL WILL AUTOMATICALLY RETURN TO THE HOLD POSITION
WHEN RELEASED.
WET KITS
For Wet Kit operating instructions please follow the above. However, first of all ensure the
quick release couplings are securely connected. If operating a dual pressure Wet Kit, ensure the
correct position on the change over lever has been selected.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
FRONTEND TIPPING GEARS
4. Release the switch or button to stop the tipping gear in the hold position.
7. Never allow the body to bounce or jerk when stopping tipping movement.
NOTE: KEEP THE ENGINE RUNNING WHILE TIPPING TO CHARGE THE BATTERY.
PTO/PUMP OPERATION – COVERS ALL HARSH FRONTEND TIPPING GEARS FITTED WITH
PTO/PUMP
5. Engage clutch
6. To raise the body, select the tip position on the valve control lever. (Suggested engine
speed 1,000/1,200rpm).
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
7. To lower the body, select the lower position on the valve control lever. The PTO should
preferably be disengaged.
8. To stop the body when tipping or lowering, select the neutral/hold position on the valve
control lever. (Take care when lowering a body on to body props).
9. When the body is down, select the neutral/hold position on the valve control lever.
10. Ensure the PTO control lever is disengaged before driving off. (Do not drive off with
PTO engaged.
NOTE: THIS CAB CONTROL WILL AUTOMATICALLY RETURN TO THE HOLD POSITION
WHEN RELEASED.
For 3-way tipping gears operating instructions please follow the above. However, first of all
ensure the direction in which you wish to tip the opposing sides locking pins are unfasten, thus
enabling the ball and socket function to work and the ram to tip to the designated side.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Please read before operating your Harsh Product: -
This system enables greasing of the complete HARSH underfloor gear and the rear hinge from
one point at the side of the chassis, without the need to work under a tipped body.
NOTE: The Harsh Auto Lube can be retro fitted, please contact Harsh Ltd for details.
2. Apply grease every 50 tips or twice weekly which ever comes first until fresh grease
is visible at all grease points. Turn the diverter to grease the hinge.
3. As the grease gun is chassis mounted ensure all dirt is cleaned from the outer casing
before inserting a new grease cartridge.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
PROBLEM SOLVING
The following problem solving solutions can be untaken without specialised tools. If your
problem still exists after trying the following methods please consult Harsh on 01759 372100 or
your nearest Harsh service dealer (refer to service agents section for list of registered Harsh
service dealers).
Air maybe trapped in the system. Check the oil level and then operate the hoist to full stroke
several times; any air will be dissipated back to the tank
Make sure:
• The vehicle air pressure has had enough time to build up
• The oil in the tank is up to dipstick level
• The PTO switch is ‘in’ and PTO is engaged (oil is circulating)
• The tipper level is in ‘raise’
• There are no kinks in the oil pipes
• The quickly detachable couplings of the tractor and trailer, where applicable, are clean
and screwed together tightly.
• No air is leaking from the air pipes
Check the PTO has disengaged and the warning light is out.
If the body still will not come down, put the tipper lever in ‘hold’, PROP THE BODY, switch
the PTO to ‘out’ and turn off the engine.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
THE BODY WILL NOT STAY UP WITH THE TIPPER LEVER IN ‘HOLD’???
Put the tipper level back in ‘raise’ and lift the body. Then:
• Rev the engine until the relief (overload) valve blows, i.e. until you hear a high pitched
noise coming from the tipper valve
• Keep the engine revs going for five seconds
• Put the tipper lever in ‘hold’
If the body still will not stay up, lower the body.
EXCESSIVE NOISE???
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Please read and fill in your details before operating your Harsh Product: -
VEHICLE REGISTRATION:
FLEET NUMBER:
MODEL:
(SHOWN ON STABILISER FRAME or Tank)
SERIAL NUMBER:
(SHOWN ON STABILISER FRAME or Tank)
PTO MODEL:
PUMP MODEL:
VEHICLE DETAILS
MAKE:
MODEL:
CHASSIS NUMBER:
GEARBOX MAKE:
GEARBOX MODEL:
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
As well as a comprehensive network of approved stockists and repair agents, Harsh has 27
Service Partners located throughout the United Kingdom.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
EJECTOR CYLINDERS
The latest designs of ejector cylinders from Harsh are
built for a long and trouble free life with the lowest total
life costs available. Harsh Range:
• 6 Stage with eye mounts top and bottom
• 6 Stage with centre trunnion and top eye mount
• 7 Stage with eye mounts top and bottom
• Strokes to 10.54 metres
HOOKLIFTS
With variations in equipment length, lift capacity and
container compatibility, the Harsh Hooklift can be
tailored to suit any application. The Harsh Hooklift is a
class leader in the technology stakes by optimizing
performance through advanced CAD design. The design
safety margin of +50% ensures a rigid reliable structure to
cope with the rigours of the job, no matter how tough.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
SKIPLOADERS
Skip Loaders have become an increasingly popular
product in the waste and recycling sector and meeting the
needs of our existing customer’s prompted the
introduction of the Harsh Skiploader. There are nine
basic units to the range the 12.5T, 14.5T and 18T lift
capacities, each category having the option of fixed,
tilting or telescopic arms.
