GE FRAME 6B

Cogeneration Unit
 CONTENTS

• EQUIPMENT OVERVIEW

• EQUIPMENT STATUS

• EQUIPMENT CONDITION AND COMPONENTS

• TABLE 1 – EQUIPMENT CONDITION

• TABLE 2 – EQUIPMENT SUMMARY

• PHOTOS

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1. EQUIPMENT OVERVIEW

The equipment being made available for purchase is a GE MS6001B Gas Turbine
33 MW Power Generation Package with Deltak heat recovery steam generator.
Steam capacity is nominally 280Klbsm/hr @ 410psig/640F. For detailed equipment
information reference Table 2.

2. EQUIPMENT STATUS

The cogeneration facility was operating satisfactorily when it was shutdown in

February of 2004 by the equipment operator. The equipment was idled when a new
power facility was brought on-line.

Equipment preparations for a long-term outage were made by the cogeneration

facility operator and the details of the equipment preparation are not known. It
appears that minimal preparation was performed to preserve the equipment. Some
equipment was removed and placed in climate controlled storage such as motors
and switchgear. Prospective buyers should perform due diligence and/or assume
some maintenance will be required prior to returning equipment to service.

3. EQUIPMENT CONDITION

The following information is offered in good faith; however, OWNER DOES NOT
MAKE ANY REPRESENTATION OR WARRANTY, EXPRESSED OR IMPLIED, AS
TO THE CONDITION OF THE EQUIPMENT, AND SPECIFICALLY MAKES NO
REPRESENTATION OR WARRANTY OF MERCHANTABILITY OR OF FITNESS
FOR A PARTICULAR PURPOSE. A prospective purchaser of the equipment must
conduct its own due diligence as to the condition of the equipment. The equipment
will only be made available for purchase on an “AS IS, WHERE IS” basis.

Visual inspections and electrical / mechanical test were performed on the major
components of the cogeneration facility in March 2009. The inspections and tests
were performed to provide a reasonable assessment of the current condition of the
equipment. The equipment assessment summary is provided in Table 1 and
equipment details are provided in Table 2.

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 Table 1: Summary of Equipment Conditions

Condition Approx. Hours

1. Salvage Since Last
2. Poor Maintenance
Equipment Last Maintenance
3. Fair
4. Good
5. Excellent
Major Inspection:
o Combustion hardware replaced
o Turbine nozzles cleaned & inspected
o VIGV’s; cleaned & inspected,
replaced inner bushings
o Compressor stationary blades cleaned,
inspected and hand dressed
o Case bolting replaced
Gas Turbine Dec. Refurbished Rotor:
Fair 10,700
2001 o Separated rotor
o Compressor wheels un-stacked blades
removed cleaned, inspected and hand
dressed
o Replaced turbine buckets
o Balanced compressor
o Balanced turbine
o Replaced through bolts
o Balanced rotor assembly
Major Inspection:
o Removed field
o Cleaned, baked & varnished field
o Installed new 18Mn18Cr field
retaining rings
Generator Nov.
Fair o At speed balanced field 43,300
1996
o cleaned and painted stator
o Partial re-wedge of stator
o Installed flux probe
o Testing and assembly performed under
directive of GE Generator Specialist
Major Inspection:
o Disassembled NDT gears
Nov.
Load Gear Fair o Installed new quill shafts 14,000
2000
o Bearings replaced
o Labyrinth oil seals replaced
Major Inspection:
Nov. o Disassembled and changed gears
Accessory Gear Fair 14,000
2000 o Bearings replaced
o Labyrinth oil seals replaced
o Switch gear cleaned and tested per GE
Generator Nov. directive
Fair 43,300
Accessory 1996 o Wiring inspected & tested
o Rat guard on GAC grouted
o Changed lube oil & filters
Nov.
Diesel Starter Fair o Changed fuel filters 14,000
2000
o Inspected torque converter
Nov. o State Inspection
Boiler Fair 14,000
2000 o Repaired boiler liner, (new skin)
o Repaired holes in filter housing roof
Filtration
Nov. o Cleaned & painted filter housing
System Poor 14,000
2000 o Replaced filter elements (turbine &
generator)

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 Condition Approx. Hours
6. Salvage Since Last
7. Poor Maintenance
Equipment Last Maintenance
8. Fair
9. Good
10. Excellent
o Replace main pump rotors and
Nov. bearings
Lube Oil System Good 14,000
2000 o Inspected and lubed auxiliary pump
o Replaced lube oil filters
o Replaced main pump
Hydraulic Nov. o Inspected and lubed auxiliary pump
Good 14,000
System 2000 o Replaced hydraulic oil filters
o System check
o Tested and adjusted per directive of
GE Control Specialist
Control System Dec.
Poor o Control curve adjusted for changes 10,700
GE-Mark IV 2001
associated with up-grade hardware and
VIGV 86 degree opening

Table 1 LEGEND for Condition:

1. Salvage - parts and/or scrap.
2. Poor - significant repair and/or component replacement.
3. Fair - clean, inspect and perform normal maintenance.
4. Good - clean and inspect no repair.
5. Excellent - new or recently refurbished.

