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CT Theory and Testing

William H. Hardy, PhD


Chief Engineer
10737 Lexington Drive
Knoxville, TN 37932
Phone: (865) 966-5856
www.powermetrix.com
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Current Transformers (CT’s)

• CT’s allow the


measurement of high
currents at potentially high
voltages.
• They come in many shapes
and sizes for different
applications
• They are potentially
extremely dangerous.

They can kill you!


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Current Transformers (CT’s)

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Current Transformers (CT’s)
Basic Theory

• Basic formula: Is = Ipy(Np/Ns) = Ip/Ns


• Open Circuit Voltage: V = 3.5 • Z b • I p / N s
• Where:
ƒ Zb = Burden Impedance
ƒ Ip = Primary Current
ƒ Ns = Number of Secondary Turns (Ratio to 1)
Tests have shown values
V = 3.5 • 10 • 1000 / 200 = 1320V
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ranging from 500 to 11,000
volts.

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CT – Accuracy Class/Burden

• Most CTs used in North


America are 0.3 (0.3
percent) Class devices.
• When an accuracy class
is specified the maximum
burden for which the
device meets the class
accuracy is also
specified.

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CT – Class 0.3
• Metering error shall be less
than 0.3% when the CT is
used at FULL RATED
LOAD and with rated
burden.
• Metering error shall be less
than 0.6% when the CT is
used between 10% and
100% of full rated load.
• Error is a combination of
amplitude and phase error.

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CT – Accuracy – Burden - Load

No Spec

Meets 0.6 Spec


Meets
Accuracy
Spec

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Burden Class 0.3
IEEE C57.13 ACCURACY
0.3% @ BX.X RF 4.0
0.6% ACCURACY REGION X CT TEST POINT
0.60 C20 METER TEST POINT

0.3% ACCURACY
ACTUAL
ACCURACY CLASS

0.30

0.15

5% 50% 100% 200 300 400


0.15 10%

0.30

0.60 MAXIMUM CONTINUOUS


AMPS (RF=4.0)

NO ACCURACY GUARANTEED
IN FRONT OF THIS LINE

RATING X X X
FACTOR
0.1 1.0 2.0 3.0 4.0
SECONDARY
CURRENT
.25 1.0 2.5 5.0 10 15 20
0.5

8 Slide Courtesy Kent Jones, GE


Burden Class 0.15
PROPOSED IEEE C57.13.6 ACCURACY
0.15 @ E0.04, 0.15 @ E0.20, 0.15 @ BX.X RF 4.0
X CT TEST POINT
0.60 0.3% ACCURACY REGION C20 METER TEST POINT

0.15% ACCURACY
ACCURACY CLASS

ACTUAL
0.30

0.15

5% 50% 100% 200 300 400


0.15 10%

0.30

MAXIMUM CONTINUOUS
CURRENT (RF=4.0)
0.60 NO ACCURACY GUARANTEED
IN FRONT OF THIS LINE

RATING X X
FACTOR
0.1 1.0 2.0 3.0 4.0
SECONDARY
CURRENT
.25 1.0 2.5 5.0 10 15 20
0.5

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Slide Courtesy Kent Jones, GE
Burden Class 0.15S
PROPOSED IEEE C57.13.6 ACCURACY
0.15S @ E0.04, 0.15S @ E0.20, 0.15S @ BX.X RF 4.0
X CT TEST POINT
0.60 C20 METER TEST POINT
0.15% ACCURACY REGION
ACCURACY CLASS

0.30 ACTUAL

0.15

5% 50% 100% 200 300 400


0.15
10%
0.30
MAXIMUM CONTINUOUS
CURRENT (RF=4.0)

0.60 NO ACCURACY GUARANTEED


IN FRONT OF THIS LINE

RATING X X X
FACTOR
0.1 1.0 2.0 3.0 4.0
SECONDARY
CURRENT
.25 1.0 2.5 5.0 10 15 20
0.5

10 Slide Courtesy Kent Jones, GE


Errors with Current Transformers

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Errors with Current Transformers
• CTs require a lot of care to insure
accurate metering.
ƒ Burden – Over burden reduces CT accuracy.
ƒ Wiring – Faulty or improper wiring reduces
accuracy by increasing burden.
ƒ Shunt – Failure to remove the safety shunt
will not keep the CT from operating but it will
reduce the readings by 50-80%

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Errors with Current Transformers

• When you see


a CT spec
sheet it will give
you the burden
at which the CT
meets a
specific
accuracy Class

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Errors with Current Transformers

• Many CTs are


only rated at
B0.1 and B0.2
• #16 wire is 4.5 mΩ/ft
• #14 wire is 2.8 mΩ/ft
• #12 wire is 1.8 mΩ/ft
• #10 wire is 1.1 mΩ/ft
• #8 wire is 0.7 mΩ/ft
• 50 ft of #12 wire is
nearly 100 mΩ

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Errors with Instrument Transformers
CT - Shunt
• Leaving the shunt in the wrong position
produces wrong readings not no readings.

