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NBT ThermoPlan® Ziegel Blocks

Thin Bed Insulating


Solid Wall System

“The Science of Nature - The Future of Construction”

Product Guide
Blocks
NBT ThermoPlan® Ziegel Blocks
Thin Bed Insulating Block Solid Wall System

NBT Thermoplan® Ziegel - Product Description


l Excellent Thermal Performance NBT ThermoPlan® Ziegel System
Build high performance solid fired clay block
l Rapid , Easy Construction walls quickly and cost effectively

l Cost Efficient Real Thin Bed Construction


1mm bed joints with dry interlocking vertical
l No Cavity joints for high laying rates with no limit on
height per day and no drying-out shrinkage
l Simple Detailing
Complete Building System
l Complete System Fully compatible range of ‘special’ shapes,
internal blocks, lintols, fixings and tools, light-
l Environmentally Sound weight mortars, plasters and renders.

l Very Breathable Thermally Superior


Highly vapour open external walls easily meet
l Build from Cellar to Eaves Part L requirements without condensation risk
to create a comfortable, healthy internal
l Full Range of Internal Blocks environment

l Compatible Mortars, Renders Load - bearing


and Plasters all included Block crushing strength of 6 N/mm² for
external insulating blocks and up to 12
l Full Design and Application N/mm² for internal acoustic wall blocks is
Support from NBT more than adequate for most domestic and
low-rise construction
l “Modern Method of Construction”
(MMC) approved by The Housing All-round Performance
Association. Internal blocks can be used for Part E
approved separating wall types and all
l Zurich Insurance Approved blocks are non-combustible providing 30 to
120 minutes fire resistance

Additional Benefits

l Finished construction is airtight


l Good thermal mass
l No cavity or vertical dpc
l No risks from weather penetration
l No risks from interstitial condensation
l No drying shrinkage
l Low wastage
l Suitable for cellar walls
l No toxins or irritants in use
l Environmentally clean manufacture
l Very Low CO2 Burden
l Stable Construction - Build up to 25 linear
metres without the need for expansion joints.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Product Description


The better way to build

NBT ThermoPlan® Ziegel System

The blocks are extruded with vertical perforations.


Sawdust and polystyrene particles are mixed in
with the clay matrix which, during firing, burn
away to give a micro-porous structure. The
combination of voids and pores gives the blocks Design with NBT ThermoPlan® Ziegel Blocks
their unique thermal properties.
After firing the blocks are planed top and bottom The most cost efficient and robust form of
to within 0.5mm tolerance. construction is a rendered solid 'breathing'
Blocks are available in a full range of sizes, external wall that exceeds building regulation
shapes, widths and densities and are suitable for requirements without cavities, membranes or
almost all masonry applications in low-rise additional insulation.
residential and commercial construction. NBT ThermoPlan® Ziegel external walls are
weather and air tight, very vapour permeable,
excellent for thermal insulation and also for
protection against summer over-heating, fire
resistant and with good acoustic properties.
Insulating blocks can carry loads from concrete
floors and can also be used as infill panels in
framed buildings. It is also possible to use them
below dpc level with tanking to build cellars
NBT ThermoPlan® Ziegel internal walls are denser
so they have better load-bearing, acoustic and
thermal storage properties but lower thermal
insulation. Internal blocks can be used to meet
the requirements for separating walls and have
excellent fire resistance.

Tolerances

The blocks are very accurate ONLY in the height


dimension. The width and length dimensions are
within normal manufacturing limits for building
materials.
The accuracy of the top and bottom faces allows
the use of very thin bed joints and fast laying
rates. We do however recommend allowing a
10mm bed of normal mortar every storey to
avoid cumulative errors.
Solid Plan-Ziegel walls are not designed to be
built fair-faced. Normal variations in block width
are hidden by the lightweight render and plaster
layers, which are also important for thermal and
acoustic insulation and air-tightness.

NBT has full design, training and application support to ensure successful
construction with the NBT ThermoPlan®-Ziegel system.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Product Description


The better way to build

Building with NBT ThermoPlan® Ziegel

Accurate thin bed joints, dry interlocking vertical


joints, easy handling and cutting, and a full range
of lintols and accessory blocks mean fast
construction times, assured performance, good
cost benefits and lower skill requirements.
st
Time spent setting out the level of the 1 course
accurately together with good site planning gives
real benefits in site productivity.
The thin joint mortar is easy to apply either from a
special roller or by dipping each block in a
shallow tub of mortar. Blocks are then simply
stacked on the mortar bed, with perp joints
interlocked and mortar free.

NBT BaumitBayosan Renders & Plaster Finishes

For the most cost effective construction use


render and plaster wall finishes to provide air and
weather tightness and additional thermal
insulation.
NBT supply a full range of lightweight, hydraulic
lime based materials that are specially designed
and approved for NBT ThermoPlan® Ziegel
blocks and are readily available for machine or
hand application in a range of attractive colours
and textures.
A variety of cladding systems can also be used
including timber, tile hanging and brick and stone
facings.

Maintaining bond is easy using half blocks or by


cutting the blocks with purpose made saws, and
filling the gaps with insulating mortar.
The mortar gains strength and stiffness quickly so
a storey height can be built in 1 day ready for the
floor or roof the next day.
The build process is virtually dry so the wall is
immediately ready for finishing without the risk of
long-term drying out shrinkage.
There is very little wastage of material because of
the large range of special blocks and the ease of
accurate cutting.

NBT has full design, training and application support to ensure successful
construction with the NBT ThermoPlan®-Ziegel system.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - System Options


Thin bed insulating breathing solid
wall system.
15mm BaumitBayosan Render
15mm Mineral Render
System and Decor
System FinishPaint
& Mineral
Single skin construction - No Cavity.
NBT Thermoplan®
300mm T11Block
Ziegel Block
(thin bed mortar system) Quick and easy to construct and
finish.
12mm Mineral PlasterPlaster
12mm Mineral
Simplest NBT Thermoplan System to
build.
NBT Breathable
NBT Breathable Trade
Trade Emulsion
Emulsion
Breathing Construction.

