Camarines Norte State College

College of engineering and Industrial Technology

Daet, Camarines Norte
Electrical Engineering Department

A design entitled

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Is presented to the faculty of College of Engineering and Industrial Technology
In partial fulfillment to the requirements in our subject

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By:

Bendrian Z. Babagay
Arjay N. Icatlo
Michael D. Limboy

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Instructor

March 2010

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This work is one of a requirement in the course Bachelor of Science in Electrical

Engineering
The designers become more exposed when it comes to designing a transmission
system, and hoping that this knowledge to improve more once they have a particular job.
The research paper includes the design of transmission and distribution lines for
different loads such as residential, commercial, institutional, and industrial loads.
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The designers would like to extend their greatest gratitude to the persons who help
bringing this design possible.

Their parents, who brought them into this earth and gave them life, for their
undying love and support
Their classmates, for their support, criticisms, and encouragement
Their instructress, for the ideas, guidance and motivation
Above all, the Almighty God, from who came all the wisdom and knowledge this
world possessed.

The designers

Bendrian Z. Babagay
Arjay N. Icatlo
Michael D. Limboy


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c Electrical phenomena are omnipresent in nature, so mankind started from simple
observations and slowly built his understanding of electricity. Since we all know that the
creation of the world exists in two occurrences, the day and night. Let us stress the time of
darkness, imagine the world without light at night. Ancient people lie on the discovery of
fire so that anyone creates an insight which will contribute to the discovery of electricity.

After electricity was on the zenith of study in everywhere in the world, the invention
of the different machine took place around 19th century. Large industry, motor vehicles
and other automatic and manually operated machine were now on top as proof of modern
civilization and technology. All of this invention was developed and improved through the
aid of electricity and if the latter is concern, we must know how to use and conserve it
wisely for the purpose of minimizing the cost of operation, maintenance and damage to
nature. The invention of transformer is the main reason of this study for isolating and
giving emphasis to the word ³substation´. The word substation comes from the days
before the distribution system become a grid. Substation is used to step down the
incoming voltage supply so that the requirements of the domestic and industrial are met.

A reliable and stable supply of electric power is considered a necessity for

development. Nowadays, center of economic and commercial establishments in a certain
place consider electric power as the heart of their business. The design objective for the
substation is to provide as high level of reliability and flexibility as possible while satisfying
system requirements and minimizing total investment cost. With these ideas, the
researchers pave to install an Industrial Substation at Central Plaza area which is the
center of commercial industry in the province of Camarines Norte. It aims to distinguish
the convenience and effectivity as well as the continuity of power service between power
systems existing at Central Plaza and compared it to the above mentioned.

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& The practical unit for measuring flow of current, when a one ohm resistance
is connected to one volt source, one ampere will flow.
'') & The current in amperes, which a conductor can carry continuously under
the conditions of use without exceeding its temperature rating
' & A combination of all or of apportion of component parts included in an
electric apparatus, mounted on a supporting frame or panel, and properly
intertwined.
' ' )& Self-acting operating by its own mechanism when actuated by some
impersonal influence

& A structure that stands alone or that is cut-off from adjoining structures by
firewalls with all openings therein protected by approved fire doors.

-c    '. Include school buildings, hospitals, museums,
display centers, government buildings and the like.
& A conductor, a group of conductors, in the switchgear assemblies which serves
as a common connection for two or more circuits
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').& The circuit conductors between the final overcurrent
device protecting the circuit and the outlet(s)
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& A device designed to open and close a circuit by
non-automatic means and to open the circuit automatically on a
predetermined overcurrent without damage to itself when properly applied
within its rating.
)

& A conductor encased within material of composition or thickness that is not
recognized by the code as electrical insulation.
) / &c An assembly of a fuse supports with either, a fuse holder, fuse carrier, or
disconnecting blade.

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&c c c The ratio of the maximum demand of a system, or part of system,
to the total connected load of a system, to the total connected load of a system or
the part of the system under consideration.

)) c '&c c c A device that, or group of devices, or other means by
which the conductors of a circuit can be disconnected from their source of supply.


. The voltage drop that occurs across a resistor due to current flow through the
resistor

+-c ' & A fixed, stationary, or portable self-contained, electrically
utilization equipment which words or symbols design to convey information or
attract attention

+-c ' . A building that contain three or more dwelling unit
)
)'c & A fixed, stationary, or portable self-contained, electrically
utilization equipment which words or symbols design to convey information or
attract attention
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)'& Include department stores, stadiums
condominiums, convention centers, restaurants, etc. used for business or
profit.
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'& A building or part of a building (other than
office or exhibit space) where persons are employed in manufacturing
processes or in the handling of materials, as distinguished from dwelling,
offices and like occupancies.


