Professional Documents
Culture Documents
Product Guide
Blocks
NBT ThermoPlan® Ziegel Blocks
Thin Bed Insulating Block Solid Wall System
Additional Benefits
Tolerances
NBT has full design, training and application support to ensure successful
construction with the NBT ThermoPlan®-Ziegel system.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel
NBT has full design, training and application support to ensure successful
construction with the NBT ThermoPlan®-Ziegel system.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
0.11 0.33
ZT11
300mm Wide
12mm12mm
Mineral Plaster
Mineral Plaster Cladding / facing can be built as a
secondary stage allowing main
NBT Breathable Trade
NBT Breathable Trade structure to built and made
Emulsion
Emulsion watertight - fast tracks build time
Ziegel Block
NBT Thermoplan®
300mm T11 Ziegel Block
(thin bed mortar system)
NBT Thermoplan®
ZV11
115mm Wide 38 41 45
175mm Wide 42 45 47
240mm Wide 45 49 50
ZF08 Range 48 51 53 55 58
2 x 115mm Wide 58 62 63
2 x 175mm Wide 64 66 68
2 x 240mm Wide 66 70 71
300
ZT11365F 365 247 249 40 2.50 16 44 15.5
365
ZV10400F 400 247 249 40 2.50 16 40 16.0
ZV10425F 425 247 249 36 2.25 16 38 17.0
External Thermal - Special Sections (For Creating Lintols, Ringbeams, Reinforced Columns, Service Voids Etc.)
Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
ZT00300U 300 240 240 45 11.25 4 na 8.7
ZT00365U 365 240 240 40 10 4 na 10.0
U
Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
ZT00300WU 300 240 240 60 15 4 na 12.0
WU
Article No: Thickness Length Height Stk Per M Per Stk Per Stk Per KG per
mm mm mm Pallet Pallet M M³ Block
WL
NBT Thermoplan Thin Bed Mortar (Supplied with blocks when ordered) System Variables
Rollfix ZT ZV
Dipping System System
Article No: Description Pallet Pallet Pallet KG per Stk Per
per bag per bag per bag Bag Pallet
ZXM617 ZT Mortar (un-meshed) 3 1.5 na 25 42
ZXM618 ZV Mortar (Meshed) na na 1.5 25 42
ZXM617 ZXM618
Bed Reinforcement Mesh for ZV System (Supplied with blocks when ordered)
Article No: Description
Length
Article No: Description (M)
Sealing
BYY3727 APU Sealing Bead 13mm for Window / Door Frames 2.6
FXTAPE15 VSA Compriband Sealing Strip 12.5mm Wide 3-15 Thick 6.0
Lay the damp-proof course on a thin Cover The DPC with a further amount Position the first block and ensure that
mortar bed on the slab or sub- of mortar and accurately level the it is accurate in plumb and
structure. Group 3 mortar should be bed joint using the levelling rails or alignment.
used (for this course only). setting blocks (See “Setting Out Methods”)
Place a second block at the next Thin Bed Mortar should be mixed with Pour thin bed mortar into roller
corner / opening - string a line 9 -11 Ltrs. of clean, cold water per applicator. Roller should be
between - then lay the first course bag - max 2 bags at a time. Mix thoroughly cleaned after use and
directly onto the mortar bed. Do not thoroughly with a power stirrer and lightly oiled to prevent corrosion.
twist blocks to “settle” - use a rubber allow to stand for 10 minutes
mallet to gently tap them down.
Using the roller applies the correct Position the next course of blocks with Plan site layout to avoid unnecessary
amount of mortar to the surface of the interlocking profile fully engaged. man handling - easy handling saves
the blocks. Only use mortar on non-interlocking the builder time and effort.
joints - cut joint, corner, abutments etc.
Tap into place with a rubber mallet.