NBT Thermoplan® System


Rendered Solid Wall

NBT Thermoplan® K-Value U-Value


Ziegel Block (W/mK) (W/m²K)

300mm Wide 0.10 0.31


ZV10
ZT10

365mm Wide 0.10 0.26

400mm Wide 0.10 0.24


425mm Wide 0.10 0.22
ZV11

0.11 0.33
ZT11

300mm Wide

365mm Wide 0.11 0.28

300mm Wide 0.12 0.36

365mm Wide 0.12 0.30


ZV12
ZT12

400mm Wide 0.12 0.28

425mm Wide 0.12 0.26


490mm Wide 0.12 0.23

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - System Options


Thin bed insulating solid wall system
8mm BaumitBayosan over clad with NBT Rendered
Render System Finish on
15mm Mineral Render
Diffutherm Woodfibre EWI.
NBT Pavatex
System &Diffutherm
Mineral Paint
Woodfibre Insulation
Very low U-Values achievable -
NBT Thermoplan®
300mm T11 Ziegel Block
Ideal for low-energy structures.
Block (thin bed mortar system)
Excellent Acoustic Performance.
12mm12mm
Mineral Plaster
Mineral Plaster

Very breathable system with


NBT Breathable Trade
NBT Breathable Trade excellent ecological profile.
Emulsion
Emulsion

NBT Thermoplan® Plus System


Rendered Insulated Solid Wall
U-Values
(W/m²K) U-Values shown rounded up/down

NBT Thermoplan® + 60mm + 80mm + 100mm


Ziegel Block Diffutherm Diffutherm Diffutherm

300mm Wide 0.22 0.20 0.18


ZV10
ZT10

365mm Wide 0.19 0.17 0.16

400mm Wide 0.18 0.17 0.16


425mm Wide 0.17 0.16 0.15

240mm Wide 0.27 0.24 0.22


ZV11
ZT11

300mm Wide 0.23 0.21 0.19


365mm Wide 0.20 0.19 0.17

300mm Wide 0.24 0.22 0.20

365mm Wide 0.22 0.20 0.18


ZV12
ZT12

400mm Wide 0.20 0.19 0.17

425mm Wide 0.20 0.18 0.17

490mm Wide 0.18 0.16 0.15


Other denser block ranges are available for higher admittance (thermal mass) and for
greater load-bearing capacity. Please contact NBT for details.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - System Options


Thin bed insulating solid wall system
over clad with NBT Pavatherm Plus
Cladding facade over
15mm Mineral Render
Waterproofing EWI board.
NBT Pavtherm Plus Paint
System & Mineral
Woodfibre Insulation Very low U-Values achievable -
NBT Thermoplan®
300mm T11 Ziegel Block
Ideal for low-energy structures.
Block (thin bed mortar system)
Excellent Acoustic Performance.
12mm12mm
Mineral Plaster
Mineral Plaster

Very breathable system with


NBT Breathable Trade
NBT Breathable Trade excellent ecological profile.
Emulsion
Emulsion

NBT Thermoplan® CladPlus System


Clad Insulated Solid Wall
U-Values
(W/m²K)* * U-Values shown rounded up/downand exclude cladding system

NBT Thermoplan® + 60mm + 80mm + 100mm


Ziegel Block PavaTherm + PavaTherm + PavaTherm +

300mm Wide 0.22 0.20 0.18


ZV10
ZT10

365mm Wide 0.19 0.18 0.16

400mm Wide 0.18 0.17 0.16


425mm Wide 0.17 0.16 0.15

240mm Wide 0.27 0.24 0.22


ZV11
ZT11

300mm Wide 0.23 0.21 0.19


365mm Wide 0.20 0.19 0.17

300mm Wide 0.24 0.22 0.20

365mm Wide 0.22 0.20 0.18


ZV12
ZT12

400mm Wide 0.20 0.19 0.17

425mm Wide 0.20 0.18 0.17

490mm Wide 0.18 0.16 0.15


Other denser block ranges are available for higher admittance (thermal mass) and for
greater load-bearing capacity. Please contact NBT for details.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - System Options


Thin bed insulating solid wall system
compatible with most types of
Cladding facade over
15mm Mineral Render
cladding systems
BaumitBayosan Render
System & Mineral Paint
Cladding non structural
NBT Thermoplan®
300mm T11 Ziegel Block
Block (thin bed mortar system)
Suitable for Brick / Stone outer skin

12mm12mm
Mineral Plaster
Mineral Plaster Cladding / facing can be built as a
secondary stage allowing main
NBT Breathable Trade
NBT Breathable Trade structure to built and made
Emulsion
Emulsion watertight - fast tracks build time

NBT Thermoplan® Clad System


Clad Insulated Solid Wall Typical Cladding Types
Rain Screen
on Rail System
BaumitBayosan
15mm Mineral Render
NBT Thermoplan® U-Values
(W/m²K) * Render
System & Mineral Paint

Ziegel Block
NBT Thermoplan®
300mm T11 Ziegel Block
(thin bed mortar system)

300mm Wide 0.31


12mm Mineral
12mm Mineral Plaster
ZV10
ZT10

365mm Wide 0.26 Plaster


NBT Breathable Trade
NBT Breathable
Emulsion
400mm Wide 0.24 Trade Emulsion
Timber
425mm Wide 0.22 Cladding
BaumitBayosan on battens
15mm Mineral Render
Render
System & Mineral Paint

NBT Thermoplan®
ZV11

300mm T11 Ziegel Block


ZT11

300mm Wide 0.33 (thin bed mortar system)

365mm Wide 0.28


12mm Mineral Plaster
12mm Mineral Plaster

NBT Breathable Trade


NBT Breathable
Emulsion
Trade Emulsion
300mm Wide 0.36
Brick / Stone
365mm Wide 0.30 Cladding
BaumitBayosan
ZV12
ZT12

15mm Mineral Render


Render
System & Mineral Paint

400mm Wide 0.28


NBT Thermoplan®
300mm T11 Ziegel Block
(thin bed mortar system)
425mm Wide 0.26
490mm Wide 0.23 12mm Mineral Plaster
12mm Mineral Plaster

* U-Values Shown exclude cladding system NBT Breathable Trade


NBT Breathable
Emulsion
Trade Emulsion

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - System Options


Thin bed insulating solid internal wall
NBT Render System
Movement Bead
system.

Excellent Acoustic Performance.


Internal Plaster

Thin Bed Wall Tie


Reduces plaster cracking at
junctions to Thermoplan external
30mm Insulation
Filled Cavity NBT Thermoplan Full Ziegel walls due to no thermal expansion
Concrete In-Fill
differentials.
Internal Plaster

Available in varying densities to suit


application and loading
requirements.

NBT Thermoplan® Internal Systems


Acoustic
Performance
Single Skin Partition Walls Ratings shown as per DIN4109 R’w,R (dB)
(Finished wall platered both sides)

NBT Thermoplan® ZA08 ZA12 ZA14


Ziegel Block Range Range Range

115mm Wide 38 41 45

175mm Wide 42 45 47

240mm Wide 45 49 50

Width (mm) 145 175 200 240 300

ZF08 Range 48 51 53 55 58

Double Skin Party Wall (Insulation Filled 30mm Cavity)

NBT Thermoplan® ZA08 ZA12 ZA14


Ziegel Block Range Range Range

2 x 115mm Wide 58 62 63

2 x 175mm Wide 64 66 68

2 x 240mm Wide 66 70 71

Width (mm) 145 175 200 240 300

2 x ZF08 Range 67 70 tba tba tba

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Range

NBT Thermoplan® Ziegel - Product Range


External Thermal Block
External Thermal - Full Blocks
Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ZT10300F 300 247 249 54 3.37 16 54 12.0
ZT10365F 247 249 40 2.50 16 44 14.6
ZT10
365
ZT10400F 400 247 249 40 2.50 16 40 16.0
ZT10425F 425 247 249 36 2.25 16 38 17.0

