15 - Mechanical Engineering

Syllabi for Pre.PhD/Pre M.Phil/Pre MS. W.e.f.
2009-2010 Batch
MECHANICAL ENGINEERING
PAPER-I
S.No Subject name CODE
1 ADVANCED FLUID MECHANICS R91501
2 ADVANCED HEAT TRANSFER R91502
3 ADVANCED IC ENGINES R91503
ADVANCED MECHANICAL ENGINEERING R91504
4
DESIGN
5 ADVANCED METAL FORMING R91505
6 ADVANCED OPTIMIZATION TECHNIQUES R91506
7 ADVANCED THERMODYNAMICS R91507
COMPUTATIONAL METHODS IN R91508
8
ENGINEERING
DESIGN FOR MANUFACTURING AND R91509
9
ASSEMBLY
10 DIRECT ENERGY CONVERSION R91510
11 EXPERIMENTAL STRESS ANALYSIS R91511
FATIGUE, CREEP & FRACTURE R91512
12
MECHANICS
13 MANAGEMENT THEORY AND PRACTICE R91513
14 MATERIALS TECHNOLOGY R91514
15 MECHANICAL VIBRATIONS R91515
NON CONVENTIONAL ENERGY R91516
16
RESOURCES
OPTIMIZATION TECHNIQUES AND R91517
17
APPLICATIONS
RELIABILITY ENGINEERING AND R91518
18
MAINTENANCE MANAGEMENT
19 SPECIAL MANUFACTURING PROCESSES R91519
20 SUPPLY CHAIN MANAGEMENT R91520
21 THEORY OF METAL CUTTING R91521
22 TOTAL QUALITY MANAGEMENT R91522
Syllabi for Pre.PhD/Pre M.Phil/Pre MS. W.e.f. 2009-2010 Batch
MECHANICAL ENGINEERING
PAPER-II
S.No Subject name CODE

1 ADVANCED COMPUTER AIDED DESIGN R91551
2 AUTOMATION IN MANUFACTURING R91552
3 COMPUTATIONAL FLUID DYNAMICS R91553
4 COMPUTER AIDED MANUFACTURING R91554
5 ENTERPRISE RESOURCE PLANNING R91555
EQUIPMENT DESIGN FOR THERMAL R91556
6
SYSTEMS
7 FINITE ELEMENT ANALYSIS R91557
8 FUELS, COMBUSTION & ENVIRONMENT R91558
9 INDUSTRIAL ROBOTICS R91559
10 INTELLIGENT MANUFACTURING SYSTEMS R91560
11 JET PROPULSIONS & ROCKETRY R91561
12 MECHANICS OF COMPOSITE MATERIALS R91562
PERFORMANCE MODELING AND ANALYSIS R91563
13
OF MANUFACTURING SYSTEMS
14 PRECISION ENGINEERING R91564
15 PRODUCT DATA MANAGEMENT R91565
PRODUCTION AND OPERATIONS R91566
16
MANAGEMENT
QUALITY ENGINEERING IN R91567
17
MANUFACTURING
18 REFRIGERATION AND AIR CONDITIONING R91568
SIMULATION MODELING OF R91569
19
MANUFACTURING SYSTEM
20 SOLAR ENERGY TECHNOLOGY R91570
21 THEORY OF PLATES AND SHELLS R91571
22 TURBO MACHINES R91572
Subject Code: R91501
ADVANCED FLUID MECHANICS

UNIT I:
Non – viscous flow of incompressible Fluids: Lagrangian and Eulerain Descriptions of fluid motion- Path
lines, Stream lines, Streak lines, stream tubes – velocity of a fluid particle, types of flows, Equations of
three dimensional continuity equation- Stream and Velocity potential functions.
Basic Laws of fluid Flow: Condition for irrotationality, circulation & vorticity Accelerations in
Cartesystems normal and tangential accelerations, Euler’s, Bernouli equations in 3D– Continuity and
Momentum Equations
UNIT 2:
Principles of Viscous Flow: Derivation of Navier-Stoke’s Equations for viscous compressible flow –
Exact solutions to certain simple cases : Plain Poisoulle flow - Coutte flow with and without pressure
gradient - Hagen Poisoulle flow - Blasius solution.
UNIT 3:
Boundary Layer Concepts : Prandtl’s contribution to real fluid flows – Prandtl’s boundary layer theory -
Boundary layer thickness for flow over a flat plate – Approximate solutions – Creeping motion (Stokes) –
Oseen’s approximation - Von-Karman momentum integral equation for laminar boundary layer ––
Expressions for local and mean drag coefficients for different velocity profiles.
UNIT 4:
UNIT I: Introduction to Turbulent Flow: Fundamental concept of turbulence – Time Averaged
Equations – Boundary Layer Equations - Prandtl Mixing Length Model - Universal Velocity Distribution
Law: Van Driest Model –Approximate solutions for drag coefficients – More Refined Turbulence Models
– k-epsilon model - boundary layer separation and form drag – Karman Vortex Trail, Boundary layer
control, lift on circular cylinders
Internal Flow: Smooth and rough boundaries – Equations for Velocity Distribution and frictional
Resistance in smooth rough Pipes – Roughness of Commercial Pipes – Moody’s diagram.
UNIT 5:
Compressible Fluid Flow – I: Thermodynamic basics – Equations of continuity, Momentum and Energy -
Acoustic Velocity Derivation of Equation for Mach Number – Flow Regimes – Mach Angle – Mach Cone
– Stagnation State
Compressible Fluid Flow – II: Area Variation, Property Relationships in terms of Mach number, Nozzles,
Diffusers – Fanno and Releigh Lines, Property Relations – Isothermal Flow in Long Ducts – Normal
Compressible Shock, Oblique Shock: Expansion and Compressible Shocks – Supersonic Wave Drag.
TEXT BOOKS:
1. Schlichting H – Boundary Layer Theory (Springer Publications).
2. Convective Heat and Mass Transfer – Oosthigen, McGrawhill
3. Convective Heat and Mass Transfer – W.M. Kays, M.E. Crawford, McGrawhill
REFERENCE BOOKS:
1. Yuman S.W – Foundations of Fluid Mechanics.
2. An Introduction to Compressible Flow – Pai.
3. Dynamics & Theory and Dynamics of Compressible Fluid Flow – Shapiro.
4. Fluid Mechanics and Machinery – D. Rama Durgaiah.(New Age Pub.)
Fluid Dynamics – William F. Hughes & John A. Brighton (Tata McGraw-Hill Pub.)
*****
ADVANCED HEAT TRANSFER

UNIT- 1:
Brief Introduction to different modes of heat transfer; Conduction: General heat conduction equation-
Initial and Boundary conditions
Steady State Heat Transfer: Simplified heat transfer in 1D and 2D – Fins
Transient heat conduction; Lumped system analysis- Heisler charts-semi infinite solid-use of shape
factors in conduction - 2D transient heat conduction – product solutions
UNIT - 2:
Finite Difference methods for Conduction: 1D & 2D steady state and simple transient heat conduction
problems – implicit and explicit methods.
Forced Convection: Equations of Fluid Flow – Concepts of Continuity, momentum equations –
Derivation of Energy equation - Methods to determine heat transfer coefficient: Analytical Methods -
Dimensional Analysis and concept of exact solution. Approximate Method – Integral analysis
UNIT - 3:
External flows: Flow over a flat plate: Integral method for laminar heat transfer coefficient for different
velocity and temperature profiles. Application of empirical relations to variation geometrics for Laminar
and Turbulent flows.
Internal flows: Fully developed flow: Integral analysis for laminar heat transfer coefficient – Types of
flow – Constant Wall Temperature and Constant Heat Flux Boundary Conditions - Hydrodynamic &
thermal entry lengths; use of empirical correlations.
UNIT - 4:
Free convection: Approximate analysis on laminar free convective heat transfer – Boussinesque
Approximation - Different geometries – combined free and forced convection
Boiling and condensation: Boiling curve – Correlations- Nusselt’s theory of film condensation on a
vertical plate – Assumptions & correlations of film condensation for different geometrics.
UNIT - 5:
Radiation Heat Transfer: Radiant heat exchange in grey, non-grey bodies, with transmitting, reflecting
and absorbing media, specular surfaces, gas radiation – radiation from flames.
Mass Transfer: Concepts of mass transfer – Diffusion & convective mass transfer Analogies –
Significance of non-dimensional numbers.
TEXT BOOKS :
1. Heat Transfer – Necati Ozisik (TMH)
2. Heat and Mass Transfer – O P Single (Macmillan India Ltd)
3. Heat Transfer – P.S. Ghoshdastidar (Oxford Press)
4. Engg. Heat & Mass Transfer- Sarit K. Das (Dhanpat Rai)
REFERENCE BOOKS :
1. Fundamentals of Heat & Mass Transfer – Incroera Dewitt (Jhon Wiley)
2. Heat Transfer : A basic approach – Yunus Cangel (MH)
3. Heat & Mass Transfer – D.S. Kumar
4. Heat Transfer – P.K. Nag(TMH)
5. Principle of Heat Transfer – Frank Kreith & Mark.Bohn.
6. Convective Heat and Mass Transfer / W.M.Kays & M.E.Crawford(TMH)
7. Radiation Heat Transfer –G.M.Sparrow& R.D.Cess
8. Thermal Radiation heat transfer – R.Siegel & J.R.Howell
9. Radiation Heat Transfer – H.G.Hottel & A.F.Sarofim
*****
ADVANCED I.C. ENGINES
UNIT - 1: Introduction – Historical Review – Engine Types – Design and operating Parameters.
Cycle Analysis: Thermo-chemistry of Fuel – Air mixtures, properties – Ideal Models of Engine
cycles – Real Engine cycles - differences and Factors responsible for – Computer Modeling.
UNIT - 2: Gas Exchange Processes: Volumetric Efficiency – Flow through ports –

Supercharging and Turbo charging.
Charge Motion: Mean velocity and Turbulent characteristics – Swirl, Squish – Pre-chamber
Engine flows.
UNIT - 3: Engine Combustion in S.I engines: Combustion and Speed – Cyclic Variations –
Ignition – Abnormal combustion Fuel factors, MPFI, SI engine testing.
Combustion in CI engines: Essential Features – Types off Cycle. Pr. Data – Fuel
Spray Behavior – Ignition Delay – Mixing Formation and control, Common rail fuel injection
system
UNIT - 4: Pollutant Formation and Control: Nature and extent of problems – Nitrogen Oxides,
Carbon monoxide, unburnt Hydrocarbon and particulate – Emissions – Measurement – Exhaust
Gas Treatment, Catalytic converter, SCR, Particulate Traps, Lean, NOx, Catalysts.
UNIT - 5:
Fuel supply systems for S.I. and C.I engines to use gaseous fuels like LPG, CNG and Hydrogen.
Modern Trends in IC Engines
- Lean Burning and Adiabatic concepts
- Rotary Engines.
- Modification in I.C engines to suit Bio - fuels.
- HCCI and GDI concepts
REFERENCES BOOKS:
1. I.C. Engines Fundamentals/Heywood/Mc Graw Hill
2. The I.C. Engine in theory and Practice Vol.I / Teylor / IT Prof. And Vol.II
3. I.C. Engines: Obert/Int – Text Book Co.
4. I.C. Engines: Maleev
5. Combustion Engine Processes: Lichty
6. I.C. Engines: Ferguson
7. Scavenging of Two – stroke Cycle Engines – Switzer.
8. I.C.Engines by V.Ganesan
*****
ADVANCED MECHANICAL ENGINEERING DESIGN