SHUNT CLOSED SHUNT OPEN

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Errors with Instrument Transformers
CT - Polarity

• Polarity of the
connection matters.
• Wrong polarity
means totally wrong
metering.
• When PF≠0,
reversed polarities
may not be obvious.

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CT Rating Factor
The MOST Misunderstood Spec

• Rating Factor has absolutely nothing


to do with burden.
• If a CT has a rating factor of 4 it
means that at 30°C it can be used up
to 4X its label current and maintain its
accuracy Class.

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CT Rating Factor
• Rating Factor is a strong
function of temperature.
• If a CT has a rating factor
of 4 it means that at 30°C
it can be used up to 4X its
label current and maintain
its accuracy Class.
• Operating temperature
affects Rating Factor
significantly.
ƒ A CT with RF=4 at 30°C is
only RF=3 at 55°C

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CT Testing

• Three Approaches in use today


ƒ Direct RATIO measurement with applied
burden
Š Most accurate approach tells us exactly what we
want to know
Š Measures directly the quantity we care about CT
Ratio
Š Is more complicated to perform.

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CT Testing
• Alternate Approaches
ƒ Burden only
Š A compromise: tells us if circuit is stable under
excess burden
Š Can’t give us the ratio which is what we really care
about.
ƒ Admittance Testing
Š Allows us to look for changes from previous
measurements.
Š Doesn’t directly give ratio
Š Accuracy typically ±5%

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On Site CT Testing
• The meter measures ONLY the voltage and current reaching the
meter terminals.
• To verify that the CT is working at the site we have to test the entire
circuit.

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CT Transformers
Field Verification – Full Ratio Measurement

Measure
Here

Measure
Here

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CT Ratio with Burden Testing
• Ratio Testing is the
preferred approach when
we can gain access to the
CT primary.
• Various types of probes
can be used for primary
side.
ƒ Flex
ƒ HV

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CT Ratio with Burden Testing
• Secondary
connection is
made through
the test switch
• Same
connection that
is used for the
rest of the site
testing.

Ratio Testing with applied burden is the


most accurate and complete approach for
testing at CT in service.
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Testing Current Transformers
Ratio vs Applied Burden
• CT testing can be done with very high accuracy

Reference CT
measured using
PowerMaster with
752 clamp-on
probes.
Essentially NO
ratio error, phase
shift, or change in
secondary current
versus applied
burden.

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Testing Current Transformers
Ratio vs Applied Burden
• CT testing can be done with very high accuracy

Reference CT
measured using
PowerMaster with
752 clamp-on
probes.
Essentially NO
ratio error, phase
shift, or change in
secondary current
versus applied
burden.

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Testing Current Transformers
Ratio vs Applied Burden
• CT testing can be done with very high accuracy

Reference CT
measured using
PowerMaster with
752 clamp-on
probes.
Essentially NO
ratio error, phase
shift, or change in
secondary current
versus applied
burden.

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Testing Current Transformers
Ratio vs Applied Burden
• CTs installations can be fully verified in the field

Burden Class 0.1


CTs various
issues: too small
gauge wire, bad
connections, high
harmonic content.

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We can verify that the ratio is correct and constant as burden changes.
Testing Current Transformers
Ratio vs Applied Burden
• CTs installations can be fully verified in the field

Burden Class 0.1


CTs various
issues: too small
gauge wire, bad
connections, high
harmonic content.

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We can verify that the ratio is correct and constant as burden changes.
Testing Current Transformers
Ratio vs Applied Burden
• CTs installations can be fully verified in the field

CT Phase C highly harmonic load. CT Phase C harmonic load removed.


Same CT in BOTH cases.

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Testing Current Transformers
Ratio vs Applied Burden
• CTs installations can be fully verified in the field

These are the waveforms and harmonics


when the CT falied.

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Testing Current Transformers
Ratio vs Applied Burden
• CTs installations can be fully verified in the field

Without the harmonic load this CT passed it’s test.


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Testing Current Transformers
Burden Test Only
• If we cannot get to the primary side of the CT we can
check that the output is constant as burden changes.

Burden Class 0.2


CTs can look
quite bad but
actually be within
specs.

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Testing Current Transformers
Burden Test Only
• If we cannot get to the primary side of the CT we can
check that the output is constant as burden changes.

Same performance
from Burden Class
0.5 CTs is well out
of specification.

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CT – Accuracy – Burden - Load

No Spec

Meets 0.6 Spec


Meets
Accuracy
Spec

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Testing Current Transformers
What’s Wrong?
• Same site as above: What went wrong???

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Testing Current Transformers
What’s Wrong?
• Same site as above: What went wrong???

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Testing Current Transformers
What’s Wrong?
• Same site as above: What went wrong???

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Testing Current Transformers
What’s Wrong? Æ Power Theft

A simple piece of wire


wrapped around the CT.

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Testing Current Transformers
What’s Wrong?

Phase A CT reversed.
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Testing Current Transformers
What’s Wrong?

Phase A & B CTs swapped.


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PowerMaster

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