ZT11300F 247 249 54 3.37 16 54 12.7


ZT11

300
ZT11365F 365 247 249 40 2.50 16 44 15.5

ZT12300F 300 247 249 54 3.37 16 54 12.0


ZT12365F 365 247 249 40 2.50 16 44 14.6
ZT12

ZT12400F 400 247 249 40 2.50 16 40 16.0


ZT12425F 425 247 249 36 2.25 16 38 17.0
ZT12490F 490 247 249 30 1.87 16 33 19.6

External Thermal - Full Blocks - Meshed Reinforced Bed


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ZV10300F 300 247 249 54 3.37 16 54 12.0
ZV10365F 247 249 40 2.50 16 44 14.6
Zv10

365
ZV10400F 400 247 249 40 2.50 16 40 16.0
ZV10425F 425 247 249 36 2.25 16 38 17.0

ZV11300F 300 247 249 45 2.81 16 54 12.0


ZV11

ZV11365F 365 247 249 40 2.50 16 44 14.6

ZV12300F 300 247 249 45 2.81 16 54 12.0


ZV12365F 365 247 249 40 2.50 16 44 14.6
ZV12

ZV12400F 400 247 249 40 2.50 16 40 16.0


ZV12425F 425 247 249 36 2.25 16 38 17.0
ZV12490F 490 247 249 30 1.87 16 33 19.6

External Thermal - End Blocks (T&G on one side only)


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ZT00300E 300 123 249 90 na na na 5.8
END

ZT00365E 365 123 249 80 na na na 7.0


Zt00425 E 425 123 249 42 na na na 8.4

External Thermal - Corner Blocks (T&G on one side only)


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ZT00300C 300 175 249 54 na na na 8.2
CORNER

ZT00365C 365 247 249 40 na na na 13.5


ZT00400C 400 280 249 32 na na na 19.5
ZT00425C 425 300 249 24 na na na 22.5
490 For corners use 1x 365 Full Block & 1 x 365 Corner Block

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Range

NBT Thermoplan® Ziegel - Product Range


External Thermal Block
External Thermal - Make Up Bricks (half Height)
Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
MAKE UP mm mm mm Pallet Pallet M² M³ Block
ZT00300M 300 247 113 70 na 32 na 5.3
ZT00365M 365 247 113 64 na 32 na 6.4

External Thermal - Reveal Blocks (Full and Half Length)


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ZT00300R 300 247 249 30 na na na 12.2
REVEAL

ZT00365R 365 247 249 30 na na na 14.6


ZT00300HR 300 123 249 36 na na na 6.1
ZT00365HR 365 123 249 32 2.50 na na 7.3

External Thermal - Angle Blocks (For 45° / 135° Corners)


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ Block
ANGLE

ZT00300A 300 na 249 27 na na na 17.0


ZT00365A 365 na 249 24 na na na 26.0

External Thermal - Special Sections (For Creating Lintols, Ringbeams, Reinforced Columns, Service Voids Etc.)
Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
ZT00300U 300 240 240 45 11.25 4 na 8.7
ZT00365U 365 240 240 40 10 4 na 10.0
U

ZT00400U 400 240 240 ? ? 4 na ?


ZT00425U 425 240 240 ? ? 4 na ?
ZT00490U 490 240 240 ? ? 4 na ?

Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
ZT00300WU 300 240 240 60 15 4 na 12.0
WU

ZT00365WU 365 240 240 40 10 4 na 11.8

Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
WL

ZT00365WL 365 240 240 60 15 4 na 12.0

External Thermal - Precast Lintol Sections (Lengths as below)


Article No: Thickness Length Height Stk Per M ² Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M² M³ M
LINTOL

ZT00300R* 300 See 113 na na na na 46.0


ZT00365R* 365 Below 113 na na na na 56.0
* Available in following lengths: 1 - 1.25 - 1.5 - 1.75 - 2 - 2.25 - 2.5 & 2.75M
(Please specify as follows: ZT00300R150 = 1.50 metre 300mm wide x 113 high)

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Range

NBT Thermoplan® Ziegel - Product Range


System Components

NBT Thermoplan Thin Bed Mortar (Supplied with blocks when ordered) System Variables
Rollfix ZT ZV
Dipping System System
Article No: Description Pallet Pallet Pallet KG per Stk Per
per bag per bag per bag Bag Pallet
ZXM617 ZT Mortar (un-meshed) 3 1.5 na 25 42
ZXM618 ZV Mortar (Meshed) na na 1.5 25 42
ZXM617 ZXM618

Bed Reinforcement Mesh for ZV System (Supplied with blocks when ordered)
Article No: Description

ZXM891 300mm Wide Mesh for ZV 100m Roll


ZXM892 365mm Wide Mesh for ZV 100m Roll

Render and Plaster Products


Coverage KG per Stk Per
Article No: Description per Bag Bag Pallet
BYMP69KG3 External Lightweight Base coat 1.7 sqm @ 15mm 30 35
Renders &

BYLL66 External / Internal Lime Base coat * 1.9 sqm @ 15mm 35 36


Plasters

BYRK38A Internal Lime Base coat 1.9 sqm @ 15mm 35 36


BYRK30A Internal Lime Skim coat 10 sqm @ 3mm 25 42
BYIS20 Internal Lime / Gypsum Skim coat 10 sqm @ 3mm 25 42
BYLS62 External Plinth Render 1.9 sqm @ 15mm 35 35
* (not suitable for ZT10 / ZV10 Range)

BYAM51 Ext / Int Bead Setting Mortar 30 Linear M 25 42


Misc

BYVLTM81 Insulating Mortar / Filling Compound 40 Ltr Volume 25 40


BYYWER131 1m x 50m Wide Reinforcing Mesh for Openings
Length
Article No: Description (M)
BYY1151 Ext Galvanized Corner Mesh Bead 2.95
BBYY1152 Ext Stainless Steel Corner Mesh Bead 2.95
BYYWE17SS Int / Ext Stainless Steel Corner Mesh Bead (Visible Nosing) 3.0
Beads

BYY1225 Ext Galvanized Bellcast Stop Bead 3.0


BYY2229 Ext Stainless Steel Stop Bead 3.0
BYY1223 Ext Galvanized Steel Stop Bead with PVC Nosing 3.0
BYY7503 Ext Galvanized Steel Movement Joint Profile (6mm joint) 3.0

Length
Article No: Description (M)
Sealing

BYY3727 APU Sealing Bead 13mm for Window / Door Frames 2.6
FXTAPE15 VSA Compriband Sealing Strip 12.5mm Wide 3-15 Thick 6.0

NBT offer a full range of external mineral render finishes in a pallette of


over 250 colours in grain sizes from 0 - 5mm. Please contact NBT for
further details.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
Plan-Ziegel Blocks
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Preparation and Laying
of First Course
Laying NBT ThermoPlan® Ziegel

Lay the damp-proof course on a thin Cover The DPC with a further amount Position the first block and ensure that
mortar bed on the slab or sub- of mortar and accurately level the it is accurate in plumb and
structure. Group 3 mortar should be bed joint using the levelling rails or alignment.
used (for this course only). setting blocks (See “Setting Out Methods”)

Place a second block at the next Thin Bed Mortar should be mixed with Pour thin bed mortar into roller
corner / opening - string a line 9 -11 Ltrs. of clean, cold water per applicator. Roller should be
between - then lay the first course bag - max 2 bags at a time. Mix thoroughly cleaned after use and
directly onto the mortar bed. Do not thoroughly with a power stirrer and lightly oiled to prevent corrosion.
twist blocks to “settle” - use a rubber allow to stand for 10 minutes
mallet to gently tap them down.