Unit I
Design philosophy: Design process, Problem formation, Introduction to product design, Various design
models-Shigley model, Asimov model and Norton model, Need analysis, Strength considerations -
standardization. Creativity, Creative techniques, Material selections, Notches and stress concentration,
design for safety and Reliability
Unit II
Product Design: Product strategies, Product value, Product planning, product specifications, concept
generation, concept selection, concept testing.
Design for manufacturing: Forging design, Casting design, Design process for non metallic parts,
Plastics, Rubber, Ceramic, Wood, Glass parts. Material selection in machine design
Unit III
Failure theories: Static failure theories, Distortion energy theory, Maximum shear stress theory,
Coulomb-Mohr’s theory, Modified Mohr’s theory, Fracture mechanics theory., Fatigue mechanisms,
Fatigue failure models, Design for fatigue strength and life, creep: Types of stress variation, design for
fluctuating stresses, design for limited cycles, multiple stress cycles, Fatigue failure theories ,cumulative
fatigue damage, thermal fatigue and shock, harmful and beneficial residual stresses, Yielding and
transformation
Unit IV
Surface failures: Surface geometry, mating surfaces, oil film and their effects, design values and
procedures, adhesive wear, abrasive wear, corrosion wear, surface fatigue, different contacts, dynamic
contact stresses, surface fatigue failures, surface fatigue strength,
Unit V
Economic factors influencing design: Economic analysis, Break-even analysis, Human engineering
considerations, Ergonomics, Design of controls, Design of displays. Value engineering, Material and
process selection in value engineering, Modern approaches in design.
REFERENCES:
1. Machine Design An Integrated Approach by Robert L. Norton, Prentice-Hall New Jersey, USA.
2. Mechanical Engineering Design by J.E. Shigley and L.D. Mitchell published by McGraw- Hill
International Book Company, New Delhi.
3. Fundamentals of machine elements by Hamrock, Schmid and Jacobian, 2nd edition, McGraw- Hill
International edition.
4. Product design and development by Karl T. Ulrich and Steven D. Eppinger. 3rd edition, Tata McGraw
Hill.
5. Product Design and Manufacturing by A.K. Chitale and R.C. Gupta, Prentice Hall
*****
ADVANCED METAL FORMING
UNIT I:
Fundamentals of Metal Forming: Classification of forming processes, mechanism of metal
forming, temperature of metal working, hot working, cold working, friction and lubricants.
Rolling of metals: Rolling processes, forces and geometrical relationship in rolling, simplified
analysis, rolling load, rolling variables, theories of cold and hot rolling, problems and defects in
rolling, torque and power calculations.
UNIT II:
Forging: Classification of forging processes, forging of plate, forging of circular discs, open die
and closed-die forging, forging defects, and powder metallurgy forging.
Extrusion: Classification, Hot Extrusion, Analysis of Extrusion process, defects in extrusion,
extrusion of tubes, production of seamless pipes.
UNIT III:
Drawing: Drawing of tubes, rods, and wires: Wire drawing dies, tube drawing process, analysis of
wire, deep drawing and tube drawing.
Sheet Metal forming: Forming methods, Bending, stretch forming, spinning and Advanced
techniques of Sheet Metal Forming, Forming limit criteria, defect in formed parts.
.
UNIT IV:
Advanced Metal forming processes: HERF, Electromagnetic forming, residual stresses, in-process
heat treatment, computer applications in metal forming
Press tool design: Design of various press tools and dies like piercing dies, blanking dies,
compound dies and progressive blanking dies, design of bending, forming and drawing dies.
UNIT V:
Jigs and Fixture design: Principles of location, six-point location principle, clamping elements and
methods.
Text Books:
1. Mechanical Metallurgy / G.E. Dieter / Tata McGraw Hill, 1998. III Edition
2. Principles of Metal Working / Sunder Kumar
References:
1. Principles of Metal Working processes / G.W. Rowe
ASM Metal Forming Hand book.
*****
ADVANCED OPTIMIZATION TECHNIQUES
Unit-I
Geometric programming (G.P): Solution of an unconstrained geometric programming,
differential calculus method and arithmetic method. Primal dual relationship and sufficiency
conditions. Solution of a constrained geometric programming problem (G.P.P), Complementary
Geometric Programming (C.G.P)
Unit-II
Dynamic programming(D.P): Multistage decision processes. Concepts of sub optimization and
Principal of optimality, computational procedure in dynamic programming calculus method and
tabular methods. Linear programming as a case of D.P. and continuous D.P.
Unit-III
Integer programming(I.P): Graphical representation. Gomory's cutting plane method. Bala's
algorithm for zero-one programming problem. Branch-and-bound method, Sequential linear
discrete Programming, Generalized penalty function method.
Stochastic Programming (S.P.): Basic Concepts of Probability Theory, Stochastic Linear
programming.
Unit-IV
Non-traditional optimization techniques: Multi-objective optimization - Lexicographic method,
Goal programming method, Genetic algorithms, Simulated annealing, Neural Networks based
Optimization.
Unit-V
Non Linear Programming: Unconstrained optimization Techniques, Direct search methods,
Random search methods, Uninventive methods, pattern direction Hookers and Jeerers method,
powalls method, indirect search methods: Steepset discreet method D-F.P methods.
REFERENCES:
1. Operations Research- Principles and Practice by Ravindran, Phillips and Solberg, John Wiely
2. Introduction to Operations Research by Hiller and Lieberman, Mc Graw Hill
3. Engineering Optimization - Theory and Practice by Rao, S.S., New Age International (P) Ltd.
Publishers.
4. Engineering Optimization By Kalyanmanai Deb, Prentice Hall of India, New Delhi.
5. Genetic Algorithms - In Search, Optimization and Machine Learning by David E.
Goldberg, Addison-Wesley Longman (Singapore) Pvt. Ltd.
*****
ADVANCED THERMO DYNAMICS
Unit - 1:
Review of Thermo dynamic Laws and Corollaries – Transient Flow Analysis – Second law of
thermodynamics – Entropy - Availability and unavailability – Irreversibility – Thermo dynamic Potentials
– Maxwell Relations – Specific Heat Relations – Mayer’s relation - Evaluation of Thermodynamic
properties of working substance
Unit - 2:
P.V.T. surface – Equations of state – Real Gas Behaviour – Vander Waal’s equation - Generalised
compressibility Factor – Energy properties of Real Gases – Vapour pressure – Clausius – Clapeyron
Equation – Throttling – Joule – Thompson coefficient.
Non-reactive Mixture of perfect Gases – Governing Laws – Evaluation of properties – Pychrometric
Mixture properties and psychrometric chart – Air conditioning processes – Cooling Towers – Real Gas
Mixture.
Unit – 3 :
Combustion – Combustion Reactions – Enthalpy of Formation – Entropy of
Formation – Reference Levels for Tables – Energy of formation – Heat of Reaction – Aiabatic flame
Temperature General product – Enthalpies – Equilibrium.
Chemical Equilibrium of Ideal Gases – Effects of Non-reacting Gases Equilibrium in Multiple Reactions.
The vant Hoff’s Equation. The chemical potential and phase Equilibrium – The Gibbs phase Rule.
Unit - 4:
Power cycles, Review Binary vapour cycle, co-generation and
Combined cycles – Second law analysis of cycles – Refrigeration cycles.
Thermo Dynamics off irreversible processes – Introduction – phenomenological laws – Onsagar
Reciprocity Relation – Applicability of the phenomenological Relations – Heat Flux and Entropy
Production – Thermo dynamic phenomena – Thermo electric circuits.
Unit - 5:
Direct Energy Conversion Introduction – Fuel Cells - Thermo electric energy – Thermo-ionic power
generation -Thermodynamic devices Magneto Hydrodynamic Generations – Photo voltaic cells.
REFERENCE BOOKS :
1) Basic and Applied Thermodynamics, P.K. Nag, TMH
2) Thermo dynamics / Holman, Mc Graw Hill
3) Thermo dynamics / Doolittle – Messe
4) Thermo dynamics / Sonnatag & Van Wylen
5) Irreversible Thermo Dynamics / HR De Groff.
6) Engg. Thermo dynamics /PL.Dhar
*****
COMPUTATIONAL METHODS IN ENGINEERING

Unit-I:
Introduction to numerical methods applied to engineering problems: Examples, solving sets
of equation – Matrix notation – Determination and inversion – Iterative methods – Relaxation
methods – System of non-linear equations – computer programs.
Numerical integration: Newton-Cotes integration formulas – Simpson’s rules, Gaussian
quadrature. Adaptive integration.
Unit-II:
Optimization:
One dimensional unconstrained optimization, multidimensional unconstrained optimization –
direct methods and gradient search methods, constrained optimization.
Boundary value problems and characteristic value problems: Shooting method – Solution
through a set of equations – Derivative boundary conditions – Rayieigh - Ritz method –
Characteristic value problems,
Unit-III:
Numerical solutions of partial differential equations: Laplace’s equations – Representation as a
difference equation – Iterative methods for Laplace’s equations – poisson equation – Examples –
Derivative boundary conditions – Irregular and non-rectangular grids – Matrix patterns,
sparseness – ADI method – Finite element method.
Parabolic partial differential equations: Explicit method – Crank-Nickelson method –
Derivative boundary condition – Stability and convergence criteria – Finite element for heat flow
– computer programs.
Unit-IV:
Hyperbolic partial differential equations: Solving wave equation by finite differences-stability
of numerical method – method of characteristics wave equation in two space dimension-computer
programs.
Curve fitting and approximation of functions: Least square approximation fitting of non-linear
curves by least squares – regression analysis – multiple linear regression, non linear regression –
computer programs.
TEXT BOOKS:
1 Steven C.Chapra, Raymond P.Canale “Numerical Methods for Engineers” Tata Ma-Graw Hill
2 Curtis F.Gerald, partick.O.Wheatly, “Applied numerical analysis” Addison-wesley,1989
3 Douglas J.Faires, Riched Burden “Numerical methods” Brooks/cole publishing company,
1998 Second edition.
REFERENCES:
1 Ward cheney & David Kincaid “Numerical mathematics and computing” Brooks/cole
publishing company 1999 fourth edition
2 Riley K.F.M.P.Hobson & Bence S.J. “mathematical methods for physics and engineering”
Cambridge university press,1999.
*****
DESIGN FOR MANUFACTURING AND ASSEMBLY
UNIT I:
Introduction: Design philosophy steps in Design process General Design rules for manufacturability
— —
basic principles of design Ling for economical production creativity in design. Materials: Selection of
—
Materials for design Developments in Material technology criteria for material selection Material
-- —
selection interrelationship with process selection process selection charts.
UNIT II:
MACHINING PROCESS: Overview of various machining processes general design rules for machining
-- -
Dimensional tolerance and surface roughness Design for machining Ease Redesigning of components
— — —
for machining ease with suitable examples. General design recommendations for machined parts.
METAL CASTING: Appraisal of various casting processes, selection of casting process, general design
-
considerations for casting casting tolerances use of solidification simulation in casting design product
— — —
design rules for sand casting.
UNIT III:
METAL JOINING: Appraisal of various welding processes, Factors in design of weidments
—general design guidelines pre and post treatment of welds effects of thermal stresses in weld joints
— — —
design of brazed joints. Forging Design factors for Forging Closed die forging design parting lines of
— — —
die5 drop forging die design general design recommendations. Extrusion & Sheet Metal Work: Design
—
guidelines for extruded sections design principles for Punching, Blanking, Bending, Deep Drawing
- —
Keeler Goodman Forming Line Diagram Component Design for Blanking.

—
UNIT-IV
ASSEMBLE ADVANTAGES: Development of the assemble process, choice of assemble method
assemble advantages social effects of automation.
AUTOMATIC ASSEMBLY TRANSFER SYSTEMS : Continuous transfer, intermittent transfer,
indexing mechanisms, and operator - paced free – transfer machine.
UNIT-V:
DESIGN OF MANUAL ASSEMBLY: Design for assembly fits in the design process, general design
guidelines for manual assembly, development of the systematic DFA methodology, assembly efficiency,
classification system for manual handling, classification system for manual insertion and fastening, effect
of part symmetry on handling time, effect of part thickness and size on handling time, effect of weight on
handling time, parts requiring two hands for manipulation, effects of combinations of factors, effect of
symmetry effect of chamfer design on insertion operations, estimation of insertion time.
TEXTBOOKS:
1. Geoffrey Boothroyd, "Assembly Automation and Product Design", Marcel Dekker Inc., NY, 1992.
nd
2. Engineering Design – Material & Processing Approach – George E. Deiter, McGraw Hill Intl. 2 Ed. 2000.
REFERENCE BOOKS:
1. Geoffrey Boothroyd, "Hand Book of Product Design" Marcel and Dekken, N.Y. 1990.
2. A Delbainbre "Computer Aided Assembly London, 1992.
*****

DIRECT ENERGY CONVERSION
1. Energy Balance of the earth – The Greenhouse effect – Physical Source of sunlight – Planck’s
black-body radiation distribution from different black body temperatures – The earth and Solar
Constant – Spectral distribution of extra-terrestrial radiation – Basic earth-sun angles – Solar time and
equation of time – attenuation of solar radiation by the atmosphere – Direct and diffuse radiation at the
ground – Empirical equations for predicting the availability of solar radiation – Computation of
radiation on inclined surfaces - Angstrom’s turbidity, Solar charts – Measurement of diffuse, global
and direct solar radiation – Calibration and standardization – Duration of Sun hours – Solar radiation
data – Peak Sun hours – Standard terms and definitions.
2. Photovoltaics (PV): History, review of semiconductor physics and Operating principle – Silicon as PV
material - Direct and indirect band-gap material – Flow of Silicon material – Single crystal Silicon
Solar cell – Structure – Important electrical parameters – Ideal and approximate equivalent circuits -
Manufacturing processes (wafer and cell) of single crystal, multi-crystalline and Edge Defined Film
Fed Growth Silicon - Temperature and Irradiation effects – Energy Losses – Absorption coefficient
and reflectance - Review of other PV technologies – Silicon film, Cadmium telluride (cdTe), Copper
Indium Gallium Diselenide, amorphous silicon – Comparison of ‘Thin film’ and ‘Bulk crystal’
technology – manufacturing (module making) processes of amorphous silicon on glass, stainless steel
and plastic substrates – Typical materials used - Concentrator technology and the importance of
tracking – Comparison of efficiencies of various technologies – Recent trends in technology and
manufacturing.
3. PV modules and arrays – Design requirements of PV modules – Rating of PV modules – Standard