&c c c A circuit conductor between the service equipment, or the generator
switchboard of an isolated plant, and the final branch-circuit overcurrent device
& An overcurrent protective device with a circuit-opening fusible member which is
heated and severed by the passage of overcurrent through it


& A conducting connection, whether intentional or accidental, between
electrical circuit equipment and the earth
' & Density of the luminous flux on a surface; it is the quotient of the flux
by the open area of the surface when the latter is uniformly illuminated.
 '' & An assembly of electric equipment in a given location on designed
for coordinated operation, and properly erected and wired.
0 & A connection between two or more conductors
. . For the purpose of illumination, light is visually evaluated as radiant energy.

'
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& A point at which the load of a given area is assumed to be
concentrated
'
-c'*& The maximum load consumed or produced by a unit or group of units in
a stated period of time. It may be maximum instantaneous load or the maximum
 average load over a designated interval of time.
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& The largest of all the demands which have occurred during the
specific period of time

)

 &c c c Any current in excess of the rated of equipment or the ampacity of a

conductor
''

& A single panel or group of panel units designed for assembly in the
form of a single panel, including buses, automatic overcurrent devices to be place
in cabinet or cut-out box placed in or against a wall or partition and accessible only
from the front.
)& A joint between two wires which possesses mechanical strength as well as
good electrical conductivity

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Sample solution for transformer selection

Given:
Load density for different end users

Highly Urbanized cities and industrial 20-24 VA per square meters

Estates
Not highly urbanized cities 15-20 VA per square meters
Towns and Subdivisions 10-15 VA per square meters
Rural areas 3-10 VA per square meters

We are designing a subdivision we consider 10 ± 15 VA per square meters.

The loads for residential is classified into 3 class the Class A, Class B, and Class C.

We assigned the lowest value of the bracket to the Class C which has less electricity
consumption, the highest value to class A with the highest electricity consumption, and for
the class B we assigned the average value.
Below are the VA per square meter of the different classification of residential loads:

Class A 15 VA/sq. mtrs.

Class B 12.5 VA/sq. mtrs.
Class C 10 VA/sq. mtrs.

Equipment 0001
No of customer served =13
Type of load = Class A (15VA)
Total Area =300 sq. mtrs.

For KVA demand

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For KW demand

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For the size of transformer refer to Table 1

Since the demanded is 58,500 VA, it is between 50 and 75 KVA transformer then we
should select the highest one.
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KVA 120 V 240V 480V 600 V

1 833 4.17 2.08.. 1.67
1 1/2 125 6.25 313 2.5
2 16.7 8.33 4.17 3.33
3 25. 12.5 6.25 5
5 41.7 20.8 10.4 8.33
7 1/2 62.5 31.3. 15.6 12.5
10 83.3 41.7 20.8 16.7
15 125 62.5 31.3 25
20 167 83.3 41.7 333
25 208. 104 52.1 41.7
30 250 125 62.5 50
37½ 313 156 78 625
50. 417 208 104 833
75 625 313 156 125
×ther Computation

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Number of costumer served Area

Class A 13 300
Industrial
KW Demand 46800 W
58500
KVA Demand
VA
Recommended Transformer 75KVA

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Number of costumer served Area

Class A 9 300
Class B 12 154
KW Demand 50880 W
63600
KVA Demand
VA
Recommended Transformer 75KVA

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Number of costumer served Area

Class B 24 154
Institutional 1 1549
KW Demand 56787 W
70984
KVA Demand
VA
Recommended Transformer 75KVA
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Number of costumer served Area

Class C 43 72
KW Demand 24768 W
30960
KVA Demand
VA
Recommended Transformer 37.5KVA

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Number of costumer served Area

Class C 21 72
KW Demand 12096 W
15120
KVA Demand
VA
Recommended Transformer #7*'c

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Number of costumer served Area

Commercial 1 775
Commercial 3 590
KW Demand 30540 W
38175
KVA Demand
VA
Recommended Transformer 50KVA

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Number of costumer served Area

Class B 12 154
Class C 25 72
KW Demand 32880 W
 41100
KVA Demand
VA
Recommended Transformer :7*'c

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Number of costumer served Area

Industrial 1 6286
KW Demand 62860 W
78575
KVA Demand
VA
Recommended Transformer 30KVA each

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Number of costumer served Area

Institutional 1 1936
KW Demand 24781 W
30976
KVA Demand
VA
Recommended Transformer 37.5KVA

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Number of costumer served Area
Institutional 1 500
street lighting 108
KW Demand 13152 W
16440
KVA Demand
VA
Recommended Transformer 20 KVA
 àample voltage drop computation

From the table on the cable hand book from Phelps dodge the constant reactance of
Aluminum conductor steel reinforced is 0.097 Ÿ per km and the resistance is 0.000876 Ÿ
per km.

From the equation 9  :;
< = ><

With a distance of 47.88 m from pole 002 to pole 003

For the current:

VA demand = 58500 VA

Sending Voltage = 230 volts

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: 

 AB
@
C

:  C!DEF
?   

