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1 DESIGN DATA 3
2 CALCULATIONS FOR MINIMUM SHELL THICKNESS 4
3 BOTTOM PLATE DESIGN 5
4 INTERMEDIATE WIND GIRDER
4.1 AS PER API 650 SEC. 3.9.7 6
5 SUPPORTED CONICAL ROOF
5.1 DESIGN OF ROOF PLATE 7
5.2 DESIGN OF ROOF PLATE WITH STIFFENING 7
5.3 DESIGN OF COMPRESSION RING 8
5.4 DESIGN OF ROOF RAFTERS 10
6 COMPRESSION AREA AT ROOF TO SHELL JOINT
6.1 DESIGN OF COMPRESSION AREA AS PER API 650 App. F 11
7 STABILITY OF TANK AGAINST WIND LOADS
7.1)RESISTANCE TO SLIDING 13
8 FOUNDATION LOADING DATA 14
9 VENTING CALCULATIONS 16
10 NOZZLE FLEXIBILITY ANALYSIS AS PER APPENDIX P 19
11 SHELL TO ROOF RAFTER JOINT STRESS ANALYSIS 20
1) DESIGN DATA
Shell Table -1
Shell Course # 1 2 3 4
Shell width (m) 2.500 2.500 1.880 2.000
Shell Thickness (mm) 8.00 8.00 6.00 6.00
Corroded Shell Thk.(mm) 4.80 4.80 2.80 2.80
Shell Weight (KN) 65.36 65.36 36.86 39.22
Shell Weight (KN)Corroded 39.22 39.22 17.20 18.30
If hydrostatic test stress for first course is less than 172 Mpa,
lap welded bottom plates may be used in lieu of butt-welded annular bottom plates.
Thickness of annular bottom plate tb = 10.00 mm
Max. design liquid level HL1 = 9.08 m
Width of annular bottom plate Wap = 215 x tb / (HL1 x G)1/2
(between shell ID & lap of bottom plate with annular plate)
The maximum height of the unstiffened shell H1 = 9.47 t (t / D)3/2 x (190/V)2 API 650 Sec.3.9.7.1
Where,
t = As ordered thickness of top shell course = 6.00 mm
t = As Per Article 3.9.7.1 of 32-SAMSS-005 = 2.80 mm
D = Nominal tank diameter = 13.508 m
V = Design wind speed = 154.00 Km/hr
Roof is designed as a supported cone roof. The system of rafters is provided to support the roof plate. The rafters are
supported at tank shell and load is transferred to tank periphery.
Maximum Spacing of Rafters at Outer Ring = 0.6 * π
= 1.88 m API 650 3.10.4.4
Maximum No. of Rafters Required N = π x D/0.6 X π
= 22.51
5.2) Design of Roof Plate and Stiffening Member ( Brownell & Young - 4.3b)
Roof plate shall be designed as continuous beam with uniform load comprising of roof live load and self weight of roof plate.
The maximum unsupported span of roof plate is equal to the spacing of stiffeners at tank outer dia.
Number of Rafters N2 = 24.00
Roof Plate Span l = 1.77 m = 69.7 inch (Maximum spacing of Rafters at tank outer dia)
Design load for roof plate shall be comprising of roof live load and the total dead load acting on the roof.
Roof Plate Design Load wp = Lr + Wr = 1.98 KN/m2 = 0.29 psi
Assuming width of roof plate 1 inch and calculating the bending moment for strip if roof plate 1 inch wide.
Roof Plate Span l = 69.7 inch
Design load/ length w = wp x b = 0.29 lbs/inch
Bending Moment At Mid Span Mc = wl2 = 58.035 lbs inch
24
Bending Moment At Supports Ms = wl2 = 116.07 lbs inch
12
Section modulus of Plate Zp = b tr2/6 = 0.012 in3
fc = T = 19541.63 KN/m2
A
Allowable Compression Stress Fc = 0.5 Fy = 125000 KN/m2
fb + fc = 0.17
Fb Fc
As fb/Fb+fc/Fc<1 Ok
5.4) Design of Roof Rafters
Allowable Stresses
a) Bending stress shall be
Bending stress shall be greater of the Following
= 19994.77 psi
Fb=20000-0.571*(l/r)2
= 6034.79 psi
Fb=12000000Af/(ld)
Therefore Allowable Bending Stress Fb = 19994.77 psi
b) Compression
Fc = 0.5 Fy = 18129.71 psi
Induced Stresses
fb =Mmax/Z = 11907.1 psi
fc = Na/As = 2198.2 psi
Ratio of stresses induced to allowable stresses
fb + fc =
0.717
Fb Fc
As fb/Fb+fc/Fc<1 Ok
6) Compression Ring at Shell to Roof Joint
The self weight of roof and live load will be transferred to tank shell
Dead load, shell, roof & ext. structure loads DL = 8.84 KN/m
Live Load LL = 4.17 KN/m
Uniform load, operating condition Wo = 92.12 KN/m2
Uniform load, hydrotest load Wh= 91.59 KN/m2
Base shear due to wind Fw = 70.32 KN
Reaction due to wind Rw = 0.60 KN/m
Moment due to wind load Mw= 342.78 KN-m
Note: 15% to 20% Variation will be consider while designing the Foundation.
Ultimate Dead Load on the roof including Live Load + Self Weight of Roof + Weight of Accessories, g
gu = Lr + Dr
= 2.24 Mpa ( Refer to 5.3. Design of Compression Ring)
gu x πD2
Hr =
4Ls*N2
Where;
D = Tank Diameter = 13.5 m
N2 = Number of Rafter = 24
Ls = Length of Rafter = 6.03 m
Hr = 2.22 KN/m
Now, calculating the Shear Stress for 3/4"-10 x 1- 1/2" Hex. Head Bolt, A193-B7.
F = P/A
Where;
A = Bolt Shear Area = 0.7854 ( D-(0.9743/n))2
A= 0.334 in2 = 215.48 mm2
But there are two bolts in this connection, therefore, A = 430.97 mm2
Allowable Stress;
Shear Stress ( Ref. Table I-D AISC Allowable Stress Design, 9th Edition)
Fv = 0.17 Fu
Fv = 82.45 Mpa > Induced Stress
Allowable Stress of Bolt is greater than the required maximum stress for the connection.
Therefore, the provided Bolt is SAFE and ADEQUATE.
ht of Accessories, gu
gn of Compression Ring)