Table 2: Equipment Summary

Driver Comments
Description Frame 6B Gas Turbine Circa 1985
Manufacturer General Electric
Manufactured Schenectady, NY
Model MS-6001-B
Serial Number 282522
Air Inlet Temperature 93F
Altitude 16 feet
Fuel Natural Gas
Power 3330kw
Turbine Exhaust 1028F
RPM 5,100
Compressor Stages 17
Power Turbine Stages 3
NOx Emissions Control Steam Injection / 75ppm
NP 169487
Fired Hours ~100,000 10,720 Since Major
Total Fired Starts ~100

Reduction Gear Comments

Description 5105/3600 RPM @ 49,700kw
Manufacturer General Electric
Manufactured Lynn, Mass.
Model S-644A4
Serial Number 273824

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 Driven Equipment Comments
Description Air cooled generator
Manufacturer General Electric
Manufactured Lynn, Mass.
Model 6A2
Serial Number 335X441
NP 169377
Stator Max. Temp. 130C
Field Max. Temp. 145C
Performance Condition Rated Peak
KVA 48,824 51,556
Stator Amps 2,043 2,157
Stator Volts 13,800 13,800
Field Amps 386 390
Excitation Volts 250 250
Power Factor 0.85 0.90
RPM 3,600 3,600
Starter/Helper Comments
Description Diesel Engine Starter
Manufacturer Detroit Diesel Allison
Manufactured Detroit, Michigan
Model V-71 / 7123-7300
Serial Number 12VA-077270
Description Hydraulic Torque Converter
Manufacturer Twin Disc, Inc.
Model 4-SGE-2015-1
Serial Number 282852
Auxiliary Equipment Comments
Generator Isolation Open Air
Generator Excitation Brushless
Control Cabinet Mark IV Speedtronic
Lube Oil System GE; moved filters external and added larger heat See attached photo
exchanger to reduce oil temperature.
Over-speed Protection Woodward Pro-Tech 203 Electronic Redundant System
External Cooling Added external fin-fan exchanger and pumps
Inlet Filtration Donaldson TTDOO-9027
Comp. Wash System RMC See attached photos
GE Accessory Gearbox Type - ABJAS6A550 S/N-273733 Lynn, Mass., see
650HP/5100RPM/3583RPM/1415RPM attached photos
HRSG Flame Detection System
HRSG H2O Analyzer Conductivity & Sodium
HRSG Exhaust Analyzer ABB; stack emissions, oxygen, NOX & CO

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 Heat Recovery Steam Generator Comments
Description Steam Drum and Boiler
Manufacturer Deltak Corporation
Manufactured 1984
Surface Area 142,700 Sq. Ft.
Serial Number 8318
MAWP 500psig
Steam Temperature 640F
Steam Capacity 325klbm/hr
Description Economizer Replaced S/N 8318 in 1993
Manufacturer Deltak Corporation
Manufactured 1993
Surface Area 75,995 Sq. Ft.
Serial Number S93117-1669
MAWP 550psig
Description Superheater
Manufacturer Deltak Corporation
Manufactured 1984
Surface Area 4,027 Sq. Ft.
Serial Number 8318
MAWP 500psig
Steam Capacity 325klbm/hr

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 Heat Recovery Steam Generator

Generator and Generator Accessory Cab

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 Donaldson Inlet Filter House

Turbine
Turbine
Compartment
Compartment
BBlower Moved
lower Moved
Outside for
Outside for
Improved
Improved
Reliability
Reliability

External Turbine Compartment Blower

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 Frame blower inlets moved to
provide filtered air to turbine
frame reducing potential of
contaminates.

Turbine Frame Blower Inlet

Magnetic pick-ups
On-Line Wash for Woodward Pro-
Nozzles Tech electronic OST
system

RMC On-Line Compressor Wash Nozzles & Accessory Gearbox Coupling

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 Externally Located Lube Oil Filters

External Lube Oil Cooler / Heat Exchanger

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 Cooling Water Pumps

Cooling Water Heat Exchangers

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 Load Gear Mesh

Load Gear Right Flank LS Gear

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 Accessory Gear Box

Accessory Gear Assemblies

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 Accessory Gear # 2

Boiler Flame Detection System

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 Boiler Exhaust Analyzer

Boiler H2O Analyzer

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