Test Conditions (STC), Normal Operating Cell Temperature (NOCT) and Standard Operating
Conditions (SOC) – Output curves ( ‘Current-Voltage’ or ‘I-V’ and ‘Power-Voltage’ or ‘P-V’) under
various irradiance and temperature conditions – Mounting structure for PV modules/arrays –
Orientation and array layout – Effects of shading - Other balance of systems (BOS) and protective
devices: blocking and bypass diodes, movistors – Roof mounted arrays – Building integrated PV
(BIPV) – Typical faults and diagnosis – Hot Spot problem in a PV module and safe operating area -
Performance measurement of typical parameters of cells/modules under natural and simulated light –
Indoor sun simulators - Outdoor PV array testers – ASTM and IEEE standards for Class A and Class
B simulators – Pulsed, steady state and single flash types – Determination of temperature coefficients,
series and shunt resistances, curve correction factor - Computation of efficiency and fill factor –
Translation of parameters actually measured to STC – Reliability Testing: Qualification tests, IEC
Standards 61215 & 61646 – Reliability test – Field stress testing.
4. PV Systems – Stand alone and grid connected – Load estimation – Daily load demand – Solar
radiation/irradiance table for a particular location - Sizing of the PV array, battery, inverter and other
BOS – Maximizing efficiency of sub-systems – Balance of systems – Single axis and two axis tracking
at optimum inclination of the PV array – Power conditioning and control – Maximum Power Point
Trackers, Charge controllers/regulators, DC/DC Converters, DC/AC inverters – Alarms, indicators and
monitoring equipment – Energy Storage: Batteries, Deep cycle lead acid type, Battery Design and
construction, Other types of batteries, Battery Selection criteria, Safety issues – Typical applications of
PV – Hybrid systems: PV-Wind, PV-Diesel engine, PV-Mains - System Sizing examples: Domestic
loads, Water pumping, Lighting (using CFLs, White LEDs) - hybrid systems, village power packs –
Installation practices – Trouble shooting – Economic analysis: Life Cycle Cost analysis – Environment
impacts of PV – Green buildings – Potential for GHG emission reduction of installed PV systems.
5. The Hydrogen economy – Advantages of hydrogen as an energy carrier – Components of the

hydrogen economy - Generation of hydrogen - Transport and storage of hydrogen: physical and
chemical - Fuel Cells – Classification of fuel cells based on (a) Type of electrolyte (b) Type of the fuel
and oxidant (c) operating temperature (d) application and (e) chemical nature of electrolyte
Cont----2
-2-
Reference Books:
a. Solar Electricity /Edited by Tomas Markvart/John Wiley and Sons

b. Solar Cells – Operating Principles, Technology and System Applications /Martin A. Green/Prentice
Hall Inc
c. Modelling Photovoltaic Systems using P Spice/Luis Castaner and Santiago Silvestre/John Wiley and
Sons
d. Solar Energy – Fundamentals and Applications/H.P. Garg and J. Prakash/Tata McGraw-Hill
e. Generating Electricity from the Sun/Edited by Fred C. Treble/Pergamon Press
f. Amorphous Silicon Solar Cells/K.Takahashi and M.Konagai/North Oxford Academic
g. Photovoltaic Systems Engineering/Roger Messenger/CRC Press
h. Fuel Cells/Livin Oniciu/Abacus Press 1976
*****

EXPERIMENTAL STRESS ANALYSIS
UNIT-I
Introduction: Theory of Elasticity, Plane stress and plane strain conditions, compatibility
conditions, problem using plane stress and plane strain conditions, three-dimensional stress strain
relations.
Strain measurement methods: various types of strain gauges, electrical resistance strain gauges,
semiconductor strain gauge circuits.
UNIT-II
Recording instruments: introduction, static recording and data logging, dynamic recording at
very low frequencies, dynamic recording at intermediate frequencies, dynamic recording at high
frequencies, dynamic recording at very high frequencies, telemetry systems.
UNIT-III
Brittle coatings: Introduction, coating stresses, failure theories, brittle coating crack patterns,
crack detection, ceramic based brittle coatings, resin based brittle coatings, test procedures for
brittle coatings analysis, calibration procedures, analysis of brittle coating data.
Moire Methods: Introduction, mechanism of formation of Moire fringes, the geometarical
approach to moiré-fringe analysis, the displacement field approach to Moire-fringe analysis, out of
plane displacement measurements, out of plane slope measurements, sharpening and
multiplication of moiré-fringes, experimental procedure and techniques.
UNIT-IV
Photo elasticity: Photo elasticity, polariscope, plane and circularly polarized light, bright and
dark filed setup, photo elasticity materials,, Isochromatic fringes – Isoclinics.
UNIT-V
Three dimensional Photo elasticity: introduction, locking in model deformation, materials for
three dimensional photo elasticity, machining cementing and slicing three dimensional models,
slicing the model and interpretation of the resulting fringe patterns, effective stresses, the shear-
difference method in three dimensions, applications of the Frozen-stress method, the scattered-
light method
Birefringent coating: Introduction, coating stress and stains, coating sensitivity, coating
materials, application of coatings, effective of coating thickness, fringe-order determinations in
coatings, stress separation methods.
TEXT BOOKS:
1. Theory of elasticity by Timosheke and Goodier Jr.
2. Experimental Stress analysis by Dally and Riley, Mc Graw-Hill
REFERENCES:
1. A treatise on Mathematical theory of elasticity by LOVE A.H.
2. Photo Elasticity by Frocht.
*****
FATIGUE, CREEP AND FRACUTRE MECHANICS
Unit-I:
Introduction: Fracture behaviour of metals and alloys. The ductile/brittle transition temperatures
for noteched and unnotched components, Ductile rupture as a failure mechanism Fracture at
elevated temperature.
Definitions of types of fracture and failure, Introduction to stress intensity factor and strain energy
release rate, Equivalence of energy approach and stress intensity approach.
Basic stress analysis and mechanical properties: Elasticity, General 3-D relations, Plane stress
and plane strain, Mohr’s circle-principal stresses, Yield in materials, Tresca and Von Mises
criteria, Ideal and actual strength of materials. Typical stress/strain curves for different classes of
materials.
Unit-II:
Stress intensity factor and its use in fracture mechanics: Early concepts of stress concentrators
and flaws, Ingles solution to stress round an elliptical hole-implications of results. Stress intensity
factor for a crack. Westergaard’s solution for crack tip stresses. Stresses and displacement in
Cartesian and polar coordinates, Linear Elastic Fracture Mechanics. Typical values of fracture
toughness, Different modes of crack opening. Superposition of crack tip stress fields, Direction of
crack growth under mixed mode loadings.
Crack tip plasticity, Early estimates of plastics zone, Irwin plastic zone correction and Dugdale
approach, Plastic zone shape in three dimensions and shape under plane stress and plane strain
conditions, Allowable plasticity for LEFM to apply: the thickness criterion Experimental methods
for measuring Kic.
Unit-III:
Elastic/plastic fracture mechanics: Elastic/plastic fracture mechanics: The crack opening
displacement and J-integral approaches, R-curve analysis Testing procedures, Measurement of
these parameters, RAD, Fail sage and safe life design approaches, Practical applications.
Advanced topics in EOFM.
Unit-IV:
Fatigue: Importance of fatigue in engineering, Low cycle fatigue, Coffin-Manson law, Cyclic
work hardening and softening. Micro structural models of crack initiation. Stage I, II and III crack
growth.
Analysis of Fatigue: The empirical laws of fatigue failure. High cycle-low strain fatigue,
Basquin’s law, Goodman, Soderberg and Gerber mean stress corrections, Miner’s law of damage
summation. Low cycle fatigue, Crack growth and application of fracture mechanics to fatigue,
Paris-Ergodan law, Threshold stress intensity range. Crack closure and its theories Cycle counting
methods, Developments in using rain-flow counting methods to recreate fatigue standard spectra.
Standard spectra suitable for different applications.
Unit-V:Fatigue of welded structures: Factors affecting the fatigue lives of welded joints, the
codes and standards available to the designer, the use of fracture mechanics to supplement design
rules. Practical examples.
Creep: Phenomenology, Creep curves, Creep properties, Multi-axial creep, Creep-fatigue
interaction, Creep integrals.
TEXT BOOKS:
1. Fracture Mechanics: Fundamental and Applications by Anderson T.L & Boca Raton, CRC
Press, Florida, 1998.
2. Mechanics of material II by Victor, E. Saouma. (This book can be downloaded from internet)
3. Plasticity for structural Engineers by W.F. Chen and D.J,. Han, Chapter 2 and chapter 3.
4. Engineering Fracture Mechanics in D.R.J. Owen and A.J. Fawkes, Pincridge press, Swansea,
U.K.
5. Fracture and fatigue control in structures, S.T. Rolfe and J.M. Barsom, Printice Hall,
Eglewood cliffs, N.J..
6. Fracture of brittle solids, B.R. Lawn and T.R. Wilshaw, Cambridge university press.
7. Plastic deformation of Metals, R.W.K. Honeycombe, 2nd edition, Edward Arnold. Chapters 13,
14 and 15. *****
MANAGEMENT THEORY AND PRACTICE
Unit-I:Introduction: Management – definitions, types of managers, managerial roles and

functions, science or Arts? – Administration Vs Management, External environment – Managing
people and organization in the context of New Era – Managing for competitive advantage – the
challenges of management – corporate social responsibility – Managerial Ethics.
Unit-II:
Perspectives on Management: Scientific Management (Fredick W.Taylor, Frank and Lillial
Gilbreth) Human Relations (Elton Mayo, Douglas Mc Gregor’s Theory X and Theory Y, William
quchi’s Theory Z), the systems Approach, the contingency Approach, the Mckinsey 7-S
Framework.
Planning: Nature of planning, steps in planning, types of planning, Levels of planning, The
planning. Process – planning practice in USA, Japan and China.
Unit-III
Decision Making: Problems and Opportunity finding, the nature of managerial Decision Making,
the Rational Model of Decision Making, Challenges to the Rational Model, Improving the
Effectiveness of Decision Making Tools and Techniques, Roles of Board and Committees in
Decision Making – Decision Making practices abroad.
Organizing: Nature of organizing, organization levels and span of management – Factors
determining Span – Organizational design and structure – department, line and staff concepts,
staffing – delegation, decentralization and recentralization of authority – responsive organizations
– Global organizing.
Unit-IV:
Leading,: Leading Vs Mangaing – Trait approach and Contingency approaches to leadership –
Dimensions of Leadership – Leadership Behavior and styles – developing leadership skills –
transformational leaders – Leadersip in Cross cultureal environment – Evaluating Leader –
Women and Corporate leadership – Motivational theories – Building Groups into teams inter
group Behavior, conflict and negotiation – Global leading.
Communication; Importance of Communication, Interpersonal communication Barrier of
Effective communication, communication in organization, Using communication skills to manage
conflicts, Communicating for understanding and results, creating productive interpersonal
relationships, Guidelines to improve written and oral communication – communication practices
in India and Abroad.
Unit-V:
Controlling: Basic control process – control as a feedback system – Feedback Forward control –
Requirements for effective control – control techniques – overall controls and preventive controls
– Global controlling.
TEXT BOOKS:
1. Bateman and Snell, Management: Competing in the New Era,5/e, TMH,2003.
2. Samuel C. Certo, Modern Management, 9/e, PHI, 2003.
3. Heinz Weihrich, Harold Koontz: Management A Global Perspective, 10/e, Tata Mc Graw Hill,
2002.
4. Stoner, Freeman and Gilbert, Jr. Management, Pearson Education, New Delhi, 2002.
5. Koontz, Weihrich & Arysri, Principles of Management, TMH, New Delhi, 2004.
6. Daft, Management, Thompson, New Delhi, 2003.
7. Prem Vrat, K.K. Ahuja, P.K. Jain, Case studied in Management Vikas Publishing House Pvt.
Ltd., 2002.
8. Peter G. Northouse, Leadership Theory & Practice, Response Books, New Delhi, 2003.
9. Mrityanjay Kumar Srivastava, Transformational Leadership, Macmillan India Ltd., 2003.
10. Robbins: Management 7/e, Pearson Education, 2003.
*****
METERIALS TECHNOLOGY
UNIT I:
Elasticity in metals and polymers, mechanism of plastic deformation, role of dislocations, yield
stress, shear strength of perfect and real crystals, strengthening mechanism, work hardening, solid
solution, grain boundary strengthening. Poly phase mixture, precipitation, particle, fiber and
dispersion strengthening, effect of temperature, strain and strain rate on plastic behavior, super
plasticity, deformation of non crystalline material
UNIT II:
Griffth’s Theory, stress intensity factor and fracture Toughness, Toughening Mechanisms, Ductile
and Brittle transition in steel, High Temperature Fracture, Creep, Larson – Miller parameter,
Deformation and Fracture mechanism maps.
UNIT III:
Fatigue, Low and High cycle fatigue test, Crack Initiation and Propagation mechanism and paris
Law, Effect of surface and metallurgical parameters on Fatigue, Fracture of non-metallic
materials, fatigue analysis, Sources of failure, procedure of failure analysis.
UNIT IV:
Motivation for selection, cost basis and service requirements, Selection for Mechanical Properties,
Strength, Toughness, Fatigue and Creep. Selection for Surface durability, Corrosion and Wear
resistance, Relationship between Materials Selection and Processing, Case studies in Materials
Selection with relevance to Aero, Auto , Marine, Machinery and Nuclear Applications.
UNIT V:
MODERN METALLIC MATERIALS: Dual Steels, Micro alloyed, High Strength Low alloy
(HSLA) Steel, Transformation induced plasticity (TRIP) Steel, Maraging Steel, Intermetallics, Ni
and Ti Aluminides, Smart Materials, Shape Memory alloys, Metallic Glass Quasi Crystal and
Nano Crystalline Materials.
NONMETALLIC MATERIALS: Polymeric materials and their molecular structures,
Production Techniques for Fibers, Foams, Adhesives and Coatings, structure, Properties and
Applications of Engineering Polymers, Advanced Structural Ceramics WC, TiC, TaC, A12 O3,
SiC, Si3 N4, CBN and Diamond – properties, Processing and applications.
Text Books:
1. Mechanical Behavior of Materials/Thomas H. Courtney/ 2 nd Edition, McGraw Hill, 2000
2. Mechanical Metallurgy/George E. Dicter/McGraw Hill, 1998.
REFERENCES:
Selection and use of Engineering Materials 3e/Charles J.A/Butterworth Heiremann.
*****
MECHANICAL VIBRATIONS
UNIT-I
Single Degree of freedom systems I: undamped and damped free vibrations, forced vibrations,
coulomb damping, response to harmonic excitation, rotating unbalance and support excitation,
vibration isolation and transmissibility, vibration measuring instruments, vibrometers, velocity
meters & accelerometers.
Single degree of freedom systems II: Response to Non-periodic excitations, unit impulse, unit
step and unit ramp functions, response to arbitrary excitations, the convolution integral, shock
spectrum, system response by the laplace transformation method, the transfer function, general
system response, response by the state transition matrix, discrete-time systems, the convolution
Sum, discrete – time response using the transition matrix.
UNIT-II
Two degree freedom systems: principal models, undamped and damped free and forced
vibrations, undamped vibrations absorbers, response to non-periodic excitations by the
convolution sum.
UNIT-III
Multi degree freedom systems: Matrix formulation, stiffness and flexibility influence
coefficients, eigen value problem, normal modes and their properties, free and forced vibration by
Modal analysis, method of matrix inversion, torsional vibrations of multi rotor systems and geared
systems, discrete-time systems.
Numerical Methods: Rayliegh’s, stodola’s, matrix iteration, Rayleigh-Ritz Method and Holzer’s
methods.
UNIT-IV
Continuous systems: Free vibration of string, longitudinal, oscillations of bars-travers vibrations
of beams, torsional vibrations of shafts.
UNIT-V
Critical speed of shifts: Critical speed without and with damping, secondary critical speed.
Nonlinear vibrations: undamped free vibration with non-linear spring forces, forced undamped
vibration with nonlinear spring fforces, self-excitated vibrations, stability.
TEXT BOOKS
1. Elements of vibration Analysis by Meirovitcch.
2. Mechanical vibrations by G. K. Groover.
REFERENCES:
1. vibrations by W.T. Thomson
2. Mechanical vibrations – Schaum Series.
3. Vibration problems in Engineering by S.P. Timoshenko
*****
NON CONVENTIONAL ENERGY RESOURCES
Unit – 1: Introduction – Energy Sinario - Survey of Energy Resources – Classification – Need for
Non-Conventional Energy Resources. Solar Energy: The Sun – Sun-Earth Relationship – Basic
matter to waste heat energy circuit – Solar radiation – Attention – Radiation measuring instruments.
Solar Energy Applications:
Solar water Heating, space heating – active and passive heating – energy storage – selective surface –
solar stills and ponds – solar refrigeration – photovoltaic generation .
Unit - 2: Geothermal Energy:

Structure of Earth – Geothermal Regions – Hot springs – Hot Rocks – Hot Aquifers – Analytical
Methods to estimate Thermal Potential – Harnessing Techniques – Electricity Generating Systems.
Unit - 3: Direct Energy Conversion:

Nuclear Fusion:
Fusion – Fusion Reaction- P-P Cycle carbon Cycle, Deuterium cycle – condition for controlled Fusion.
Fuel Cells and Photovoltaic –Thermionic and Thermoelectric Generation – MHD Generator.
Hydrogen gas a Fuel – Production methods – Properties – I.C. Engines Applications – Utilization Strategy
– Performances.
Unit – 4: Bio – Energy:

Biomass Energy Sources – Plant Productivity, Biomass Wastes – Aerobic and Anaerobic bio-conversion
processes – Raw Materials and properties of Bio-gas-Bio-gas plant Technology and Status – The
Energetics and Economics of Biomass Systems – Biomass gasification.
Unit – 5: Wind Energy:

Wind – Beaufort number – characteristics – wind energy conversion systems – types – Betz model –
Interference Factor – Power Coefficient – Torque Coefficient and thrust coeff.- Lift machines and drag
machines – matching – electricity generation.
Energy from Oceans:
Tidal Energy; Tides – Diurnal and Semi – Diurnal Nature – Power from Tides.
Wave Energy ; Waves – Theoretical Energy Available – Calculation of period and phase velocity of waves
– wave power systems – submerged devices. Ocean Thermal Energy : principles – Heat Exchangers –
Pumping requirements – Practical Considerations.
TEXT BOOK:
1. Renewable Energy Resources – Basic Principles and Applications – G.N.Tiwari and
M.K.Ghosal, Narosa Pub
REERENCE BOOKS :
1. Renewable Energy Resources / John Twidell & Tony Weir
Biological Energy Resources / Malcolm Flescher & Chrris Lawis
*****
OPTIMIZATION TECHNIQUES AND APPLICATION

UNIT I
SINGLE VARIABLE NON-LINEAR UNCONSTRAINED OPTIMITION:
One dimensional Optimization methods:- Uni-modal function, elimination method, Fibonacci
method, golden section method, interpolation methods- quadratic & cubic interpolation methods.
UNIT II
Multi variable non-linear unconstrained optimization: Direct search method – Univariant Method
– pattern search methods – Powell’s – Hook – Jeeves, Rosenbrock search methods – gradient
methods, gradient of function, steepest decent method, Fletcher reeves method. Variable metric
method.
UNIT III
GEOMETRIC PROGRAMMING:
Polynomials – arithmetic – geometric inequality – unconstrained G.P – constrained G.P
DYNAMIC PROGRAMMING:
Multistage decision process, principles of optimality, examples, conversion of final problem to an
initial value problem, application of dynamic programming, production inventory. Allocation,
scheduling replacement.
UNIT IV
Linear programming – formulation – Sensivity analysis. Change in the constrints, cost coefficients
, coefficients of the constraints, addition and deletion of variable, constraints.
Simulation – Introduction – Types – Steps – application – inventory – queuing – thermal system.
UNIT V
Integer Programming – introduction – formulation – Gomory cutting plane algorithm – Zero or
one algorithm, branch and bound method.
STOCHASTIC PROGRAMMING:
Basic concepts of probability theory, random variables – distributions – mean, variance,
Correlation, co variance, joint probability distribution – stochastic linear, dynamic programming.
TEXT BOOKS:
1. Optimization theory & Applications/ S.S Rao/ New Age International
2. Introductory to operation research/Kasan & Kumar/Springar
3. Optimization Techniques theory and practice / M.C Joshi, K.M Moudgalya/ Narosa
Publications.
REFERENCE BOOKS:
1.S.D Sharma/Operations Research

2.Operation Research/H.A. Taha/TMH
3.Optimization in operations research/R.L Rardin
4 Optimization Techniques/Benugundu & Chandraputla/Person Asia.
*****
RELIABILITY ENGINEERING AND MAINTENANCE MANAGEMENT
UNIT –I
Reliability – Definition – Failure date analysis, Hazard Models
System Reliability : Series and Parallel Systems, different methods of finding system reliability.
UNIT – II
Reliability improvement: Redundancy – active – standby – Unit – Component and mixed.
Maintainability and Availability.
UNIT – III
Introduction to maintenance management : Objectives of Maintenance , policies of Maintenance,
Maintenance Planning Scheduling, Monitoring and Controlling.
UNIT IV
Types of Maintenance, Preventive Maintenance system design Condition based Maintenance
UNIT – V
Design of Spare Parts System: Insurance spares, Standardization Computerization, quality and
cost control in Maintenance, Cost models in Maintenance Mangement.
Tools for Better Maintenance: MIS in Maintenance.
REFERENCE BOOKS;
1. “ Concepts in Reliability” by L S. Srinath

2. “ Reliability Engineering “ by E. Balaguruswamy.
3. “ ISTE ‘ UPDATE’ notes on Maintenance Mangement”.
*****
SPECIAL MANUFACTURING PROCESSES
UNIT I:
Surface treatment: Scope, Cleaners, Methods of cleaning, Surface coating types, and ceramic
and organic methods of coating, economics of coating. Electro forming, Chemical vapor deposition,
thermal spraying, Ion implantation, diffusion coating, Diamond coating and cladding.
UNIT II:
Processing of ceramics: Applications, characteristics, classification .Processing of particulate ceramics,
Powder preparations, consolidation, Drying, sintering, Hot compaction, Area of application, finishing of
ceramics. Processing of Composites: Composite Layers, Particulate and fiber reinforced composites,
Elastomers, Reinforced plastics, MMC, CMC, Polymer matrix composites.
UNIT III:
Fabrication of Microelectronic devices: Crystal growth and wafer preparation, Film
Deposition oxidation, lithography, bonding and packaging, reliability and yield, Printed
Circuit boards, computer aided design in micro electronics, surface mount technology,
Integrated circuit economics.
UNIT IV:
E-Manufacturing, nanotechnology. and m icromach ining, High Speed Machining.
UNIT V:
Rapid Prototyping: Working Principles, Methods, Streo Lithography, Laser Smiting, Fused Deposition
Method, Applications and Limitations
TEXT BOOKS:
1. Manufacturing Engineering and Technology I Kalpakijian / Adisson Wesley, 1995.
2. Process and Materials of Manufacturing / R. A. Lindburg / 1th edition, PHI 1990.
3. Microelectronic packaging handbook / Rao. R. Thummala and Eugene, J. Rymaszewski / Van Nostrand
Renihold,
4. MEMS & Micro Systems Design and manufacture / Tai Run Hsu / TMGH
—
5. Advanced Machining Processes / V.K.Jain / Allied Publications.

