®

bigtainer
instruction manual

environmental melody
index
A. General Information
1. Introduction.
2. Name and address.
3. Manual’s aim and machinery components.

B. Machine’s transportation, management and storage

instructions
1. Storage conditions.
2. Measurements, mass, positioning of gravity centre(s).
3. Management tips.

C. Characteristics of the metallic structure

D. Description and characteristics of the concrete trench

E. Characteristics of the waste compactor

F. Surface input tower

G. General safety instructions

1. Operating control functions.
2. Mode and means of halting (emergency stopping).
3. Risk warning caused by mishandling and ways of minimizing and/
or eliminating these risks.

H. Instructions on how to operate the machine

6WDQGDUGSURFHHGLQJVDVWR¿[DWLQJDQGDQFKRULQJDQG
proceedings on how to lessen the vibrations.
2. Setting up and installing the equipment.
3. Necessary material for instalment.

I. Operating Instructions
1. Description of Accessories.
2. Protection and/or safety mechanisms.

J. Instructions problem solving

K. Maintenance instructions

L. Machine’s warrantee

M. Signalling skip is non-functional and dismantling

N. Electrical switchboard diagram

O. EC declaration of conformity
A. General Information

Presentation
Introduction

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sign applied to environmental solutions in South Africa. The economic,
social and cultural development of the last years altered the quality of
life in our cities and created a demand for elevated standards in urban
furniture in what concerns practical aspects such as utility, comfort, and
security as well as in aesthetics and integration in the urban tissue. In
this way, Zibi, projected itself to the public and converted its equipment
into universal and versatile elements to serve better the society. Since
its beginning, the company innovated and attended the needs that in-
volve the correct functioning of a city. We hope that each citizen feels as
his own all the equipment that we develop.

ZIBI’s 3UR¿OH

Business philosophy
For us quality is a business philosophy and we apply it to every area of
our activity from our suppliers to our collaborators. Quality distinguishes
Zibi products.

Control of Exhaustive Quality

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raw materials, designing, making, to the installation and maintenance.
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ments adapted to each case.

Correct planning
We guarantee terms of delivery, quality and control of costs, using plan-
ning systems that optimize and control in a rigorous way the production
and the supply of each equipment.
 Name and address

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Duduzile Ntuli
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www.zibi.co.za

Manual’s aim and machinery components

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residues.
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the manual so that the use of the machine will by no means cause any
type of physical damages.
The Zibi BigTainer was created so as to install waste compactors below
the soil’s2surface. These waste compacters are destined for detaining
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which are then collected with the roll of truck.
BigTainer’s design and robustness make this equipment one of the most
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These equipments have been studied, conceived and manufactured to
function for a great number of years.

BigTainer is made up of:

1 Surface Input Tower | 2 Metallic platform | 3 Waste Compactor |

 Trench

3

2
 The waste compactor is placed inside a concrete trench positioned un-
der a metallic lid which functions hydraulically. This structure, in its as-
cent moveme face are the input towers linked to the hydraulic platform.
The surface input towers where the waste containers are to be placed
are connected to the hydraulic platform, at the surface. These surface
input towers have an opening where the residues are placed; they are
then impelled downwards into the compactor due to gravity.

00 sec.

1 20
min. sec.

1
min. 50 sec.

Bigtainer’s hydraulic system openning

 B. Machine’s transportation,
management and storage
instructions

Storing Conditions.

The metallic structure and waste containers should be stored in a humid-

ity free space and placed on a plain surface.

Measurements, Mass, Positioning of gravity centre(s).

Metallic Structure
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DSSUR[LPDWHPDVVRIWKHHQWLUHPHWDOOLFVWUXFWXUHLVWRQ

Surface input tower

The surface input towers have been placed above the metallic structure.
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SUR[LPDWHPDVVRI.J

Metallic Lid for the Engine’s Trench

(For equipment with an autonomous nucleus)
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Metallic Structure The metallic lid has a gas cylinder to open easily.

