GEAR CALCULATION WITH CORRECTION

spindle gears S1 & S6

Number of teeth on gear-1 (Pinion) Z1 32
Number of teeth on gear-2 Z2 38
Module m 2.5
Pressure angle œ 20
Theoretical center distance a 87.5
Working center distance a' 86.9
difference in center distance 0.6

Average number of teeth zm 35

y
working pressure angle œ' 18.88313
œ' 18°53'
sum of addendum modification Coefficient x1+x2 -0.2436
coefficient
Addendum modififcation for Pinion x1 -0.2436
Addendum modififcation for gear x2 0
addenddum ha 1.891
Addendum circle diameter 83.782
find out Z (no. of teeth for W measurment) from Fig.55 (chart) on page 268 from cmti
Based on Z = 32 and X1= -0.2436 Z 4

Base Tangent Measurement W

Wk can be found from table 61 on page 281 cmti
Wk 10.78064
Class of Accuracy = 6
from table 65 on page 285, find out the tol limit for accuracy 6
according to the the chart (-0.034, and -0.068)

Wmax
W min
 InvRn1 0.06399176908
InvRn2 0.05624112931
Measurement over roller gear-1 MR1 77.6172689857
Measurement over roller gear-2 MR2 98.0572117459
 CENTRE DISTANCE CO
No. of teeth on Gear = Z2
No. of teeth on Pinion = Z1
Module = 2. ; Theoretical C
Working Centre distance = a

Pressure angle A = 20o ; Peri

Calculation:
Working Pressure angle = A
#DIV/0! Cos A’ =( 86/85.2) Cos20 =
0.94618 Sum of Add.Mod.Coeffs = x
Inv œ' 0.012475 = [ (inv 18o 28’ – in
inv œ 0.014904 Tan20 = 0.3639702;
From page 43 of CMTI Han
X1+x2=[(0.0116444-0.01490
Make x1 = 0; so x2 = -0.385;
Addendum = ha = (1+x)m =
Addendum circle Dia=PCD
Find out Z’ (No. of teeth for
based on Z2 = 62; x2 = -0.385
Accordingly Z’ lies between
(W=Wk.m±2.m.x1. Sin A) BaseTangent Measurement W
Wk is found from Table 61 o
27.4973 Z2 = 62; Z’ = 6; Wk = 17.10
W = 17.10507 x 2 – 2 x 2 x
W = 34,21014 – 0.526711 =
From Page 269 select the
Peripheral Velocity V = 6.6
Class of Accuracy = 6
From Table 65 on Page 285,
According to the chart the lim
Wmax = 33.6834 – 0.021 = 33
Wmini = 33.6834 – 0.041 = 33
CENTRE DISTANCE CORRECTED SPURGEAR CALCULATION
No. of teeth on Gear = Z2 = 62.
No. of teeth on Pinion = Z1 = 24.
Module = 2. ; Theoretical Centre Distance = a = 86.
Working Centre distance = a’ = 85.2 mm

Pressure angle A = 20o ; Peripheral Velocity = v = 6.6m/sec.

Calculation:
Working Pressure angle = A’ ; Cos A’ =( a/a’)CosA
Cos A’ =( 86/85.2) Cos20 = 0.948516 ; A’ = 18o 28’
Sum of Add.Mod.Coeffs = x1 + x2 =[( inv A’- inv A) / tanA] [(Z1+Z2) / 2]
= [ (inv 18o 28’ – inv20) / tan20 ] [ (24+62) / 2]
Tan20 = 0.3639702;
From page 43 of CMTI Hand book, inv 18o28’ = 0.0116444; inv 20o = 0.0149044
X1+x2=[(0.0116444-0.0149044)/0.3639702](86/2) = -0.3851413
Make x1 = 0; so x2 = -0.385; (Correction applied only for large gear)
Addendum = ha = (1+x)m = (1+x2)m = (1-0.385)2=(0.615)2 =1.23
Addendum circle Dia=PCD+2.ha = (62)2 +(2)1.23=124+2.46=126.46
Find out Z’ (No. of teeth for W measurement) from Fig 55(Chart) on Page 268.
based on Z2 = 62; x2 = -0.385.
Accordingly Z’ lies between 7 and 6. Choose Z’ = 6
BaseTangent Measurement W = Wk.m± 2.m.x2. Sin A
Wk is found from Table 61 on page 281.
Z2 = 62; Z’ = 6; Wk = 17.10507.
W = 17.10507 x 2 – 2 x 2 x 0.385 x Sin 20.
W = 34,21014 – 0.526711 = 33.6834.
From Page 269 select the class of accuracy.
Peripheral Velocity V = 6.6 m/sec.
Class of Accuracy = 6
From Table 65 on Page 285, find out the Tolerance limits for class of accuracy 6.
According to the chart the limits are -0.021 & -0.041
Wmax = 33.6834 – 0.021 = 33.662
Wmini = 33.6834 – 0.041 = 33.642
 GEAR CALCULATION WITH CORRECTION
spindle gears S1 & S6
Number of teeth on gear-1 (Pinion) Z1 31
Number of teeth on gear-2 Z2 38
Module m 2.5
Pressure angle œ 20
Theoretical center distance a 86.25
Working center distance a' 85.7
difference in center distance 0.55

Average number of teeth zm 34.5

y
working pressure angle œ' 18.96393
œ' 18°57'50"
sum of addendum modification Coefficient x1+x2 -0.2146
coefficient
Addendum modififcation for Pinion x1 -0.2146
Addendum modififcation for gear x2 0
addenddum ha 1.964
Addendum circle diameter 81.427
find out Z (no. of teeth for W measurment) from Fig.55 (chart) on page 268 from cmti
Based on Z = 31 and X1= -0.2146 Z 4

Base Tangent Measurement W

Wk can be found from table 61 on page 281 cmti
Wk 10.76663
Class of Accuracy = 6
from table 65 on page 285, find out the tol limit for accuracy 6
according to the the chart (-0.034, and -0.068) -0.034
-0.068
Wmax 26.5156189
W min 26.4816189
 0.363970234266 0
#DIV/0!
0.94572
Inv œ' 0.0126406
inv œ 0.0149044

-0.2146

(W=Wk.m±2.m.x1. Sin A)

26.549618949465 0.342020143326
 GEAR CALCULATION WITH CORRECTION
spindle gears S1 & S6
Number of teeth on gear-1 (Pinion) Z1 32
Number of teeth on gear-2 Z2 38
Module m 2.5
Pressure angle œ 20
Theoretical center distance a 87.5
Working center distance a' 86.9
difference in center distance 0.6

Average number of teeth zm 35

y
working pressure angle œ' 18.88313
œ' 18°57'50"
sum of addendum modification Coefficient x1+x2 -0.2336
coefficient
Addendum modififcation for Pinion x1 -0.2336
Addendum modififcation for gear x2 0
addenddum ha 1.916
Addendum circle diameter 83.832
find out Z (no. of teeth for W measurment) from Fig.55 (chart) on page 268 from cmti
Based on Z = 32 and X1= -0.2336 Z 4

Base Tangent Measurement W

Wk can be found from table 61 on page 281 cmti
Wk 10.78064
Class of Accuracy = 6
from table 65 on page 285, find out the tol limit for accuracy 6
according to the the chart (-0.034, and -0.068) -0.034
-0.068
Wmax 26.518065202517
W min 26.484065202517
 0.363970234 0
#DIV/0!
0.94618
Inv œ' 0.0124748
inv œ 0.0149044

-0.2336

(W=Wk.m±2.m.x1. Sin A)

26.5520652025 0.342020143