6. Introduction to Manufacturing Processes / John A Schey I Mc Graw Hill.
*****
SUPPLY CHAIN MANAGEMENT

UNIT I
Logistics and Competitive Strategy – Competitive – advantage – Gaining Competitive Advantage
through logistic – The Mission of Logistics Management – Integrated supply chains – Supply
Chain and Competitive performance – The changing logistics environment – Models in Logistics
Management – Logistics to supply Chain Management – Focus areas in supply Chain
Management – performance Measures for SCM.
Customer Service Dimension – The marketing and logistics interface – Customer service and
customer retention – Service - driven logistics systems – Basic service capability – Increasing
customer expectations – Value added services – Customer satisfaction and success – Time based
logistics – Case studies.
UNIT II
Logistics Systems Design: Logistics positioning =- Logistics reengineering – reengineering
procedure – logistics environmental assessment – time based logistics – alternative logistics
strategies – strategic integration – logistics time based control techniques.
Measuring Logistics Costs and Performance : The concept of Total Cost analysis – Principles of
logistics costing – Logistics and the bottom line – Impact of Logistics on Sharcholder value –
customer profitability analysis – direct product profitability – cost driver and activity – based
costing.
UNIT III
Logistics and Supply chain relationship: Benchmarking the logistics process and SCM operation –
Mapping the supply chain processes – Supplier and distributor benchmarking - setting
benchmarking priorities – identifying logistics performance indicators – Channel structures –
Economics of distribution – channel relationship – logistic service alliances.
Sourcing transporting and pricing products: Sourcing decisions in supply chain – transportation in
the supply chain – transportation infrastructure – supplier of transport services – basic
transportation economics and pricing – transportation documentation – pricing and revenue
management in the supply chain – Coordination in the supply chain – pricing and revenue
management in supply chains.
UNIT- IV
Coordination and Technology in Supply chain: Lack of coordination and Bullwhip Effect –
Impact of lack of coordination – obstacle to coordination – managerial levers to achieve
coordination – Building strategic partners and trust within a supply chain. Role of IT in the
supply chain – Customer Relationship Management – Internal supply chain management – Supply
chain IT in practice – Information technology and the supply chain – E – business and the supply
chain – E-business Framework – case studies.
UNIT V
Managing global logistics and global supply chains: Logistics in a global economy – views of
global logistics – global operation levels – interlink global economy- The global supply chains –
Global supply chain business processes – Global strategy – Global purchasing – Global logistics –
Channel in Global logistics – Global alliances – Issues and Challenges in Global supply chain
Management – case studies.
REFERENCE BOOKS:
1 Dnald J. Bowersox and David JCloss. Logistical Management ; The Integrated Supply Chain
2 Process, TMH 2003.
3 Martin Christopher Logistics Supply Chain Management , Pitman London 1993.
4 Sunil Chopra and Peter Meindl: supply Chain Management : Strategy, Planning and Operation
2/e Pearson Education New Delhi 2002.
5 B. S Sahay supply chain Management for Global competitiveness Macmillan New Delhi 2003.
6 Phillp B. Schary Tage Skhott – Larsen : Managing the Global Supply Chain Viva Mumbai 2000.
7 Arjun J Van Weele: Purchasing and Supply Chain Management – Analysis , Planning and
Practice 2/e Thomson Learning 2000.
8 Ballou, Business Logistics / Supply chain management 5/e Pearson Education
*****
THEORY OF METAL CUTTING
UNIT I:
Mechanics of Metal Cutting: Geometry of Metal Cutting Process, Chip formation, Chip Thickness ratio,
radius of chip curvature, cutting speed, feed and depth of cut - Types of Chips, Chip breakers.
Orthogonal and Oblique cutting processes-definition, Forces and energy calculations (Merchant’s
Analysis).- Power consumed – MRR – Effect of Cutting variables on Forces, Force measurement using
Dynamometers.
UNIT II:
Single Point Cutting Tool: Various systems of specifications, single point cutting tool geometry and their
inter-relation. Theories of formation of built-up edge and their effect, design of single point contact tools
throwaway inserts.
UNIT III:
Multipoint Cutting Tools: Drill geometry, design of drills, Rake & Relief angles of twist drill, speed, feed
and depth of cut, machining time, forces, milling cutters, cutting speed & feed – machining time – design -
from cutters.
Grinding: Specifications of grinding of grinding wheel, mechanics of grinding, Effect of Grinding
conditions on wheel wear and grinding ratio. Depth of cut, speed, machining time, temperature, power.
UNIT IV:
Tool Life and Tool Wear: Theories of tool wear-adhesion, abrasive and diffusion wear mechanisms, forms
of wear, Tool life criteria and machinability index.
Types of sliding contact, real area of contact, laws of friction and nature of frictional force in metal cutting.
Effect of Tool angle, Economics, cost analysis, mean co-efficient of friction.
UNIT V:
Cutting Temperature: Sources of heat in metal cutting, influence of metal conditions. Temperature
distribution, zones, experimental techniques, analytical approach. Use of tool-work thermocouple for
determination of temperature. Temperature distribution in Metal Cutting.
TEXT BOOKS:
1. Metal Cutting Principles / M C Shaw / Oxford and IBH Publications, New Delhi,1969
2. Fundamentals of Machining / Boothryd / Edward Amold publishers Ltd. 1975
REFERENCE BOOKS:
1. Metal cutting theory and cutting tool design / V. Arshinov and G. Alekseev / Mir Publishers,
Moscow
2. Fundamentals of Metal cutting and Machine tools / B.L.Juneja, G. S. Sekhom and Nitin Seth /
New Age International publishers
*****
TOTAL QUALITY MANAGEMENT
UNIT – I:
Introduction: The concept of TQM, Quality and Business performance, attitude and involvement
of top management, communication, culture and management systems. Management of Process
Quality: Definition of quality, Quality Control, a brief history, Product Inspection vs, Process
Control, Statistical Quality Control, Control Charts and Acceptance Sampling.
UNIT – II:
Customer Focus and Satisfaction: Process Vs. Customer, internal customer conflict, quality focus,
Customer Satisfaction, role of Marketing and Sales, Buyer – Supplier relationships. Bench
Marketing: Evolution of Bench Marketing, meaning of Bench marketing, benefits of bench
marketing, the bench marketing process, pitfalls of bench marketing.
UNIT – III:
Organizing for TQM: The systems approach, Organizing for quality implementation, making the
transition from a traditional to a TQM organizing, Quality Circles. Productivity, Quality and
Reengineering: The leverage of Productivity and Quality, Management systems Vs. Technology,
Measuring Productivity, Improving Productivity Re-engineering.
UNIT – IV:
The Cost of Quality: Definition of the Cost of Quality, Quality Costs, Measuring Quality Costs,
use of Quality Cost Information, Accounting Systems and Quality Management.
UNIT – V:
ISO9000: Universal Standards of Quality: ISO around the world, The ISO9000 ANSI/ASQCQ-
90. Series Standards, benefits of ISO9000 certification, the third party audit, Documentation
ISO9000 and services, the cost of certification implementing the system.
Reference Books:
1. “Total Quality Management” by Joel E.Ross.
2. “Beyond TQM” by Robert L.Flood.
3. “Statistical Quality Control” by E.L.Grant.
*****
ADVANCED COMPUTER AIDED DESIGN
UNIT I:
CAD TOOLS: Definition of CAD Tools, Types of system, CAD/CAM system evaluation criteria, brief
treatment of input and output devices. Graphics standard, functional areas of CAD, Modeling and viewing,
software documentation, efficient use of CAD software.
GEOMETRICMODELLING: Types of mathematical representation of curves, wire frame models wire
frame entities parametric representation of synthetic curves her mite cubic splines Bezier curves B-splines
rational curves
UNIT II:
SURFACE MODELING :Mathematical representation surfaces, Surface model, Surface entities surface
representation, Parametric representation of surfaces, plane surface, rule surface, surface of revolution,
Tabulated Cylinder.
UNIT III:
PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES - Hermite Bicubic surface,
Bezier surface, B- Spline surface, COONs surface, Blending surface Sculptured surface, Surface
manipulation — Displaying, Segmentation, Trimming, Intersection, Transformations (both 2D and 3D).
UNIT IV:
GEOMETRICMODELLING-3D : Solid modeling, Solid Representation, Boundary Representation (13-
rep), Constructive So! id Geometry (CSG).
CAD/CAM Exchange: Evaluation of data — exchange format, IGES data representations and structure,
STEP Architecture, implementation, ACIS & DXF. Design Applications: Mechanical tolerances, Mass
property calculations, Finite Element, Modeling and Analysis and Mechanical Assembly.
Collaborative Engineering: Collaborative Design, Principles, Approaches, Tools, Design Systems.
UNIT V:
Students will be given Engineering Component and student has to design the components and produce its
drawing and present it as assignment.
TEXT BOOKS:
1. CAD/CAM Theory and Practice / lbrahim Zeid / Mc Graw Hill international.
REFERENCE BOOKS:
1. Mastering CAD/CAM / Ibrhim Zeid / Mc Graw lull international.
2. CAD/CAM / P.N.Rao / TMH.
*****
AUTOMATION IN MANUFACTURING
UNIT I:
Fundamentals of Manufacturing Automation: Basic Principles of automation, types cf automated systems,
degrees of automation, Automation reasons, Production operations and automation strategies-Plant
-
Layout, production concepts and mathematical models -design the parts for automation. Automatic loading
systems.
UNIT II:
High Volume Production Systems: Automated flow lines. Methods of work flow -transport transfer
mechanism buffer storage Control functions Automation for machining operations Design and fabrication
- - -
considerations.
UNIT III:
Analysis of Automated Flow Lines: Analysis of transfer lines without storage -partial automation automated
flow lines with storage buffers implementing of automatic flow lines. Line balancing problems,
Considerations in assembly line design
UNIT IV:
Assembly Systems and Line Balance; Manual assembly lines - line balancing problem - methods of line
balancing ways to improve line balancing flexible manual assembly lines automated assembly systems,
- - -
Analysis of multi station assembly. Manufacturing Cells, Automated Cells, Analysis of single station cells
UNIT V:
Automated Material Handling: Types of equipment and functions, design and analysis of material
handling system, conveyor system. Automated guided vehicle system, components operation, types, design
of automated guided vehicles and applications. Automated storage and Retrieval systems types, basic
-
components and applications. Transfer lines, Design for Automated Assembly, Partial Automation,
Communication Systems in Manufacturing
References:
(1) MikeJ P. Grower”Automation, Production Systems and CIM”, PHI Pvt, Ltd,, 1998
(2) P. Radha Krishnan & S. Subrahamanyarn and Raju’CAD/CAM/CIM”, New Age
International Publishers. 2003.
(3) Singh,”Svstem Approach to Computer Integrated Design and Manufacturing John “.
WHey, 1)96.
*****

COMPUTATIONAL FLUID DYNAMICS
Unit—I
Introduction: Finite difference method, finite volume method, finite element method, governing
equations and boundary conditions, Derivation of finite difference equations.
Solution methods: Solution methods of elliptical equations finite difference formulations, interactive
—
solution methods, direct method with Gaussian elimination.