Hydraulic Nucleus (For equipment with an autonomous nucleus)

The hydraulic nucleus is made up of an electric engine, an electric switch-
ERDUGD/GHSRVLWK\GUDXOLFEORFNVDQGHOHFWULFYDOYHVZKLFKDUHDS-
SUR[LPDWHO\[[PP7KHWRWDODSSUR[LPDWHPDVVLV.J

Small Control Tower (For equipment with an autonomous nucleus)

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LV.J

Small Control Tower

 Metallic structure

Management Instructions

Metallic structure
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structure.
Lifting bolt VWDLQOHVVVWHHOEROWVZKLFKKDYHEHHQVFUHZHGRQWRWKHOLIWLQJPHWDO
sleeves welded to the top part of the equipment and a chain that is to be
hooked onto the bolts and crane are needed.
When handling the structure at least two people are needed, someone
to control the crane and another to control the space where the equip-
ment is being handled.

Surface input tower

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ers.

Metallic Lid for the Engine’s Trench (For equipment with an autono-
mous nucleus)
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The metallic lid must be handled with the aid of a crane

Hydraulic Nucleus (For equipment with an autonomous nucleus)

The hydraulic nucleus must be handled with the aid of a crane, which
has two belts.

Small Control Tower (For equipment with an autonomous nucleus)

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 C. Characteristics of the
Metallic Structure

Description and general

Characteristics
The Bigtainer model is made up of a metallic platform with a hydraulic
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ment in its proper place.
The metallic platform trough its ascent movement lifts the compactor to
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tallic scissor that is always placed inside the trench.
The metallic lid is positioned on the surface of the pavement and is cove-
red with the same material as the sidewalk (coble stone, granite, micro-
cube etc) and it supports the surface input towers.
The platform is of a robust construction made up of a rectangular stain-
OHVVVWHHOVWUXFWXUHZLWKDQHSR[\WUHDWPHQWDQGFDQKROGWKHZHLJKWRID
vehicle on its surface without any sign of deformation.
The height of the structure can be regulated so as to follow the slope of
the soil where it is to be installed, be it in its length be it in its width.
Four hydraulic cylinders producing double effect account for its power,
and when they activated produce the required impulse to lift and bring
down the lid as needed.
The hydraulic system is equipped with safety valves, which will function
in case of a hypothetical uncontrollable fall. The hydraulic circuit is com-
posed of hydraulic stainless steel tubes.

Security pins of the front door detail

 Operating method with the control tower

Only specialized people in the disposal of residues or in handling equip-

ment are to open or close the platform.
Move the platform by placing the control key in one of the tower’s hole.
In order to open the equipment, simply rotate the key to the right.
The operator must be able to see the entire area where the equipment
is moving. In order to stop the equipment from moving, simply let go of
the manual control key. The hydraulic circuit of the equipment has been
perceived so as to guarantee that no unwanted movement occurs.

To start the compactor collection is necessary to open the hydraulic front

door of the metallic structure. In order to move the door you need to
remove the security pins, and operate the control tower by placing and
rotating the control key in the other tower’s hole.
Control Tower
The person responsible for the operation must seal the area where the
compactor has been removed and during the entire process must be
very attentive.
After the compactor removing the equipment is shut.
In order to lock the equipment simply rotate the control key in the oppo-
site direction.

Control tower key

Bigtainer Front door

 D. The Trench’s Characteristics

In order to withhold the equipment it is necessary to build a concrete

trench. The construction process of the trench can be put down to four
steps:
- Excavation | Threshold | Walls | Closer/Finishing touches

Excavation
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WKLFNQHVVDIXUWKHUFPPXVWEHDGGHGWRHDFKVLGHRIWKHH[FDYD-
tion. Once this operation has been concluded, the soil at the base of the
trench needs compacting.