The Standard Mortar Applicator is the For applying mortar to the ZT external Should the meshed system of the ZV
most basic of the three models blocks and the ZA internal range the external blocks range be being used
available. ZT-Sytem applicator should be used - or if adding mesh to internal sections
available in three sizes to suit the the ZV applicator should be used -
ZXT895 240mm Wide range - again in three sizes to suit the range -
ZXT877 175 & 240mm Wide ZXT885 175 & 240mm Wide
ZXT879 300 & 365mm Wide ZXT886 300 & 365mm Wide
ZXT880 425mm Wide ZXT887 425mm Wide
Only use the thin bed mortar as In warm weather stand roller unit in Thoroughly wash unit after use - oil
supplied by NBT with the roller cold water during work breaks. with a light oil to prevent corrosion.
applicators.
Pull roller in on direction only - avoid Mesh, if used, can be cut with a utility Unsure that a good even coverage
going back and forward over blocks. knife (stored on unit). has been achieved.
Setting out and laying of the first Set the first frame at the highest point Attach the laser target staff and target
course of Plan-Ziegel is critical if the of the slab / footing. if used, to the frame and set laser
speed advantage of the system is to Adjust the level the rail frame in both height so as laser beam in line with a
be maximised - Using NBT’s levelling directions - setting as low as possible. datum mark.
rail set makes this a simple process.
Set down second frame and adjust Each frame has an adjustable rod Spread a thin layer of Group 3 mortar
level and height in relation to first that can be used to set width of bed onto the slab / sub-structure between
frame. Attach laser target staff to to be laid. Set these to suit width of the two frames. Roll out DPC then
check height. block being used, 300, 365, 425 etc. cover with a further amount of Mortar.
Rule off the mortar bed using a Trim off excess mortar to leave a neat Dependant of the size of the site you
suitable straight edge / level. Using a bed. Leaving the second frame in can either a) Start laying the first course
trowel remove excess mortar to leave position move the first frame along the directly onto the mortar bed if still “soft”
a neat, straight edge to the bed. slab, level off and check height as or b) Allow bed to dry and lay blocks
before. Continue around site till following day onto a thin bed of Ziegel
returning to initial start / datum point. mortar spread by Roller Applicator.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel
Corner and End Blocks are available Coursing of corner blocks should be The non-interlocking joint should be
for corners and wall terminations. as shown (See Construction details filled with Baumit-Bayosan LTM81
These blocks have the interlocking section for more detailed insulating mortar to prevent cold
profile on one face only and the information.) bridging through the joint.
ribbing of the blocks is also heavier.
Reveal Blocks
For improved weather protection at Coursing of reveal blocks should be Frames should be installed with a
window and door frames the reveal as shown (See Construction details Compriband strip and an APU sealing
and half reveal blocks should be section for more detailed rail prior to rendering.
used. information.)
Angle Blocks
For direction changes of 45° NBT Coursing of angle blocks should be as Other angles require the block to be
supply a pre-formed angle block that shown (See Construction details cut and the joint filled with LTM81
maintains the interlocking profile. section for more detailed insulating mortar.
information.)
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel
Wall Junctions
Stainless Steel thin bed wall tie plates Using a coarse file/rasp cut a groove Bend the wall ties to form a 90° angle.
should be used in each course at wall in the top surface on the block. (To prevent injury from ties protruding
Junctions Cutting the groove eliminates rocking until abutting wall section built.) Bed
of the block. tie in thin bed mortar.
Ties should be installed in alternate Just prior to building the abutting wall The abutting wall should be built with
courses as a minimum 1 tie for bend the tie straight. a 10-15mm mortar joint to the main
115mm and wide and 2 ties for all wall section.
other widths and for the PFZ blocks.
Building curved wall sections with For a radius greater than 3.5m For a radius less than 3.5m
Ziegel is simple especially when Open up the joint by a maximum of Cut the blocks to form a taper. LTM81
compared to curved twin element 20mm. The open joint should then be should still be used in the joint due to
cavity construction. filled with LTM81 insulating mortar. the lack of interlocking profile.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
Pre-cast lintol sections are available The lintol section should be laid on a A minimum support length of 125mm
in lengths from 1m - 2.75m in 10mm bed of group 3 mortar with should be allowed at the bearing
increments of .25m. in a range of one to two courses of make up points. The lintol should be propped
widths to suit most applications. (see blocks over. at centres no greater than 1M during
data sheet) installation and curing.