Parabolic equations-explicit schemes and Von Neumann stability analysis, implicit schemes, alternating
direction implicit schemes, approximate factorization, fractional step methods, direct method with
tridiagonal matrix algorithm.
Unit—II
Hyperbolic equations: explicit schemes and Von Neumann stability analysis, implicit schemes, multi step
methods, nonlinear problems, second order one-dimensional wave equations. Burgers equations: Explicit
and implicit schemes, Runge-Kutta method.
Unit -III
Formulations of incompressible viscous flows: Formulations of incompressible viscous flows by
finite difference methods, pressure correction methods, vortex methods.
Treatment of compressible flows: potential equation, Eluer equations, Navier-stokes system of
equations, flowfield-dependent variation methods, boundary conditions, example problems.
Unit—IV
Finite volume method: Finite volume method via finite difference method, formulations for two and
three-dimensional problems.
Unit V
—
Standard variational methods 1: Linear fluid flow problems, steady state problems,
-
Transient problems.
Text Book:
I. Computational fluid dynamics, T. J.C’hung, Cambridge University press,2002.
Reference:
1. Text book of fluid dynamics, Frank Choriton, CBS Publishers & distributors, 1985.
*****
COMPUTER AIDED MANUFACTURING
UNIT I:
Compute-Aided Programming: General information, APT programming, Examples Apt programming
probkms (2D machining only). NC programming on CAD/CAM systems, the design and implementation
of post processors .Introduction to CAD/CAM software, Automatic Tool Path generation.
UNIT II
Tooling for CNC Machines: Interchangeable tooling system, preset and qualified toois, coolant fed tooling
system, modular fixturing, quick change tooling system, automatic head changers. DNC Systems and
Adaptive Control: Introduction, type of DNC systems, advantages arid disadvantages of DNC, adaptive
control with optimization, Adaptive control with constrains, Adaptive control of machining processes like
turning, grinding.
UNIT III:
Post Processors for CNC: Introduction to Post Processors: The necessity of a Post Processor, the general
structure of a Post Processor, the functions of a Post Processor, DAPP based- Post Processor:
—
Communication channels and major variables in the DAPP based Post Processor, th creation of a DAPP
— —
Based Post Processor.
UNIT IV:
Micro Controllers: Introduction, Hardware components, I/O pins, ports, external memory:, counters, timers
and serial data I/O interrupts. Selection of Micro Controllers Embedded Controllers, Applications and
Programming of Micro Controllers. Programming Logic Controllers (PLC’ s): Introduction, Hardware
components of PLC, System, basic structure, principle of operations, Programming mnemonics timers,
Internal relays and counters, Applications of PLC’s in CNC Machines.
UNIT V:
Computer Aided Process Planning, Hybrid CAAP System, Computer Aided Inspection and quality control,
Coordinate Measuring Machine, Limitations of CMM, Computer Aided Testing, Optical Inspection
Methods, Artificial Intelligence and expert system: Artificial Neural Networks, Artificial Intelligence in
CAD, Experts systems and its structures.
TEXT BOOKS:
1. Computer Control of Manufacturing Systems / Yoram Koren / Mc Graw Hill. 1983.
2. Computer Aided Design Manufacturing – K. Lalit Narayan, K. Mallikarjuna Rao and M.M.M. Sarcar,
PHI, 2008.
*****
ENTERPRISE RESOURCE PLANNING
UNIT – I
Introduction to ERP: Overview of ERP – Introduction and Evaluation of ERP Reason for the
growth of the ERP – Market, Advantages and Disadvantages of ERP, Overview of Enterprise –
Integrated Management Systems, Business Modeling Integrated Data Model.
ERP and Related Technologies : Business Process Reengineering (BRP) – Best Practices in ERP,
Re-engineering Options-Clean state Re-engineering, Technology Enabled Re-engineering,
Business Intelligence Systems – Data Mining, Data Warehousing Online Analysis Processing
(OLAP), Supply Chain Management.
UNIT - II
Benefits of ERP: Reduction of Lead Time, On-Time Shipment, Reduction in Cycle Time,
Improved Resource Utilization, Better customer Satisfaction, Improved Information Accuracy and
Design Making Capabilities (Case Studies).
UNIT - III
ERP System Options and Selection Methods: Optimal Means of Developing an ERP
Measurement of Project Impact, IT Selection and Project Approval, ERP proposal Evaluation,
Project Evaluation Techniques, Testing.
UNIT -IV
ERP Implementation and Maintenance: Implementation Strategy option, Features of Successful
ERP Implementation and Strategy to Attain Success, User Training ERP Maintenance.
ERP The Business Modules: Introduction:- Finance, Manufacturing (Production) Human
Resource, Plant Maintenance, Materials Management, quality Management Sails and Distribution.
UNIT V
ERP – The Market: Introduction to ERP Market – SAP AG People Soft, Baan Company Oracle
Corporation, JD Edwards World Solution Company, QAID System Software Associates Inc
(SSA) – case studies
Future Directions in ERP: Introduction – New Markets New technologies, Faster Implementation ,
Methodologies, New Business Segments, Trends In Security.
REFERENCE BOOKS”
1. Alexis Leon, Enterprise Resource Planning , 10/e, TMH. 2004.
2. Alexis Leon ERP (Demystified ) , 5/E TMH 2002
3. David L Olson, Managerial Issues of Enterprise Resource Planning Systems, McGraw Hill
International Edition – 2004
*****
EQUIPMENT DESIGN FOR THERMAL SYSTEMS
Unit - 1: Classification of heat exchangers: Introduction, Recuperation & Regeneration – Tubular heat
exchangers: double pipe, shell & tube heat exchanger, Plate heat exchangers, Gasketed plate heat
exchanger, spiral plate heat exchanger, Lamella heat exchanger, extended surface heat exchanger, Plate fin,
and Tubular fin.
Basic Design Methods of Heat Exchanger: Introduction, Basic equations in design, Overall heat transfer
coefficient – LMTD method for heat exchanger analysis – parallel flow, counter flow, multipass, cross
flow heat exchanger design calculations.
Unit - 2: Double Pipe Heat Exchanger: Film Coefficient for fluids in annulus, fouling factors, calorific
temperature, average fluid temperature, the calculation of double pipe exchanger, Double pipe exchangers
in series-parallel arrangements.
Shell & Tube Heat Exchangers: Tube layouts for exchangers, baffle Heat exchangers, calculation of shell
and tube heat exchangers – shell side film coefficients, Shell side equivalent diameter, the true temperature
difference in a 1-2 heat exchanger, influence of approach temperature on correction factor, shell side
pressure drop, tube side pressure drop, Analysis of performance of 1-2 heat exchanger, and design
calculation of shell & tube heat exchangers. Flow arrangements for increased heat recovery, the
calculations of 2-4 exchangers.
Unit - 3: Condensation of single vapors: Calculation of a horizontal condenser, vertical condenser, De-
super heater condenser, vertical condenser – sub-cooler, horizontal condenser – subcooler, vertical reflux
type condenser, condensation of steam.
Unit – 4: Vaporizers, Evaporators and Reboilers: Vaporizing processes, forced circulation vaporizing
exchangers, natural circulation vaporizing exchangers, calculations of a reboiler.
Extended Surfaces: Longitudinal fins, weighted fin efficiency curve, calculation of a double pipe fin
efficiency curve, calculation of a double pipe finned exchanger, calculation of a longitudinal fin shell and
tube exchanger.
Unit - 5: Direct Contact Heat Exchanger: Cooling towers, relation between wet bulb & dew point
temperatures, the Lewis number, and classification of cooling towers, cooling tower internals and the roll
of fill, Heat balance, heat transfer by simultaneous diffusion and convection. Analysis of cooling tower
requirements, Design of cooling towers, Determination of the number of diffusion units, calculation of
cooling tower performance.
TEXT BOOKS :
1. Process Heat Transfer – D.Q. Kern, TMH.
2. Cooling Towers by J.D. Gurney
Heat Exchanger Design – A.P.Fraas and M.N. Ozisick. John Wiely & sons, New York.
*****
FINITE ELEMENT ANALYSIS
Unit-I:
Introduction to FEM: basic concepts, historical back ground, application of FEM, general
description, comparison of fem with other methods, variational approach, Glerkin Methods.
Co-ordinates, basic element shapes, interpolation function, Virtual energy principle, Rayleigh –
Ritz method, properties of stiffness matrix, treatment of boundary conditions, solution of system
of equations, shape functions and characteristics, Basic equations of elasticity, strain displacement
relations.
Unit-II:
1-D structural problems axial bar element – stiffness matrix, load vector, temperature effects,
Quadratic shape function.
Analysis of Trusses – Plane Truss and Space Truss elements.
Analysis of beams – Hermite shape functions – stiffness matrix – Load vector – Problems 2-D
problems – CST, LST, force terms, Stiffness matrix and load vector, boundary conditions.
Unit-III:
Isoparametric element – quadrilatcral element, shape functions – Numerical Integration – sub
parametric and superparametric elements.
3-D problems – Tetrahedran element – Jacobian matrix – Stiffness matrix.
Unit-VI:
Scalar field problems – 1-D Heat conduction – 1-D fin element – 2-D heat conduction problems –
Introduction to Torsional problems.
Unit-V:
Dynamic considerations, Dynamic equations – consistent mass matrix – Eigen Values, Eigen
vector, natural frequencies – mode shapes – modal analysis.
Non linearity, Introduction, Non linear problems, geometric non linear dynamic problems,
analytical problems.
Text Books:
1. Introduction to finite elements in engineering – Tirupathi K.Chandrupatla and Ashok D.
Belagundu.
2. Concepts and applications of finite element analysis – Robert Cook
3. The finite element methods in Engineering – S.S. Rao – Pergamon, New York
4. An Introduction to Finite Element Methods – J.N. Reddy – Mc Graw Hill.
5. The Finite element method in engineering science – O.C. Zienkowitz, Mc Graw Hill.
6. Finite Element Procedures in Engineering analysis – K.J. Bathe
*****
FUELS, COMBUSTION AND ENVIRONMENT
Unit – 1:
Fuels – detailed classification – Conventional and Unconventional Solid, Liquid, gaseous fuels
and nuclear fuels – Origin of Coal – Analysis of coal.
Coal – Carborisation, Gasification and liquification – Lignite: petroleum based fuels – problems
associated with very low calorific value gases: Coal Gas – Blast Furnace Gas Alcohols and
Biogas.
Unit – 2 :
Principles of combustion – Chemical composition – Flue gas anlaysis – dew point of products –
Combustion stoichiometry.
Chemical kinetics – Rate of reaction – Reaction order – Molecularity – Zeroth, first, second and
third order reactions - complex reactions – chain reactions. Theories of reaction Kinetics –
General oxidation behavior of HC’s.
Unit – 3:
Thermodynamics of combustion – Enthalpy of formation – Heating value of fuel - Adiabatic
flame Temperature – Equilibrium composition of gaseous mixtures.
Unit – 4 :
Laminar and turbulent flames propagation and structure – Flame stability – Burning velocity
of fuels – Measurement of burning velocity – factors affecting the burning velocity.
Combustion of fuel, droplets and sprays – Combustion systems – Pulverised fuel furnaces – fixed,
Entrained and Fluidised Bed Systems.
Unit – 5 :
Environmental considerations – Air pollution – Effects on Environment, Human Health etc.
Principal pollutants – Legislative Measures – Methods of Emission control.
TEXT BOOKS :
1. Combustion Fundamentals by Roger A strehlow – Mc Graw Hill
2. Fuels and combustion by Sharma and Chander Mohan – Tata Mc Graw Hill
3. Combustion Engineering and Fuel Technology by Shaha A.K. Oxford and IBH.
4. Principles of Combustion by Kanneth K.Kuo, Wiley and Sons.
5. Combustion by Sarkar – Mc. Graw Hill.
6. An Introduction to Combustion – Stephen R. Turns, Mc. Graw Hill International Edition.
7. Combustion Engineering – Gary L. Berman & Kenneth W. Ragland, Mc. Graw Hill
International Edition.
8. Combustion- I. Glassman
*****
INDUSTRIAL ROBOTICS
UNIT: I
Introduction: Automation and Robotics, Robot anatomy, robot configuration, motions joint notation work
volume, robot drive system, control system and dynamic performance, precision of movement.
Control System And Components: basic concept and modais controllers control system analysis, robot
activation and feedback components. Positions sensors, velocity sensors, actuators sensors, power
transmission system.
UNIT: II
MOTION ANALYSIS ANI) CONTROL: Manipulator kinematics, position representation forward
transformation, homogeneous transformation, manipulator path control, robot dynamics, configuration of
robot controller,
UNIT: III
END EFFECTORS: Grippers-types, operation, mechanism, force analysis, tools as end effectors
consideration in gripper selection and design. SENSORS: Desirable features, tactile, proximity and range
sensors, uses sensors in robotics.
MACHINE VISION: Functions, Sensing and Digitizing-imaging, Devices, Lighting techniques, Analog
to digital single conversion, image storage, Image processing and Analysis-image data reduction,
Segmentation feature extraction. Object recognition, training the vision system, Robotics application.
UNIT: IV
ROBOT PROGRAMMING: Lead through programming, Robot programming as a path in space,
Motion interpolation, WAlT, SINONAL AND DELAY commands, Branching capabilities and
Limitations.
ROBOT LANGUAGES: Textual robot Janguages, Generation, Robot language structures, Elements in
function.
UNIT: V
ROBOT CELL DESGIN AND CONTROL: Robot cell layouts-Robot centered cell, In-line robot cell,
Considerations in work design, Work and control, Inter locks, Error detect ion, Work eel 1 controller.
ROBOT APPLiCATION: Material transfer, Machine loading/unloading. Processing operation, Assembly
and Inspection, Feature Application.
TEXT BOOKS:
I. Industrial robotics, Mikell P.Groover/McGraw Hill.
2. Robotics, K.S.Fu / McGraw Hill.
*****
INTELLIGENT MANUFACTURING SYSTEMS
UNITI:
Computer Integrated Manufacturing Systems Structure and functional areas of CIM system, -
CAD, CAPP, CAM, CAQC, ASRS. Advantages of CIM. Manufacturing Communication

Systems MAP/TOP, OSI Model, Data Redundancy, Top- down and Bottom-up Approach, Volume
—
of Information. Intelligent Manufacturing System

Components, System Architecture and Data Flow, System Operation.
UNIT II:
Components of Knowledge Based Systems Basic Components of Knowledge Based Systems,
—
Knowledge Representation, Comparison of Knowledge Representation Schemes, Interference

Engine, Knowledge Acquisition
UNIT III:
Machine Learning Concept of Artificial Intelligence, Conceptual Learning, Artificial Neural
--
Networks Biological Neuron, Artificial Neuron, Types of Neural Networks, Applications in

-
Manufacturing.
UNIT IV:
Automated Process Planning Variant Approach, Generative Approach, Expert Systems for
—
Process Planning, Feature Recognition, Phases of Process planning. Knowledge Based System
for Equipment Selection (KBSES) Manufacturing system design. Equipment Selection Problem,
—
Modeling the Manufacturing Equipment Selection Problem, Problem Solving approach in

KBSES, Structure of the KRSES.
UNIT V:
Group Technology: Models and Algorithms Visual Method, Coding Method, Cluster Analysis
Method, Matrix Formation Similarity Coefficient Method, Sorting-based Algorithms, Bond
—
Energy Algorithm, Cost Based method, Cluster Identification Method, Extended CI Method.
Knowledge Based Group Technology Group Technology in Automated Manufacturing System.
-
Structure of Knowledge based system for group technology (KBSCIT) Data Base, Knowledge
—
Base, Clustering Algorithm.
Text Books:
I. Intelligent Manufacturing Systems by Andre Kusaic.
2. Artificial Neural Networks by Yagna Narayana
3. Automation, Production Systems and CIM by Groover M.P.
4. Neural Networks by Wassarman.
*****
JET PROPULSION AND ROCKETRY

Unit - 1:
Turbo Jet Propulsion System: Gas turbine cycle analysis – layout of turbo jet engine. Turbo
machinery- compressors and turbines, combustor, blade aerodynamics, engine off design
performance analysis. Flight Performance: Forces acting on vehicle – Basic relations of motion –
multi stage vehicles.
Unit - 2:
Principles of Jet Propulsion and Rocketry: Fundamentals of jet propulsion, Rockets and air breathing
jet engines – Classification – turbo jet , turbo fan, turbo prop, rocket (Solid and Liquid
propellant rockets) and Ramjet engines.
Nozzle Theory and Characteristics Parameters: Theory of one dimensional convergent – divergent
nozzles – aerodynamic choking of nozzles and mass flow through a nozzle – nozzle exhaust velocity –
thrust, thrust coefficient, Ac / At of a nozzle, Supersonic nozzle shape, non-adapted nozzles, summer
field criteria, departure from simple analysis – characteristic parameters – 1) characteristic velocity,
2) specific impulse 3) total impulse 4) relationship between the characteristic parameters 5) nozzle
efficiency, combustion efficiency and overall efficiency.
Unit - 3:
Aero Thermo Chemistry of The Combustion Products: Review of properties of mixture of gases – Gibbs
– Dalton laws – Equivalent ratio, enthalpy changes in reactions, heat of reaction and heat of
formation – calculation of adiabatic flame temperature and specific impulse – frozen and
equilibrium flows.
Solid Propulsion System: Solid propellants – classification, homogeneous and heterogeneous
propellants, double base propellant compositions and manufacturing methods. Composite propellant
oxidizers and binders. Effect of binder on propellant properties. Burning rate and burning rate laws,
factors influencing the burning rate, methods of determining burning rates.
Unit - 4:
Solid propellant rocket engine – internal ballistics, equilibrium motor operation and equilibrium
pressure to various parameters. Transient and pseudo equilibrium operation, end burning and
burning grains, grain design. Rocket motor hard ware design. Heat transfer considerations in solid
rocket motor design. Ignition system, simple pyro devices.
Liquid Rocket Propulsion System:
Liquid propellants – classification, Mono and Bi propellants, Cryogenic and storage propellants,
ignition delay of hypergolic propellants, physical and chemical characteristics of liquid propellant.
Liquid propellant rocket engine – system layout, pump and pressure feed systems, feed system
components. Design of combustion chamber, characteristic length, constructional features, and
chamber wall stresses. Heat transfer and cooling aspects. Uncooled engines, injectors – various types,
injection patterns, injector characteristics, and atomization and drop size distribution, propellant
tank design.
Unit - 5: Ramjet and Integral Rocket Ramjet Propulsion System:
Fuel rich solid propellants, gross thrust, gross thrust coefficient, combustion efficiency of ramjet
engine, air intakes and their classification – critical, super critical and sub-critical operation of air
intakes, engine intake matching, classification and comparison of IIRR propulsion systems.
TEXT BOOKS:
1. Mechanics and Dynamics of Propulsion – Hill and Peterson
2. Rocket propulsion elements – Sutton
REFERENCES BOOKS:
1. Gas Turbines – Ganesan (TMH)
2. Gas Turbines & Propulsive Systems – Khajuria & Dubey (Dhanpatrai)
3. Rocket propulsion – Bevere
4. Jet propulsion – Nicholas Cumpsty
*****