Using the roller applies the correct Position the next course of blocks with Plan site layout to avoid unnecessary
amount of mortar to the surface of the interlocking profile fully engaged. man handling - easy handling saves
the blocks. Only use mortar on non-interlocking the builder time and effort.
joints - cut joint, corner, abutments etc.
Tap into place with a rubber mallet.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Mortar Laying Tools

Roller Applicators for thin bed mortar.

The Standard Mortar Applicator is the For applying mortar to the ZT external Should the meshed system of the ZV
most basic of the three models blocks and the ZA internal range the external blocks range be being used
available. ZT-Sytem applicator should be used - or if adding mesh to internal sections
available in three sizes to suit the the ZV applicator should be used -
ZXT895 240mm Wide range - again in three sizes to suit the range -
ZXT877 175 & 240mm Wide ZXT885 175 & 240mm Wide
ZXT879 300 & 365mm Wide ZXT886 300 & 365mm Wide
ZXT880 425mm Wide ZXT887 425mm Wide

Maintenance and Use.

Only use the thin bed mortar as In warm weather stand roller unit in Thoroughly wash unit after use - oil
supplied by NBT with the roller cold water during work breaks. with a light oil to prevent corrosion.
applicators.

Pull roller in on direction only - avoid Mesh, if used, can be cut with a utility Unsure that a good even coverage
going back and forward over blocks. knife (stored on unit). has been achieved.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


ZXT863 Leveling Rails

Setting out and using Levelling Rails

Setting out and laying of the first Set the first frame at the highest point Attach the laser target staff and target
course of Plan-Ziegel is critical if the of the slab / footing. if used, to the frame and set laser
speed advantage of the system is to Adjust the level the rail frame in both height so as laser beam in line with a
be maximised - Using NBT’s levelling directions - setting as low as possible. datum mark.
rail set makes this a simple process.

Set down second frame and adjust Each frame has an adjustable rod Spread a thin layer of Group 3 mortar
level and height in relation to first that can be used to set width of bed onto the slab / sub-structure between
frame. Attach laser target staff to to be laid. Set these to suit width of the two frames. Roll out DPC then
check height. block being used, 300, 365, 425 etc. cover with a further amount of Mortar.

Rule off the mortar bed using a Trim off excess mortar to leave a neat Dependant of the size of the site you
suitable straight edge / level. Using a bed. Leaving the second frame in can either a) Start laying the first course
trowel remove excess mortar to leave position move the first frame along the directly onto the mortar bed if still “soft”
a neat, straight edge to the bed. slab, level off and check height as or b) Allow bed to dry and lay blocks
before. Continue around site till following day onto a thin bed of Ziegel
returning to initial start / datum point. mortar spread by Roller Applicator.
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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Special Blocks

Corners and Wall Terminations

Corner and End Blocks are available Coursing of corner blocks should be The non-interlocking joint should be
for corners and wall terminations. as shown (See Construction details filled with Baumit-Bayosan LTM81
These blocks have the interlocking section for more detailed insulating mortar to prevent cold
profile on one face only and the information.) bridging through the joint.
ribbing of the blocks is also heavier.

Reveal Blocks

For improved weather protection at Coursing of reveal blocks should be Frames should be installed with a
window and door frames the reveal as shown (See Construction details Compriband strip and an APU sealing
and half reveal blocks should be section for more detailed rail prior to rendering.
used. information.)

Angle Blocks

For direction changes of 45° NBT Coursing of angle blocks should be as Other angles require the block to be
supply a pre-formed angle block that shown (See Construction details cut and the joint filled with LTM81
maintains the interlocking profile. section for more detailed insulating mortar.
information.)
Natural Building Technologies Ltd
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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Building Techniques

Wall Junctions

Stainless Steel thin bed wall tie plates Using a coarse file/rasp cut a groove Bend the wall ties to form a 90° angle.
should be used in each course at wall in the top surface on the block. (To prevent injury from ties protruding
Junctions Cutting the groove eliminates rocking until abutting wall section built.) Bed
of the block. tie in thin bed mortar.

Ties should be installed in alternate Just prior to building the abutting wall The abutting wall should be built with
courses as a minimum 1 tie for bend the tie straight. a 10-15mm mortar joint to the main
115mm and wide and 2 ties for all wall section.
other widths and for the PFZ blocks.

Building Curved Wall Sections

Building curved wall sections with For a radius greater than 3.5m For a radius less than 3.5m
Ziegel is simple especially when Open up the joint by a maximum of Cut the blocks to form a taper. LTM81
compared to curved twin element 20mm. The open joint should then be should still be used in the joint due to
cavity construction. filled with LTM81 insulating mortar. the lack of interlocking profile.
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NBT ThermoPlan® Ziegel Blocks

NBT Thermoplan® Ziegel - Construction Methods


NBT ThermoPlan® Ziegel
Building Techniques

Lintols, Ringbeams and Padstones.

Pre-cast lintol sections are available The lintol section should be laid on a A minimum support length of 125mm
in lengths from 1m - 2.75m in 10mm bed of group 3 mortar with should be allowed at the bearing
increments of .25m. in a range of one to two courses of make up points. The lintol should be propped
widths to suit most applications. (see blocks over. at centres no greater than 1M during
data sheet) installation and curing.
WU Block U Block

WL Block

For higher loads/wide spans the Blocks should be laid over a suitable At wall terminations the end block
Thermoplan range of U or WU blocks support / former during construction. should be turned through 90° to cap
should be used. Bed the blocks on a 10mm bed of the end of the run.
group 3 mortar.

Instal reinforcement bars / cage and padstones and service voids. The WL block can be used for creating
fill with grade of concrete to an insulated bearer for floor slabs.
engineers specification. The U and WU
blocks may be used to create lintols,
ringbeams ....

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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Building Techniques

Using Thermoplan Full Ziegel

As for all Thermoplan blocks the first Subsequent courses should be laid The blocks can be dipped into a bath
course should be laid on a 10-15mm using the Thermoplan Thin Bed Mortar of mortar or the mortar can be
bed of group 3 mortar as supplied with the blocks applied by a Thermoplan roller.

The wall section should be built with The system blocks should be built as Once filled the wall section will
interlocking joints mortar free. Build the half-bond to allow the void to be fully achieve high load capacity with
complete wall section ready for filled with concrete to engineers excellent heat storage and acoustic
backfilling with concrete. specification. qualities.

The abutment connection should be Thin bed wall ties should be installed DO NOT fit or omit ties from the
made using a 10-15mm mortared at every course and positioned to junction.
joint to the main wall element. project into the filling void as shown.

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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Building Techniques

Floors, In-fill Panels and Basements

Thermoplan blocks can be used with With precast slab, block and beam or cast in-situ.
most conventional flooring
techniques...