CRANES
Cranes are an ideal part of the construction, mining and
excavation processes. As our existing customers are
already crane users, adding Cranes to our product
portfolio became a natural progression. Harsh has a
distribution agreement with Copma 2000 SPA. Harsh
supply the complete Copma range from a 2 tm truck
mounted crane, to the largest model being 99 tm lifting
capacity. The cranes are available with short and long
booms and options include jibs, winches, radio remote
control and aerial baskets.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
ON-BOARD WEIGHING
Maximum legal loads – first time, every time, gaining
speed and efficiency, the real necessities of profitable
tipper operation. The Harsh Safeweigh system is
developed specifically to work with Harsh Underfloor
Hoists. Harsh offers a range of systems to suit all
applications.
REVERSING CAMERAS
Harsh provide solutions to overcome your concerns with
Health and Safety levels and to eliminate your risks
associated with restricted or obscure vision with our range
of vision systems.
PARTS
Harsh offers a comprehensive parts service for all our
products ranges and will endeavor to find the best
solution for any enquiry you may have.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
HARSH PROMISES
Harsh Promises:- Harsh Delivering on its Promises:-
Quality Long term creditability with over 19
Service years specialist experience within the
Professionalism tipping industry
Industry experience 20,000+ specialist hydraulic products
Value for money and sheeting systems fitted to UK
commercial vehicles
Wide product range and strong
relationships with worldwide
manufacturers
Emphasis on quality and exceptional
customer service
Partnership with clients for the life of
the product
Comprehensive parts service
Network of service partners/agents
Harsh is ultimately a people business
HARSH HISTORY
Since 1987, Harsh Ltd has lead the tipping industry by offering products which outperform
anything else on the market, continually leading through innovation, testing and listening to our
customers needs, not only in the tipping industry but in construction, haulage, local authority,
utility, contract hire/rental, waste management, demolition and scrap industries.
Harsh has invested tens of thousands of pounds in advancing the industry through testing and
innovation to produce better products with optimum operator benefits. Right from the start
Harsh had proved time and again we are the best whether it is the stability of the underfloor
gear, the lightest range of ‘Gladiator’ front end cylinders, the fuel saving with the Slide ‘N’
Cover sheeting system or the quality of our customer care.
Environments that test many products not only to their limit but well beyond, which is why
Harsh becomes even more greatly accepted, with over 1 million cylinders sold worldwide and
over 20,000 vehicles equipped with Harsh products in the UK.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
HARSH LETTER
Dear Customer,
Whether you are new to Harsh or have previously owned or used Harsh products, we are
pleased that you have made Harsh your choice of product specification.
Please accept our thanks for investing in us, not only in our products which have been selected
as ‘world leaders’ in their field, but also in our company as a whole.
“At Harsh we are not only interested in providing you with simply the best products and
support.
Our true ambition is to progress our industry as a whole to a safer, more profitable future.
Striving for excellence is at the very heart of Harsh, our people, our products and our whole
concept of quality customer care.”
My sincere thanks for taking the time to read this booklet and again for buying your Harsh
product, we hope to see you again soon!
Best Regards,
Grant Faulkner
Group Chairman
Harsh Limited
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414
OPERATOR MANUAL
Harsh Ltd has a policy of continuous improvement and therefore reserves the right at any time without notice to change the supply
origin and specification of any products supplied by it. Any descriptions or other data relating to any products supplied by Harsh Ltd
are given in good faith but Harsh Ltd shall have no liability of any nature should there be any discrepancy between any products
supplied and descriptions or data.
HARSH Limited. The Industrial Estate, Full Sutton, YORK. YO41 1HS. Tel: 01759 372100 Fax: 01759 371414