MECHANICS OF COMPOSITE MATERIALS
Unit – I
Basic concepts and characteristics: Geometric and Physical definitions, natural and man-made
composites, Aerospace and structural applications, types and classification of composites.
Reinforcements: Fibers – Glass, Silica – Kevlar, carbon, boron, silicon carbide and born carbide fibers.
Particulate composites, Polymer composites, Thermoplastics, Thermosetts, Metal matrix and ceramic
composites.
Unit – II
Micromechanics: Unidirectional composites, constituent materials and properties, elastic properties of a
lamina, properties of typical composite materials, laminate characteristics and configurations.
Characterization of composite properties.
Coordinate transformations: Hooke’s law for different types of materials, Hooke’s law for two
dimensional unidirectional lamina. Transformation of stress and strain, Numerical examples of stress strain
transformation, Interpretation of stress – strain relations, Off – axis, stiffness modulus, Off – axis
compliance.
Unit – III
Elastic behavior of unidirectional composites: Elastic constants of lamina, relation ship between
engineering constants and reduced stiffness and compliances, analysis of laminated composites,
constitutive relations.
Unit – IV
Strength of unidirectional lamina: Micro mechanics of failure, Failure mechanisms, Strength of an
orthotropic lamina, Strength of a lamina under tension and shear maximum stress and strain criteria,
application to design. The failure envelope, first ply failure, frec-edge effects.
Unit – V
Laminated composite beams and plates: Introduction thin plate theory, thin laminated beam theory,
bending of specially orthotropic, cross and angle ply laminated plates.
Finite Element Analysis: Finite element displacement analysis, Ritz method and Galarkin method,
Bending, vibration and buckling analysis of laminated composite plates.
TEXT BOOKS:
2 Engineering Mechanics of Composite Materials by Isaac and M.Daniel, Oxford University Press,
1994.
3 B.D.Agarwal and L.J>Broutman, Analysis and performance of fiber Composites, Wiley-Iner-
science, New York, 1980.
REFERENCES:
1 R.M.Jones, Mechanics of Composite Materials, McGraw Hill Company, New York, 1975.
2 L.R.Calcote, Analysis of Laminated Composite Structures, Van Nostrand Rainfold, New York,
1969.
*****
PERFORMANCE MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS
UNIT I:
MANUFACTURING SYSTEMS & CONTROL
Automated Manufacturing Systems – Modeling – Role of performance modeling – simulation
models-Analytical models.
Product cycle – Manufacturing automation – Economics of scale and scope – input/output model
– plant configurations.
Performance measures – Manufacturing lead time – Work in process – Machine utilization –
Throughput – Capacity – Flexibility – Performability – Quality Control Systems – Control system
architecture – Factory communications – Local area network interconnections – Manufacturing
automation protocol – Database management system.
UNIT II:
MANUFACTURING PROCESSES
Examples of stochastics processes – Poisson process
Discrete time Markov chain models – Definition and notation – Sojourn times in states –
Examples of DTMCs in manufacturing – Chapman – Kolmogorov equation – Steady-state
analysis.
Continuous Time Markov Chain Models – Definitions and notation – Sojourn times in states –
examples of CTMCs in manufacturing – Equations for CTMC evolution – Markov model of a
transfer line.
Birth and Death Processes in Manufacturing – Steady state analysis of BD Processes – Typical
BD processes in manufacturing.
UNIT III:
QUEUING MODEL
Notation for queues – Examples of queues in manufacturing systems – Performance measures –
Little’s result – Steady state analysis of M/M/m queue, queues with general distributions and
queues with breakdowns – Analysis of a flexible machine center.
UNIT IV:
QUEUING NETWORKS
Examples of QN models in manufacturing – Little’s law in queuing networks – Tandem queue –
An open queuing network with feed back – An open central server model for FMS – Closed
transfer line – Closed server model – Garden Newell networks.
UNIT V:
PETRINETS
Classical Petri Nets – Definitions – Transition firing and reachability – Representational power –
properties – Manufacturing models.
Stochastic Petri Nets – Exponential timed Petri Nets – Generalized Stochastic Petri Nets –
modeling of KANBAN systems – Manufacturing models.
Text Books:
1. Viswanadham, N and Narahari, Y. “Performance Modelling of Automated Manufacturing
Systems”, Prentice Hall of India, New Delhi, 1994
REFERENCES:
1. Trivedi, K.S. “Probability and Statistics with Reliability, Queuing and Computer Science
Applications”, Prentice Hall, New Jersey, 1982.
2. Gupta S.C. & Kapoor V.K. “Fundamentals of Mathematical Statistics”, 3rd Edition, Delhi,
1988
*****
PRECISION ENGINEERING
UNIT I: CONCEPTS OF ACCURACY

Introduction – Concept of Accuracy of Machine Tools – Spindle ad Displacement Accuracies –
Accuracy of numerical Control Systems – Errors due to Numerical Interpolation Displacement
Measurement System and Velocity lags.
GEOMETIC DEIMENSIONING AND TOLERANCING: Tolerance Zone Conversions –
Surfaces, Features, Features of Size, Datum Features – Datum Oddly Configured and Curved
Surfaces as Datum Features, Equalizing Datums – Datum Feature of Representation – Form
controls, Orientation Controls – Logical Approach to Tolerancing.
UNIT II: DATUM SYSTEMS

Design of freedom, Grouped Datum Systems – different types, two and three mutually
perpendicular grouped datum planes; Grouped datum system with spigot and recess, pin and hole;
Grouped Datum system with spigot and recess pair and tongue – slot pair – Computation of
Transnational and rotational accuracy, Geometric analysis and application.
UNIT III: Tolerance Analysis

Process Capability, Mean, Variance, Skewness, Kurtosis, Process Capability Metrics, Cp, Cpk,
Cost aspects, Feature Tolerances, Geometric Tolerances. Surface finish, Review of relationship
between attainable tolerance grades and different machining process, Cumulative effect of
tolerances sure fit law, normal law and truncated normal law.
UNIT IV: TOLERANCE CHARTING TECHNIQUES

Operation Sequence for typical shaft type of components, Preparation of Process drawings for
different operations, Tolerance worksheets and centrally analysis, Examples, Design features to
facilitate machining; Datum Features – functional and manufacturing Components design –
Machining Considerations, Redesign for manufactured, Examples.
UNIT V:
FOUNDAMENTALS OF NANOTECHNOLGY: Systems of nanometer accuracies –
Mechanism of metal Processing – Nano physical processing of atomic bit units. Nanotechnology
and Electrochemical atomic bit processing.
MEASURING SYSTEMS PROCESSING: In processing or in-situ measurement of position of
processing point-Post process and on-machine measurement of dimensional features and surface-
mechanical and optical measuring systems.
TEXT BOOKS:
1. Precision Engineering in Manufacturing/Murthy R.L./New Age International (P) limited,
1996.
2. Geometric Dimensioning and Tolerancing / James D. Meadows / Marcel Dekker inc.
1995.
REFERENCES:
1. Nano Technology / Norio Taniguchi / Oxford University Press, 1996.
Engineering Design – A systematic Approach / Matousek / Blackie & Son Ltd., London.
*****
PRODUCT DATA MANAGEMENT
UNIT I: INTRODUCTION
Need for IPPD – strategic importance of product development – integration of customer, designer,
material supplier and process planner, Competitor and costumer – behavior analysis.
Understanding customer – promoting customer understanding – involve customer in development
and managing requirements – Organization – process management and improvement – Plan and
establish product specification.
UNIT II: CONCEPT GENERATION AND SELECTION

Task – Structured approaches – Clarification – Search – Externally and internally – explore
systematically – reflect on the solutions and process – concept selection – methodology – benefits.
PRODUCT ARCHETECTURE: Implications – Product change – variety – component
standardization – product performance – manufacturability.
UNIT III: PRODUCT DEVELOPMENT MANAGEMENT

Establishing the architecture – creation – clustering – geometric layout development –
fundamental and incidental interactions – related system level design issues – secondary systems –
architecture of the chunks – creating detailed interface specifications.
INDUSTRIAL DESIGN: Integrate process design – Managing costs – Robust design –
Integrating CAE, CAD, CAM tools – simulating product performance and manufacturing
processing electronically – Need for industrial design – impact – design process.
UNIT IV:
Investigation of customer needs – conceptualization – refinement – management of the industrial
design process – technology driven products – user – driven products – assessing the quality of
industrial design.
UNIT V: DESIGN FOR MANUFACTURING AND PRODUCTY DEVELOPMENT

Definition – Estimation of manufacturing cost – reducing the component costs and assembly costs
– Minimize system complexity. Prototype basics – Principles of prototyping – planning for
prototypes – Economics analysis – Understanding and representing tasks – baseline project
planning – accelerating the project execution.
Text Books:
1. Product Design and Development / Kari T. Ulrich and Steven D. Eppinger / McGraw Hill
International Edns. 1999.
2. Concurrent Engg/integrated Product development / Kemnneth Crow / DRM Associates, 26/3,
Via Olivera, Palos Verdes, CA 90274(310)377-569, Workshop Book.
3. Effective Product Design and Development / Stephen Rosenthal / Business One Orwin,
Homewood, 1992, ISBN, 1-55623-603-4.
4. Tool Design – Integrated Methods for Successful Product Engineering / Staurt Pugh / Addsion
Wesley Publishing, Neyourk, NY, 1991, ISBN 0-202-41369-5.
WEB REFERENCES: http;// www.me.mit/2.7444
*****
PRODUCTION AND OPERATIONS MANAGEMENT
UNIT -1
Operation Management – Definition – Objectives – Types of production systems – historical
development of operations management – Current issues in operation management.
Product design – Requirements of good product design – product development – approaches –
concepts in product development – standardization – simplification – Speed to market –
Introduction to concurrent engineering.
UNIT II
Alue engineering – objective – types of values – function & cost – product life cycle- steps in
value engineering – methodology in value engineers – FAST Diagram – Matrix Method.
Location – Facility location and layout – Factors considerations in Plant location- Comparative
Study of rural and urban sites – Methods of selection plant layout – objective of good layout –
Principles – Types of layout – line balancing.
UNIT III
Aggregate Planning – definition – Different Strategies – Various models of Aggregate Planning –
Transportation and graphical models.
Advance inventory control systems push systems – Material Requirement – Terminology – types
of demands – inputs to MRP- techniques of MRP – Lot sizing methods – benefits and drawbacks
of MRP –Manufacturing Resources Planning (MRP –II), Pull systems – Vs Push system – Just in
time (JIT) philosophy Kanban System – Calculation of number of Kanbans Requirements for
implementation JIT – JIT Production process – benefits of JIT.
UNIT IV
Scheduling – Policies – Types of scheduling – Forward and Backward Scheduling – Grant Charts
– Flow shop Scheduling – n jobs and 2 machines, n jobs and 3 machines – job shop Scheduling –
2 jobs and n machines – Line of Balance.
UNIT V
Project Management – Programming Evaluation Review Techniques (PERT) – three times
estimation – critical path – probability of completion of project – critical path method – crashing
of simple nature.
REFERENCE BOOKS:
1 “Operations Management “ by E.S. Buffs

2 “Operations Management “Theory and Problems: by Joseph G. Monks.
3 “Production Systems Management “ by James I. Riggs.
4 “Production and Operations Management “ by Chary.
5 “Operations Management “ by Chase
6 “Production and Operation Management “ by Panner Selvam
7 “Production and Operation Analysis” by Nahima
*****
QUALITY ENGINEERING IN MANUFACTURING
UNIT I:
Quality Value and Engineering: An overall quality system, quality engineering in production design,
quality engineering in design of production processes. Loss Function and Quality Level: Derivation and
use of quadratile loss function, economic consequences of tightening tolerances as a means to improve
quality, evaluations and types tolerances.(N-type,S-type and L-type)
UNIT II:
Tolerance Design and Tolerancing: Functional limits, tolerance design for N-type. L-type and S-type
characteristics, tolerance allocation fbr multiple components. Parameter and Tolerance Design:
Introduction to parameter design, signal to noise ratios, Parameter design strategy, some of the case studies
on parameter and tolerance designs.
UNIT III:
Analysis of Variance (ANOVA): NO-way ANOVA, One-way ANOVA, Two-way ANOVA, Critique of F-
test, ANOVA for four level factors, multiple level factors.
UNIT IV:
Orthogonal Arrays: Typical test strategies, better test strategies, efficient test strategies, steps in designing,
conducting and analyzing an experiment. Interpolation of Experimental Results: Interpretation methods,
percent contributor, estimating the mean.
UNIT V:
IS[)-9000 Quality System, BDRE, 6.-sigma, Bench making, Quality circles Brain Storming
—Fishbone diagram problem analysis.
—
TEXT BOOKS:
1. Taguchi Techniques for Quality Engineering / Phillip J. Ross / McGraw Hill, Intl. II Edition, 1995.
REFERENCE BOOKS:
1. Quality Engineering in Production systems I G. Taguchi, A. Elsayed et al / Mc.Graw Hill Intl. Edition,
1989.
2. Taguchi Methods explained: Practical steps to Robust Design / Papan P. Bagchi I Prentice Hall md. Pvt.
Ltd., New Delhi.
*****
REFRIGERATION AND AIR CONDITIONING