Substituting the values to the equation we have

9  :;
< = ><

HHHHIJKLMJII HTJLMJII
9  C! G OPQRS = QUVRSW
NHHH NHHH

9  R
9 X9  X
X9 

R
X9  Y 

  CC  
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Secondary No of KW Line Line power Voltage End

Distance Voltage Current angle %VD
Voltage Drop Wires demand Reactance Resistance factor ș Drop voltage

58500
Equipment no 0001 From pole 002 to 004 1 89.09 230 254.35 0.097 0.000876 0.85 31.79 1.17 0.51% 228.83
VA
Equipment no 0002 From pole 003A to 63600
1 112.19 230 276.52 0.097 0.000876 0.85 31.79 1.61 0.70% 228.39
003E VA
Equipment no 0003 From pole 004A to 70984
1 72.21 230 308.63 0.097 0.000876 0.85 31.79 1.16 0.50% 228.84
004C VA
Equipment no 0004 From pole 005 to 30960
1 212.48 230 134.61 0.097 0.000876 0.85 31.79 1.48 0.64% 228.52
006C VA
Equipment no 0005 From pole 007 to 15120
1 101.22 230 65.74 0.097 0.000876 0.85 31.79 0.34 0.15% 229.66
007C VA
30540
Equipment no 0006 From pole 008 to 009 1 28.09 230 132.78 0.097 0.000876 0.85 31.79 0.19 0.08% 229.81
VA
Equipment no 0007 From pole 011 to 32880
1 92.28 230 142.96 0.097 0.000876 0.85 31.79 0.68 0.30% 229.32
011B VA
6.64 2.89%

Primary KW Line power Voltage End

No of Wires Distance Voltage Current Line Resistance angle %VD
Voltage Drop demand Reactance factor ș Drop voltage

Phase A 1 260.3 180000 7620 23.62 0.097 0.000876 0.85 31.79 0.32 0.00% 7619.68

Phase B 1 370.1 175000 7620 22.97 0.097 0.000876 0.85 31.79 0.44 0.01% 7619.56

Phase C 1 377.60 175000 7620 22.97 0.097 0.000876 0.85 31.79 0.45 0.01% 7619.55

1.21 0.02%
 c
 c#&7cResistance Rating per Miles

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ACSR
ALUMINUM C×PPER RESISTANCE
EQUIVAL
AREA ×hms Per
AWG ENT
Square Mile (61 %at
MCM AWG
Inches 25 C)
MCM
6 0.021 8 3.56
2.82
5 0.026 7
2.24
4 0.033 6 2.24
4 0.033 6
3 0.041 5 1.78
141
2 0052 4
1.41
2 0.052 4 1.12
1 0.066 3
1/0 0.083 2 0.885
0.702
2/0 0105 1
0.556
3/0 0.132 1/0 0.441
4/0 0.166 2/0

97 1,680
11

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  c#&2cElectrical Characteristics of Single Phase 60-Hz Distribution Transformers.c

Percent Voltage Drop through Transformer

Size, Single Phase KVA Cu Loss % Core Loss %
with Full-load Current
Impedance Percent Z»
97.5 % pf 80 % pf 50 % pf
Single-Phase Transformer, Voltage, Rating: 2400/4160 to 120/230
3 2.7 »32.90 2.56 2.7 2.4 2.27 0.93
5 2.7 »38.40 2.46 2.7 2.51 2.12 0.72
7.5 2.7 »43.5 2.35 2.66 2.58 1.96 0.64
10 2.7 »45.9 2.29 2.66 2.62 1.88 0.57
15 2.8 »51.6 2.21 2.71 2.76 1.74 0.51
25 2.8 »56 2.08 2.64 2.79 1.56 0.46
37.5 2.9 »61.8 1.95 2.62 2.9 1.37 0.394
50 2.9 »64.7 1.84 2.56 2.89 1.24 0.372
75 3.5 »69.4 1.99 2.94 3.45 1.24 0.37
100 3.5 »69.9 1.96 2.93 3.45 1.2 0.37
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 c#&#cAluminum Conductor Steel Reinforced (ACSR)
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Nominal Number and Sectional Conductor DC
Tension Weight
Sectional Area-mm Ampacity Resistance at
Load kg kg/km
Area-mm Aluminum Steel 12/km
19 6/2.0 1/2.0 698 76.12 180 1.52
32 6/2.5 1/2.5 1400 128.6 230 0.899
58 6/3.5 1/3.5 1980 233.1 340 0.497
90 6/4.2 1/42 2770 335.5 530 0.345
95 6/4.5 1/4.5 3180 385.2 530 0.301
120 30/3.2 7/2.3 5550 573.7 600 0.233
160 30/3.6 7/2.6 6990 732.6 730 0.182
200 30/2.9 7/2.9 8620 911.7 780 0.147
240 30/3.2 7/3.2 10210 1110 900 0.12
330 26/4.0 7/3.1 10930 1320 1000 0.0888
410 26/4.5 7/3.5 13890 1673 1100 0.0702
520 54/3.5 7/3.5 15600 1969 1380 0.0559
610 54/3.8 7/3.8 18150 2320 1500 0.0474
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1,2,3,6,8,10,12,15,20,25,30,40,50,60,70,80,90,100,110,125,150,175,200,225,250,300,350,400,450,500,6