Threshold
There are two solutions for the construction of the threshold:
· The construction of a low concrete overspan at the base of the wall,
ZKHUHVRPHVSDFHKDVEHHQSURYLGHGDWWKHFHQWUHIRUWKHLQ¿OWUDWLRQRI
water, as the plans show. This is to be covered in gravel, to stop moss
formation.
· The Construction of a concrete layer for the entire trench, as shown in
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Walls
The walls made out of concrete and in accordance to an insulation sys-
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plans.

Closer/ Finishing touches

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the equipment and closer.

0.25

3.10

0.25 do not fill until the ins-

tallation and levelling of
the equipment complete
0.25 6 0.25

0.2

3.20

0.5

Project of the trench’s side views for the construction of the BigTainer
 E. Characteristics of 15 cubic
meter compactor

Technical Characteristics

General information:
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Compaction Ratio 3/1

General dimensions:
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 :LGWK     PP
 +HLJKW     PP

Compression chamber dimensions:

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 :LGWK     PP

Hydraulic information:
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 &RPSDFWRUPD[LPXPVWUHQJWK  WRQ
 1RUPDOSUHVVXUHRIRSHUDWLRQ  EDU
 0D[LPXPSUHVVXUHRIRSHUDWLRQ EDU
 0D[LPXPWRUUHQWRIRSHUDWLRQ  OPLQ

Compression chamber characteristics:

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Compression chamber anti-stress
High density polythene guidelines

Electric characteristics:
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20 cubic meter compactor
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General characteristics:
Rear door lock
Watertight chamber for the energetic unit

Compactor Control Panel

 Plate Material Quality Thickness
Press front plate +DUGR[ PP
Floor plate in the press working area +DUGR[ PP
/DWHUDOSODWHLQWKHSUHVVZRUNLQJDUHD +DUGR[ PP
Container plate 'RPH[ 3mm
Container reinforcements plate 'RPH[ HPP
Door plate 'RPH[ 3mm
Deposition area plate 'RPH[ 3mm
Reinforcements 6-2 ,31

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Preparation
Surface chemistry cleaning.
Primary painting
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µm of thickness.
Interior painting
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Exterior painting
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—PRIWKLFNQHVV
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Advantages

Hygienic utilization

Chassi strong conception

2 years of guarantee against any manufacture defects

Big capacity of compression

Small costs of maintenance

Electric Plug Door conception for easy discharge

Options
Door with hidraulic opening

Remote control

Operating method
Before loading the compactor into the truck, the operator should unplug
the electric cable. Is not necessary to push any button or key.

After that the load of the compactor should be done with the ampliroll
crane.

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 F. Bigtainer Surface input
tower

Description and
general Characteristics
The Surface input tower is the only part of the equipment that is within
reach of someone wanting to drop off residues.
It is a pleasant answer to the needs of its users and does not stand out
a Handle
in the overall view.
b Drum
c Body
d Electric lock control
e Foot actuator
f Comercial door

Surface input tower Composition

The Surface input tower is the only part of the equipment that is wi-
d
thin reach of someone wanting to drop off residues.
f
It is a pleasant answer to the needs of its users and does not stand out
in the overall view.
b
Surface input tower Composition
a body | the body is made up of stainless steel sheets, sand finish. There
is a rubber that has been placed on the drum that will operate as a
rabbet.
drum | the drum is made of a AISI-304 stainless steel sheet and a
c
high polished mirror like look finish. The drum holds bags with a ca-
e pacity of up to 200 Lts.
handle | plastic knob is screwed to the drum.

Characteristics of the Surface input tower

Surface input tower’s frontal view
accessibility | The Surface input tower are not a hindrance to the gen
ral public, blind people or handicap included. It flows with the existing
slope of the soil, be it in width, be it in the length, a fundamental cha-
racteristic in order to be accessed by someone in a wheelchair. The
visible height of the bollard is 900 mm, which allows children, adults
and handicap people to have easy access to it.

safety | O Surface input tower posses an automatic opening and closing

system, which means it is never left open. Nonetheless this automatic
f lock will not hurt the user in case should someone’s hand should get
stuck.