WU Block U Block
WL Block
For higher loads/wide spans the Blocks should be laid over a suitable At wall terminations the end block
Thermoplan range of U or WU blocks support / former during construction. should be turned through 90° to cap
should be used. Bed the blocks on a 10mm bed of the end of the run.
group 3 mortar.
Instal reinforcement bars / cage and padstones and service voids. The WL block can be used for creating
fill with grade of concrete to an insulated bearer for floor slabs.
engineers specification. The U and WU
blocks may be used to create lintols,
ringbeams ....
As for all Thermoplan blocks the first Subsequent courses should be laid The blocks can be dipped into a bath
course should be laid on a 10-15mm using the Thermoplan Thin Bed Mortar of mortar or the mortar can be
bed of group 3 mortar as supplied with the blocks applied by a Thermoplan roller.
The wall section should be built with The system blocks should be built as Once filled the wall section will
interlocking joints mortar free. Build the half-bond to allow the void to be fully achieve high load capacity with
complete wall section ready for filled with concrete to engineers excellent heat storage and acoustic
backfilling with concrete. specification. qualities.
The abutment connection should be Thin bed wall ties should be installed DO NOT fit or omit ties from the
made using a 10-15mm mortared at every course and positioned to junction.
joint to the main wall element. project into the filling void as shown.
Thermoplan blocks can be used with With precast slab, block and beam or cast in-situ.
most conventional flooring
techniques...
Thermoplan Ziegel blocks are the The ability to build longer lengths of The ZT range can be laid to lengths of
ideal solution to in-fill panels within a wall sections without the need for up to 25 linear metres and the ZV,
steel or concrete frame construction. expansion joints is a major plus when reinforced bed range up to 40
building large scale units such as without expansion or movement
commercial or multi-storey blocks. joints.
Thermoplan Ziegel blocks can be Once built the external face should The membrane should be further
used for basement wall construction be primed before applying a protected using a drainage protection
to provide an insulated structure. waterproofing membrane such as board. The drainage protection board
Bituthene or similar. protects the membrane from being
punctured whilst also reducing hyro-
static pressure.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel
The preferred methods of cutting NBT supply a longer 475mm blade Alternatively a large capacity
Thermoplan blocks are by a alligator bar and the blades to suit that can diamond block saw should be used
type saw such as the Dewalt DW390 be easily fitted to the DeWalt Alligator such as the Gölz BS650 or BS900.
(L) saw available from most tool saw to enable the blocks to be cut in
merchants. one pass.
Cutting of channels for electrical once cut use a wide faced bolster to Do not use a “hammer and bolster”
services etc. should be created by “break” the core of the channel by or powered impact hammer
first cutting the side slots with a twin levering sideways. technique as this will crack the inner
wheel diamond wall chaser... core of the blocks.
Conventional TCT or Diamond tipped DO NOT USE HAMMER / PERCUSSION Suitable safety protection should be
drilling tools and core bits should be ACTION - doing so will crack the inner worn during all cutting, drilling and
used to drill the blocks. core of the blocks and lead to chasing operations. Were possible use
oversized hole creation. dust extraction to lower the dust levels.
Thermoplan Finishes
NBT Supply a full range of approved together with a full range of render Render and plaster beads, services
external renders and internal plaster and plaster accessories. conduit etc. should be bed in Baumit-
finishes from the Baumit-Bayosan Bayosan AM51 quick set mortar.
range of mineral products....
Diagonal strips 250mm wide of A base coat of Baumit-Bayosan MP69 NBT supply an extensive range of
Wemico R131 reinforcing mesh base render should applied to a decor finishes in grain sizes from 0mm
should be applied over the corners of thickness of 12 - 15mm to 5mm in a pallet of over 250
openings to eliminate stress cracks colours. Please contact NBT for further
appearing in the render coat. details.