00,700,800,900,1000,1200,1600,2000,4000,5000,6000

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For the minor roads we were using a single sided lighting arrangement

For a minor road having one side arrangement, and road with of 8 meters, we
should use a 70 watts lamps and a luminaire spacing bracket of 10 ± 40 but considered to
have a spacing of 15 meters. The mounting height will be 8 meters and the mast arm
length to be 1.5 meter.

Illustration:

For the rural highways we were using a single sided lighting arrangement

For rural highways having one side arrangement, the road with of 8 meters, we
should use a 150 watts lamps and a luminaire, we considered 20 meters as the spacing.
The mounting height will be 8 meters and the mast arm length will be 1.5 meters.
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Illustration:
8.000 Meters

20.000 Meters
  c8cSpecification Guide for Roadway Lighting

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10 250 25-35 12 1.5
Twin central
15 250 20-35 12 3.0
Express 30 250 20-45 12 1.5
25 250 20-40 12 1.5
30 ×pposite 250 20-30 12 1.5
36 250 20-25 12 1.5
40 250 20-22 12 1.5
10 250 10-40 10 1.5
×ne-side
15 250 10-45 12 3.0
10 150 20-37 10 1.5
Twin Central
15 250 20-43 12 3.0
Major 20 150 20-40 10 3.0
25 250 20-45 10 1.5
30 ×pposite 250 20-45 10 1.5
36 250 20-45 12 3.0
40 250 20-45 12 3.0
10 150 10-40 10 1.5
×ne-side
15 250 10-50 12 3.0
Collector 10 150 20-40 10 1.5
Twin Central
15 150 20-37 12 3.0
20 150 20-47 10 1.5
×pposite
25 250 20-48 10 1.5
8 150 10-38 8 1.5
10 ×ne-side 150 10-37 8 3.0
Rural Highway 15 150 15-38 10 3.0
10 150 20-45 10 3.0
Twin Central
15 150 20-39 12 3.0
 20 ×pposite 150 20-45 8 1.5
4 70 10-40 8 1.5
6 70 10-40 8 1.5
×ne-side
8 70 10-40 8 1.5
Minor 10 70 10-39 8 1.5
10 Twin Central 70 20-35 8 1.5
15 Staggered 70 10-20 8 1.5
15 ×pposite 70 20-40 8 1.5

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All construction work shall be done in a thorough and workmanlike manner
in accordance with the Staking Sheets, Plans and Specifications, and the
Construction Drawing.
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In distributing of poles, large choice, closed grain poles shall be used for
transformers, dead-end, angle and corner poles.
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The transformer should be designed and manufactured with the latest
applicable provision of ANSI, NEMA, or any recognized equivalent standards.
The transformer shall be rated 13.2 kV primary 240 V secondary, 60 Hertz.
9&c %5%c'c
Proper selection of an arrester type and rating shall involve the
consideration of the following criteria.
a) Rated voltage
b) Maximum continuous over voltage capacity
c) Protection absorption capability
d) Energy absorption capacity
e) Pressure relief capability
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Cut-out support should have the following
a) Joint less current path
b) Silver to silver contact
c) Copper alloy casting should be used on fusetube and bottom support
d) Interchangeable fusetube
e) Solid porcelain insulator with cemented steel rods on top, bottom and back
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Jumper in other loads connected to line conductor shall have sufficient
slack to allow free movement of the conductor. Where slack is not shown on
construction drawing it will be provide by at least two bonds in vertical plane, of one
in a horizontal plane, or the equivalent. In areas where Aeolian vibration occurs,
special measure to minimize the effect of jumper break shall be used as specified.
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 Conductor shall be spliced dead end as shown on the construction drawing.
There shall be not more than one splice per conductor in any span and splicing
sleeves shall be located near conductor support. Maintain also 3050mm or more
separation between the splice and the conductor support. No splice shall be
located in grade 13 crossing span and preferable not in adjacent spans.
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Guys shall be placed before the conductor are strung and shall be
attached to the pole as shown in the construction drawing. All anchors and rods
shall be in line with the strain and shall be so installed that approximately 15cm of
the rod remain out of the ground. In cultivated fields or other location, as deemed
necessary, the projection of the anchor rod above earth may be increased to
maximum of 30cm to thoroughly tamp to the full depth. When a cone anchor is
used, the hole after the anchor has been set in place, shall be backfilled with
course crushed rocks for 60cm above the anchor, tamping during the filling with
the remainder of the hole to be backfilled and tampered with dirt.
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A locknut shall be installed with each nut or other fastener on all bolts or
threaded hardware such as insulator pins, upset bolts, double arming bolts, etc.