Disposal capacity | The size of the disposal area are in accordance to

required standard sizes, sizes range between 10 to 200 litres, as the Eu-
ropean law prohibits the use of any size which might endanger a child.
Therefore on the drum the size stated is of an area of 200 Lts for dispo-
sal. The ‘commercial door’ that may be accessed via a key, enables big
producers to deposit their bags.

robustness | The Surface input tower’s body is made of stainless steel

Comercial door
sheet with a thickness of 2mm.
 aesthetic wholeness | The Surface input tower has been designed to
Surface
Marco input
com tower’s
tambor with closed drum
fechado created an ongoing flow between the existing surrounding area and the
equipment, so that is blends into the urban context.

Surface input tower Openings and signalisation

A sign may be placed on both Surface input tower, these are 140 x 360
mm, and must be riveted onto the Surface input tower and contain in-
formation on what material may be deposited such as glass, packaging,
paper and residues as well as drawings of what can be placed and in
which container it is to be placed in.

Opening for paper | the measurements are adequate for newspapers,

magazines and other recyclable paper products and packaging like (ho-
memade boxes etc).

Opening for glass | the diameter of the openings allow for easy deposi-
ting of bottles and other glass objects.
PAPER / CARDBOARD
Opening for packages | the openings will allow for (PVC, PET) plastic
GLASS
bottles, (PEHD) hygiene and cleaning product bottles, packaging and
PLASTIC/METAL
metallic boxes.
ORGANIC MATERIAL

Opening for urban residues | the opening is made up of a tilting deposit

with a capacity for 200 litres, in order to hold the usual plastic bags. The
Surface input tower’s with open drum spatial conception of this opening makes it safe and entrance proof is it
by people or by bigger objects.

Operating Method
Opening
In order to install the Surface input tower and the remaining equipment it is
and closing necessary to unlock the drum.
of the drum The drum has been locked by two umbrako M10 bolts present on both sides
of the Surface input tower. In order to unlock the bolts an unbrako M10 key
porta comercial is necessary. The bolt must be taken away and the drum is able to rotate
Surface input tower’s rear view
freely.

parafuso The user will find it easy to use the Bigtainer Surface input tower.
The drum’s opening will normally be shut with an electronic lock, it will open
only when someone with the key places waste into the deposit.
The user inserts, rotates the lock key and press the button that opens the
rotating drum. Moves the rotating drum and places the residues in its inte-
rior. After placing the residues the drum closes, the waste bag falls into the
compactor and automatically starts the compactor cycles.

Industrial Patent pending

Authors | Designer Edgar Morais and Eng. Silvio Augusto

G. General Safety
Instructions

Operating Control Functions

All controls are to be found in the control panel situated in an ergono-

mical fashion, far from danger zones and free from being put into action
accidentally.
Their identification is done through normalised symbology in such a
manner that no mistakes or confusion can be caused by use.
Start Control
The starting of the equipment is guaranteed by one work post.
The hydraulic circuit of the equipment and the truck have been perceived to
guarantee that no unwanted movement occurs.

Modes and Means of Halting (emergency stopping)

Stop Control
All movements occur by means of continued action command and the per-
son responsible for the operation is able to see the entire area where the
equipment is moving. In order to stop the equipment from moving, simply
let go of the manual control.

Risk warning caused by mishandling and ways of minimi-

zing and/or eliminating these risks

Danger
Crushing of the inferior limbs during the closure movement of the me-
tallic structure lid.
General Arrangement
The hydraulic circuit has been perceived to guarantee that the lid does not
fall inopportunely.
The lid’s movement is done by means of a continued action control ant the
person responsible for the operation has to see the entire work area.

Danger
People might get near the equipment during the collection operation.
General Arrangement
When the compactor is removed from the equipment to perform the
collection operation, the equipment has a safety platform. The truck
used for the collection has light and sound signalisation that should be
active during the operation to attract people’s attention.
 Danger
Throwing of pressure fluid in case the hoses or junctions breach.
General Arrangement
In case the hoses breach the safety valves close down and the fluid stops. The
fluid inside the damaged hose is projected to the bottom of the equipment’s
trench.