Thermoplan Ziegel blocks are the The ability to build longer lengths of The ZT range can be laid to lengths of
ideal solution to in-fill panels within a wall sections without the need for up to 25 linear metres and the ZV,
steel or concrete frame construction. expansion joints is a major plus when reinforced bed range up to 40
building large scale units such as without expansion or movement
commercial or multi-storey blocks. joints.

Thermoplan Ziegel blocks can be Once built the external face should The membrane should be further
used for basement wall construction be primed before applying a protected using a drainage protection
to provide an insulated structure. waterproofing membrane such as board. The drainage protection board
Bituthene or similar. protects the membrane from being
punctured whilst also reducing hyro-
static pressure.
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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Building Techniques

Cutting, Chasing and Drilling

The preferred methods of cutting NBT supply a longer 475mm blade Alternatively a large capacity
Thermoplan blocks are by a alligator bar and the blades to suit that can diamond block saw should be used
type saw such as the Dewalt DW390 be easily fitted to the DeWalt Alligator such as the Gölz BS650 or BS900.
(L) saw available from most tool saw to enable the blocks to be cut in
merchants. one pass.

Cutting of channels for electrical once cut use a wide faced bolster to Do not use a “hammer and bolster”
services etc. should be created by “break” the core of the channel by or powered impact hammer
first cutting the side slots with a twin levering sideways. technique as this will crack the inner
wheel diamond wall chaser... core of the blocks.

Conventional TCT or Diamond tipped DO NOT USE HAMMER / PERCUSSION Suitable safety protection should be
drilling tools and core bits should be ACTION - doing so will crack the inner worn during all cutting, drilling and
used to drill the blocks. core of the blocks and lead to chasing operations. Were possible use
oversized hole creation. dust extraction to lower the dust levels.

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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Methods


Building Techniques

Thermoplan Finishes

NBT Supply a full range of approved together with a full range of render Render and plaster beads, services
external renders and internal plaster and plaster accessories. conduit etc. should be bed in Baumit-
finishes from the Baumit-Bayosan Bayosan AM51 quick set mortar.
range of mineral products....

Diagonal strips 250mm wide of A base coat of Baumit-Bayosan MP69 NBT supply an extensive range of
Wemico R131 reinforcing mesh base render should applied to a decor finishes in grain sizes from 0mm
should be applied over the corners of thickness of 12 - 15mm to 5mm in a pallet of over 250
openings to eliminate stress cracks colours. Please contact NBT for further
appearing in the render coat. details.
LL66 IS20
One-Coat Lime-Gypsum
Lime Skim

RK38 RK30
Lime Lime
Base Skim

The internal face of Thermoplan are The final external finish of Thermoplan Stone or brick Skins may also be used -
best “hard plastered” with the Baumit- does not have to be a render.... the type of material will determine if a
Bayosan range of Lime or Cladding materials such as timber, drainage cavity will be required or not.
Lime/Gypsum base mineral plasters rain screen systems can also be Please contact NBT for details.
although other methods of finishing utilized. .
can be used. Please contact NBT for
advice.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
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email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Details


Course Notes: Construction Details
Blocks should be laid in a staggered bond with a minimum overlap of 95mm

The first Course should be laid using Group 3 Mortar with a horizontal DPC running through.

All subsequent bed joints to be made using thin bed mortar as supplied with the blocks.

All non interlocking joints and abutments should be filled with Baumit-Bayosan LTM81 light weight insulating mortar.
Course Details - 300 Wall Thickness Course Details - 365 Wall Thickness
300F Full Block (Length = 247mm) 365F Full Block (Length = 247mm)

300C Corner Block (Length = 175mm) 365C Corner Block (Length = 247mm)
300E End Block (Length = 123mm) 365E End Block (Length = 123mm)

1st, 3rd Course etc. 2nd, 4th Course etc. 1st, 3rd Course etc. 2nd, 4th Course etc.

500 Wide Column


500 Wide Column

Course Details - 400 / 425 Wall Thickness Course Details - 490 Wall Thickness
400F / 425F Full Block (Length = 247mm) 490F Full Block (Length = 247mm)
400C / 425C Corner Block (L = 400C 280mm / 425C 300mm) 365F Full Block (Length = 247mm)
400C / 425C Corner Block (Cut to ½ Length i.e. 140 / 150mm*) 365C Corner Block (Length = 247mm)
400C / 425C Corner Block (Cut to 2/3 Length i.e. 186 / 200mm*) 490E End Block (Length = 247mm)
400C / 425C Corner Block (Cut to 1/3 Length i.e. 93 / 100mm*)
1st, 3rd Course etc. 2nd, 4th Course etc. 1st, 3rd Course etc. 2nd, 4th Course etc.

500 Wide Column


500 Wide Column
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NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Construction Details


Construction Details

Course Details - 300 Wall Thickness Course Details - 300 Wall Thickness

300A Angle Block 300F Full Block (Length = 247mm)


300F Full Block (Length = 247mm) 300HR Half Reveal Block (Length = See Below:)
300C Corner Block (Length = 247mm) 300R Reveal Block (Length = See Below:)
300E End Block (Length = 123mm)

1st, 3rd Course etc.

1st, 3rd
Course etc.

2nd, 4th Course etc.


2nd, 4th
Course etc.

Course Details - 365 Wall Thickness Course Details - 365 Wall Thickness

365A Angle Block 365F Full Block (Length = 247mm)


365F Full Block (Length = 247mm) 365HR Half Reveal Block (Length = See Below:)
365C Corner Block (Length = 247mm) 365R Reveal Block (Length = See Below:)
365E End Block (Length = 123mm) Compriband Seal
APU Seal

1st, 3rd Course etc.

1st, 3rd
Course etc.

2nd, 4th Course etc.


2nd, 4th
Course etc.

Natural Building Technologies Ltd


The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
Plan-Ziegel Blocks
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel

NBT Thermoplan® Ziegel - Fixings


Fixings Range
NBT Thermoplan® Ziegel Compatible

NBT supply a range of fixings for various applications from the Fischer Fixings System range of mechanical
anchors. These fixings have been selected and tested for use in Plan-Ziegel range of internal and external
blocks. A selection of sizes are shown below: Please contact NBT or Fischer Fixings UK for further details .

Fixings Selector and application guide.

UX- R Universal Plug Range:

For light duty fixings - electrical fittings, bathroom accessories, small cupboards, skirting
boards etc
FUR - T Frame Anchors Range:

For standard door sets, timber rails and battens, light duty shelving etc.