27&c)!c
Conductor shall be handled with care; conductor shall not be stamped
on nor run over by vehicles. Each reel shall be examined and the wire shall be
inspected for cuts, kinks, or other injuries. Injured portion shall be cut and
conductor spliced. The conductors properly mounted on pulled over suitable
rollers or stringing blocks shall be carefully mounted on pole or cross arm if
necessary to prevent binding while stringing. The neutral conductor shall be
maintained on one side of the pole (preferable the road side) for tangent
construction and for angles not exceeding 30 degrees.
22&c.cc)4cc)c
Connectors and hot line clamps suitable for the purpose shall be installed
as shown on guide drawings. ×n all hot line clamp installations, the clamp
and jumper shall be so installed so that they are permanently bonded to the
load side of the line, allowing the jumper to be energized when the clamp is
 disconnected. This applies in all cases, even where the line layout is such that
the trip line is in actuality the main back to the power source. Do not install hot
line clamps directly to the power ACSR conductors. Use tapping armor rods on
top saddles. Before installing hot line clamp to the surface of tapping armor rods,
clean thorough by wire brushing and apply a suitable inhibitor to the area of the
tapping armor rod coming in all contact with the hot line 4&
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The external gas electrodes of lightning arrester, combination arrester
cutout units, and the transformer mounted arrester shall be adjusted to
the manufacturer's recommended spacing. Care shall be taken that the
adjusted gap is not disturbed when the equipment is installed.

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Ties shall be in accordance with Construction Drawings. Hot line ties shall
not be used at grade B crossings.
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Conductor shall be sagged with the conductor manufacturer's
recommendations except that a maximum increase of 7.6cm of the
specified sag in any span will be acceptable but in no circumstances shall a
decrease in the specified sag be allowed.

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Secondary conductors may be bare or covered wire or

multi-conductor service cable. Conductor for secondary under build on
primary lines is normally bare except in those instances where prevailing
conditions may limit primary span length to the extent that covered wire
or service cable type. Secondary and service drops shall be so installed as
not to obstruct climbing space. There shall not be more than one splice per
conductor in any span, and splicing sleeves shall not be located near the
conductor support. Maintain 3m or more separation between the splice
and the conductor support. Where the same covered conductors or
 service cables are to be used for the same secondary and service drop
they may be installed in one continuous run.

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Ground rod shall be driven in undistributed earth in accordance with

the construction drawing. Where aluminum ground wire is used, it must be
terminated above ground at a galvanized ground rod or splice by a
compression connector to copper steel ground wire extension to the
ground rod of which the top of the ground rod shall be 30cm or more
below the surface of the earth. The ground wire shall be space two feet (2
ft) apart except for a distance of 2.40m above the ground rod and 2.40m
down from the top of the pole where they shall have at least two
connections from the frame case or tank to the multi-grounded neutral
conductor. The equipment shall be interconnected and attached to a
common ground wire.
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l o c a t e d a t Talobatib, Labo, Camarines Norte will be the commercial source of the
distribution system of BIL Subdivision. This power source 69kV, three phase
line came from the said substation.

From the source there will be a process of stepping down the voltage from 69
kV to 13.2 kV down to 7620V to 240V. Through the distribution transformers
situated along the different strategic location within the subdivision premises.
Each distribution transformer will have a specific number of consumers to be served.

This expanded radial type of distribution system will be effective enough to

meet the expansion and development requirements of BIL Subdivision for the
year to come. To effectively meet the said requirements, it shall conform to the
proper c hoice of equipment for the case of power distribution.
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Transformer No. Pole No. øA øB øC
1 002 75
2 003A 75
3 004A 75
4 005 37.5
5 007A 20
6 009 50
7 011 50
8 007 30
9 007 30
10 007 30
11 003D 37.5
12 010 20
Total 180 175 175
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Phase A: 180KVA
Phase B: 175KVA
Phase C: 175 KVA

Solving for the total KVA in the Feeder

KVA T = 3 (Highest KVA/ø)

= 3 (180)

KVA T = 540 KVA

Solving for Feeder Line Current

I = KVAT / ‘* (Primary Voltage)

= 540/‘* (13.2)

I = 23.62 Amp.

For Fuse Rating:

It = (I) 300%
= 23.62 (300%)
It = 70.86 Amp .