Danger
Existence of people over the equipment during the opening of the me-
tallic structure.
General Arrangement
All movements are executed with a continued action remote control and the
person responsible for the operation is able to visualize the entire work area.
If it is necessary to stop the opening operation due to the proximity of people
it is enough to let go of the accelerator.

Safety signals

Attention during the waste compactor removing process

H. Instructions on how to
operate the Machine

1. Standard proceedings as to fixating and anchoring and

proceedings on how to lessen the vibrations.

The anchoring of the metallic structure of the surface input towers and waste
containers for transport in trucks should be executed with suitable bands
used around the mentioned equipments and these must be spaced in such a
way that they do not suffer the vibration during the transport.

2. Setting up and installing the equipment.

The equipment’s instalment is executed by Zibi’s qualified staff and

follows the next steps:

1. Loading the equipment with the crane truck. According to the truck’s ca-
pacity the loading will be done in 1, 2 or more times. Special attention will be
necessary in order to prevent damage to the hydraulic system elements.

2. Equipment’s transportation to the trench’s proximity. The cleanness of

trenches’ interior as well as the cleanness of the equipment supporting walls
will be verified in advance. In an equal manner the measures of the construc-
tion works will be verified.

3.The equipment will be discharged carefully to prevent damages, especially

to the hydraulic system parts. The equipment will be set in the foreseen posi
tion with all the safety conditions.

4. Alignment of the equipment with the other elements.

5. Removing the tightness plates of safety.

6. Adjustment of the height with screw threads starting by the lowest part
of the street in case of inclination. Afterwards the part with more inclination
is adjusted. In every case the screws should be adjusted over a plane surface
using the necessary resistance elements and sufficient capacities.

7. Height and alignment adjustment verifying the stiffness and the stability
of the supports in order to prevent any movements subsequent to the final
adjustment.

8. The building construction company will make the pre concrete process.
Before using the concrete a final verification will be done because once this
phase is completed it will not be possible to correct the placement mistakes.
The concrete will be placed with attention so that it will not fall over the visi-
ble area or over the area of the finishing touches. In case some concrete falls,
it should be immediately removed before it dries.
9. Confirmation of the pre concrete process.

10. Placement of the surface input towers with the help of angles and plates.
This placement is done with a worker inside the trench and one outside that
smoothly introduces the surface input tower into its place. Once the surface
input tower is supported over the angles the worker inside it places the four
screws and the corresponding nuts.

11. Connexion of the 380V hydraulic nucleus to the electric power and to the
hydraulic cylinders of the platform.

12. Equipment opening and verification of the levelling and alignment. If

the rehearsal is not satisfactory, all the connexions are re-examined until the
faults are solved.

13. Placement of the surface input tower with the help of angles and plates.
This placement is done with a worker inside the platform and one outside
that smoothly introduces the surface input tower into its place. Once the sur-
face input tower is supported over the angles the worker inside it places the
four screws and the corresponding nuts.

14. Adjustment of the placed surface input tower with the help of a level in
such a manner that the superior edge is horizontal and the lateral edges are
vertical. The adjustment will be done with the nuts that fix the surface input
towers’ support structure.

15. Setting the silicone in the connexion joint of the surface input towers
with the ring. Sealing of the surface input tower’s drum and placement of the
plate with the CE series number and the signalisation.

16. The building construction company places the pavement using cement,
glue or resin. The platform’s thread joints, to open it externally in case of
breakdown, will not be covered.

17. Cleaning the platform interior and removing the residues of the construc-
tion work.

18. Setting the waste compactor inside the platform and connexion of the
electric plug in to the waste compactor.

19. Connexion of all the electronic cables to the surface input tower locker.

20. General verification of behaviour.

21. Confirmation of register by the client.

3. Necessary material for instalment.

- Generator or electric source.
- Several tightness tools.
- Welding machine
- Plate piercing machine with several drills.
- Slot drilling machine
- Level.
- Riveting machine to place the CE and the signalling plates.
- Rivets.
- Several screws and nuts.
4. Operation to set the equipment to work.