Unit – 1:
Vapour Compression Refrigeration : Performance of Complete vapor compression system.
Components of Vapor Compression System: The condensing unit – Evaporators – Expansion valve –
Refrigerants – Properties – ODP & GWP - Load balancing of vapor compression Unit.
Compound Compression : Flash inter-cooling – flash chamber – Multi-evaporator & Multistage systems.
Unit – 2:
Production of low temperature – Liquefaction system ;Cascade System – Applications.– Dry ice system.
Vapor absorption system – Simple and modified aqua – ammonia system – Representation on Enthalpy –
Concentration diagram. Lithium – Bromide system Three fluid system – HCOP.
Unit – 3:
Air Refrigeration : Applications – Air Craft Refrigeration -Simple, Bootstrap, Regenerative and Reduced
ambient systems – Problems based on different systems.
Steam Jet refrigeration system :Representation on T-s and h-s diagrams – limitations and applications.
Unconventional Refrigeration system – Thermo-electric – Vortex tube & Pulse tube – working
principles.
Unit – 4:
Air –conditioning: Psychrometric properties and processes – Construction of Psychrometric chart.
Requirements of Comfort Air –conditioning – Thermodynamics of human body – Effective temperature
and Comfort chart – Parameters influencing the Effective Temperature. Summer , Winter and year round
air – conditioning systems.
Cooling load Estimation: Occupants, equipments, infiltration, duet heat gain fan load, Fresh air load.
Unit – 5:
Air –conditioning Systems:All Fresh air , Re-circulated air with and without bypass, with reheat systems
– Calculation of Bypass Factor, ADP,RSHF, ESHF and GSHF for different systems.
Components:Humidification and dehumidification equipment – Systems of Air cleaning – Grills and
diffusers – Fans and blowers – Measurement and control of Temperature and Humidity.
TEXT BOOKS :
1. Refrigeration & Air Conditioning – C.P. Arora(TMH)
2. Refrigeration & Air Conditioning – Arora & Domkundwar – Dhanpat Rai
REFERENCE BOOKS :
1) Refrigeration and Air Conditioning :Manohar Prasad
2) Refrigeration and Air Conditioning : Stoecker – Mc Graw Hill
3) Principles of Refrigeration – Dossat (Pearson)
4) Refrigeration and Air Conditioning : Ananthanarayana (TMH)
5) Refrigeration and Air Conditioning : Jordan and – Prentice Hall, Preister
6) Refrigeration and Air Conditioning : Dossat – Mc Graw Hill
7) Thermal Environmental Engg. : Threlkeld – Van Nostrand
8) Refrigeration and Air Conditioning : Ballany – Khanna
9) Refrigeration and Air Conditioning : Arora – Tata Mc Graw Hill
10) Refrigeration and Air Conditioning : Domkundwar – Dhanpatrai
11) Refrigeration and Air Conditioning : SC Jain S.Chand and Co.
12) Ashrae Hand Book : 2 Vols
*****
SIMULATION MODELING OF MANUFACTURING SYSTEM
UNIT I
System- ways to analyze the system – Model – types of models – Simulation – Definition – Types
of simulation models – steps involved in simulation – Advantages & disadvantages.
Parameter estimation – estimator – properties – estimate – point estimate – confidence interval
estimates – independent – dependent – hypothesis – types of hypothesis – steps – type I &II errors
– Framing – strong law of large numbers
UNIT II
Building of Simulation model – validation – verification – credibility – their timing – principles of
valid simulation Modeling – Techniques for verification – statistical procedures for developing
credible model.
Modeling of stochastic input elements – importance – various procedures – theoretical distribution
– continuous - discrete – their suitability in modeling.
UNIT III
Generation of random variates – factors for selection – methods – inverse transform – composition
– convolution – acceptance – rejection – generation of random variables – exponential – uniform
– welbull – normal Bernoulli – Binomial – uniform – Posison.
UNIT IV
Simulation languages – comparison of simulation languages with general purpose languages –
Simulation languages vs Simulations – software features – statistical capabilities – GPSS –
SIMAN – SIMSCRIPT – Simulation of M/.M/I queue – comparison of simulation languages.
UNIT V
Output data analysis – Types of Simulation w.r.t output data analysis – warm up period – Welch
algorithm – Approaches for Steady – Stage Analysis – replication - - Batch means methods –
comparisons.
Applications of Simulation – flow shop system – job shop system – M/M/I queues with infinite
and finite capacities – Simple fixed period inventory system – New boy paper problem.
TEXT BOOKS:
1 Simulation Modeling and Analysis , law A.M & Kelton McGraw Hill 2nd Edition. New York
1991.
2 Discrete Event System Simulation Banks J& Carson JS PH Englewood Cliffs, NJ 1984.
3 Simulation of Manufacturing Systems, by Carrie A Wiley NY 1990.
4 A Course in Simulation Ross SM Mc Millan NY 1990.
5 Simulation Modeling and SIMNET , Taha HA PH Englewood Cliffs NJ 1987.
*****
SOLAR ENERGY TECHNOLOGY
Unit - 1:
Introduction – Solar energy option, specialty and potential – Sun – Earth – Solar radiation, beam
and diffuse – measurement – estimation of average solar radiation on horizontal and tilted surfaces
– problems – applications.
Capturing solar radiation – physical principles of collection – types – liquid flat plate collectors –
construction details – performance analysis – concentrating collection – flat plate collectors with
plane reflectors – cylindrical parabolic collectors – Orientation and tracking – Performance
Analysis.
Unit - 2:
Design of solar water heating system and layout
Power generation – solar central receiver system – Heliostats and Receiver – Heat transport
system – solar distributed receiver system – Power cycles, working fluids and prime movers.
Unit - 3:
Thermal energy storage – Introduction – Need for – Methods of sensible heat storage using
solids and liquids – Packed bed storage – Latent heat storage – working principle – construction –
application and limitations.
Other solar devices – stills, air heaters, dryers, Solar Ponds & Solar Refrigeration.
Unit - 4:
Direct energy conversion – solid-state principles – semiconductors – solar cells – performance –
modular construction – applications.
Unit - 5:
Economics – Principles of Economic Analysis – Discounted cash flow – Solar system – life cycle
costs – cost benefit analysis and optimization – cost based analysis of water heating and photo
voltaic applications.
TEXT BOOKS:
1. Principles of solar engineering – Kreith and Kerider
2. Solar energy thermal processes – Duffie and Beckman
3. Solar energy – Sukhatme
REFERENCE BOOKS:
1. Solar energy – Garg
2. Solar energy – Magal
3. Soloar energy – Tiwari and Suneja
4. Power plant technology – El Wakil
*****

THEORY OF PLATES AND SHELLS
Unit -I
Bending of long rectangular plates to a cylindrical surface: Differential equation for
cylindrical bending of plates - Cylindrical bending of uniformly loaded rectangular plates with
simply supported edges - Cylindrical bending of uniformly loaded rectangular plates with built-in
edges
Pure bending of plates: Slope and curvature of slightly bent plates - Relations between bending
moments and curvature in pure bending of plates - Particular cases of pure bending - Strain energy
in pure bending of plates.
Unit -II
Symmetrical bending of circular plates: Differential equation for symmetrical bending of
laterally loaded circular plates - Uniformly loaded circular plates - Circular plate with a circular
hole at the center - Circular plate concentrically loaded - Circular plate loaded at the center.
Small deflections of laterally loaded plates: The differential equation of the deflection surface -
Boundary conditions - Alternate method of derivation of the boundary condition - Reduction of
the problem of bending of a plate to that of deflection of a membrane
Unit -III
Simply supported rectangular plates: Simply supported rectangular plates under sinusoidal load
- Navier solution for simply supported rectangular plates.
Rectangular plates with various edge conditions: Bending of rectangular plates by moments
distributed along the edges - Rectangular plates with two opposite edges simply supported and the
other two edges clamped.
Unit -IV
Continuous rectangular plates: Simply supported continuous plates - Approximate design of
continuous plates with equal spans - Bending symmetrical with respect to a center.
Deformation of shells without bending: Definition and notation - Shells in the form of a surface
of revolution and loaded symmetrically with respect to their axis - Particular cases of shells in the
form of surfaces of revolution - Shells of constant strength.
Unit -V
General theory of cylindrical shells: A circular cylindrical shell loaded symmetrically with
respect to its axis - Particular cases of symmetrical deformation of circular cylindrical shells -
Pressure vessels.
REFERENCE:
1. Theory of Plates and Shells by Timoshenko, S. and Woinowsky-Krieger, S.
*****
TURBO MACHINES
Unit – 1:
Fundamentals of Turbo machines: Classification, Applications Thermodynamic analysis; Isentropic
flow, Energy transfer; Efficiencies; static and Stagnation conditions; continuity equation; Euler’s flow
through variable cross sectional area; unsteady flow in turbo machines.
Unit –2:
Steam Nozzles: Convergent and Convergent – Divergent nozzles; Energy balance; effect of back –
pressure on the analysis; Design of nozzles.
Steam Turbines :Impulse Turbines: Compounding; work done and velocity triangles; Efficiencies;
Constant Reaction Blading; Design of blade passages, angles and height; Secondary flow; leakage losses;
Thermodynamic analysis of steam turbines.
Unit – 3:
Gas Dynamics: Fundamentals thermodynamic concepts; Isentropic conditions; Mach number and Area –
Velocity relation; Dynamic pressure; normal shock relations for perfect gas; supersonic flow, oblique
shock waves ; normal shock recovery ; detached shocks ; Aerofoil theory.
Centrifugal Compressor: Types; Velocity triangles and efficiencies; Blade passage design; Diffuser and
pressure recovery; slip factor; stanitz and stodolas formulae; Effect of inlet mach number; Prewirl;
performance.
Unit – 4:
Axial Flow Compressors: Flow analysis, work and velocity triangles ; Efficiencies; Thermodynamic
analysis; stage pressure rise ; Degree of reaction ; stage loading ; general design, effect of velocity
incidence ; performance.
Cascade Analysis: Geometry and Terminology; Blade forces, Efficiency; losses; free and forced vortex
blades.
Unit – 5:
Axial Flow Gas Turbines: Work done; velocity triangles and efficiencies; thermodynamic flow analysis;
degree of reaction; Zweifels relation; Design cascade analysis – Soderberg – Hawthrone – ainley-
correlations; secondary flow; Free-vortex blades; Blade angles for variable degree of reaction; Actuator
disc theory; stresses in blades; Blade assembling; materials and cooling of blades; performance; Matching
of compressor and turbine; off-design performance.
REFERENCE BOOKS :
1) Fundamentals of Turbo machines – Shephard
2) Practise on Turbomachines – G. Gopalakrishnan & D. Prithviraj, SciTech Publishers, Chennai.
3) Theory and practice of steam turbines – Kearton
4) Gas Turbines – Theory and practice – Zucrow
5) Elements of Gas Dynamics – Liepman and Roshkow
6) Elements of Gas Dynamics – Yahya
7) Turbines, Pumps, Compressors – Yahya
8) Axial Flow Compressors – Horlock.
9) Gas Turbines- Cohen, Roger & Sarvanamuttu
*****

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Syllabi for Pre.PhD/Pre M.Phil/Pre MS. W.e.f.

S.No Subject name CODE

ADVANCED FLUID MECHANICS

ADVANCED HEAT TRANSFER

Subject Code: R91503

ADVANCED I.C. ENGINES

UNIT - 2: Gas Exchange Processes: Volumetric Efficiency – Flow through ports –

Subject Code: R91504

ADVANCED MECHANICAL ENGINEERING DESIGN

Subject Code: R91505

ADVANCED METAL FORMING

Subject Code: R91507

ADVANCED THERMO DYNAMICS

COMPUTATIONAL METHODS IN ENGINEERING

DESIGN FOR MANUFACTURING AND ASSEMBLY

selection interrelationship with process selection process selection charts.

design rules for sand casting.

Keeler Goodman Forming Line Diagram Component Design for Blanking.

Subject Code: R91510

3. PV modules and arrays – Design requirements of PV modules – Rating of PV modules – Standard

5. The Hydrogen economy – Advantages of hydrogen as an energy carrier – Components of the

a. Solar Electricity /Edited by Tomas Markvart/John Wiley and Sons

Subject Code: R91511

Unit-I:Introduction: Management – definitions, types of managers, managerial roles and

Subject Code: R91514

Subject Code: R91516

NON CONVENTIONAL ENERGY RESOURCES

Unit - 2: Geothermal Energy:

Unit - 3: Direct Energy Conversion:

Unit – 4: Bio – Energy:

Unit – 5: Wind Energy:

Subject Code: R91517

OPTIMIZATION TECHNIQUES AND APPLICATION

1.S.D Sharma/Operations Research

RELIABILITY ENGINEERING AND MAINTENANCE MANAGEMENT

1. “ Concepts in Reliability” by L S. Srinath

Subject Code: R91519

SPECIAL MANUFACTURING PROCESSES

5. Advanced Machining Processes / V.K.Jain / Allied Publications.

SUPPLY CHAIN MANAGEMENT

Subject Code: R91521

THEORY OF METAL CUTTING

Subject Code: R91522

TOTAL QUALITY MANAGEMENT

Subject Code: R91551

ADVANCED COMPUTER AIDED DESIGN

Subject Code: R91552

Subject Code: R91553

solution methods, direct method with Gaussian elimination.

Subject Code: R91554

COMPUTER AIDED MANUFACTURING

Based Post Processor.

Subject Code: R91555

ENTERPRISE RESOURCE PLANNING

Subject Code: R91556

EQUIPMENT DESIGN FOR THERMAL SYSTEMS

Subject Code: R91557

FINITE ELEMENT ANALYSIS

FUELS, COMBUSTION AND ENVIRONMENT

Subject Code: R91559

Subject Code: R91560

INTELLIGENT MANUFACTURING SYSTEMS

CAD, CAPP, CAM, CAQC, ASRS. Advantages of CIM. Manufacturing Communication