Use = 3 - 80 A Fuse cutout at pole No. 1

For the rating and lightning:
E L = 1 3 . 2 K V / ‘*
= 7.62 KV
Use 3- 10KV station type Lightning Arrester,
127 mm distance from bushing
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Transformer No. Pole No. øA øB øC
1 002 75
2 003A 75
4 005 37.5
11 003D 37.5

Total 75 75 75
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Phase A: 75KVA
Phase B: 75KVA
Phase C: 75 KVA

Solving for the total KVA in the Feeder

KVA T = 3 (Highest KVA/ø)

= 3 (75)

KVA T = 225 KVA

Solving for Feeder Line Current

I = KVAT / ‘* (Primary Voltage)

= 225/‘* (13.2)

I = 9.84 Amp.

For Fuse Rating:

It = (I) 300%
= 9.84 (300%)
It = 29.52 Amp .

Use = 3 - 30 A Fuse cutout at pole No. 4

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Transformer No. Pole No. øA øB øC
3 004A 75
5 007A 20
6 009 50
7 011 50
12 010 20
Total 75 70 70
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Phase A: 75KVA
Phase B: 70KVA
Phase C: 70 KVA

Solving for the total KVA in the Feeder

KVA T = 3 (Highest KVA/ø)

= 3 (75)

KVA T = 225 KVA

Solving for Feeder Line Current

I = KVAT / ‘* (Primary Voltage)

= 255/‘* (13.2)

I = 9.84 Amp.

For Fuse Rating:

It = (I) 300%
= 9.84 (300%)
It = 29.82 Amp .

Use = 3 - 30 A Fuse cutout at pole No. 3

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Table of General Information

Transformer No Residential Load Commercial Institutional Industrial

Class A Class B Class C Load Load Load
1 13
2 9 12
3 24 1
4 43
5 21
6 4
7 12 25
8 1
9 1
10 1
11 1
12 2
Total 22 48 89 4 4 1
 Tabulation of Connection IV Pole

Pole Residentia Commerci Institution Industrial

001 l al al
002 5
003 4
003-A 3
003-B 3
003-C 3
003-D 3 1
003-E 8
004 4
004-A 7
004-B 11
004-C 6 1
005 8
005-A 7
006 5
006-A 7
006-B 6
006-C 6
007 7 1
007-A 9
007-B 2
007-C 3
008 2
009 2
011 15
011-A 12
011-B 9
Total 153 4 2 1
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Transformer No. KVA  
1 75 O
        
2 75
3 50
4 37.5
5 20 á


 

7 50
Total 307.5
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Transformer No.
8 30
9 30
10 30
Total 90
 Single Line Diagram of 500 KVA Substation

69KV Bus

500 KVA 3 phase transformer

primary voltage 13200 volts
secondary voltage 7620 volts
3 phase 4 wire
Main Feeder

80 A Main fuse cutout

Fuse cutout No. 2 Fuse cutout No. 3

30 A 30 A

Single Phase Distribution

Single Phase Distribution Transformer
Transformer

Three phase Distribution

Transformer
 cc' 
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Construction of 8 poles with -3 phases primary lines and 7 poles with single phase
secondary lines.

Unit N× ×F No of Extended
Descriptions Price ITEMS Pole cost
Anchor, Expanding, 10,000 Lbs, 8 Way, Galvanized
1,422.96 6 8 68,302.08
Steel
Bolt, Carriage 3/8" X 4-1/2" 14.49 2 8 231.84
Bolt, Machine, 1/2" X 6" 34.11 2 8 545.76
Bolt, Machine, 5/8" X 12" 69.90 1 8 559.20
Bolt, Machine, 5/8" X 16" 114.66 2 8 1,834.56
Bolt, Single Upset, 5/8" X 12" 171.03 1 8 1,368.24
Brace, Crossarm, 28" Steel or Wood (Each) 165.06 2 8 2,640.96
Brace, Crossarm, 60" - 18" Drop (Pair) 1,263.87 1 8 10,110.96
Insulator, Pin Type, Porcelain, ANSI Class 55 - 3 225.00 6 8 10,800.00
Nut, Lock, Mf Type, 3/8" 13.08 2 8 209.28
Nut, Lock, Mf Type, 1/2" 15.39 2 8 246.24
Nut, Lock, Mf Type, 5/8" 18.15 3 8 435.60
Rod, Armor, Preformed, For #2 ACSR, Single Set 357.24 7 8 20,005.44
Lag, Screw, 1/2" X 4" 24.00 8 8 1,536.00
Wire, Tie, Aluminum, Alloy, Soft, #4 AWG (Ft.) 7.26 9 8 522.72
Bolt, ×val Eye, 3/4" X 10" 267.93 6 7 11,253.06
Pin, Crossarm, Steel, 5/8" X 10-3/4" 732.45 6 7 30,762.90
Insulator, Spool, 1-3/4", ANSI Class 53 - 2 45.00 1 7 315.00
Washer, Round, 1-3/8" Dia. X 12 Ga. 13.08 2 7 183.12
Crossarm, Wood, 3-3/4" X 4-3/4" X 10' 3,990.00 1 7 27,930.00
Crossarm, Wood, 3-1/2" X 4-1/2" X 8' 2,595.60 1 7 18,169.20
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 Construction of 2 poles with -3 phase primary lines and single phase secondary lines. With
Pole Type Conventional, 20 KVA Transformer