The only necessary operation to set the equipment to work is the opening of
the surface input towers’ drums. The drums of the surface input towers are
opened by unscrewing the existing screw in the tower that fixes the drum.
(see Characteristics of the surface input towers).
 I. Operating Instructions

Bolt and Chain to Transport the Equipment

To transport the equipment with a crane are necessary four boltsand one
chain that is attached to the crane’s hook.
When requested, this equipments can be provided by Zibi.

Detail of a Bolt

Command key for Small Control Tower

To open the equipment with an autonomous nucleous tower(in case it
exists) a command key is supplied.

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 Autonomous Station
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bined between them to control and start the equipments.
The system includes:
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7UHQFK¶VPHWDOOLFOLGZLWKRSHQLQJWRPDLQWHQDQFHRI[FP
6PDOOFRQWUROWRZHUZLWKFPRIKHLJKW
- Power Cabinet – Built in treated plate with double insulation, the swi-
tch board is composed by protection and power elements.
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SPHQWVUXQQLQJ&RPSRVHGE\D/GHSRVLWHOHFWULFHQJLQHK\GUDX-
lic blocks and electro valves.
(OHFWULF&DEOHVDQG+\GUDXOLF+RVHVWRFRQQHFWWKHHOHFWURK\GUDXOLF
system with the equipments.

Small Control Tower Station’s electric equipment

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Station’s Power Circuit

.:SRZHUUHTXLUHG
Safety sectional of 32 A to separate from the feeding nets.
Contact to direct start of the hydraulics’ group engine.
Protection against overcharges by means of magneto thermal circuit
breaker.
Protection against short-circuit by means of fuses.
997UDQVIRUPHUWRIHHGWKHFRQWUROFLUFXLW

Station’s Control Circuit:

Composed by all the elements that shape the manoeuvre to operating
control of the machine and to the protection of the power circuit.

2. Description of Protection
and /or Safety Mechanisms

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circuit of the attached equipment) that act in case the break of a hose or
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Hydraulic Station and power cabinet

 J. Machines’ Problem Solving
Instructions
PROBLEM
Oil dripping in the hydraulic sleeves.
Equipment ascends but does not descend.
Equipment stops its motion.
Breaking of a hose and stopping of an equipment.
The surface input tower’s drum come out of the axle.
The surface input tower’s drum does not open.
The pavement over the platform falls off when the equipment
is opened.
The platform does not open completely.
SOLVING
The bushes should be tighten with the corresponding tight-
ness wrench screw.
The equipment’s descending flow regulator valve existent
in the hydraulic nucleus should be rotated in such a manner
that the oil can move. If the valve is tightened the oil will not
move and the equipment will not descend.
The descent velocity movement of the equipment is always
regulated by the flow regultor valve.
If there is an excess of oil flow entering the hydraulic circuit, it
might be that the security valve is activated.
After verifying the oil flow, the ascent movement should be
made in order to deactivate the valve, later the equipment
can be lowered.
If there is a breach in the hydraulic hose the security valve is
activated and the equipment stops.
In case there is a breach in a hose and the security valve
is activated, Zibi should be immediately contacted in order
to replace the hose.
The screw or bolt should be replaced and welded to the
drum’s interior.
In case a new screw or bolt are necessary, the request
should be made to Zibi and the components will be deli-
vered to the client. Its replacement might be made by a
Zibi’s maintenance team.
The drum’s sealing screws of the surface input tower
should be rotated. See Surface Input Towers.
The conclusion of the equipment’s construction work was
imperfect. The pavement should be replaced with glue ce-
ment.
The cylinder’s height was changed. Zibi should be imedia-
tly contacted to proceed to the correct regulation of the
cylinders.
The equipment’s rubbers do not stop leaks. The rubbers need to be replaced. The request should be
made to Zibi and the components will be delivered to the
client.