LL66 IS20
One-Coat Lime-Gypsum
Lime Skim
RK38 RK30
Lime Lime
Base Skim
The internal face of Thermoplan are The final external finish of Thermoplan Stone or brick Skins may also be used -
best “hard plastered” with the Baumit- does not have to be a render.... the type of material will determine if a
Bayosan range of Lime or Cladding materials such as timber, drainage cavity will be required or not.
Lime/Gypsum base mineral plasters rain screen systems can also be Please contact NBT for details.
although other methods of finishing utilized. .
can be used. Please contact NBT for
advice.
Natural Building Technologies Ltd
The Hangar Worminghall Road Oakley Bucks HP18 9UL
Tel: +44 (0)1844 338338 Fax: +44(0)1844 338525
email: info@natural-building.co.uk web: www.natural-building.co.uk
NBT ThermoPlan® Ziegel Blocks
NBT ThermoPlan® Ziegel
The first Course should be laid using Group 3 Mortar with a horizontal DPC running through.
All subsequent bed joints to be made using thin bed mortar as supplied with the blocks.
All non interlocking joints and abutments should be filled with Baumit-Bayosan LTM81 light weight insulating mortar.
Course Details - 300 Wall Thickness Course Details - 365 Wall Thickness
300F Full Block (Length = 247mm) 365F Full Block (Length = 247mm)
300C Corner Block (Length = 175mm) 365C Corner Block (Length = 247mm)
300E End Block (Length = 123mm) 365E End Block (Length = 123mm)
1st, 3rd Course etc. 2nd, 4th Course etc. 1st, 3rd Course etc. 2nd, 4th Course etc.
Course Details - 400 / 425 Wall Thickness Course Details - 490 Wall Thickness
400F / 425F Full Block (Length = 247mm) 490F Full Block (Length = 247mm)
400C / 425C Corner Block (L = 400C 280mm / 425C 300mm) 365F Full Block (Length = 247mm)
400C / 425C Corner Block (Cut to ½ Length i.e. 140 / 150mm*) 365C Corner Block (Length = 247mm)
400C / 425C Corner Block (Cut to 2/3 Length i.e. 186 / 200mm*) 490E End Block (Length = 247mm)
400C / 425C Corner Block (Cut to 1/3 Length i.e. 93 / 100mm*)
1st, 3rd Course etc. 2nd, 4th Course etc. 1st, 3rd Course etc. 2nd, 4th Course etc.
Course Details - 300 Wall Thickness Course Details - 300 Wall Thickness
1st, 3rd
Course etc.
Course Details - 365 Wall Thickness Course Details - 365 Wall Thickness
1st, 3rd
Course etc.
NBT supply a range of fixings for various applications from the Fischer Fixings System range of mechanical
anchors. These fixings have been selected and tested for use in Plan-Ziegel range of internal and external
blocks. A selection of sizes are shown below: Please contact NBT or Fischer Fixings UK for further details .
For light duty fixings - electrical fittings, bathroom accessories, small cupboards, skirting
boards etc
FUR - T Frame Anchors Range:
For standard door sets, timber rails and battens, light duty shelving etc.
For heavy or dynamic loads - large door frames, kitchen wall cupboards, toilets, sinks
Loading Data
Fixings For External Block Range Fixings For Internal Block Range
** Load value using FIS H N anchor sleeve with FIS E K screw with 5mm wood screw
NBT
NBT
Fire resistance period F 180 A F 180 A F 180 A F 180 A F 180 A F 180 A F 180 A
Water Vapour Transmission
Vapour diffusion
resistance µ 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10 5 - 10
Infill Section Dimensions (for concrete and reinforcement)
Section Width mm 80 130 180 250 130 170 220
Section Height mm 190 180 180 180 190 180 180
Block Flange Dimensions (WL Block Only)
Base Height mm (h2) 60
Web Thickness mm (b) 145
Permissible Compressive Stress
N/m² * 1.6
* U,WU & WL Blocks should be laid on a 10mm bed and pointed with Class III Mortar.
Lintol Style
U-value W/m²K
Heat storage capacity kJ/m²K
Structural Properties
Design weight kN/m³ 8 8 8
Permissible compressive stress N/mm² 0.8 0.8 0.8
Final creep coefficient φ: 1 1 1