FIS - V Injection Mortar System:

For heavy or dynamic loads - large door frames, kitchen wall cupboards, toilets, sinks

Loading Data
Fixings For External Block Range Fixings For Internal Block Range

UX 6 x 50R UNIVERSAL PLUG UX 6 x 50R UNIVERSAL PLUG


FACE FIXING END FIXING FACE FIXING END FIXING
0.11kN 0.06kN* 0.14kN 0.13kN
*Not Recommended

FUR 8 x 80T FRAME ANCHOR FUR 8 x 80T FRAME ANCHOR


FACE FIXING END FIXING FACE FIXING END FIXING
0.16kN 0.14kN 0.25kN 0.21kN

FIS - V INJECTION MORTAR** FIS - V INJECTION MORTAR**


FACE FIXING END FIXING FACE FIXING END FIXING
0.30kN 0.30kN 0.30kN 0.30kN

** Load value using FIS H N anchor sleeve with FIS E K screw with 5mm wood screw

Axial / Edge Spacings

UX 6 100mm Any reduction in these spacings will lead to a


reduction in the recommended load.
FUR 8 T 150mm In order to achieve the maximum performance from
FIS V with FIS H N Sleeve 200mm any anchor when installed in masonry it is necessary
to install the anchor as close to the centre of the block
/ brick as possible. In addition, if multiple anchors are
to be installed into a brick / block they should be
installed with the largest axial spacing possible.

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NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

NBT Thermoplan® Ziegel - Technical Data


ZT10 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included

NBT ThermoPlan Technical Data


Part Number ZT10300F ZT10365F ZT10400F ZT10425F
Wall thickness mm 300 365 400 425
Dimension Length mm 247 247 247 247
Dimension Width mm 300 365 400 425
Dimension Height mm 249 249 249 249
Basic Properties
Block strength class 6 6 6 6
Bulk density class kg/m³ 650 650 650 650
Mean compressive strength N/mm² 7,5 7,5 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0,10 0,10 0,10 0,10


U-value W/m²K 0,31 0,26 0,24 0,22
Heat storage capacity kJ/m²K 195 237 260 276
Structural Properties
Design weight kN/m³ 8 8 7,5 8
Permissible compressive stress N/mm² 0.6 0.6 0.6 0.6
Final creep coefficient φ: 1 1 1 1

Long-term moisture movement [mm/m] 0 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6 6
Calculation for a wall with density 650 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** ** ** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44 40 38
Ziegel blocks No./ m² 16 16 16 16
Thin bed mortar (approx.) L/m³ 11 11 11 11
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-857

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The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9U L
Tel: +44 (0)1 84 4 33833 8 Fax: +44(0)184 4 338525
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NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

NBT Thermoplan® Ziegel - Technical Data


ZT11 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included

NBT ThermoPlan Technical Data


Part Number ZT11300F ZT11365F
Wall thickness mm 300 365
Dimension Length mm 247 247
Dimension Width mm 300 365
Dimension Height mm 249 249
Basic Properties
Block strength class 6 6
Bulk density class kg/m³ 700 700
Mean compressive strength N/mm² 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.11 0.11


U-value W/m²K 0.33 0.28
Heat storage capacity kJ/m²K 210 255
Structural Properties
Design weight kN/m³ 8 8
Permissible compressive stress N/mm² 0.8 0.8
Final creep coefficient φ: 1 1

Long-term moisture movement [mm/m] 0 0


Coefficient of thermal expansion α 10-6K 6 6
Calculation for a wall with density 700 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44
Ziegel blocks No./ m² 16 16
Thin bed mortar (approx.) L/m³ 6.5 6.5
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-869

Natura l Building Techno logies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1844 3 38338 Fax: +44(0 )184 4 3385 25
ema il: info@natura l-building.co.uk we b: www.na tural-building.co .uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

NBT Thermoplan® Ziegel - Technical Data


ZT12 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included

NBT ThermoPlan Technical Data


Part Number ZT12300F ZT12365F ZT12400F ZT12425F ZT12490F
Wall thickness mm 300 365 400 425 490
Dimension Length mm 247 247 247 247 247
Dimension Width mm 300 365 400 425 490
Dimension Height mm 249 249 249 249 249
Basic Properties
Block strength class 6 6 6 6 6
Bulk density class kg/m³ 650 650 650 650 650
Mean compressive strength N/mm² 7.5 7.5 7.5 7.5 7.5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.12 0.12 0.12 0.12 0.12


U-value W/m²K 0.36 0.3 0.28 0.26 0.23
Heat storage capacity kJ/m²K 180 219 240 255 297
Structural Properties
Design weight kN/m³ 7.5 7.5 7.5 7.5 7.5
Permissible compressive stress N/mm² 0.8 0.8 0.8 0.8 0.8
Final creep coefficient φ: 0.75 0.75 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0 0 0


Coefficient of thermal expansion α
-6
10 K 6 6 6 6 6
Calculation for a wall with density 650 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** ** ** ** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 30 A F 30 A F 30 A F 30 A F 30 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44 41 38 33
Ziegel blocks No./ m² 16 16 16 16 16
Thin bed mortar (approx.) L/m³ 6.5 6.5 6.5 6.5 6.5
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-698

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9UL
Tel: +44 (0)1844 338338 Fax: +44(0 )184 4 338525
ema il: info @natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

NBT Thermoplan® Ziegel - Technical Data


ZV10 ● Mortar Free Interlocking Perp Joints

V.PLus ● Block Laying Mortar & Mesh Included

NBT ThermoPlan Technical Data


Part Number ZV10300F ZV10365F ZV10400F ZV10425F
Wall thickness mm 300 365 400 425
Dimension Length mm 247 247 247 247
Dimension Width mm 300 365 400 425
Dimension Height mm 249 249 249 249
Basic Properties
Block strength class 6 6 6 6
Bulk density class kg/m³ 650 650 650 650
Mean compressive strength N/mm² 7,5 7,5 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0,10 0,10 0,10 0,10


U-value W/m²K 0,31 0,26 0,24 0,22
Heat storage capacity kJ/m²K 195 237 260 276
Structural Properties
Design weight kN/m³ 7,5 7,5 7,5 7,5
Permissible compressive stress N/mm² 0,7 0,7 0,7 0,7
Final creep coefficient φ: 0,75 0,75 0,75 0,75

Long-term moisture movement [mm/m] 0 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6 6
Calculation for a wall with density 650 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** ** ** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44 41 37
Ziegel blocks No./ m² 16 16 16 16
Thin bed mortar (approx.) L/m³ 11 11 11 11
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-860

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9U L
Tel: +44 (0)1 84 4 33833 8 Fax: +44(0)184 4 338525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

ZV11 ● Mortar Free Interlocking Perp Joints

V.PLus ● Block Laying Mortar & Mesh Included

NBT ThermoPlan Technical Data


Part Number ZV11300F ZV11365F
Wall thickness mm 300 365
Dimension Length mm 247 247
Dimension Width mm 300 365
Dimension Height mm 249 249
Basic Properties
Block strength class 6 6
Bulk density class kg/m³ 700 700
Mean compressive strength N/mm² 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity W/mK 0.11 0.11


U-value W/m²K 0.33 0.28
Heat storage capacity kJ/m²K 210 255
Structural Properties
Design weight kN/m³ 8 8
Permissible compressive stress N/mm² 0,7 0,7
Final creep coefficient φ: 0,75 0,75

Long-term moisture movement [mm/m] 0 0


Coefficient of thermal expansion α 10-6K 6 6
Calculation for a wall with density 700 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44
Ziegel blocks No./ m² 16 16
Thin bed mortar (approx.) L/m³ 11 11
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-860