The compactor does not start the compacting cycles when The surface input tower detector that informs the end of cour-
the surface input tower drum is closed. se is not working. Is necessary to install another detector.

The compactor electric plug is damaged. Is necessary to repair the electric plug.
 K. Machine Maintenance Instruc-
tions
The periodic maintenance operations are described in the following ta-
ble and are foreseen every year under regular use conditions.
These might be subject to a maintenance contract between Zibi and the
client.

LIST OF THE PROCEEDINGS REGARDING THE CITYTAINER MAINTENANCE OPERATIONS

Maintenance Operations 1º 2º 3º 4º 5º *
SURFACE INPUT TOWER
Structure Li Li Li Li Li
Drum Li Li Li Li Li
Handle V V V V V
Rubber profile S S S S S
Bolt or Screw V V V V V
PLATFORM
Rubber profile V V V V V
Thread bolt, screws and nuts of the surface input tower’s support angle A A A A A
Surface input tower’s support angle Li Li Li Li Li
Tubular Structure Li Li Li Li Li
Connexion Box V V V V V
Set of Cylinders A A A A A
Platform Painting Li Li Li Li P
HIYDRAULIC CIRCUIT
Stainless Steel tubes and bushes A A A A A
Hoses V V V V V
Quick fitting plug V V V V V
Hydraulic cylinders A A A A A
WASTE CONTAINERS
Cable V V S S S
Hinges and trap-door lock Li Li Li Li Li
Trap-door Li Li Li Li Li
TRENCH Li Li Li Li Li

SPARE MATERIAL / CONSUMABLES TOOLS / MATERIALS

S – substitute
V – verify
Handles Pipes Wrench
L – lubricate
Rubber Profiles M5 Wrench
A – tighten
Screws M6 Wrench
Li – clean
Nuts M12 Wrench
P - paint
Quick Fitting Plugs M16 Wrench
hoses Umbrako Wrenches
Bolts Compressor
Nylon Cables Electric Fuse game
* years
Grease Cleaner Water Tank
Hydraulic Oil Bucket
Hard Grease Screw Wrench
Lubricant Spray Pole-Finder
Silicone Generator
Cleaning Cloths Cutting and tightening Nippers
Paints Oil Filter
Sandpaper Brushes
Ladder
L. Machine’s Warrantee

Contractual Warrantee

Zibi’s equipment that one owns or uses with authorization, has Zibi’s
contractual warrantee that covers all the manufacturing faults. This
warrantee has a 24 months duration since the delivering date.

It covers , totally and freely, the removal of any deformed material or

fault in setting detected on the equipment, including the workmanship
of the necessary repairing operations or of the replacement of pieces or
instruments.
Only the Zibi’s technicians are qualified to execute interventions under
this warrantee. The necessary workmanship is determined according to
Zibi’s terms.

All the complaints under contractual warrantee should be imperatively

presented before the same ends.

Zibi’s contractual warrantee is applied to equipment. Therefore the

transference of its propriety does not modify the warrantee conditions.

The following conditions apply to the equipment:

Zibi guarantees to the client that all the Zibi products are free from faults,
regarding the materials as well as the manufacture, for a determined time
after the delivering date.

Zibi’s warrantee covers only the faults that come out as a result of a re-
gular use of the product and does not apply in the following cases:
- Improper or inadequate maintenance;
- Tamper or inadequate use;
- Disrespect for the foreseen maintenance program;
- Operation out of the environmental conditions of the product , including
operation abuse;
- Inadequate preparation or maintenance of the site;
- Deterioration due to external causes (scratches, shock, industrial dust,
corrosion caused by chemical products, etc.)
- If any equipment shows shortcomings during the warrantee applied
term, the client must contact Zibi and the company will proceed with
repair.
If Zibi is notified with a warning of a fault, covered by Zibi’s warrantee,
during the warrantee applied term, the company will proceed with the
repair or replacement, according to its judgement.
- If Zibi can not repair or replace the faulty product covered by the its
warrantee, the company, within a reasonable period of time after wa
ning, will reimburse the client as long as the product is returned.
- Additional Warrantee service contracts, as well as assistance, are avai-
lable.
Responsibility Restrictions

In any case will Zibi be responsible by direct, indirect, special, accidental

or consequential damages that are based in contract, guilt or any other
legal theory and even if warned by the possibility of such damage, expect
by the obligations defined in this declaration of warrantee.