Bolt, Machine, 5/8" X 12" 69.90 2 2 279.60

Washer, Square, Flat 2-1/4" X 2-1/4" X 3/16" 20.55 2 2 82.20
Connector, Compression, #1/0 - #2/0 ACSR Run To #1/0 - 2/0 199.74 4 2 1,597.92
Transformer, Pole Type, Conventional, 15 KVA 84,300.00 2 -
Transformer, Pole Type, Conventional, 20 KVA 104,147.19 2 208,294.38
Transformer, Pole Type, Conventional, 30 KVA 123,858.00 2 -
Transformer, Pole Type, Conventional, 37.5 KVA 138,747.00 1 2 -
Transformer, Pole Type, Conventional, 50 KVA 152,810.61 2 -
Transformer, Pole Type, Conventional, 75 KVA 236,760.00 2 -
Clamp, Hot Line, #2 - #4/0 ACSR Main to #2 - #4/0 417.78 1 2 835.56
Connector, Split Bolt 534.15 1 2 1,068.30
Wire, Ground, Aluminum Ec. Grade, #4 (Ft.) 13.23 6 2 158.76
Cutout And Arrester Combination W/ Load Break 15,019.98 1 2 30,039.96
Cutout And Arrester Combination 12,101.04 1 2 24,202.08
Nut, Lock, Mf Type, 5/8" 18.15 2 2 72.60
Rod, Tapping, Preformed, For #2/0 ACSR 176.01 1 2 352.02
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Construction of 2 poles with -3 phase primary lines and single phase secondary lines. With
Pole Type Conventional, 37.5 KVA Transformer

Bolt, Machine, 5/8" X 12" 69.90 2 2 279.60

Washer, Square, Flat 2-1/4" X 2-1/4" X 3/16" 20.55 2 2 82.20
Connector, Compression, #1/0 - #2/0 ACSR Run To #1/0 - #2/0 199.74 4 2 1,597.92
Transformer, Pole Type, Conventional, 15 KVA 84,300.00 2 -
Transformer, Pole Type, Conventional, 20 KVA 104,147.19 2 -
Transformer, Pole Type, Conventional, 30 KVA 123,858.00 2 -
Transformer, Pole Type, Conventional, 37.5 KVA 138,747.00 1 2 305,621.22
Transformer, Pole Type, Conventional, 50 KVA 152,810.61 1 2 -
Transformer, Pole Type, Conventional, 75 KVA 236,760.00 2 -
Clamp, Hot Line, #2 - #4/0 ACSR Main to #2 - #4/0 417.78 1 2 835.56
Connector, Split Bolt 534.15 1 2 1,068.30
Wire, Ground, Aluminum Ec. Grade, #4 (Ft.) 13.23 6 2 158.76
Cutout And Arrester Combination W/ Load Break 15,019.98 1 2 30,039.96
Cutout And Arrester Combination 12,101.04 1 2 24,202.08
Nut, Lock, Mf Type, 5/8" 18.15 2 2 72.60
Rod, Tapping, Preformed, For #2/0 ACSR 176.01 1 2 352.02
O
 

 Construction of 3 poles with -3 phase primary lines and single phase secondary lines. With
Pole Type Conventional, 50 KVA Transformer

Bolt, Machine, 5/8" X 12" 69.90 2 3 279.60

Washer, Square, Flat 2-1/4" X 2-1/4" X 3/16" 20.55 2 3 82.20
Connector, Compression, #1/0 - #2/0 ACSR Run To #1/0 -
#2/0
199.74 4 3 1,597.92
Transformer, Pole Type, Conventional, 15 KVA 84,300.00 - -
Transformer, Pole Type, Conventional, 20 KVA 104,147.19 - -
Transformer, Pole Type, Conventional, 30 KVA 123,858.00 - -
Transformer, Pole Type, Conventional, 37.5 KVA 138,747.00 - -
Transformer, Pole Type, Conventional, 50 KVA 152,810.61 1 3 473,520.00
Transformer, Pole Type, Conventional, 75 KVA 236,760.00 1 3 -
Clamp, Hot Line, #2 - #4/0 ACSR Main to #2 - #4/0 417.78 1 3 835.56
Connector, Split Bolt 534.15 1 3 1,068.30
Wire, Ground, Aluminum Ec. Grade, #4 (Ft.) 13.23 6 3 158.76
Cutout And Arrester Combination W/ Load Break 15,019.98 1 3 30,039.96
Cutout And Arrester Combination 12,101.04 1 3 24,202.08
Nut, Lock, Mf Type, 5/8" 18.15 2 3 72.60
Rod, Tapping, Preformed, For #2/0 ACSR 176.01 1 3 352.02
 ==-788&:7c