Natura l Building Techno logies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1844 3 38338 Fax: +44(0 )184 4 3385 25
ema il: info@natura l-building.co.uk we b: www.na tural-building.co .uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Insulating Solid Wall System

NBT Thermoplan® Ziegel - Technical Data


ZV12 ● Mortar Free Interlocking Perp Joints

V.PLus ● Block Laying Mortar & Mesh Included

NBT ThermoPlan Technical Data


Part Number ZV12300F ZV12365F ZV12400F ZV12425F ZV12490F
Wall thickness mm 300 365 400 425 490
Dimension Length mm 247 247 247 247 37
Dimension Width mm 300 365 400 425 37
Dimension Height mm 249 249 249 249 37
Basic Properties
Block strength class 6 6 6 6 37
Bulk density class kg/m³ 650 650 650 650 650
Mean compressive strength N/mm² 7.5 7.5 7.5 7.5 7.5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.12 0.12 0.12 0.12 0.12


U-value W/m²K 0.36 0.3 0.28 0.26 0.23
Heat storage capacity kJ/m²K 180 219 240 255 297
Structural Properties
Design weight kN/m³ 7.5 7.5 7.5 7.5 7.5
Permissible compressive stress N/mm² 0.8 0.8 0.8 0.8 0.8
Final creep coefficient φ: 0.75 0.75 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0 0 0


Coefficient of thermal expansion α
-6
10 K 6 6 6 6 6
Calculation for a wall with density 650 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** ** ** ** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 30 A F 30 A F 30 A F 30 A F 30 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 54 44 41 38 33
Ziegel blocks No./ m² 16 16 16 16 16
Thin bed mortar (approx.) L/m³ 11 11 11 11 11
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-698

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1 844 3 38 338 Fax: +44 (0)1844 33 8525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Solid Internal Wall System

NBT Thermoplan® Ziegel - Technical Data


ZA08 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included


INTERNAL

NBT ThermoPlan Technical Data


Part Number ZA08115F ZA08175F ZA08240F
Wall thickness mm 115 175 240
Dimension Length mm 372 372 372
Dimension Width mm 115 175 240
Dimension Height mm 249 249 249
Basic Properties
Block strength class 8 8 8
Bulk density class kg/m³ 800 900 800
Mean compressive strength N/mm² 10 10 10
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.18


U-value W/m²K 0.63
Heat storage capacity kJ/m²K 103 157 192
Structural Properties
Design weight kN/m³ 10 11 10
Permissible compressive stress N/mm² 1.4 1.4 1.4
Final creep coefficient φ: 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6
Calculation for a wall with density 800/900 kg/m³ with plaster both sides at 30 kg/m²
Acoustic Performance**
Sound insulation R'w, R (DIN 4109) dB 38 42 45
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 94 62 45
Ziegel blocks No./ m² 10.7 10.7 10.7
Thin bed mortar (approx.) L/m³ 6.5 6.5 6.5
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-522

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1 844 3 38 338 Fax: +44 (0)1844 33 8525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Solid Internal Wall System

NBT Thermoplan® Ziegel - Technical Data


ZA12 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included


INTERNAL

NBT ThermoPlan Technical Data


Part Number ZA12115F ZA12175F ZA12240F
Wall thickness mm 115 175 240
Dimension Length mm 373 373 308
Dimension Width mm 115 175 240
Dimension Height mm 249 249 249
Basic Properties
Block strength class 12 12 12
Bulk density class kg/m³ 1200 1200 1200
Mean compressive strength N/mm² 15 15 15
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.50 0.50 0.50


U-value W/m²K 1.93 1.57 1.3
Heat storage capacity kJ/m²K 138 210 288
Structural Properties
Design weight kN/m³ 13 13 13
Permissible compressive stress N/mm² 1.8 1.8 1.8
Final creep coefficient φ: 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6
Calculation for a wall with density 1200 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
Sound insulation R'w, R (DIN 4109) dB 41 45 49
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 120 A F 180 A F 180 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 94 62 54
Ziegel blocks No./ m² 10.7 10.7 13
Thin bed mortar (approx.) L/m³ 6.5 6.5 6.5
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-407

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9UL
Tel: +44 (0)1844 338338 Fax: +44(0 )184 4 338525
ema il: info @natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Thin Bed Solid Internal Wall System

NBT Thermoplan® Ziegel - Technical Data


ZA14 ● Mortar Free Interlocking Perp Joints

● Block Laying Mortar Included


INTERNAL

NBT ThermoPlan Technical Data


Part Number ZA14115F ZA14175F ZA14240F
Wall thickness mm 115 175 240
Dimension Length mm 373 373 308
Dimension Width mm 115 175 240
Dimension Height mm 249 249 249
Basic Properties
Block strength class 12 12 12
Bulk density class kg/m³ 1400 1400 1400
Mean compressive strength N/mm² 15 15 15
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.58 0.58 0.58


U-value W/m²K 2.43 1.94 1.60
Heat storage capacity kJ/m²K 161 245 336
Structural Properties
Design weight kN/m³ 15 15 15
Permissible compressive stress N/mm² 1.8 1.8 1.8
Final creep coefficient φ: 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6
Calculation for a wall with density 1400 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
Sound insulation R'w, R (DIN 4109) dB 45 47 50
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 180 A F 180 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 94 62 54
Ziegel blocks No./ m² 10.7 10.7 13
Thin bed mortar (approx.) L/m³ 6.5 6.5 6.5
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-407

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1 844 3 38 338 Fax: +44 (0)1844 33 8525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT

NBT Thermoplan® Ziegel - Technical Data


● Thin Bed Back Filled Party Wall System

ZF08 ● Mortar Free Interlocking Perp Joints

Plan Full ● Block Laying Mortar Included


Ziegel
NBT ThermoPlan Technical Data
Part Number ZF08145F ZF08175F ZF08200F ZF08240F ZF08300F

Wall thickness mm 145 175 200 240 300


Dimension Length mm 372 372 372 372 372
Dimension Width mm 145 175 200 240 300
Dimension Height mm 249 249 249 249 249
Basic Properties
Block strength class 8 8 8 8 8
Bulk density class kg/m³ 800 800 800 800 800
Bulk density class (FILLED) kg/m³ 1800 2000 2000 2000 2000
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK 0.8 0.8 0.8 0.8 0.8


U-value W/m²K 2.13 1.97 1.86 1.7 1.51
Heat storage capacity kJ/m²K 300 350 400 480 600
Structural Properties
Design weight kN/m³ 21 21 21 21 21
Permissible compressive stress N/mm² 1.7 1.7 1.4 1.4 1.4
Final creep coefficient φ: 0.75 0.75 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0 0 0


Coefficient of thermal expansion α
-6
10 K 6 6 6 6 6
Calculation for a wall with density 1900 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
Sound insulation R'w, R (DIN 4109) dB 48 51 53 55 58
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 120 A F 120 A F 180 A F 180 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10
Material Quantities
Ziegel blocks No./ m³ 74 62 54 45 30
Ziegel blocks No./ m² 10.7 10.7 10.7 10.7 10.7
Backfill concrete B 15 (0-16) with BV l/m³ 475 453 530 525 515
Backfill concrete B 15 (0-16) with BV l/m² 38 79 106 123 152
Block Laying Mortar Included in Block Price.