Repair Warrantee and Spare Pieces

The spare pieces of Zibi origin are warranted for a 12 month period, sin-
ce its setting up date by a Zibi repair worker. The mentioned accessories
sold by Zibi and destined to be set up in the equipments are also war-
ranted by Zibi.

Spare Pieces Selling

When the selling has been executed by Zibi, the warrantee only covers
the exchange of pieces of origin or accessories.

Repair
As long as the intervention has been executed by Zibi , the warrantee
includes:
the replacement or repair of the Zibi original pieces or accessories;
the workmanship and displacement expenses resulting from the repla-
cement, repair, dismantling and set up.

Warrantee Application
This application should requested to Zibi against the corresponding re-
ceipt. The replaced pieces are lawfully Zibi’s property.

Exclusions and Restrictions

This warrantee is not applied and the manufacturer is free from any res-
ponsibility if it is proved that the detected fault is a result of:
different use than the one approved by the manufacturer modifications
or adaptations unauthorized or unforeseen by the manufacturer repla-
cement of its pieces or its components by different origin pieces or com-
ponents.
M. Signalling Waste Container
when is non-functional and
dismantling

To dismantle the equipment, one should:

‡2SHQWKHK\GUDXOLFSODWIRUP7KHK\GUDXOLFSODWIRUPFDQRQO\EHRSH-
ned with the hydraulic nucleus or by lifting the platform with a crane.
To open the equipment with the hydraulic nucleus see Chapter C.
7RRSHQWKHSODWIRUPZLWKDFUDQHZLWKFDSDFLW\IRUDWOHDVWNJ
bolts and chains of the equipment’s transport (see Chapter B) (that can
be supplied by Zibi) are placed and the platform that spins over the hin-
ges of the rim is lifted. While the equipment is opened the crane has to
support the platform.

‡8QVFUHZWKHVXUIDFHLQSXWWRZHUV7RUHPRYHWKHVXUIDFHLQSXWWRZHUV
it is enough to unscrew the screws and nuts of the angle that supports
WKHWRZHU7KLVRSHUDWLRQPXVWEHH[HFXWHGE\WZRZRUNHUV2QHLQVLGH
the trench unscrewing the input tower while other supports the tower in
WKHH[WHULRU

‡ 8QULYHW WKH H[WHULRU PHWDOOLF ULQJ DWWDFKHG GXULQJ WKH FRQVWUXFWLRQ

work.
After removing the towers and unriveting the ring it is necessary to seal
the equipment again.
To seal the equipment with the hydraulic nucleus see Chapter C.
To seal the platform with the crane it is enough to close the platform that
rotates over the ring hinges.

‡3ODFHWKHEROWVDQGFKDLQVWRWUDQVSRUWWKHPHWDOOLFVWUXFWXUHLQFDVH
they have not been placed (see Chapter B).

‡8VHDFUDQHZLWKDFDSDFLW\RIDWOHDVW.JWRPRYHWKHPHWDOOLF
lid and the metallic structure (see chapter B).

‡7UDQVSRUWWKHHTXLSPHQWVDFFRUGLQJZLWKWKHVXSSOLHGLQVWUXFWLRQVLQ
Chapters B and H.

‡7KHWUHQFKQHHGVWREHFORVHGDQGWKHSDYHPHQWUHSODFHGE\DFRQV-
truction work team.
N. Electrical Switchboard
Diagram
Hydraulic nucleus