Construction of 3 poles with -3 phase primary lines and single phase secondary lines. With
Pole Type Conventional, 75 KVA Transformer
Bolt, Machine, 5/8" X 12" 69.90 2 3 419.40
Washer, Square, Flat 2-1/4" X 2-1/4" X 3/16" 20.55 2 3 123.30
Connector, Compression, #1/0 - #2/0 ACSR Run To #1/0
199.74 4 3 2,396.88
- #2/0
Transformer, Pole Type, Conventional, 15 KVA 84,300.00 3 -
Transformer, Pole Type, Conventional, 20 KVA 104,147.19 3 -
Transformer, Pole Type, Conventional, 30 KVA 123,858.00 3 -
Transformer, Pole Type, Conventional, 37.5 KVA 138,747.00 3 -
Transformer, Pole Type, Conventional, 50 KVA 152,810.61 3 -
Transformer, Pole Type, Conventional, 75 KVA 236,760.00 1 3 1,253.34
Clamp, Hot Line, #2 - #4/0 ACSR Main to #2 - #4/0 417.78 1 3 1,253.34
Connector, Split Bolt 534.15 1 3 1,602.45
Wire, Ground, Aluminum Ec. Grade, #4 (Ft.) 13.23 6 3 238.14
Cutout And Arrester Combination W/ Load Break 15,019.98 1 3 45,059.94
Cutout And Arrester Combination 12,101.04 1 3 36,303.12
Nut, Lock, Mf Type, 5/8" 18.15 2 3 108.90
Rod, Tapping, Preformed, For #2/0 ACSR 176.01 1 3 528.03
 
 
 Construction of 1 poles with -3 phase primary lines, With 3 - Pole Type Conventional, 30
KVA Transformer
Washer, Square, Flat 2-1/4" X 2-1/4" X 3/16" 20.55 2 1 41.10
Crossarm, Wood, 3-3/4" X 4-3/4" X 8' 3,210.00 1 1 3,210.00
Bolt, Carriage 3/8" X 4-1/2" 14.49 2 1 28.98
Lag, Screw, 1/2" X 4" 24.00 4 1 96.00
Bolt, Double Arming, 5/8" X 14" 136.50 4 1 546.00
Connector, Compression, #1/0 - #2/0 ACSR Run To #1/0 #2/0 199.74 3 1 599.22
Connector, Split Bolt 534.15 3 1 1,602.45
Clamp, Hot Line, #2 - #4/0 ACSR Main to #2 - #4/0 417.78 3 1 1,253.34
Transformer, Pole Type, Conventional, 30 KVA 123,858.00 3 1 371,574.00
Conductor, Bare, ACSR #2, AWG. 6/1 (MTS.) 39.03 12 1 468.36
Insulator, Spool, 1-3/4", ANSI Class 53 - 2 45.00 3 1 135.00
Cutout And Arrester Combination W/ Load Break 15,019.98 3 1 45,059.94
Brace, Crossarm, 28" Steel or Wood (Each) 165.06 2 1 330.12
Bracket, Transformer, Secondary, W/ 1-3/4" Spool 511.89 2 1 1,023.78
Bracket, Cluster Type 511.89 2 1 1,023.78
Nut, Lock, Mf Type, 3/8" 13.08 2 1 26.16
Nut, Lock, Mf Type, 5/8" 18.15 2.00 1 36.30
Wire, Tie, Aluminum, Alloy, Soft, #4 AWG (Ft.) 7.26 6.00 1 43.56
Rod, Armor, Preformed, For #2 ACSR, Single Set 357.24 3.00 1 1,071.72
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Wires and poles

ires

—
 
Conductor, Bare, ACSR #2, AWG. 6/1 (MTS.) 39.03 1,100.00 42,933.00

 
Conductor, Bare, ACSR #2, AWG. 6/1 (MTS.) 39.03 1,200.00 46,836.00
  
Conductor, Bare, ACSR #2, AWG. 6/1 (MTS.) 39.03 1,500.00 58,545.00
 


Pole

P
 
Pole, Steel, 35 ft. 23,000.00 391,000.00 391,000.00

 
Pole, Steel, 30 ft. 15,000.00 165,000.00 165,000.00



 
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Equipment No. 0011 (tap on the pole No. 010 institutional load (85% PF, 90% DF)

Pole No. Load Description KVA DF(%) MDKVA

010 Park and Street Lighting 34.4 90% 30.98

Calculations:
Use 1 ± 37.5 KVA single transformer, tap at pole no. 010
Primary Voltage 13.2/7.62 KV
Secondary Voltage 115/230 V
For use cutout:
:Z  ;
#[Z
 R[R"C
:Z  !SC
:\   :Z X
 !SCX
:\   R 
Use 1- 8 A fuse link @ 100 A fuse cutout