Conforms To DIBT Certificate Z 17,1-559/583


Natura l Building Technologies Ltd
The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)184 4 33833 8 Fax: +44(0)18 44 33 85 25
ema il: info @natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT

NBT Thermoplan® Ziegel - Technical Data


U, WU,
WL
BLOCKS
U BLOCK WU BLOCK WL BLOCK

NBT ThermoPlan Technical Data


Block Style U WU WL
ZA99 ZA99 ZT00 ZT00 ZT00 ZT00 ZT00
Part Number 115U 240U 300U 365U 365WU 365WU 365WL
Wall thickness mm 175 240 300 365 300 365 365
Length mm (L) 240 240 240 240 240 240 240
Width mm (B) 175 240 300 365 300 365 365
Height mm (H) 240 240 240 240 240 240 240
Basic Properties
Mean compressive
strength N/mm² 8 8 8 8 8
Thermal Performance external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal plaster

U-value W/m²K 0.37 0.33 0.35


with thin joint mortar according to certification, both sides rendered with Group P IV mortars
Fire Resistance in accordance with DIN 18550 - 2

Fire resistance period F 180 A F 180 A F 180 A F 180 A F 180 A F 180 A F 180 A
Water Vapour Transmission
Vapour diffusion
resistance µ 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10
Infill Section Dimensions (for concrete and reinforcement)
Section Width mm 80 130 180 250 130 170 220
Section Height mm 190 180 180 180 190 180 180
Block Flange Dimensions (WL Block Only)
Base Height mm (h2) 60
Web Thickness mm (b) 145
Permissible Compressive Stress

N/m² * 1.6

* U,WU & WL Blocks should be laid on a 10mm bed and pointed with Class III Mortar.

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9U L
Tel: +44 (0)1 84 4 33833 8 Fax: +44(0)184 4 338525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Precast lintol sections

NBT Thermoplan® Ziegel - Technical Data


Precast ● Pre-Insulated for External Walls

Lintols ● Spans upto 2.5m

NBT ThermoPlan Technical Data


Part Number ZT10300F ZT10365F ZT10400F ZT10425F
Lintol thickness mm 115 175 300 365
Availble Lengths ** mm 1000, 1250, 1500, 1750, 2000, 2250, 2500, 2750
Lintol Height mm 71 71 113 113
Basic Properties
Block strength class 6 6 6 6
Bulk density class kg/m³ 650 650 650 650
Mean compressive strength N/mm² 7,5 7,5 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

U-value W/m²K 0.47 0.46


with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 180 A F 180 A F 180 A F 180 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10
Lintol Combinations for Various Wall Thickness's
115 thick wall Order 1x
175 thick wall Order 1x
240 thick wall Order 2x
300 thick wall option 1 Order 1x+ 1x
300 thick wall option 2 Order 1x
365 thick wall option 1 Order 3x
365 thick wall option 2 Order 2x
365 thick wall option 3 Order 1x
400 thick wall Order 2x* * 50mm insulation board between
425 thick wall Order 2x+ 1x
490 thick wall option 1 Order 4x
490 thick wall option 2 Order 1x+ 2x

Lintol Style

** Minimum 125mm Bearing support required on each side of lintol

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9UL
Tel: +44 (0)1844 338338 Fax: +44(0 )184 4 338525
ema il: info @natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● Stepped Reveal for excellent Airtightness

NBT Thermoplan® Ziegel - Technical Data


Reveal ● Mortar Free Interlocking Perp Joints

Blocks ● Full & Half Width to Maintain Bond

NBT ThermoPlan Technical Data


Part Number ZT00300HR ZT00300R ZT00365HR ZT00365R
Wall thickness mm 300 365 400 425
Dimension Length mm 123 247 123 247
Dimension Width mm 300 300 365 365
Dimension Height mm 249 249 249 249
Basic Properties
Block strength class 6 6 6 6
Bulk density class kg/m³ 600 600 600 600
Mean compressive strength N/mm² 7,5 7,5 7,5 7,5
external wall with 20 mm lightweight external render and 10 mm lime-gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK


U-value W/m²K
Heat storage capacity kJ/m²K 180 180 219 219
Structural Properties
Design weight kN/m³ 7 7 7 7
Permissible compressive stress N/mm² 1 1 1 1
Final creep coefficient φ: 0.75 0.75 0.75 0.75

Long-term moisture movement [mm/m] 0 0 0 0


Coefficient of thermal expansion α 10-6K 6 6 6 6
Calculation for a wall with density 650 kg/m³ with plaster both sides at 40 kg/m²
Acoustic Performance**
** ** ** **
Sound insulation R'w, R (DIN 4109) dB
with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 90 A F 90 A F 90 A F 90 A


Water Vapour Transmission
Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10 5 - 10
Checked reveal dimension (in addition to main block length)
Width mm 40 40 40 40
Depth mm 115 115 115 115

Block Laying Mortar Included in Block Price.

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP1 8 9UL
Tel: +44 (0)1844 338338 Fax: +44(0 )184 4 338525
ema il: info @natura l-building.co.uk we b: www.na tural-building.co.uk
NBT ThermoPlan ® Ziegel Blocks

NBT ● 135° / 45° Angle Block

NBT Thermoplan® Ziegel - Technical Data


Angle ● Mortar Free Interlocking Perp Joints

Block ● BlockDesign Maintains Bond

NBT ThermoPlan Technical Data


Part Number ZA99240A ZT00300A ZT00365A
Wall thickness mm 240 300 365
Dimension Height mm 249 249 249
Basic Properties
Block strength class 8 8 8
Bulk density class kg/m³ 800 800 800
Mean compressive strength N/mm² 7.5 7.5 7.5
external wall with 20 mm lightweight external render and 10 mm lime gypsum internal
Thermal Performance plaster

Thermal conductivity (l) W/mK

U-value W/m²K
Heat storage capacity kJ/m²K
Structural Properties
Design weight kN/m³ 8 8 8
Permissible compressive stress N/mm² 0.8 0.8 0.8
Final creep coefficient φ: 1 1 1

Long-term moisture movement [mm/m] 0 0 0


Coefficient of thermal expansion α 10 K -6
6 6 6
Acoustic Performance** Calculation for a wall with density 1200 kg/m³ with plaster both sides at 40 kg/m²

Sound insulation R'w, R (DIN 4109) dB


with thin joint mortar according to certification, both sides rendered with Group P IV
Fire Resistance mortars in accordance with DIN 18550 - 2

Fire resistance period *** F 120 A F 180 A F 180 A

Water Vapour Transmission


Water vapour diffusion resistance µ 5 - 10 5 - 10 5 - 10

Block Laying Mortar Included in Block Price.

Natura l Building Technologies Ltd


The Hangar Worminghall Roa d Oakle y Bucks HP18 9U L
Tel: +44 (0)1 844 3 38 338 Fax: +44 (0)1844 33 8525
ema il: info@natura l-building.co.uk we b: www.na tural-building.co.uk

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